KR19980019268A - The aluminium chassis rails for the casement window - Google Patents

The aluminium chassis rails for the casement window Download PDF

Info

Publication number
KR19980019268A
KR19980019268A KR1019980005356A KR19980005356A KR19980019268A KR 19980019268 A KR19980019268 A KR 19980019268A KR 1019980005356 A KR1019980005356 A KR 1019980005356A KR 19980005356 A KR19980005356 A KR 19980005356A KR 19980019268 A KR19980019268 A KR 19980019268A
Authority
KR
South Korea
Prior art keywords
aluminum chassis
opening
adhesive
foam
insulation layer
Prior art date
Application number
KR1019980005356A
Other languages
Korean (ko)
Other versions
KR100260763B1 (en
Inventor
윤규태
Original Assignee
윤인선
미포화학 주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 윤인선, 미포화학 주식회사 filed Critical 윤인선
Priority to KR1019980005356A priority Critical patent/KR100260763B1/en
Publication of KR19980019268A publication Critical patent/KR19980019268A/en
Priority to CN99802986A priority patent/CN1291150A/en
Priority to AU25509/99A priority patent/AU2550999A/en
Priority to PCT/KR1999/000082 priority patent/WO1999042352A2/en
Priority to EP99905351A priority patent/EP1054799A2/en
Priority to JP2000532323A priority patent/JP2002503574A/en
Priority to CA002321077A priority patent/CA2321077A1/en
Application granted granted Critical
Publication of KR100260763B1 publication Critical patent/KR100260763B1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/32—Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
    • B29C44/334—Filling the preformed spaces or cavities
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/3415—Heating or cooling
    • B29C44/3426—Heating by introducing steam in the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/36—Feeding the material to be shaped
    • B29C44/38—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
    • B29C44/388—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length into moving moulds
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00—Structural elongated elements designed for load-supporting
    • E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00—Structural elongated elements designed for load-supporting
    • E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • E04C3/29—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces built-up from parts of different material, i.e. composite structures
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04—Wing frames not characterised by the manner of movement
    • E06B3/263—Frames with special provision for insulation
    • E06B3/267—Frames with special provision for insulation with insulating elements formed in situ

Abstract

본 발명은 개구부에 발포단열층을 구비한 알미늄샤시와 그 제조방법 및 장치(The aluminium chassis rails for the casement window)에 관한 것으로, 통상의 제어수단에 알미늄샤시를 일정한 속도로 이송하여 개구부에 접착제를 도포한 후 접착제가 도포된 알미늄샤시의 개구부 상부를 막아서 예비발포립을 충진함과 더불어 고온의 건류증기를 직접공급하며, 이어서 알미늄샤시가 이송되는 동안 간접 가열한 후 배출, 냉각시켜 개구부에 발포단열층이 성형되게 한 것이다.The present invention relates to an aluminum chassis having a foam insulation layer in an opening, and to a method and apparatus for manufacturing the aluminum chassis rails for the casement window, wherein the aluminum chassis is transferred to a conventional control means at a constant speed to apply an adhesive to the opening. After filling the pre-foamed granules by blocking the upper part of the opening of the adhesive-coated aluminum chassis, and supplying the hot distilled steam directly. It was molded.

따라서, 본 발명은 개구부에 발포단열재를 충진하므로서 알미늄샤시의 단열성과 방음효과를 향상시키며, 상기 발포단열층의 성형이 연속작업으로 이루어져 생산성이 높고 작업성이 향상되는 매우 유용한 것이다.Accordingly, the present invention improves the thermal insulation and sound insulation effect of the aluminum chassis by filling the foam insulation with openings, and the molding of the foam insulation layer is performed in a continuous operation so that productivity is high and workability is improved.

Description

개구부에 발포단열층을 구비한 알미늄샤시와 그 제조방법 및 장치Aluminum chassis having a foam insulation layer in the opening, and method and apparatus for manufacturing same

본 발명은 개구부에 발포단열층을 구비한 알미늄샤시와 그 제조방법 및 장치에 관한 것으로, 더욱 상세하게는 알미늄샤시를 길이방향으로 이동시키면서 개구부 상측 일부를 막아준 후 그 내부에 발포성포리스티렌(EPS)을 1 차 발포시킨 예비발포립을 충진하고, 이어서 건류증기를 직접 공급 가열하여 개구부에 예비발포립을 발포시켜서되는 발포단열층을 성형하는 방법과 이를 연속 작업할 수 있는 장치를 제공하는데 그 목적이 있다.The present invention relates to an aluminum chassis having a foam insulation layer in an opening, and a method and a device for manufacturing the same. More particularly, the present invention relates to a foamed polystyrene (EPS) inside the aluminum chassis while blocking the upper portion of the opening while moving the aluminum chassis in a longitudinal direction. It is an object of the present invention to provide a method for forming a foam insulation layer by filling a pre-foamed granules first foamed, followed by direct supply heating of dry steam to foam the pre-foamed granules in the opening, and a device capable of continuously working the same. .

