KR100211533B1 - Process for preparing aliphatic polyester resin which has high crystallization rate - Google Patents
Process for preparing aliphatic polyester resin which has high crystallization rate Download PDFInfo
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- KR100211533B1 KR100211533B1 KR1019970010528A KR19970010528A KR100211533B1 KR 100211533 B1 KR100211533 B1 KR 100211533B1 KR 1019970010528 A KR1019970010528 A KR 1019970010528A KR 19970010528 A KR19970010528 A KR 19970010528A KR 100211533 B1 KR100211533 B1 KR 100211533B1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0083—Nucleating agents promoting the crystallisation of the polymer matrix
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/41—Compounds containing sulfur bound to oxygen
- C08K5/42—Sulfonic acids; Derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
Abstract
본 발명은 결정화 속도가 빠른 지방족 폴리에스테르수지의 제조방법에 관한 것으로, 용융유동지수 5∼50을 갖는 지방족 폴리에스테르인 폴리부틸렌 숙시네이트 또는 이들의 공중합체 용융물에 결정화 핵제로서 사카린나트륨염(2,3-디히드로-3-옥소벤즈이소술포나졸 나트륨염)을 0.1∼1.0중량첨가함으로써 결정화 온도와 결정화 속도의 상승에 따른 사출성형시 성형주기 감소 및 성형온도 저하에 의한 성형성 향상과 성형물의 역학적 성질이 우수한 지방족 폴리에스테르수지의 제조방법에 관한 것이다.The present invention relates to a method for producing an aliphatic polyester resin having a high crystallization rate, and a saccharin sodium salt (2) as a crystallization nucleating agent in a polybutylene succinate or an copolymer of an aliphatic polyester having a melt flow index of 5 to 50 (2). , 3-dihydro-3-oxobenzisosulfonazole sodium salt) 0.1-1.0 weight The present invention relates to a method for producing an aliphatic polyester resin having excellent molding properties by reducing the molding cycle and lowering the molding temperature and increasing the mechanical properties of the molding by adding the crystallization temperature and the crystallization rate.
Description
본 발명은 결정화 속도가 빠른 지방족 폴리에스테르수지의 제조방법에 관한 것으로, 좀 더 구체적으로는 용융유동지수 5∼50을 갖는 폴리부틸숙시네이트(PBS) 또는 이들의 공중합체 용융물에 사카린나트륨염(2,3-디히드로-3-옥소벤즈이소술포나졸 나트륨염)을 결정화 핵제로 첨가함으로써 결정화 온도와 결정화 속도의 상승에 따른 사출성형시의 성형주기 감소 및 성형온도 저하에 의한 성형성 향상과 성형물의 역학적 성질의 우수한 지방족 폴리에스테르수지의 제조방법에 관한 것이다.The present invention relates to a method for preparing an aliphatic polyester resin having a high crystallization rate, and more specifically, to a polybutyl succinate (PBS) having a melt flow index of 5 to 50 or a copolymer of these, saccharin sodium salt (2). (3-dihydro-3-oxobenzisulfonazole sodium salt) as a crystallization nucleating agent to reduce the molding cycle during injection molding due to the increase in crystallization temperature and crystallization rate, and improve moldability by lowering the molding temperature and The present invention relates to a process for producing an aliphatic polyester resin having excellent mechanical properties.
일반적으로 지방족 폴리에스테르는 생분해성이 우수하기 때문에 자연환경중에서 널리 이용되고 있으며 사용후 회수가 어려운 농림, 수산, 토목용 필름이나, 유기폐기물의 퇴비화에 유효한 식품포장용기, 쓰레기 봉지 등에 사용하면 자연환경중에서 자연적으로 분해되어 환경오염을 방지할 수 있는 유용한 생분해성 고분자 수지이다. 그러나 다른 고분자 수지에 비하여 성형시에 결정화 속도가 상대적으로 느리기 때문에 단독사용시 성형성과 성형물의 물성이 떨어지는 단점이 있다.In general, aliphatic polyesters are widely used in the natural environment because of their excellent biodegradability, and are difficult to recover after use.They are used in agriculture, fisheries, civil engineering films, food packaging containers, and garbage bags, which are effective for composting organic waste. It is a useful biodegradable polymer resin that can be naturally decomposed to prevent environmental pollution. However, since the crystallization rate is relatively slow at the time of molding as compared to other polymer resins, there is a disadvantage in that moldability and physical properties of the molded product are inferior.
