KR19980083265A - Method for preparing biodegradable aliphatic polyester resin - Google Patents
Method for preparing biodegradable aliphatic polyester resin Download PDFInfo
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- KR19980083265A KR19980083265A KR1019970018512A KR19970018512A KR19980083265A KR 19980083265 A KR19980083265 A KR 19980083265A KR 1019970018512 A KR1019970018512 A KR 1019970018512A KR 19970018512 A KR19970018512 A KR 19970018512A KR 19980083265 A KR19980083265 A KR 19980083265A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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Abstract
본 발명은 결정화 속도가 빠른 생분해성 지방족 폴리에스테르수지의 제조방법에 관한 것으로, 용융유동지수가 5~50인 폴리부틸렌숙시네이트(PBS) 또는 이들의 공중합체에 결정화 핵제로서 스터릭산나트륨을 0.2~1.0중량% 첨가함으로써 결정화 온도와 결정화 속도의 상승에 따른 사출성형 주기 감소효과와 성형온도를 저하시켜 우수한 생분해성 지방족 폴리에스테르수지를 얻음을 특징으로 하는 생분해성 지방족 폴리에스테르 수지의 제조방법에 관한 것이다.The present invention relates to a method for producing a biodegradable aliphatic polyester resin having a high crystallization rate, wherein sodium steric acid is 0.2 to a polybutylene succinate (PBS) having a melt flow index of 5 to 50 or a copolymer thereof as a crystallization nucleating agent. A method for producing a biodegradable aliphatic polyester resin characterized by obtaining an excellent biodegradable aliphatic polyester resin by reducing injection molding cycle and lowering the molding temperature according to the increase in crystallization temperature and crystallization rate by adding ˜1.0% by weight. will be.
Description
본 발명은 결정화 속도가 빠른 생분해성 지방족 폴리에스테르수지의 제조방법에 관한 것으로, 보다 상세하게는 생분해성 지방족 폴리에스테르 및 그 공중합체에 결정화핵제를 첨가함으로써 상대적으로 높은 결정화 온도와 결정화 속도를 가지며, 분자량 저하가 없는 생분해성 지방족 폴리에스테르수지의 제조방법에 관한 것이다.The present invention relates to a method for producing a biodegradable aliphatic polyester resin having a high crystallization rate, and more particularly, by adding a crystallization nucleating agent to a biodegradable aliphatic polyester and its copolymer, having a relatively high crystallization temperature and a crystallization rate. The present invention relates to a method for producing a biodegradable aliphatic polyester resin having no molecular weight decrease.
일반적으로 지방족 폴리에스테르는 생분해성이 우수하기 때문에 여러가지 용도로 이용되지만 회수가 곤란한 농작물 재배용 필름이나 식품포장용필름 또는 생활쓰레기 처리봉지 등에 사용하면 자연환경중에서 분해되어 환경오염을 방지할 수 있는 유용한 생분해성 고분자 수지이다. 그러나 다른 고분자 재료에 비하여 성형시 결정화 속도가 상대적으로 느리기 때문에 단독 사용시 성형성이 떨어지고 성형물의 물성이 저하되는 단점이 있다.In general, aliphatic polyester is used for various purposes because of its excellent biodegradability, but it is useful in biodegradability that can be degraded in the natural environment when used for crop cultivation film, food packaging film, or household waste disposal bag, which is difficult to recover. It is a polymer resin. However, since the crystallization rate is relatively slow during molding as compared with other polymer materials, there is a disadvantage in that the moldability is lowered and the physical properties of the molding are lowered when used alone.
이러한 문제점을 해결하기 위한 방법으로, 기존의 섬유나 필름용으로 널리 사용되고 있는 방향족 폴리에스테르의 경우, 소량의 핵제를 첨가하여 용융물의 결정화 속도를 향상시키는 방법이 공지되어 왔다.In order to solve this problem, in the case of the aromatic polyester widely used for existing fibers or films, a method of improving the crystallization rate of the melt by adding a small amount of nucleating agents has been known.
