KR19980033660A - Filling, molding device and control method of foam insulation in hollow part of aluminum chassis - Google Patents

Filling, molding device and control method of foam insulation in hollow part of aluminum chassis Download PDF

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Publication number
KR19980033660A
KR19980033660A KR1019980016168A KR19980016168A KR19980033660A KR 19980033660 A KR19980033660 A KR 19980033660A KR 1019980016168 A KR1019980016168 A KR 1019980016168A KR 19980016168 A KR19980016168 A KR 19980016168A KR 19980033660 A KR19980033660 A KR 19980033660A
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KR
South Korea
Prior art keywords
filling
aluminum chassis
foam
chassis
aluminum
Prior art date
Application number
KR1019980016168A
Other languages
Korean (ko)
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KR100258504B1 (en
Inventor
윤규태
Original Assignee
윤인선
미포화학 주식회사
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Priority to US09/582,729 priority Critical patent/US6425750B1/en
Application filed by 윤인선, 미포화학 주식회사 filed Critical 윤인선
Priority to KR1019980016168A priority patent/KR100258504B1/en
Publication of KR19980033660A publication Critical patent/KR19980033660A/en
Priority to AU20774/99A priority patent/AU2077499A/en
Priority to CA002317804A priority patent/CA2317804A1/en
Priority to JP2000527722A priority patent/JP4520035B2/en
Priority to EA200000627A priority patent/EA200000627A1/en
Priority to CNB998019720A priority patent/CN1143941C/en
Priority to HU0100196A priority patent/HUP0100196A2/en
Priority to EP99901237A priority patent/EP1045788A2/en
Priority to IL13662899A priority patent/IL136628A0/en
Priority to PL99341478A priority patent/PL341478A1/en
Priority to PCT/KR1999/000026 priority patent/WO1999035353A2/en
Application granted granted Critical
Publication of KR100258504B1 publication Critical patent/KR100258504B1/en
Priority to NO20003513A priority patent/NO20003513L/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/18—Filling preformed cavities
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/3415—Heating or cooling
    • B29C44/3423—Heating or cooling by using a heated or cooled preformed part, e.g. in the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/35—Component parts; Details or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/36—Feeding the material to be shaped
    • B29C44/38—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D12/00—Producing frames
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2025/00—Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
    • B29K2025/04—Polymers of styrene
    • B29K2025/06—PS, i.e. polystyrene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B29K2705/02—Aluminium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0012—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular thermal properties
    • B29K2995/0015—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/001—Profiled members, e.g. beams, sections
    • B29L2031/003—Profiled members, e.g. beams, sections having a profiled transverse cross-section
    • B29L2031/005—Profiled members, e.g. beams, sections having a profiled transverse cross-section for making window frames

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Thermal Insulation (AREA)

Abstract

본 발명은 알루미늄샤시의 중공부에 발포단열재 충진, 성형장치 및 그 장치의 제어방법(The manufacturing processes and equipments for filling and molding of foaming insulation on aluminium chassis with hollow cavity and its control)에 관한 것으로, 하나 또는 여러개의 알루미늄샤시를 한번의 작업을 통하여 발포성포리스티렌(EPS)을 1 차 발포시킨 예비발포립을 충진 가열하고, 하나의 장치에서 증숙, 냉각, 건조 작업이 이루어질 수 있도록 하기 위하여 알루미늄샤시(100)를 적치하여 예비발포립을 충진가열하는 적치충진수단(10)과, 예비발포립이 충진되고 가열된 알루미늄샤시(100)를 가열증숙함과 더불어 냉각 건조하는 발포증숙수단(20)으로 구성한 것이다.The present invention relates to the manufacturing process and equipments for filling and molding of foaming insulation on aluminum chassis with hollow cavity and its control. Aluminum chassis 100 to fill and heat the pre-foamed granules of primary foamed polystyrene (EPS) through a single operation of several aluminum chassis, and to steam, cool, and dry in one device It is composed of a pile-filling means (10) for filling and heating the pre-foamed granules, and foam steaming means (20) for cooling and drying the aluminum chassis 100 filled with the pre-foamed granules.

따라서, 본 발명은 하나의 이상의 알루미늄샤시를 한번의 예비발포립 충진 가열작업을 통하여 실시할 수 있으므로 작업성이 향상되고, 증숙, 냉각, 건조작업이 하나의 장치에서 모두 이루어지므로 작업공간이 최소화되며, 장치의 구성이 단순화되어 생산설비를 최소화 할 수 있는 것이다.Therefore, the present invention can be carried out by one or more pre-foamed filling heating operation of one or more aluminum chassis, the workability is improved, the work space is minimized because the steaming, cooling, drying operations are all performed in one device In other words, the configuration of the device is simplified to minimize the production equipment.