이러한 문제점을 해결하기 위한 방법으로 기존의 섬유나 필름 등으로 널리 사용되고 있는 방향족 포리에스트레의 경우에 소량의 핵제를 첨가함으로서 용융물의 결정화 속도를 향상시키는 방법이 공지되어 있다.As a method for solving this problem, a method of improving the crystallization rate of the melt is known by adding a small amount of nucleating agent in the case of the aromatic fortresses which are widely used as conventional fibers or films.
예를들면 미국특허 제4401792호 및 제4486561호 등에서는 폴리에틸렌테레프탈레이트(PET), 폴리부틸렌테레브탈레이트(PBT) 및 이들의 블렌드물에 에폭시화 가소제의 핵제를 첨가함으로써 후성형 수축율의 감소, 성형주기의 감소 및 성형온도의 저하 등 성형성을 향상시키고 굴곡탄성률, 굴곡강도, 하중하에서의 변형온도, 인장강도 및 내용제성 등의 성형물의 물리적성질을 향상시켰다.For example, in U.S. Pat. It improves moldability such as reduction of molding cycle and decrease of molding temperature, and improves physical properties of moldings such as flexural modulus, flexural strength, deformation temperature under load, tensile strength and solvent resistance.
또한 미국특허 제4401792호에서는 PET와 PET를 함유하는 폴리에스테르 블렌드물에 핵제로서 소량의 이오노머(ionomer)를 첨가하면 성형가공시 결정화 속도 뿐만 아니라 최종 결정화도 역시 향상된다고 기재되어 있다. 또한 플라스틱 엔지니어링(Plastic Engineering), 1987, Vol. 43에 기재된 바에 의하면 PET의 느린 결정화 속도에 따른 성형공정상의 난점이 소량의 폴리올레핀을 첨가함으로써 극복될 수 있으며, 특히 폴리에틸렌 및 폴리프로필렌 등의 통상적인 폴리올레핀 수지는 PET의 결정화 속도를 증가시킬 뿐만 아니라 이형성을 향상시키고 용융점도를 저하시킨다고 기재되어 있다.In addition, US Pat. No. 4,440,92 describes that addition of a small amount of ionomer as a nucleating agent to a polyester blend containing PET and PET improves not only the crystallization rate but also the final crystallization during molding. See also Plastic Engineering, 1987, Vol. According to 43, difficulties in the molding process due to the slow crystallization rate of PET can be overcome by adding a small amount of polyolefin, and in particular, conventional polyolefin resins such as polyethylene and polypropylene not only increase the crystallization rate of PET but also release property. It is described to improve the viscosity and lower the melt viscosity.
상기한 바와같이 PET 등의 방향족 폴리에스테르의 경우에는 소량의 핵제를 첨가함으로써 결정화 속도를 향상시키는 방법이 공지되어 있으나, 최근에 와서 생분해성 고분자로서 연구대상이 되고 있는 지방족 폴리에스테르의 경우에는 결정화 속도 향상에 관한 방법이 공지되어 있는 것이 없다.As described above, in the case of aromatic polyester such as PET, a method of improving the crystallization rate by adding a small amount of nucleating agent is known, but in the case of aliphatic polyester which has recently been studied as a biodegradable polymer, the crystallization rate is known. There is no known method for improvement.