일반적으로, 알미늄샤시는 그 관체 외면에 용도에 따른 구조가 임의 모양으로 형성되어 일측으로 개방된 개구부가 길게 형성되어 있다.In general, the aluminum chassis is formed in an arbitrary shape on the outer surface of the tubular body in an arbitrary shape, the opening is open to one side is formed long.

이와 같은 종래의 알미늄샤시의 개구부는 창 또는 문에 시공되었을 때, 문틀외곽벽에 접지되면서 공간부를 형성한다. 이때 실내, 외의 온도 차이가 심한 겨울철에 알미늄샤시의 개구부가 막혀 형성된 공간부의 단열능력이 미약하므로 실내쪽면에 결로 현상이 일어날 뿐만 아니라 열 손실은 물론 방음성도 미약한 문제점이 있었다.When the opening of such a conventional aluminum chassis is installed in a window or door, it is grounded to the outer wall of the door frame to form a space portion. At this time, since the thermal insulation capacity of the space formed by blocking the opening of the aluminum chassis in the winter, when the temperature difference between the indoor and the outside is weak, not only condensation occurs on the indoor side but also heat loss as well as sound insulation.

따라서, 알미늄샤시는 시공시 공간부에 단열처리를 할 필요가 있다.Therefore, it is necessary to heat-insulate the aluminum chassis at the time of construction.

본 발명은 종래 알미늄샤시의 사용상 문제점을 해결하기 위하여 알미늄샤시의 개구부 상측 일부를 성형틀유지판으로 막아서 생긴 중공부에 발포성포리스텐(EPS)를 1 차 발포시킨 예비발포립을 충진하고, 여기에 건류증기를 직접 공급하여 가열하거나, 외부에서도 가열하여 개구부내에 예비발포립을 발포시켜 된 발포단열층을 성형하는 방법과 이를 연속 작업할 수 있게 한 것이다.The present invention is to fill the pre-foamed granules with primary foaming foamed polystyrene (EPS) in the hollow formed by blocking the upper part of the opening of the aluminum chassis with a mold holding plate in order to solve the problem of the conventional aluminum chassis, Drying steam is supplied directly or heated, or heated from the outside to foam the pre-foamed granules in the opening to form a foam insulation layer and it is possible to work continuously.

상기한 바와 같이 알미늄샤시의 개구부내에 예비발포립을 발포시켜 발포단열층을 성형시키기 위하여는 통상의 제어수단에 알미늄샤시를 일정한 속도로 이송하면서 개구부에 접착제를 도포한 후 접착제가 도포된 알미늄샤시의 개구부 상측 일부를 막아서 예비발포립을 충진함과 더불어 고온의 건류증기를 직접공급하며, 이어서 알미늄샤시가 이송되는 동안 간접 가열한 후 배출, 냉각시켜 개구부에 발포단열층이 성형되게 한 것이다.In order to form the foam insulation layer by foaming the pre-foamed granules in the opening of the aluminum chassis as described above, the opening of the aluminum chassis to which the adhesive is applied after applying the adhesive to the opening while transferring the aluminum chassis at a constant speed to a conventional control means. The upper part is blocked to fill the pre-foamed granules and directly supply the hot distilled steam, followed by indirect heating while the aluminum chassis is transported, and then discharged and cooled to form a foam insulation layer in the opening.