Description

알루미늄샤시의 중공부에 발포단열재 충진, 성형장치 및 그 장치의 제어방법Filling of foam insulation in hollow part of aluminum chassis, forming apparatus and control method

본 발명은 알루미늄샤시의 중공부에 발포단열재 충진 성형장치 및 그 장치의 제어방법에 관한 것으로, 더욱 상세하게는 하나 또는 여러개의 알루미늄샤시를 한번의 작업을 통하여 발포성포리스티렌(EPS)을 1 차 발포시킨 예비발포립을 충진 가열하고, 하나의 장치에서 증숙, 냉각, 건조 작업이 이루어질 수 있도록 함을 목적으로 한다.The present invention relates to a foam insulating material filling molding device and a control method of the apparatus in the hollow portion of the aluminum chassis, more specifically, foaming polystyrene (EPS) primary foaming through one operation of one or several aluminum chassis The pre-foamed granules are filled and heated, and the steaming, cooling and drying operations can be performed in one apparatus.

일반적으로, 알루미늄샤시는 그 관체 외면에 용도에 따른 구조가 임의 모양으로 형성되어 있다.In general, the aluminum chassis is formed in any shape on the outer surface of the tubular body according to the application.

이와 같은 종래의 알루미늄샤시는 창 또는 문에 시공되었을 때 실내, 외의 온도 차이가 심한 겨울철에 알루미늄샤시의 중공부는 단열능력이 미약하므로 실내쪽면에 결로 현상이 일어날 뿐만 아니라 열 손실은 물론 방음성도 미약한 문제점이 있었다.When the aluminum chassis is installed in a window or door, the hollow part of the aluminum chassis has a poor thermal insulation ability in winter when the temperature difference between the indoor and outdoor areas is severe, so that not only condensation occurs on the indoor side but also heat loss as well as sound insulation. There was a problem.

따라서, 알루미늄샤시는 그 중공부에 단열처리를 할 필요가 있다.Therefore, it is necessary to heat-insulate the aluminum chassis.

이에 본 발명은 종래 알미늄샤시의 사용상 문제점을 해결하기 위하여 알루미늄샤시를 다단으로 적치한 후 중공부에 예비발포립을 충진 가열한 후 증숙성형실에서 증숙 발포증숙시켜 발포단열재를 충진 성형한 것이다.In order to solve the problem of the conventional aluminum chassis, the present invention is to fill a foam insulation by filling the aluminum chassis in multiple stages and then filling and heating the pre-foamed granules in the hollow and steaming foam steaming in a steaming molding chamber.

도 1 은 본 발명의 일 실시예를 보인 장치 구성도1 is a block diagram showing an embodiment of the present invention

도 2 는 본 발명에 따른 적치대의 일실시예를 보인 분해 사시도Figure 2 is an exploded perspective view showing an embodiment of the loading rack according to the present invention

도 3 은 본 발명에 따른 적치대의 일실시예를 보인 정면도Figure 3 is a front view showing an embodiment of the mounting rack according to the present invention

도 4 는 본 발명에 있어서 적치대 충진캡의 평단면도Figure 4 is a cross-sectional plan view of the loading rack filling cap in the present invention

도 5 는 본 발명에 있어서 적치대 배기캡의 평단면도Figure 5 is a cross-sectional plan view of the loading stand exhaust cap in the present invention

도 6 은 본 발명에 있어서 증숙성형실의 측 단면도6 is a side cross-sectional view of the steam forming chamber in the present invention.

도면 중 주요부분에 대한 부호의 설명Explanation of symbols for main parts of the drawings

10 : 적치충진수단10: Accumulation means

11 : 적치대 11a : 결합부 11b : 구동장치 11c : 바퀴11: loading rack 11a: coupling portion 11b: drive device 11c: wheels

12 : 가이부재 12a : 결합부 12b : 가이드12: guide member 12a: coupling portion 12b: guide

13 : 충진판 13a : 결합구 13b: 관로13 Filling Plate 13a Coupling Sphere 13b Pipeline

13c : 충진캡 13d : 역류방지밸브13c: Filling cap 13d: Check valve

14: 배기판 14a : 결합구 14b : 관로14: exhaust plate 14a: coupling port 14b: pipeline

14c : 배기캡 14d : 배기공14c: exhaust cap 14d: exhaust hole

20 : 발포증숙수단20: foaming steam

21 : 발포증숙실 22 : 액츄에이터 23 : 노즐 24 : 제어밸브21: foaming chamber 22: actuator 23: nozzle 24: control valve

30 : 이송레일30: transfer rail

60 : 충진건 70 : 배기건 100 : 알루미늄샤시60: filling gun 70: exhaust gun 100: aluminum chassis

이하, 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.Hereinafter, described in detail by the accompanying drawings as follows.