본 발명의 목적은 산아미드, 술폰아미드, 락탐 및 폴리아미드와 같은 유기화합물들이 고분자의 결정화속도 증가에 기여하는 점에 착안하여, 이들 화합물중에서 가격이 저렴하고 효과가 우수한 사카린나트륨염을 지방족 폴리에스테르 및 그 공중합체에 결정화 핵제로 첨가함으로써 미첨가시에 비하여 상대적으로 높은 결정화 온도와 성형시 결정화 속도의 감소 및 분자량 저하가 없는 지방족 폴리에스테르수지의 사출성형물을 제조하는 방법을 제공하는데 있다.The object of the present invention is to focus on the fact that organic compounds such as acidamides, sulfonamides, lactams and polyamides contribute to an increase in the crystallization rate of the polymers. And a method of preparing an injection molded product of an aliphatic polyester resin having a relatively high crystallization temperature, a reduction in crystallization rate during molding and a lower molecular weight, compared to when not added, by adding a crystallization nucleating agent to the copolymer.
본 발명을 좀 더 상세하게 설명하면 다음과 같다.The present invention will be described in more detail as follows.
용융유동지수 5∼50을 갖는 지방족 폴리에스테르인 폴리부틸렌숙시네이트 또는 이들의 공중합체의 압출시 결정화 핵제로 사카린나트륨염을 (2,3-디히드로-3-옥소 벤즈이소슬포나졸 나트륨염)을 0.1∼1.0중량첨가하여 사출 성형함으로써 성형성과 성형물의 역학적 성질이 향상된 지방족 폴리에스테르수지를 제조할 수 있었다.Saccharin sodium salt (2,3-dihydro-3-oxo benzisosulfonazole sodium salt) is used as a crystallization nucleating agent when extruding polybutylene succinate, an aliphatic polyester having a melt flow index of 5-50, or a copolymer thereof. 0.1 to 1.0 weight By addition and injection molding, an aliphatic polyester resin with improved moldability and mechanical properties of the molded product could be prepared.
본 발명에서 결정화 핵제로 사용한 사카린나트륨염은 0.1∼1.0중량첨가하는 것이 바람직하며, 더욱 좋게는 0.2∼0.5중량가 바람직하다. 만일 첨가량이 0.1중량미만일 경우에는 핵제로서의 작용이 미미하여 결정화 온도의 상승이나 결정화 속도의 향상을 기대하지 못하며, 첨가량의 1.0중량를 초과할 경우에는 핵제에 의한 분자량 저하가 심하여 성형물의 역학적 성질이 저하되는 문제점이 발생하였다.Saccharin sodium salt used as a crystallization nucleating agent in the present invention is 0.1 to 1.0 weight It is preferable to add, More preferably, it is 0.2-0.5 weight Is preferred. If the added amount of 0.1 weight If it is less than that, it acts as a nucleating agent, so it is not expected to increase the crystallization temperature or to improve the crystallization rate. When exceeded, the molecular weight fall by the nucleating agent was severe, and the problem that the mechanical properties of the molding fall.
본 발명의 실시예 및 비교실시에에 따른 지방족 폴리에테르의 특성평가는 하기와 같은 방법으로 실시하였다.Characterization of aliphatic polyethers according to Examples and Comparative Examples of the present invention was carried out in the following manner.
1. 용융유동지수(MFR)1. Melt Flow Index (MFR)
용융유동지수측정기를 사용하여 190에서 2.16㎏ 하중하에서 10분간 압출되는 수지의 양으로부터 용융유동지수를 측정하였다.Using a Melt Flow Index Meter The melt flow index was measured from the amount of resin extruded for 10 minutes under a 2.16 kg load at.
2. DSC 발열개시온도 및 DSC 발열피크온도2. DSC heating start temperature and DSC heating peak temperature
시차주사열량계(DSC)를 사용하여 10/분의 속도로 150까지 승온한 후 10/분의 속도로 강온하는 과정에서 나타나는 발열피크의 발열개시온도와 발열피크온도를 측정하였다. 여기서 발열개시온도와 발열피크온도는 고분자 용융물을 냉각시킬 때 발생하는 결정화 온도 및 속도와 관련된 것으로 발열개시온도와 발연피크온도가 높을수록 높은 온도에서 빠른 속도로 결정화가 진행된다.Using a differential scanning calorimeter (DSC) 150 at / min After heating up to 10 The exothermic starting temperature and exothermic peak temperature of the exothermic peak during the temperature reduction at the rate of / min were measured. Here, the exothermic onset temperature and exothermic peak temperature are related to the crystallization temperature and speed that occur when cooling the polymer melt. The higher the exothermic onset temperature and the smoke peak temperature, the faster the crystallization proceeds at a higher temperature.
