KR19990003224U - An engine exhaust structure having a vacuum cover formed in a catalytic converter housing - Google Patents

An engine exhaust structure having a vacuum cover formed in a catalytic converter housing Download PDF

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Publication number
KR19990003224U
KR19990003224U KR2019970016818U KR19970016818U KR19990003224U KR 19990003224 U KR19990003224 U KR 19990003224U KR 2019970016818 U KR2019970016818 U KR 2019970016818U KR 19970016818 U KR19970016818 U KR 19970016818U KR 19990003224 U KR19990003224 U KR 19990003224U
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South Korea
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catalytic converter
vacuum cover
exhaust
housing
engine
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KR2019970016818U
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Korean (ko)
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손기영
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양재신
대우자동차 주식회사
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Priority to KR2019970016818U priority Critical patent/KR19990003224U/en
Publication of KR19990003224U publication Critical patent/KR19990003224U/en

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Abstract

본 고안은 촉매컨버터 하우징에 진공커버를 형성한 엔진 배기장치구조에 관한 것으로, 특히 촉매컨버터 외부 하우징에 진공커버를 장착함으로써 최단시간내에 촉매재의 온도를 상승시켜 효율적인 배기가스 정화가 이루어지도록 함을 특징으로 하는 촉매 컨버터를 배기매니폴드에 내장한 엔진 구조에 관한 것이다.The present invention relates to an engine exhaust structure in which a vacuum cover is formed in a catalytic converter housing. In particular, by mounting a vacuum cover on an outer housing of a catalytic converter, the temperature of the catalytic material is raised in a shortest time, To an engine structure in which a catalytic converter is incorporated in an exhaust manifold.

Description

촉매컨버터 하우징에 진공커버를 형성한 엔진 배기장치구조An engine exhaust structure having a vacuum cover formed in a catalytic converter housing

본 고안은 촉매컨버터 하우징에 진공커버를 형성한 엔진 배기장치구조에 관한 것으로, 특히 촉매컨버터 외부 하우징에 진공커버를 장착함으로써 최단시간내에 촉매재의 온도를 상승시켜 효율적인 배기가스 정화가 이루어지도록 함을 특징으로 하는 촉매 컨버터를 배기매니폴드에 내장한 엔진 구조에 관한 것이다.The present invention relates to an engine exhaust structure in which a vacuum cover is formed in a catalytic converter housing. In particular, by mounting a vacuum cover on an outer housing of a catalytic converter, the temperature of the catalytic material is raised in a shortest time, To an engine structure in which a catalytic converter is incorporated in an exhaust manifold.

일반적으로 흡배기 장치는 도 1과 같이 나타낼 수 있는바, 흡기장치(intake system)는 실린더에 흡입하는 공기중의 먼지 등을 제거하는 에어 클리너(1) 및 각 실린더에 혼합기를 분배하는 흡기 매니폴드 등으로 구성되어 있으며, 배기장치(exhaust system)는 각 실린더의 배기가스를 종합하는 배기 매니폴드(2), 배기 가스중 유해가스를 차단하는 촉매 컨버터(3)와, 배기 가스를 대기중으로 배출하는 배기 파이프(4) 및, 배기소음을 저하시키는 소음기(5) 등으로 구성되어 있다.1, an intake system includes an air cleaner 1 for removing dust and the like in the air sucked into a cylinder, an intake manifold for distributing a mixture to each cylinder, and the like The exhaust system includes an exhaust manifold 2 for collecting the exhaust gases of the respective cylinders, a catalytic converter 3 for blocking the noxious gas among the exhaust gases, and an exhaust valve 3 for exhausting the exhaust gas to the atmosphere A pipe 4, a muffler 5 for reducing exhaust noise, and the like.

여기서 상기 흡기 매니폴드는 기화기에서 만든 혼합기를 될 수 있는대로 저항을 적게하여 실린더로 유도하는 관이며, 2 실린더 이상의 다실린더 기관에서는 질과 양이 균일한 혼합기를 각 실린더에 분배하는 역할을 한다.Here, the intake manifold is a tube for introducing a mixer made by a vaporizer into a cylinder by reducing the resistance as much as possible. In a multi-cylinder engine of two or more cylinders, the intake manifold serves to distribute a mixture of uniform quality and quantity to each cylinder.