도 1 은 본 발명의 일 실시예를 보인 장치 구성도로서, 본 발명은 알루미늄샤시의 중공부에 발포단열재를 충진 성형할 수 있도록 한 것으로, 즉 도 1 에 도시된 바와 같이 알루미늄샤시(100)를 적치하여 예비발포립을 충진가열하는 적치충진수단(10)과, 예비발포립이 충진되고 가열된 알루미늄샤시(100)를 가열증숙함과 더불어 냉각 건조하는 발포증숙수단(20)으로 구성한 것이다.1 is a device configuration showing an embodiment of the present invention, the present invention is to enable the molding of the foam insulation to the hollow portion of the aluminum chassis, that is, as shown in Figure 1 the aluminum chassis 100 The stacking means 10 for filling and heating the pre-foamed granules by loading and foaming steaming means 20 for cooling and drying the aluminum chassis 100 filled with the pre-foamed granules is heated and dried.

여기서, 적치충진수단(10)은 알루미늄샤시(100)를 다단으로 적치하는 적치대(11)와, 상기 적치대(11)에 적치되는 알루미늄샤시(100)가 일정한 폭으로 놓여지게 하는 가이드부재(12)와, 상기 적치대(11)에 적치된 알루미늄샤시(100)의 양측에서 결합되어 예비발포립을 충진가열하는 충진판(13) 및 중공부내의 공기를 배기하는 배기판(14)으로 구성하되, 상기 적치대(11)의 모서리 및 중앙부위 상면에는 알루미늄샤시(100)가 적치된 가이드부재(12)를 안내하는 결합부(11a)가 돌출형성되며, 상기 가이드부재(12)는 상면에 놓여지는 알루미늄샤시(100)가 일정한 폭으로 놓여지게 안내하는 가이드(12c)를 돌출형성함과 더불어 양단 상하면에 적치대(11) 및 상부로 적치되는 가이드부재(12)와의 결합을 위하여 홈과 돌기형태로 이루어진 결합부(12a)를 형성하며, 상기 충진판(13)과 배기판(14)은 적치대(11) 양측 하부에 구비된 구동장치(11b)에 의하여 이동되어 알루미늄샤시(100)와 착탈되게 구성된 것이다. 한편, 상기 충진판(13), 배기판(14)의 내측에는 하나 이상의 알루미늄샤시(100)와 결합되게 다수의 충진캡(13c)과 배기캡(14c)을 각기 형성함과 더불어 외측면에는 충진건(60)과 배기건(70)이 결합되는 다수의 결합구(13a,14a)를 각기 형성하되 상기 결합구(13a,14a)는 하나 또는 그 이상의 충진캡(13c)및 배기캡(14c)과 연결되게 관로(13b,14b)를 형성하는 한편 상기 충진캡(13c)에는 역류방지밸브(13d)를 구비한 것이다. 또한, 적치대(11)의 하부에는 바퀴(11c)와 같은 이동수단을 구비하고, 지면에는 상기 적치대(11)를 작업공정에 따라 이동되게 안내하는 이송레일(30)를 구비하며, 상기 이송레일(30)을 따라 이동되는 적치대(11)를 별도의 견인장치에 의하여 작업공정에 이동되게 한 것이다.Here, the pile loading means 10 is a guide member for placing the aluminum chassis 100 stacked in multiple stages, and the aluminum chassis 100 placed on the mounting base 11 to a predetermined width ( 12) and a filling plate 13 coupled to both sides of the aluminum chassis 100 stacked on the loading rack 11 to fill and heat the pre-foaming granules, and an exhaust plate 14 for exhausting air in the hollow part. On the corners and the central portion of the top of the holder (11), the engaging portion (11a) for guiding the guide member 12 on which the aluminum chassis 100 is placed is formed, the guide member 12 is placed on the upper surface The grooves and the protrusions are formed to form the guides 12c for guiding the aluminum chassis 100 to be placed at a predetermined width, and to be combined with the holders 11 and the guide members 12 placed on the upper and lower ends. Forming the coupling portion (12a) consisting of, and the filling plate 13 and Substrate 14 is moved by ever beat 11 on both sides lower the drive unit (11b) is configured to be detachably provided on the aluminum chassis 100. Meanwhile, the filling plate 13 and the exhaust plate 14 respectively form a plurality of filling caps 13c and exhaust caps 14c to be combined with at least one aluminum chassis 100, and a filling gun on the outer surface. A plurality of coupling holes 13a and 14a are respectively formed to which the 60 and the exhaust gun 70 are coupled, respectively, and the coupling holes 13a and 14a may include one or more filling caps 13c and an exhaust cap 14c. While forming the conduits (13b, 14b) to be connected to the filling cap (13c) is provided with a non-return valve (13d). In addition, the lower portion of the loading rack 11 is provided with a moving means such as a wheel 11c, the ground is provided with a transfer rail 30 for guiding the loading stand 11 to be moved according to the working process, the transfer It is to be moved to the working process by a separate traction device is placed on the mounting base 11 is moved along the rail (30).