3. DSC 용융온도3. DSC melting temperature
KSM 3050에 의거하여 DSC를 사용하여 10/분의 속도로 승온할 때 나타나는 흡열피크로 용융온도를 측정하였다.Using DSC in accordance with KSM 3050 Melting temperature was measured by the endothermic peak appearing when heating up at a rate of / min.
4. 인장강도 및 절단신도4. Tensile Strength and Elongation at Break
ASTM D638의 방법을 이용하였다.The method of ASTM D638 was used.
5. 나치드 아이조드 충격5. Nazid Izod Shock
ASTM D256에 의거하여 1/8인치 두께의 나치드 시편을 아이조드 충격시험기로 측정하였다.Nazid specimens 1/8 inch thick were measured with an Izod impact tester according to ASTM D256.
6. 생분해도6. Biodegradability
ASTM G21-70방법에 의거하여 최소 21일간 배양하여 필름에 곰팡이가 뒤덮인 정도가 0인 경우는 0으로, 10미만인 경우는 1로, 10∼30인 경우를 2로, 30∼60인 경우는 3으로하고, 60∼100인 경우 4로 구분하여 측정하였다.The degree of mold cover on the film after incubating for at least 21 days according to ASTM G21-70 method Is 0, 10 Less than 1, 10 to 30 Is 2, 30 to 60 Is 3, and 60 to 100 In the case of measured by dividing by 4.
이와같이 결정화 핵제로서 사카린나트륨염을 첨가하여 제조된 지방족 폴리에스테르 및 이들의 공중합체 수지는 결정화 속도 및 온도가 증가하여 사출성형시 성형주기가 감소하고 성형온도가 저하함에 따라 성형성이 향상되고 역학적 성질이 우수한 생분해성 수지 성형물을 제조할 수 있다.As described above, the aliphatic polyester prepared by adding saccharin sodium salt as a crystallization nucleating agent and its copolymer resin have increased crystallization rate and temperature, which reduces the molding cycle during injection molding, and improves moldability and mechanical properties as the molding temperature decreases. This excellent biodegradable resin molded article can be produced.
다음의 실시예 및 비교실시예는 본 발명을 좀 더 상세히 설명하는 것이지만 그렇다고 본 발명의 범주를 한정하는 것은 아니며,는 특별한 언급이 없는 한 중량를 의미한다.The following examples and comparative examples illustrate the invention in more detail, but do not limit the scope of the invention, Weight unless otherwise noted Means.
[실시예 1]Example 1
용융유동지수(MFR)가 10.0인 폴리부틸렌숙시네이트(PBS)에 사카린나트륨염을 0.4중량첨가하고 다이나믹 믹서가 부착되어 있는 압출기에서 150의 온도에서 충분히 혼합하여 마스터 뱃치를 제조하였다. 제조된 마스터 뱃치칩을 70의 진공건조기에서 4시간이상 건조시킨 후 사출성형기에서 아래와 같은 조건으로 1/2×51/2캐버티(ASTM 표준플렉스바)로 사출성형하였다.0.4 weight of saccharin sodium salt in polybutylene succinate (PBS) with melt flow index (MFR) of 10.0 150 in an extruder with the addition and dynamic mixer The master batch was prepared by mixing sufficiently at the temperature of. Manufactured master batch chip 70 After drying for 4 hours or more in a vacuum dryer of the injection molding machine was injection molded in 1/2 × 51/2 cavity (ASTM standard flex bar) under the following conditions.