그런데, 동절기 등 냉각된 상태에서 엔진의 초기시동시, 흡기 매니폴드의 상부 끝단 가장자리에 설치되어 있는 인젝터에서 분사되는 연료는 냉각수와 흡기포트 내부의 온도가 낮아 가장 농후한 연료를 분사하는데, 이 연료의 일부가 완전히 연소되지 못하고 불완전 연소 상태인 그대로 배기가스가 되어 배출되는 문제가 있다.However, during the cold start of the engine, the fuel injected from the injector provided at the upper end edge of the intake manifold injects the richest fuel due to the low temperature inside the cooling water and the intake port. A part of the exhaust gas is not completely combusted, and the exhaust gas is discharged as it is in an incomplete combustion state.

따라서 이를 해결하기 위해 배기가스 재순환 시스템(EGR, Exhast Gas Recirculation System)을 탑재하고 있는바, 엔진의 배기포트에서 출력되는 배기가스의 일부를 재순환 파이프라인을 통해 흡기 매니폴드로 재순환토록하여 질소산화물의 발생을 감소시킨다.In order to solve this problem, an exhaust gas recirculation system (EGR) is mounted, and a part of the exhaust gas output from the exhaust port of the engine is recycled to the intake manifold through the recycle pipeline to remove nitrogen oxides Thereby reducing the incidence.

또한 도 2와 같이, 배기가스를 방출하는 배기매니폴드(2)의 출력단에 촉매 컨버터(3)를 설치하여 배기가스중에 유해한 CO, HC, NOX를 무해한 CO2, H2O, N2로 산화 환원시키고 있다.In addition to CO 2, H 2 O, N 2, to install a catalytic converter (3) to the output of the exhaust manifold (2) to emit an exhaust gas harmful to the exhaust gas harmless to the CO, HC, NO X, as shown in FIG. 2 Redox.

상기 촉매 컨버터는 엔진의 불완전 연소나 고온 연소에 의해서 생기는 일산화탄소와 탄화수소, 질소산화물 등의 유해 성분을 촉매의 도움으로 무해한 탄산가스나 물로 만들어 대기중에 방출하는 것이다. 이 장치는 일단 산화 반응이 시작하면 자기 발열 작용에 의해서 반응이 반복하여 이루어지는 것이며, 배기가스를 산화시키는 촉매재로는 백금, 코발트, 니켈등 여러 가지가 있다.The catalytic converter is made of harmful components such as carbon monoxide, hydrocarbons, and nitrogen oxides generated by incomplete combustion or high temperature combustion of the engine with the aid of a catalyst and discharges it into the atmosphere by making harmless carbon dioxide or water. This device is one in which the reaction is repeated by the self-heating action once the oxidation reaction starts, and there are various catalyst materials such as platinum, cobalt and nickel for oxidizing the exhaust gas.

그러나 상기와 같이 재순환 파이프 라인과 촉매 컨버터를 설치하여도 엔진을 워밍업시에 발생하는 유해가스를 차단하기는 어려운 문제점이 있다.However, even when the recycle pipeline and the catalytic converter are installed as described above, there is a problem that it is difficult to block the noxious gas generated at the time of warming up the engine.

이는 촉매 컨버터가 재기능을 발휘하기 위해서는 350℃정도로 온도가 상승되어야 하나, 최초 차량을 워밍업시에는 배기가스의 온도가 낮기 때문에 촉매 컨버터의 최적작동시까지 일정한 시간이 필요로하며, 이시간에 이르기 까지는 인체에 유해한 CO, HC, NOX를 걸러내지 못하고 그대로 외부에 방출하게 되는 문제점이 있었다.This is because the temperature of the catalyst converter needs to be raised to about 350 ° C. in order for the converter to perform its function. However, since the temperature of the exhaust gas is low during warm-up of the first vehicle, a certain period of time is required until the optimum operation of the catalytic converter occurs. There is a problem that CO, HC, and NO x that are harmful to the human body can not be filtered and are released to the outside.