그리고, 상기 발포증숙수단(20)은 액츄에이터(22)에 의하여 상하승강되며 통상의 제어수단에 의하여 건류증기와 냉각수 및 압축공기를 분사하는 노즐(23)을 구비한 발포증숙실(21)과, 제어수단에 의하여 상기 노즐(23)을 통하여 건류증기와 냉각수 및 압축공기가 선택적으로 공급되도록 제어하는 제어밸브(24)로 구성된 것이다.In addition, the foaming steaming means 20 is raised and lowered by the actuator 22 and foamed steaming chamber 21 having a nozzle 23 for spraying dry water vapor, cooling water and compressed air by the usual control means; It is composed of a control valve 24 for controlling dry water vapor, cooling water and compressed air to be selectively supplied through the nozzle 23 by the control means.

한편, 상기 발포증숙수단(20)을 제어하는 제어수단의 제어과정은 액츄에이터(22)를 구동시켜 발포증숙실(21)을 하강시키는 하강과정과, 상기 하강과정이 완료되면 노즐(23)을 통하여 건류증기가 일정시간동안 분무되게 제어밸브(24)를 제어하여 알루미늄샤시(100)를 가열하는 건류증기공급과정과, 상기 건류증기공급과정이 완료되면 노즐(23)을 통하여 냉각수가 일정시간동안 분무되게 제어밸브(24)를 재차 제어하여 알루미늄샤시(100)를 냉각하는 냉각과정과, 상기 냉각과정이 완료되면 발포증숙실이 상승되게 액츄에이터(22)를 구동함과 더불어 노즐(23)을 통하여 압축공기가 송풍되게 제어밸브(24)를 제어하여 물기에 젖은 알루미늄샤시(100)를 건조하는 건조과정으로 이루진 것이다.On the other hand, the control process of the control means for controlling the foaming steaming means 20 is a descending process of lowering the foaming steaming chamber 21 by driving the actuator 22, and when the lowering process is completed through the nozzle 23 Drying steam supply process for heating the aluminum chassis 100 by controlling the control valve 24 so that the dry steam is sprayed for a predetermined time, and when the dry steam supply process is completed, the cooling water sprayed through the nozzle 23 for a predetermined time The control valve 24 is controlled again to cool the aluminum chassis 100, and when the cooling process is completed, the actuator 22 is driven to raise the foaming chamber and is compressed through the nozzle 23. By controlling the control valve 24 so that the air is blown is made of a drying process of drying the wet aluminum chassis 100.

이하, 본 발명에 의한 알루미늄샤시(100)의 발포단열재 충진 성형과정을 설명하면 다음과 같다.Hereinafter, the filling process of the foam insulation insulation of the aluminum chassis 100 according to the present invention will be described.

상기한 바와 같이 구성된 본 발명에 있어서, 적치대(11)의 양측 중앙부위에 한 개 또는 그 이상의 가이드부재(12)를 올려놓고, 올려진 상기 가이드부재(12)에 발포단열재를 충진 성형하고자 하는 알루미늄샤시(100)를 올려 놓는다. 그리고, 상기 가이드부재(12) 위에 올려놓은 알루미늄샤시(100) 위에 다른 가이드부재(12)를 올려놓고 동일하게 알루미늄샤시(100)를 올려놓는 작업을 반복적으로 실시하여 다단으로 알루미늄샤시(100)를 적치한다. 이때 적치대(11)에 다단으로 적치되는 가이드부재(12)는 양단 하면에 형성된 홈과 상면에 형성된 돌기형태의 결합부(12a)가 상호결합되어 적치되므로 일정하고 견고하게 적치된다.In the present invention configured as described above, one or more guide members 12 are placed on both center portions of the loading stand 11, and the foam insulation is filled and molded into the guide members 12. Put the aluminum chassis (100). In addition, by placing the other guide member 12 on the aluminum chassis 100 placed on the guide member 12, and repeatedly placing the aluminum chassis 100 in the same manner, the aluminum chassis 100 is multistage. Accumulate. At this time, the guide member 12, which is stacked in multiple stages on the mounting base 11, the grooves formed on both bottom surfaces and the projection-shaped coupling portions 12a formed on the upper surface of the guide member 12 are mutually coupled and stacked, so that the guide members 12 are stacked regularly and firmly.