·온도조건 - 1구역 : 120, 2구역 : 125, 3구역 : 1204구역 : 115, 성형부 : 40 Temperature condition-Zone 1: 120 Zone 2: 125 , Zone 3: 120 Zone 4: 115 , Forming part: 40
·사출압력 - 150psiInjection pressure-150 psi
·유지압력 - 50psiHolding pressure-50 psi
·성형주기(자동주기 : 초) - 지연사출 : 3.2, 사출 : 40, 유지 : 20, 냉각 : 20.0, 다이개방 : 2.0Molding cycle (automatic cycle: second)-delayed injection: 3.2, injection: 40, maintenance: 20, cooling: 20.0, die opening: 2.0
상기 실시예에 따른 마스터 뱃치의 결정화 특성 및 사출성형물의 역학적 성질을 평가하여 그 결과를 표 1에 나타내었다.The crystallization characteristics of the master batch and the mechanical properties of the injection molding according to the above example were evaluated and the results are shown in Table 1.
[실시예 2]Example 2
용융유동지수(MFR)가 20.0인 폴리부틸렌숙시네이트-아디페이트 공중합체(PBS-co-BA)에 사카린나트륨염을 0.3중량첨가하고 상기 실시예 1과 동일한 조건으로 사출성형하였다. 마스터 뱃치의 결정화 특성 및 사출성형물의 역학적 성질을 평가하여 그 결과를 표 2에 나타내었다.0.3 weight of saccharin sodium salt in polybutylene succinate adipate copolymer (PBS-co-BA) with a melt flow index (MFR) of 20.0 It was added and injection molded under the same conditions as in Example 1. The crystallization properties of the master batch and the mechanical properties of the injection molding were evaluated and the results are shown in Table 2.
[비교실시예 1∼3][Comparative Examples 1 to 3]
사카린나트륨염의 첨가량을 표 1에 나타낸 바와 같이 변경한 것을 제외하고는 실시예 1과 동일하게 실시하여 그 결과를 표 1에 나타내었다.Except having changed the addition amount of the saccharin sodium salt as shown in Table 1, it carried out similarly to Example 1, and the result is shown in Table 1.
[비교실시예 4∼6]Comparative Examples 4 to 6
사카린나트륨염의 첨가량을 표 2에 나타낸 바와 같이 변경한 것을 제외하고는 실시예 2와 동일하게 실시하여 그 결과를 표 2에 나타내었다.Except having changed the addition amount of the saccharin sodium salt as shown in Table 2, it carried out similarly to Example 2, and the result is shown in Table 2.
표 1과 표 2에서 볼 수 있듯이 결정화 핵제로 작용하는 사카린나트륨염을 적당량 첨가한 경우에 실시예 1 및 실시예 2처럼 DSC발열개시온도 및 발열피크온도가 상승하여 고분자 용융물이 냉각되면서 더 높은 온도에서 더욱 빠른 속도로 결정화하며, 이렇게 형성된 사출성형물의 역학적 성질이 우수해진다.As shown in Table 1 and Table 2, when an appropriate amount of sodium saccharin salt acting as a crystallization nucleating agent is added, the DSC heating start temperature and the exothermic peak temperature are increased as in Examples 1 and 2, and the polymer melt cools to a higher temperature. It crystallizes at a faster rate at, and the mechanical properties of the injection molding thus formed are excellent.
따라서 지방족 폴리에스테르 또는 이들의 공중합체에 적당량의 사카린나트륨염을 첨가함으로서 본 발명의 목적인 결정화 속도가 빠르고 사출성형물의 물성이 우수한 생분해성 수지의 제조가 가능하였다.Therefore, by adding an appropriate amount of sodium saccharin salt to aliphatic polyester or a copolymer thereof, it is possible to prepare a biodegradable resin having a high crystallization rate and excellent physical properties of an injection molded article.
상기 발명의 상세한 설명과 실시예로부터 알 수 있는 바와같이 본 발명은 생분해서 고분자인 지방족 폴리에스테르인 폴리부틸렌숙시네이트 또는 이들의 공중합체 용융물에 결정화 핵제로서 사카린나트륨염을 첨가함으로써 사출성형시 성형성과 성형물의 역학적 성질을 향상시킬수 있는 효과를 갖는다.As can be seen from the detailed description and the examples of the present invention, the present invention is molded during injection molding by adding sodium saccharin salt as a crystallization nucleating agent to a polybutylene succinate, which is an aliphatic polyester, which is a biopolymer, and a copolymer thereof. It has the effect of improving the mechanical properties of the molding.
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