특히 촉매컨버터는 고온을 유지하고 있어야 하나 촉매컨버터의 하우징을 통하여 외부로 고온을 방출하기 때문에 결국 촉매컨버터를 통과하는 배기가스의 온도가 낮아져 원할한 배기가스 정화가 이루어지지 못하게 되는 문제점이 있는 것이다.다.In particular, the catalytic converter is required to maintain a high temperature, but discharges a high temperature to the outside through the housing of the catalytic converter. As a result, the temperature of the exhaust gas passing through the catalytic converter is lowered. All.

본 고안은 상기와 같은 문제점을 해결코자 하는 것으로, 촉매 컨버터로에서 외부로 방출되는 온도를 차단하여 촉매 컨버터의 온도를 빠른시간내에 높여줌으로써 초기 워밍업시 활발한 정화작용을 할 수 있도록 하는데 그 목적이 있다.SUMMARY OF THE INVENTION The object of the present invention is to solve the above problems and to provide a catalytic converter capable of effectively performing a purifying operation at the initial warm-up by shutting off the temperature of the catalyst converter from the outside to increase the temperature of the catalytic converter within a short period of time .

상기 목적을 달성하기 위한 수단으로,As means for achieving the above object,

본 고안은 촉매컨버터 외부 하우징에 진공커버를 장착한 것을 특징으로 한다.The present invention is characterized in that a vacuum cover is mounted on the outer housing of the catalytic converter.

도 1은 일반적인 흡배기 장치 구성도.1 is a schematic view of a general intake and exhaust device;

도 2는 일반적인 배기파이프와 촉매 컨버터의 관계도.2 is a view showing a relationship between a general exhaust pipe and a catalytic converter;

도 3은 본 고안의 설치 구성도.Fig. 3 is an installation structural view of the present invention; Fig.

*도면의 주요 부분에 대한 부호의 설명*Description of the Related Art [0002]

1: 에어클리너 2: 배기매니폴드1: Air cleaner 2: Exhaust manifold

3: 촉매컨버터 3-1: 진공커버3: Catalytic converter 3-1: Vacuum cover

4: 배기파이프 5: 소음기4: exhaust pipe 5: silencer

이하 도면을 참조로 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the drawings.

도 3은 본 고안의 구성도로써, 배기가스 정화재로써 촉매 컨버터(3)를 갖는 엔진의 배기장치에 있어서,Fig. 3 is a structural view of the present invention. In the exhaust system of an engine having a catalytic converter 3 as an exhaust gas purifying material,

촉매 컨버터(3)의 하우징을 통한 온도 유출을 차단할 수 있도록, 상기 촉매컨버터(3)의 하우징에 진공커버(3-1)를 장착하되, 상기 촉매 컨버터(3)의 외관형상에 따르는 원통형의 하우징과 일정간격으로 이격되게 관통 삽입하여 촉매 컨버터(3) 하우징과 진공커버(3-1) 사이에 진공 공간부(3-3)를 갖도록 구성한다.A vacuum cover (3-1) is mounted on the housing of the catalytic converter (3) so as to block the temperature outflow through the housing of the catalytic converter (3), and a cylindrical housing So as to have a vacuum space portion 3-3 between the housing of the catalytic converter 3 and the vacuum cover 3-1.

상기와 같이 구성하는 본 고안은 최초 흡기 매니폴드를 통해 혼합가스를 연소실로 공급하여 점화플러그로 혼합가스를 점화시킨다. 여기서 점화된 혼합가스는 피스톤에 압력을 가하여 엔진에 동력을 제공하게 되고, 혼합가스는 배기매니폴드를 통하여 외부로 방출된다.The present invention as described above supplies the mixed gas to the combustion chamber through the first intake manifold and ignites the mixed gas with the spark plug. Here, the ignited mixed gas applies pressure to the piston to provide power to the engine, and the mixed gas is discharged to the outside through the exhaust manifold.