이상과 같이 알루미늄샤시(100)의 적치가 완료되면 적치대(11)의 하부에 구비된 구동장치(11b)에 의하여 상기 적치대(11)의 양측에 구비된 충진판(13)과 배기판(14)을 구동하여 적치된 알루미늄샤시(100)의 양측에 결합되게 한다. 이때 상기 충진판(13)과 배기판(14)의 충진캡(13c)과 배기캡(14c)이 외측으로 확대되게 되어 있어 알루미늄샤시(100)와의 결합이 용이하게 이루어진다.When the loading of the aluminum chassis 100 is completed as described above, the filling plate 13 and the exhaust plate 14 provided on both sides of the loading stand 11 by the driving device 11b provided at the lower portion of the loading stand 11. ) To be coupled to both sides of the stacked aluminum chassis 100. At this time, the filling cap 13c and the exhaust cap 14c of the filling plate 13 and the exhaust plate 14 are expanded to the outside, so that the combination with the aluminum chassis 100 can be easily performed.

상기한 바와 같이 충진판(13)과 배기판(14)의 결합이 완료되면 2 인 1 조에 의한 수작업 또는 액츄에이터에 의하여 구동되는 충진건(60)과 배기건(70)을 상기 충진판(13)과 배기판(14)의 결합구(13a,14a)에 결합하여 건류증기와 함께 예비발포립을 충진한다. 이때 예비발포립의 충진량은 알루미늄샤시(100)의 길이에 따라 설정된 시간동안 예비발포립이 충진되게하고, 설정된시간이 경과한 후에는 관로(13b,14b)에 잔류된 예비발포립이 모두 배출되게 일정시간동안 건류증기만을 공급하면 관로(13b,14b)상에 잔류한 예비발포립이 모두 알루미늄샤시(100)로 충진되고, 충진된 예비발포립은 충진캡(13c)에 구비된 역류방지밸브(13d)에 의하여 누출이 방지된다.As described above, when the filling plate 13 and the exhaust plate 14 are completed, the filling gun 60 and the exhaust gun 70 driven by a manual or two-actuator by a pair of two persons are filled with the filling plate 13. The pre-foaming granules are filled together with the distillation vapor by being coupled to the coupling holes 13a and 14a of the exhaust plate 14. At this time, the filling amount of the pre-foamed granules is to fill the pre-foamed granules for a set time according to the length of the aluminum chassis 100, and after the set time has elapsed, all the pre-foamed granules remaining in the conduit 13b, 14b are discharged. When only dry distillation steam is supplied for a predetermined time, all of the prefoams remaining on the conduits 13b and 14b are filled with the aluminum chassis 100, and the filled prefoams are provided with a non-return valve provided in the filling cap 13c. Leakage is prevented by 13d).

이상과 같이 예비발포립의 충진 가열이 완료된 알루미늄샤시(100)는 적치대(11)에 적치된 상태로 발포증숙실(21)로 이송되어 고온의 건류증기를 일정시간동안 분무하는 건류증기공급과정을 통하여 발포증숙된 발포단열재가 증숙성형되고, 상기 건류증기공급과정을 통하여 발포단열재의 증숙성형이 완료된 고온의 알루미늄샤시(100)는 냉각수를 분무하는 냉각과정을 통하여 냉각되며, 상기 냉각과정을 통하여 냉각이 완료된 알루미늄샤시(100)는 발포증숙실(21)을 상승시킴과 더불어 압축공기를 송풍하는 건조과정을 통하여 냉각되므로 발포단열재의 증숙성형이 완료되는 것이다.As described above, the aluminum chassis 100 after the filling heating of the pre-foamed granules is transferred to the foaming chamber 21 while being placed on the loading rack 11 and sprayed with dry distillation steam for a predetermined time. The foamed thermal insulation material steam-foamed through the steam is molded, and the high temperature aluminum chassis 100 in which steam molding of the foamed thermal insulation material is completed through the dry steam supply process is cooled through a cooling process of spraying cooling water, and through the cooling process. After the cooling is completed, the aluminum chassis 100 is cooled through the drying process of raising the foaming chamber 21 and blowing the compressed air, so that steam molding of the foam insulation is completed.