예를 들면 미국특허 제4401792호 및 제4486561호에서는 폴리에틸렌테레프탈레이트(PET), 폴리부틸렌테레프탈레이트(PBT) 및 이들의 블렌드물에 에폭시화 가소제의 핵제를 첨가함으로써 후성형 수축율의 감소, 성형주기의 감소 및 성형온도의 저하 등 성형성을 향상시켰으며 굴곡탄성률, 굴곡강도, 하중하에서의 변형온도, 인장강도 및 내용제성 등의 성형물의 물리적 성질을 향상시켰다.For example, in U.S. Pat.Nos. 4,440,92 and 4486561, polyethylene terephthalate (PET), polybutylene terephthalate (PBT) and blends thereof are added to the nucleating agent of epoxidized plasticizer to reduce post-forming shrinkage, molding cycle. The moldability was improved, such as the reduction of the temperature and the decrease of the molding temperature, and the physical properties of the moldings such as flexural modulus, flexural strength, deformation temperature under load, tensile strength and solvent resistance were improved.
또한 미국특허 제4401792호에서는 PET와 PET를 함유하는 폴리에스테르 블렌드물에 핵제로서 소량의 이오노머를 첨가하여 성형가공시 결정화 속도 뿐만 아니라 최종 결정화도를 향상시키는 기술이 소개되고 있다. 또한 정기간행물인 플라스틱 엔지니어링(Plastic Engineering), 1987, Vol. 43에 기재된 바에 의하면 PET의 느린 결정화 속도에 따른 성형공정상의 문제점의 소량의 폴리올레핀을 첨가함으로써 극복될 수 있으며, 특히 폴리에틸렌 및 폴리프로필렌 등의 폴리올레핀계 수지는 PET의 결정화 속도를 증가시키 뿐만 아니라 이형성을 향상시키고 용융점도를 저하시키는 것으로 보고되고 있다.In addition, US Pat. No. 4,440,92 introduces a technique for improving the final crystallization rate as well as the crystallization rate during molding by adding a small amount of ionomer as a nucleating agent to a polyester blend containing PET and PET. See also the publication Plastic Engineering, 1987, Vol. 43, it can be overcome by adding a small amount of polyolefin of the molding process problem due to the slow crystallization rate of PET, in particular polyolefin resin such as polyethylene and polypropylene not only increases the crystallization rate of PET but also exhibits releasability It has been reported to improve and lower the melt viscosity.
상기한 바와 같이 PET 등의 방향족 폴리에스테르의 경우 소량의 핵제를 첨가하여 결정화 속도를 향상시키는 방법이 알려져 있으나, 최근에 와서 생분해성 고분자로서 연구대상이 되고 있는 지방족 폴리에스테르의 경우에는 결정화 속도 향상에 관한 방법이 공지되어 있지 않다.As described above, in the case of aromatic polyester such as PET, a method of improving the crystallization rate by adding a small amount of nucleating agent is known, but in the case of aliphatic polyester which has recently been studied as a biodegradable polymer, it has been found No method is known.
본 발명은 방향족 및 지방족 카르복시산나트륨염이 방향족폴리에스테르의 결정화 핵제로서 매우 효과적임에 착안하여 이들 화합물중에서 가격이 저렴하고 효과가 우수한 스터릭산나트륨염을 생분해성 지방족 폴리에스테르 및 그 공중합체에 결정화 핵제로 첨가함으로써 미첨가시에 비하여 상대적으로 높은 결정화 온도와 결정화 속도를 보이면서 분자량 저하가 없는 사출성형물을 제조할 수 있는 생분해성 지방족 폴리에스테르 수지를 제조하는 방법을 제공하는데 있다. 이때 스터릭산나트륨염은 폴리에스테르의 말단기와 반응하여 나트륨 말단을 형성하며 이러한 나트륨 말단이 결정화를 촉진하는 핵종으로 작용하게 된다.The present invention focuses on the fact that aromatic and aliphatic sodium carboxylate salts are very effective as crystallization nucleating agents of aromatic polyesters. The present invention provides a method for producing a biodegradable aliphatic polyester resin capable of producing an injection molded product having a lower molecular weight while showing a relatively higher crystallization temperature and crystallization rate than zero addition. At this time, the sodium succinate salt reacts with the end groups of the polyester to form sodium ends, and these sodium ends act as nuclides that promote crystallization.
이하 본 발명을 좀 더 상세하게 설명하면 다음과 같다.Hereinafter, the present invention will be described in more detail.