도 1 은 본 발명에 따른 일실시예를 보인 전체 구성의 측면도Figure 1 is a side view of the overall configuration showing an embodiment according to the present invention

도 2 는 본 발명에 따른 일실시예를 보인 전체 구성의 평면도Figure 2 is a plan view of the overall configuration showing an embodiment according to the present invention

도 3 은 본 발명에 따른 접착제 도포부의 사시도Figure 3 is a perspective view of the adhesive coating portion according to the present invention

도 4 는 본 발명에 따른 예비발포립의4 is a prefoamed granules according to the present invention

충진과 건류증기공급 및 증숙수단의 일 실시예를 보인 상세 측면도Detailed side view showing one embodiment of filling and dry steam supply and steaming means

도 5 은 본 발명에 따른 성형틀유지판의 단면도Figure 5 is a cross-sectional view of the mold holding plate according to the invention

도 6 은 본 발명에 따른 성형틀유지판의 다른 실시예를 보인 단면도Figure 6 is a cross-sectional view showing another embodiment of the mold holding plate according to the invention

* 도면 중 주요부호에 대한 부호 설명* Explanation of symbols for major symbols in the drawings

10 : 이송수단 11 : 구동로울러 12 : 가이드로울러10: conveying means 11: drive roller 12: guide roller

13 : 이송다이20 : 접착제도포수단21 : 도포노즐13: transfer die 20: adhesive coating means 21: coating nozzle

22 : 밸브 23 : 감지판30 : 예비발포립충진수단22 valve 23 sensing plate 30 pre-expanded granule filling means

31 : 공급구32 : 예비발포립공급관 32a: 밸브31: supply port 32: pre-foamed supply pipe 32a: valve

33 : 성형틀유지판 33a: 발포립흡입부 33b: 실링부재33: mold holding plate 33a: foam lip suction portion 33b: sealing member

33c: 스프링40 : 건류증기공급수단 41 : 증기공급관33c: spring 40: dry steam supply means 41: steam supply pipe

50 : 증숙수단51 : 증숙실 52 : 증기노즐50: steaming means 51: steaming room 52: steam nozzle

53 : 증숙배수관60 : 냉각수단61 : 냉각실53 steam steam drain pipe 60 cooling means 61 cooling chamber

62 : 살수노즐 63 : 냉각배수관70 : 건조수단62: water spray nozzle 63: cooling drain pipe 70: drying means

71 : 에어노즐80 : 코팅수단100 : 알미늄샤시71: air nozzle 80: coating means 100: aluminum chassis

110 : 예비발포립 120 : 발포단열층130 : 호퍼110: pre-expanded granules 120: foam insulation layer 130: hopper

이하 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.Hereinafter, described in detail with reference to the accompanying drawings.

도 1 은 본 발명에 따른 일실시예를 보인 전체 구성의 측면도이고, 도 2 는 본 발명에 따른 일실시예를 보인 전체 구성의 평면도로서, 본 고안은 알미늄샤시의 개구부 상측 일부를 막아준 후 그 내부에 예비발포립을 충진하고, 이어서 건류증기를 직접 공급 가열하여 개구부에 예비발포립을 발포시켜서되는 발포단열층을 성형하는 방법과 이를 연속 작업할 수 있게 한 것으로, 도 1 과 도 2 에 도시된 바와 같이 일정하 속도로 알미늄샤시(100)를 이송하는 이송수단(10)과, 상기 이송수단(10)에 의하여 이송되는 알미늄샤시(100)의 개구부(100a)에 접착제를 도포하는 접착제도포수단(20)과, 상기 접착제도포수단(20)에 의하여 접착제가 도포된 알미늄샤시(100)의 개구부(100a)에 예비발포립(110)을 충진하는 예비발포립충진수단(30)과, 상기 예비발포립충진수단(30)에서 개구부(100a)에 충진되는 예비발포립(110)에 건류증기를 공급하여 직접 가열하는 건류증기공급수단(40)과, 상기 예비발포립충진수단(30)에 의하여 충진되고 건류증기공급수단(40)에 의하여 가열된 예비발포립(110)이 발포되게 알미늄샤시(100)를 가열하는 증숙수단과, 상기 증숙수단(50)에 의하여 예비발포립(110)이 발포되어 개구부(100a)에 발포단열층(120)이 성형된 알미늄샤시(100)를 냉각하는 냉각수단(60) 및, 상기 냉각수단(60)에서 냉각된 알미늄샤시를 건조시키는 건조수단(70)으로 구성된 것이다.Figure 1 is a side view of the overall configuration showing an embodiment according to the present invention, Figure 2 is a plan view of the overall configuration showing an embodiment according to the present invention, the present invention after blocking the upper portion of the opening of the aluminum chassis A method of forming a foam insulation layer formed by filling a pre-foamed granule inside, followed by direct supply heating of dry steam, and foaming the pre-foamed granule in an opening, and allowing continuous operation thereof, are shown in FIGS. 1 and 2. As described above, the transfer means 10 for transferring the aluminum chassis 100 at a constant speed and the adhesive applying means for applying an adhesive to the opening 100a of the aluminum chassis 100 transferred by the transfer means 10 ( 20) and the pre-foaming filling means 30 for filling the pre-expanding granules 110 in the opening 100a of the aluminum chassis 100 coated with the adhesive by the adhesive applying means 20, and the pre-foaming In the lip filling means (30) Dry distillation vapor supply means 40 for directly supplying dry distillation steam to the pre-expanded granules 110 filled in the bent portion 100a, and filled with dry distillation vapor supply means 40 by the pre-expanded granules filling means 30. Steaming means for heating the aluminum chassis 100 so that the pre-expanded granules (110) heated by the foam) and the pre-foamed granules (110) are foamed by the steaming means (50) to the foam insulation layer in the opening (100a) Cooling means (60) for cooling the aluminum chassis (100) formed by the 120 and drying means (70) for drying the aluminum chassis cooled in the cooling means (60).