이상과 같이 증숙성형이 완료된 알루미늄샤시(100)가 적치된 적치대(11)를 발포증숙실(21)에서 이동시킨 후 양측에 결합된 충진판(13)과 배기판(14)을 분리한 후 알루미늄샤시(100)를 하역하므로서 모든 과정이 완료되는 것이다.As described above, after moving the loading stand 11 in which the aluminum chassis 100 in which steam formation is completed is stacked in the foaming chamber 21, separating the filling plate 13 and the exhaust plate 14 coupled to both sides, and then removing aluminum. By unloading the chassis 100, all the processes are completed.

따라서, 본 발명은 하나의 이상의 알루미늄샤시를 한번의 예비발포립 충진 가열작업을 통하여 실시할 수 있으므로 작업성이 향상되고, 증숙, 냉각, 건조작업이 하나의 장치에서 모두 이루어지므로 작업공간이 최소화되며, 장치의 구성이 단순화되어 생산설비를 최소화 할 수 있는 매우 유용한 것이다.Therefore, the present invention can be carried out by one or more pre-foamed filling heating operation of one or more aluminum chassis, the workability is improved, the work space is minimized because the steaming, cooling, drying operations are all performed in one device In other words, the configuration of the device is simplified, which is very useful to minimize the production equipment.

Claims (7)