용융유동수지가 5~50인 지방족 폴리에스테르 또는 이들의 공중합체의 압출시 결정화 핵제로 사카린 나트륨염을 0.2~1.0중량% 첨가하여 사출 성형함으로써 성형성과 성형물의 역학적 성질이 향상된 지방족 폴리에스테르수지를 제조할 수 있었다.Aliphatic polyester resin with improved moldability and mechanical properties is prepared by injection molding by adding 0.2-1.0 wt% of saccharin sodium salt as crystallization nucleating agent when extruding aliphatic polyester having 5 to 50 molten flow resin or copolymers thereof. Could.
본 발명에서 결정화 핵제로 사용한 스터릭산나트륨염은 0.2~1.0중량% 첨가하는 것이 바람직하며, 더욱 좋게는 0.4~0.7중량%가 바람직하다. 만일 첨가량이 0.2중량% 미만일 경우에는 핵제로서의 작용이 미미하여 결정화 온도의 상승이나 결정화 속도의 향상을 기대하지 못하며, 첨가량이 1.0중량%를 초과할 경우에는 핵제에 의한 분자량 저하가 심하여 성형물의 역학적 성질이 저하되는 문제점이 발생하였다.In the present invention, it is preferable to add 0.2 to 1.0% by weight of the sodium steric acid salt used as the crystallization nucleating agent, and more preferably 0.4 to 0.7% by weight. If the added amount is less than 0.2% by weight, the action as a nucleating agent is insignificant, so that an increase in the crystallization temperature or an improvement in the crystallization rate is not expected. When the addition amount is more than 1.0% by weight, the molecular weight decreases due to the nucleating agent is severe, and the mechanical properties of the molding are poor. There was a problem of deterioration.
본 발명의 실시예 및 비교실시예에 따른 지방족 폴리에스테르의 특성평가는 하기와 같은 방법으로 실시하였다.Characterization of the aliphatic polyester according to the Examples and Comparative Examples of the present invention was carried out in the following manner.
1. 용융유동지수(MFR)1. Melt Flow Index (MFR)
용융유동지수측정기를 사용하여 190℃에서 2.16kg 하중하에서 10부간 압출되는 수지의 양으로부터 용융유동지수를 측정하였다.The melt flow index was measured from the amount of resin extruded between 10 parts under a 2.16 kg load at 190 ° C. using a melt flow index meter.
2. DSC 발열개시온도 및 DSC 발열피크온도2. DSC heating start temperature and DSC heating peak temperature
시차주사열량계(DSC)를 사용하여 10℃/분의 속도로 150℃까지 승온한 후 10℃/분의 속도로 강온하는 과정에서 나타나는 발열피크의 발열개시온도와 발열피크온도를 측정하였다. 여기서 발열개시온도와 발열피크온도는 고분자용융물을 냉각시킬때 발생하는 결정화 온도 및 속도와 관련된 것으로 발열개시온도와 발열피크온도가 높을수록 높은 온도에서 빠른 속도로 결정화가 진행된다.The differential heating calorimeter (DSC) was used to measure the exothermic starting temperature and the exothermic peak temperature of the exothermic peak that appeared during the temperature increase at 10 ° C / min after the temperature was raised to 150 ° C at a rate of 10 ° C / min. Here, the exothermic onset temperature and exothermic peak temperature are related to the crystallization temperature and speed that occur when the polymer melt is cooled. The higher the exothermic onset temperature and exothermic peak temperature, the faster the crystallization proceeds.
3. DSC 용융온도3. DSC melting temperature
KSM 3050에 의거하여 시차주사열량계(DSC)를 사용하여 10℃/분의 속도로 승온할때 나타나는 흡열피크로 용융온도를 측정하였다.According to KSM 3050, the melting temperature was measured by the endothermic peak appearing when the temperature was raised at a rate of 10 ℃ / min using a differential scanning calorimeter (DSC).
4. 인장강도 및 절단신도4. Tensile Strength and Elongation at Break
ASTM D638의 방법을 이용하였다.The method of ASTM D638 was used.
5. 나치드 아이조드 충격5. Nazid Izod Shock
ASTM D256에 의거하여 1/8인치 두께의 나치드 시편을 아이조드 충격시험기로 측정하였다.Nazid specimens 1/8 inch thick were measured with an Izod impact tester according to ASTM D256.