여기서, 상기 이송수단(10)은 통상의 제어수단에 의하여 일정속도로 알미늄샤시(100)를 이송시키는 것으로, 전단부터 후단까지 로울러가 연이어 축설된 이송다이(13)와, 상기 이송다이(13)의 전단에 좌우로 대향하여 수직으로 설치되거나 이송다이(13)의 로울러와 동일하게 축설되어 상기 이송다이(13)에 적치된 알미늄샤시(100)를 연속하여 이송시키는 구동로울러(11) 및, 상기 구동로울러(11)에 의하여 이송되는 알미늄샤시(100)를 안내하는 가이드부를 구성하되 상기 가이드부는 상기 구동로울러(11)의 후방에 알미늄샤시(100)를 안내하는 가이드로울러(12)를 등간격으로 연이어 설치하여 구비하거나, 알미늄샤시(100)의 양측에 가이드판 구비한 것이다.Here, the transfer means 10 is to transfer the aluminum chassis 100 at a constant speed by a conventional control means, the transfer die 13, the roller is arranged in succession from the front end to the rear end, and the transfer die 13 A drive roller 11 installed vertically opposite to the left and right sides of the front end of the transfer die or arranged in the same manner as the roller of the transfer die 13 so as to continuously transfer the aluminum chassis 100 loaded on the transfer die 13; Comprising a guide portion for guiding the aluminum chassis 100 conveyed by the drive roller 11, the guide portion guide roller 12 for guiding the aluminum chassis 100 to the rear of the drive roller 11 at equal intervals It is provided by connecting successively, or the guide plate is provided in the both sides of the aluminum chassis 100.

상기 접착제도포수단(20)은 알미늄샤시(100)에 예비발포립(110)이 발포되어 성형된 발포단열층(120)이 용이하게 접착되도록 하는 접착제를 도포하는 것으로, 개구부에 충진되는 예비발포립을 용해시키지 않는 우레탄 또는 수용성 접착제를 도포하는 도포노즐(21)과, 상기 도포노즐(21)을 통하여 배출되는 접착제의 흐름을 제어하는 밸브(22) 및, 상기 밸브축에서 하부로 돌출되어 이송수단(10)에 의하여 진입되는 알미늄샤시(100)에 의하여 회동되어 밸브(22)가 개폐되게 하는 감지판(23)으로 구성된 것이다.The adhesive applying means 20 is to apply an adhesive to easily adhere to the foam insulation layer 120 is formed by foaming the pre-expanded granules 110 to the aluminum chassis 100, the pre-foamed particles filled in the opening A coating nozzle 21 for applying a urethane or a water-soluble adhesive that does not dissolve, a valve 22 for controlling the flow of the adhesive discharged through the coating nozzle 21, and a conveying means protruding downward from the valve shaft; It is composed of a sensing plate 23 to be rotated by the aluminum chassis 100 entered by 10 to open and close the valve 22.