알루미늄샤시(100)를 적치하여 예비발포립을 충진가열하는 적치충진수단(10)과, 예비발포립이 충진되고 가열된 알루미늄샤시(100)를 가열증숙함과 더불어 냉각 건조하는 발포증숙수단(20)으로 구성하되;The heat storage filling means 10 for filling and heating the pre-foamed granules by accumulating the aluminum chassis 100, and the foaming steaming means 20 for cooling and drying the aluminum chassis 100 filled with the pre-foamed grains and heating them. ); 상기 적치충진수단(10)은 알루미늄샤시(100)를 다단으로 적치하는 적치대(11)와, 상기 적치대(11)에 적치되는 알루미늄샤시(100)가 일정한 폭으로 놓여지게 하는 가이드부재(12)와, 상기 적치대(11)에 적치된 알루미늄샤시(100)의 양측에 결합되어 예비발포립을 충진가열하는 충진판(13) 및 중공부내의 공기를 배기하는 배기판(14)으로 구성되며,The loading filling means 10 is a holding member 11 for stacking the aluminum chassis 100 in multiple stages, and the guide member 12 for placing the aluminum chassis 100 mounted on the loading holder 11 to a predetermined width. ), And a filler plate 13 coupled to both sides of the aluminum chassis 100 stacked on the holder 11 to fill and heat the pre-expanded granules, and an exhaust plate 14 for exhausting air in the hollow part. 상기 발포증숙수단(20)은 상하승강되는 박스체로 이루어져 적치대(11)의 알루미늄샤시(100)를 가열하여 예비발포립을 발포증숙시킴과 더불어 냉각, 건조시키는 발포증숙실(21)로 구성된 알루미늄샤시의 중공부에 발포단열재 충진 성형장치.The foam steaming means 20 is composed of a box body that is moved up and down to heat the aluminum chassis 100 of the loading rack 11 to foam steam preliminary foaming granules, as well as aluminum, consisting of a foam steaming chamber 21 for cooling and drying Foam insulation molding device in hollow part of chassis. 청구항 1 에 있어서, 적치충진수단(10)의 적치대(11) 모서리 및 중앙부위 상면과 가이드부재(12)의 양단 상하면에는 상기 적치대(11)에 가이드부재(12)를 다단으로 적치시 균일하고 견고하게 적지되게하는 홈과 돌기형상의 결합부(11a,12a)를 구비하고, 상기 가이드부재(12)의 양측 상면에는 알루미늄샤시(100)가 일정한 폭으로 놓여지게 안내하는 가이드(12c)를 돌출형성한 것을 특징으로 하는 알루미늄샤시의 중공부에 발포단열재 충진 성형장치.2. The method of claim 1, wherein the upper and lower surfaces of the upper and lower edges of the loading base 11 and the central portion of the loading base 10 are uniform when the guide member 12 is stacked in multiple stages on the loading base 11. And coupling grooves 11a and 12a having protrusions and protrusions to be firmly loaded, and guides 12c for guiding the aluminum chassis 100 to be placed at a predetermined width on both upper surfaces of the guide member 12. Foam insulation molding device forming the hollow portion of the aluminum chassis characterized in that the protrusion formed. 청구항 1 에 있어서, 충진판(13)과 배기판(14)은 하나 이상의 복수개의 알루미늄샤시(100)에 결합되게 내측으로 다수의 충진캡(13c)과 배기캡(14c)을 각기 형성함과 더불어 외측면에서는 충진건(60)과 배기건(70)이 결합되는 다수의 결합구(13a,14a)를 각기 형성하되, 상기 결합구(13a,14a)는 하나 또는 그 이상의 충진캡(13c)및 배기캡(14c)과 연결되게 관로(13b,14b)를 형성하는 한편, 상기 충진캡(13c)에는 역류방지밸브(13d)를 구비한 것을 특징으로 하는 알루미늄샤시의 중공부에 발포단열재 충진 성형장치.The method of claim 1, wherein the filling plate 13 and the exhaust plate 14 is formed in the plurality of the filling cap 13c and the exhaust cap 14c inward to be coupled to one or more of the plurality of aluminum chassis 100, On the side, the filling gun 60 and the exhaust gun 70 is formed a plurality of coupling holes (13a, 14a), respectively, wherein the coupling holes (13a, 14a) is one or more of the filling cap (13c) and exhaust While forming the conduits (13b, 14b) to be connected to the cap (14c), the filling cap (13c) has a backflow prevention valve (13d) characterized in that the foam insulating material filling molding device in the hollow portion of the aluminum chassis. 청구항 1 에 있어서, 적치대(11)의 양측 하부에는 알루미늄샤시(100)의 양측에 결합되는 충진판(13)과 배기판(14)을 구동하는 구동장치(11b)를 구비한 것을 특징으로 하는 알루미늄샤시의 중공부에 발포단열재 충진 성형장치.2. The aluminum according to claim 1, wherein both lower portions of the loading stand 11 are provided with a filling plate 13 coupled to both sides of the aluminum chassis 100 and a driving device 11b for driving the exhaust plate 14. Foam insulation molding device in hollow part of chassis. 청구항 1 에 있어서, 적치대(11)가 작업공정에 따라 이송 가능하게 한 것을 특징으로 하는 알루미늄샤시의 중공부에 발포단열재 충진 성형장치.The foam insulation filling and filling apparatus according to claim 1, wherein the loading base 11 is transportable according to a working process. 청구항 1 에 있어서, 상기 발포증숙수단(20)은 액츄에이터(22)에 의하여 상하승강되며 통상의 제어수단에 의하여 건류증기와 냉각수를 분무함과 더불어 압축공기를 송풍하는 노즐(23)을 구비한 발포증숙실(21)과, 제어수단에 의하여 상기 노즐(23)을 통하여 건류증기와 냉각수 및 압축공기가 선택적으로 공급되도록 제어하는 제어밸브(24)로 구성된 것을 특징으로 하는 알루미늄샤시의 중공부에 발포단열재 충진 성형장치.The method of claim 1, wherein the foaming steaming means 20 is raised and lowered by the actuator 22, and the foaming having a nozzle 23 for blowing dry air and cooling water by the normal control means and blowing compressed air Foaming in the hollow part of the aluminum chassis comprising a steaming chamber 21 and a control valve 24 for selectively controlling dry steam, cooling water and compressed air through the nozzle 23 by a control means. Insulation filling molding device. 적치충진수단(10) 및 발포증숙수단(20)으로 이루어진 알루미늄샤시(100)의 제조장치에 있어서, 상기 발포증숙수단(20)의 제어수단은 액츄에이터(22)를 구동시켜 발포증숙실을 하강시키는 하강과정과;In the manufacturing apparatus of the aluminum chassis 100 consisting of a pile filling means 10 and the foam steaming means 20, the control means of the foam steaming means 20 to drive the actuator 22 to lower the foam steaming chamber Descent course; 상기 하강과정이 완료되면 노즐(23)을 통하여 건류증기가 일정시간동안 분무되게 제어밸브(24)를 제어하여 알루미늄샤시(100)를 가열하는 건류증기공급과정과;A dry steam supply process of heating the aluminum chassis 100 by controlling the control valve 24 so that the dry steam is sprayed for a predetermined time through the nozzle 23 when the lowering process is completed; 상기 건류증기공급과정이 완료되면 노즐(23)을 통하여 냉각수가 일정시간동안 분무되게 제어밸브(24)를 제어하여 알루미늄샤시(100)를 냉각하는 냉각과정과;A cooling process of cooling the aluminum chassis 100 by controlling the control valve 24 so that the cooling water is sprayed through the nozzle 23 for a predetermined time when the dry distillation steam supply process is completed; 상기 냉각과정이 완료되면 발포증숙실(21)이 상승되게 액츄에이터(22)를 구동시킴과 더불어 노즐을 통하여 압축공기가 송풍되게 제어밸브(24)를 제어하여 물기에 젖은 알루미늄샤시(100)를 건조하는 건조과정으로 이루진 알루미늄샤시의 중공부에 발포단열재 충진 성형장치의 제어방법.When the cooling process is completed, the actuator 22 is driven to raise the foaming chamber 21, and the control valve 24 is controlled to blow compressed air through a nozzle to dry the wet aluminum chassis 100. The control method of the foam insulation filling molding device in the hollow portion of the aluminum chassis made of a drying process.
KR1019980016168A 1998-01-10 1998-05-06 The manufacturing processes and equipments for filling and molding of foaming insulation on aluminium chassis with hollow cavity and its control KR100258504B1 (en)