이후 상기 배기 매니폴드(2)를 통해 외부로 배출되기 시작하는 배기 가스중 일부는 배기순환 라인을 통하여 흡기 매니폴드로 순환하고, 나머지는 배기 매니폴드(2) 출력단을 통하여 방출하되, 종래에는 배기매니폴드 출력단의 배기파이프(4)를 통해 촉매컨버터(3)에 이르게 되어, 촉매컨버터(3)의 하우징에서 열손실이 발생하여 촉매컨버터(3)가 효율적으로 동작할 수 있기까지는 일정한 시간이 요구된다.A part of the exhaust gas, which is to be discharged to the outside through the exhaust manifold 2, is circulated to the intake manifold through the exhaust circulation line and the remaining part of the exhaust gas is discharged through the output end of the exhaust manifold 2. Conventionally, A certain period of time is required until the catalytic converter 3 can be operated efficiently due to heat loss occurring in the housing of the catalytic converter 3 due to the exhaust pipe 4 at the manifold output end and reaching the catalytic converter 3 do.

그러나 본 고안은 촉매컨버터(3) 하우징에 진공커버(3-1)를 형성하여 촉매 컨버터(3) 하우징과 진공커버(3-1) 사이에 진공 공간부(3-3)를 갖도록 구성하기 때문에 초기 워밍업시 촉매컨버터(3)를 지나는 동안의 배기가스열이 외부로 발산되는 것을 막을 수 있고, 따라서 촉매작용이 가장 활발하게 일어날 수 있는 온도(약 350℃)까지 이르는 시간을 단축하여 효율적인 유해가스 재거가 가능하다.However, in the present invention, since the vacuum cover 3-1 is formed in the housing of the catalytic converter 3 so as to have the vacuum space portion 3-3 between the housing of the catalytic converter 3 and the vacuum cover 3-1 It is possible to prevent the heat of the exhaust gas flowing through the catalytic converter 3 from being diverted to the outside during the initial warm-up, thereby shortening the time to reach the temperature at which the catalytic action can be most actively performed (about 350 ° C) It is possible to jiggle.

상술한 바와같이 본 고안은 촉매컨버터 외부 하우징에 진공커버를 장착함으로써 최단시간내에 촉매재의 온도를 상승시켜 효율적인 배기가스 정화가 이루어지도록하는 효과를 제공한다.As described above, the present invention provides an effect of increasing the temperature of the catalyst material in the shortest time by mounting a vacuum cover on the outer housing of the catalytic converter, thereby efficiently purifying the exhaust gas.

Claims (1)

배기가스 정화재로써 촉매 컨버터(3)를 갖는 엔진의 배기장치에 있어서,1. An exhaust system for an engine having a catalytic converter (3) as an exhaust gas purifying material, 촉매 컨버터(3)의 하우징을 통한 온도 유출을 차단할 수 있도록, 상기 촉매컨버터(3)의 하우징에 진공커버(3-1)를 장착하되, 상기 촉매 컨버터(3)의 외관형상에 따르는 원통형의 하우징과 일정간격으로 이격되게 관통 삽입하여 촉매 컨버터(3) 하우징과 진공커버(3-1) 사이에 진공 공간부(3-3)를 갖도록 구성한 것을 특징으로 하는 촉매컨버터 하우징에 진공커버를 형성한 엔진 배기장치구조.A vacuum cover (3-1) is mounted on the housing of the catalytic converter (3) so as to block the temperature outflow through the housing of the catalytic converter (3), and a cylindrical housing And a vacuum space part (3 - 3) is provided between the housing of the catalytic converter (3) and the vacuum cover (3 - 1) so as to be spaced apart from the catalytic converter housing Exhaust structure.
KR2019970016818U 1997-06-30 1997-06-30 An engine exhaust structure having a vacuum cover formed in a catalytic converter housing KR19990003224U (en)

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