6. 생분해도6. Biodegradability
ASTM G 21-70방법에 의거하여 최소 21일간 배양하여 필름에 곰팡이가 뒤덮인 정도가 0%인 경우는 0으로, 10% 미만인 경우는 1로, 10~30%인 경우를 2로, 30~60%인 경우는 3으로 하고, 60~100%인 경우 4로 구분하여 측정하였다.Incubate for at least 21 days according to ASTM G 21-70 method and the degree of mold cover on the film is 0% for 0%, 1 for less than 10%, 2 for 10-30%, 30-60 In the case of%, it was set as 3, and in the case of 60-100%, it was divided into 4 and measured.
이와같이 결정화 핵제로서 사카린나트륨염을 첨가하여 제조된 생분해성 지방족 폴리에스테르 및 이들의 공중합체 수지는 결정화 속도 및 온도가 증가하여 사출성형시 성형주기가 감소하고 성형온도가 저하함에 따라 성형성이 향상되고 역학적 성질이 우수한 생분해성 수지 성형물을 제조할 수 있다.The biodegradable aliphatic polyester prepared by adding saccharin sodium salt as a crystallization nucleating agent and copolymer resin thereof have increased crystallization rate and temperature, which reduces molding cycle during injection molding and improves moldability as the molding temperature decreases. Biodegradable resin moldings having excellent mechanical properties can be produced.
다음의 실시예 및 비교실시예는 본 발명을 좀 더 상세히 설명하는 것이지만 그렇다고 본 발명의 범주를 한정하는 것은 아니며, %는 특별한 언급이 없는 한 중량%를 의미한다.The following examples and comparative examples further illustrate the present invention in more detail, but do not limit the scope of the present invention, and% means by weight unless otherwise specified.
실시예 1Example 1
용융유동지수(MFR)가 10.0인 폴리부틸렌숙시네이트(PBS)에 스터릭산나트륨염을 0.5중량% 첨가하고 다이나믹 믹서가 부착되어 있는 압출기에서 150℃의 온도에서 충분히 혼합하여 마스터 뱃치를 제조하였다. 제조된 마스터 뱃치칩을 70℃의 진공건조기에서 4시간이상 건조시킨 후 사출성형기에서 아래와 같은 조건으로 1/2×5×1/2캐버티(ASTM 표준플렉스바)로 사출성형하였다.0.5 wt% sodium steric acid salt was added to a polybutylene succinate (PBS) having a melt flow index (MFR) of 10.0, and a master batch was prepared by mixing sufficiently at a temperature of 150 ° C. in an extruder equipped with a dynamic mixer. The prepared master batch chip was dried in a vacuum dryer at 70 ° C. for at least 4 hours, and then injection molded in an injection molding machine using a 1/2 × 5 × 1/2 cavity (ASTM standard flex bar) under the following conditions.
● 온도조건-1구역:120℃, 2구역:125℃, 3구역:120℃, 4구역:115℃, 성형부:40℃● Temperature condition-1 Zone: 120 ℃, Zone 2: 125 ℃, Zone 3: 120 ℃, Zone 4: 115 ℃, Molding section: 40 ℃
● 사출압력-150psi● Injection pressure-150psi
● 유지압력-50psi● Holding Pressure -50psi
● 성형주기(자동주기:초)-지연사출:3.2, 사출:4.0, 유지:2.0 냉각:20.0, 다이개방:2.0● Molding cycle (automatic cycle: sec)-delayed injection: 3.2, injection: 4.0, maintenance: 2.0 cooling: 20.0, die opening: 2.0
상기 실시예에 따른 마스터 뱃치의 결정화 특성 및 사출성형물의 역학적 성질을 평가하여 그 결과를 표 1에 나타내었다.The crystallization characteristics of the master batch and the mechanical properties of the injection molding according to the above example were evaluated and the results are shown in Table 1.
실시예 2Example 2
용융유동지수(MFR)가 20.0인 폴리부틸렌숙시네이트-아디페이트 공중합체(PBS-co-BA)에 스터릭산나트륨염을 0.4중량% 첨가하고 상기 실시예1과 동일한 조건으로 사출성형하였다. 마스터 뱃치의 결정화 특성 및 사출성형물의 역학적 성질을 평가하여 그 결과를 표 2에 나타내었다.To the polybutylene succinate-adipate copolymer (PBS-co-BA) having a melt flow index (MFR) of 20.0, 0.4 wt% of sodium steric acid salt was added and injection molded under the same conditions as in Example 1. The crystallization properties of the master batch and the mechanical properties of the injection molding were evaluated and the results are shown in Table 2.