Priority Applications (13)

Application Number Priority Date Filing Date Title
US09/582,729 US6425750B1 (en) 1998-01-10 1998-01-08 Aluminum chassis having heat insulating foam filled in hollow, its manufacturing method and apparatus
KR1019980016168A KR100258504B1 (en) 1998-05-06 1998-05-06 The manufacturing processes and equipments for filling and molding of foaming insulation on aluminium chassis with hollow cavity and its control
CNB998019720A CN1143941C (en) 1998-01-10 1999-01-08 Aluminium chassis having heat insulating foam filled in hollow portion, its manufacturing method and apparatus, and method for controlling the apparatus
CA002317804A CA2317804A1 (en) 1998-01-10 1999-01-08 Aluminium chassis having heat insulating foam filled in hollow portion, its manufacturing method and apparatus, and method for controlling the apparatus
JP2000527722A JP4520035B2 (en) 1998-01-10 1999-01-08 Aluminum sash manufacturing equipment filled with foam insulation in the hollow part
EA200000627A EA200000627A1 (en) 1998-01-10 1999-01-08 ALUMINUM FRAME, HAVING A HEAT-INSULATING FOAM, FILLING ITS SIDE, METHOD AND DEVICE FOR MANUFACTURING THE FRAME AND METHOD OF CONTROL OF THE DEVICE
AU20774/99A AU2077499A (en) 1998-01-10 1999-01-08 Aluminium chassis having heat insulating foam filled in hollow portion, its manufacturing method and apparatus, and method for controlling the apparatus
HU0100196A HUP0100196A2 (en) 1998-01-10 1999-01-08 Aluminium chassis having heat insulating foam filled in hollow portion, its manufacturing method and apparatus, and method for controlling the apparatus
EP99901237A EP1045788A2 (en) 1998-01-10 1999-01-08 Aluminium chassis having heat insulating foam filled in hollow portion, its manufacturing method and apparatus, and method for controlling the apparatus
IL13662899A IL136628A0 (en) 1998-01-10 1999-01-08 Aluminum chassis having heat insulating foam filled in hollow portion, its manufacturing method and apparatus, and method for controlling the apparatus
PL99341478A PL341478A1 (en) 1998-01-10 1999-01-08 Aluminium frame with a thermally insulating foam filling and apparatus for making such frame and method of controlling operation of such apparatus
PCT/KR1999/000026 WO1999035353A2 (en) 1998-01-10 1999-01-08 Aluminium chassis having heat insulating foam filled in hollow portion, its manufacturing method and apparatus, and method for controlling the apparatus
NO20003513A NO20003513L (en) 1998-01-10 2000-07-07 Aluminum chassis with heat-insulating foam filled in hollow parts, method and apparatus for manufacturing the chassis, and method for checking the apparatus

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101693321B1 (en) * 2016-06-24 2017-01-05 (주)윈가람 Manufacturing epuipment for construction fram with heat insulating material
CN108724581A (en) * 2018-06-20 2018-11-02 俞鑫怡 A kind of lamination foaming machine of bathroom color steel production line

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100373113B1 (en) * 2000-06-19 2003-03-03 미포화학 주식회사 Equipment for filling and molding of foaming insulation aluminium chassis with hollow cavity

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101693321B1 (en) * 2016-06-24 2017-01-05 (주)윈가람 Manufacturing epuipment for construction fram with heat insulating material
CN108724581A (en) * 2018-06-20 2018-11-02 俞鑫怡 A kind of lamination foaming machine of bathroom color steel production line
CN108724581B (en) * 2018-06-20 2024-01-26 俞鑫怡 Laminating foaming machine of bathroom color steel plate production line

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