비교실시예 1~3Comparative Examples 1 to 3
스터릭산나트륨염의 첨가량을 표 1에 나타낸 바와 같이 변경한 것을 제외하고는 실시예 1과 동일하게 실시하여 그 결과를 표 1에 나타내었다.Except having changed the addition amount of the sodium succinate salt as shown in Table 1, it carried out similarly to Example 1, and the result is shown in Table 1.
비교실시예 4~6Comparative Examples 4-6
스터릭산나트륨염의 첨가량을 표 2에 나타낸 바와 같이 변경한 것을 제외하고는 실시예 2와 동일하게 실시하여 그 결과를 표 2에 나타내었다.Except having changed the addition amount of the sodium succinate salt as shown in Table 2, it carried out similarly to Example 2, and the result is shown in Table 2.
표 1과 표 2에서 볼 수 있듯이 결정화 핵제로 작용하는 스터릭산나트륨염을 적당량 첨가한 경우에 실시예 1 및 실시예 2처럼 DSC 발열개시온도 및 발열피크온도가 상승하여 고분자 용융물이 냉각되면서 더 높은 온도에서 더욱 빠른 속도로 결정화 하며, 이렇게 형성된 사출성형물의 역학적 성질이 우수해진다. 따라서 지방족 폴리에스테르 또는 이들의 공중합체에 적당량의 스터릭산나트륨염을 첨가함으로써 본 발명의 목적인 결정화 속도가 빠르고 사출성형물의 물성이 우수한 생분해성 수지의 제조가 가능하였다.As shown in Table 1 and Table 2, when an appropriate amount of sodium steric acid salt acting as a crystallization nucleating agent is added, the DSC exotherm starting temperature and exothermic peak temperature are increased as in Examples 1 and 2, and as the polymer melt cools, It crystallizes at a faster rate at temperature, and the mechanical properties of the injection moldings thus formed are excellent. Therefore, by adding an appropriate amount of sodium steric acid salt to the aliphatic polyester or a copolymer thereof, it is possible to prepare a biodegradable resin having a high crystallization rate and excellent physical properties of an injection molded product.
[표 1]TABLE 1
[표 2]TABLE 2
상기 발명의 상세한 설명과 실시예로부터 알 수 있는 바와 같이 본 발명은 생분해성 고분자인 지방족 폴리에스테르에 결정화 핵제인 스터릭산나트륨염을 첨가함으로써 사출성형시 성형성과 성형물의 역학적 성질을 향상시킬 수 있는 효과를 갖는다. 이러한 효과를 이용하여 사용후 회수가 곤란한 농작물 재배용 필름이나 식품포장용 필름 또는 생활쓰레기 봉지 등을 제조하면 물성면에서 우수한 생분해성 필름을 얻을 수 있다.As can be seen from the detailed description and the examples of the present invention, the present invention has the effect of improving the moldability and the mechanical properties of the molding by adding sodium steric acid salt, which is a crystallization nucleating agent, to aliphatic polyester, which is a biodegradable polymer. Has By using these effects, if a film for crop cultivation, a food packaging film, or a household garbage bag is difficult to recover after use, an excellent biodegradable film can be obtained in terms of physical properties.
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KR100415812B1 (en) * | 2002-09-19 | 2004-01-24 | 대한민국 | A resin composition for biodegradable fatty group polyester and a fishing tackle implement using the same, and a method for preparing thereof |
KR100436576B1 (en) * | 2001-09-19 | 2004-06-18 | 엘지전선 주식회사 | Melt blend composite of biodegradable polybutylene succinate having superior mechanical and thermal properties |
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GB2124637A (en) * | 1982-08-03 | 1984-02-22 | Bip Chemicals Ltd | Polyethylene terephthalate moulding compositions |
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KR100436576B1 (en) * | 2001-09-19 | 2004-06-18 | 엘지전선 주식회사 | Melt blend composite of biodegradable polybutylene succinate having superior mechanical and thermal properties |
KR100415812B1 (en) * | 2002-09-19 | 2004-01-24 | 대한민국 | A resin composition for biodegradable fatty group polyester and a fishing tackle implement using the same, and a method for preparing thereof |
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