상기 예비발포립충진수단(30)은 알미늄샤시(100)의 개구부(100a) 상측 일부를 막아 예비발포립(110)을 충진시키는 것으로, 알미늄샤시(100)의 개구부(100a) 상측 일부를 막아 동공부를 형성시키는 성형틀유지판(33)과 상기 성형틀유지판(33)에 의하여 형성된 동공부에 호퍼(130)내애 저장된 예비발포립(110)을 공급하는 공급구(31)으로 구성하되, 상기 성형틀유지판(33)은 중앙 부위에 진공펌프와 연결되어 호퍼(130)의 예비발포립(110)이 공급구(31)을 통하여 동공부로 충진되게 부압을 발생시키는 발포립흡입부(33a)를 형성함과 더불어 양측단부는 마찰을 최소화하기 위하여 개구부(100a)의 양측벽에 밀착되지 않고 예비발포립(110)이 통과하지 않을 정도만의 유격이 형성되게 되어 있으며, 공급구(31)은 호퍼(130)와 예비발포립공급관(32)을 매개로 결합됨과 더불어 상기 예비발포립공급관(32)에는 예비발포립(110)의 흐름을 제어하는 밸브(32a)가 구비되어 있는 것이다.The pre-expanded granules filling means (30) to block the upper portion of the opening (100a) of the aluminum chassis 100 to fill the pre-expanded granules (110), to block the upper portion of the opening (100a) of the aluminum chassis (100) Consists of a supply port 31 for supplying a pre-foamed gran 110 stored in the hopper 130 to the pupil formed by the mold holding plate 33 and forming the mold holding plate 33 to form a study, The mold holding plate 33 is connected to the vacuum pump in the center portion of the foam lip suction unit for generating a negative pressure so that the pre-foaming granule 110 of the hopper 130 is filled into the pupil part through the supply port 31 ( 33a) and both end portions are formed so as not to be in close contact with both side walls of the opening (100a) and the pre-foaming granule 110 does not pass through, so as to minimize friction, the supply port 31 The hopper 130 and the pre-foamed granulation supply pipe 32 is coupled with the preliminary The foam lip supply pipe 32 is provided with a valve 32a for controlling the flow of the pre-expanded granules 110.

한편, 상기 성형틀유지판(33)의 다른 실시예로는 도 6 에 도시된 바와 같이 양측단부에 스프링(33c)에 의하여 탄성결합되는 실링부재(33b)를 구비하고, 상기 실링부재(33b)는 마찰저항을 최소화 할 수 있도록 흑연과 같은 저마찰 소재로 형성함과 더불어 초기 진입되는 알미늄샤시(100)의 진입이 용이하게 전단의 외측에 경사면을 형성하고 있다.On the other hand, another embodiment of the mold holding plate 33 is provided with a sealing member 33b elastically coupled by a spring 33c at both end portions, as shown in Figure 6, the sealing member 33b The low friction material such as graphite is formed to minimize the frictional resistance, and the entrance of the aluminum chassis 100 to be initially entered is easily formed on the inclined surface on the outside of the front end.

상기 건류증기공급수단(40)은 110℃∼140℃의 건류증기를 강제 송풍하여 예비발포립충진수단(30)에 의하여 동공부에 충진되는 예비발포립(110)를 직접가열함과 더불어 충진을 유도하는 것으로, 건류증기를 공급하는 증기공급관(41)이 공급구(31)의 상부로 연결되게 구성된 것이다.The dry distillation vapor supply means 40 is forced to blow dry distillation steam at 110 ° C. to 140 ° C. to directly heat the pre-expanded granules 110 filled in the pupil by the pre-expanded granule filling means 30. By inducing, the steam supply pipe 41 for supplying dry steam is configured to be connected to the upper portion of the supply port (31).

상기 증숙수단(50)은 예비발포립충진수단(30)에 의하여 예비발포립(110)이 충진되어 일정한 속도로 이송되는 알미늄샤시(100)가 70℃∼120℃의 온도하에서 10∼180초 동안 가열되게 하여 예비발포립(110)을 발포시켜 발포단열층이 성형되게 하는 것으로, 일정한 속도로 이송되는 알미늄샤시(100)가 10∼180초의 가열시간을 유지할 수 있도록 공간을 형성하는 증숙실(51)과, 상기 증숙실(51)의 상부와 하부에서 70℃∼120℃의 건류증기를 공급하여 알미늄샤시(100)를 가열하는 증기노즐(52) 및, 상기 증숙실(51)의 하부에는 건류증기가 냉각되어 형성된 수분을 집수하여 배출하는 증숙배수관(53)으로 구성된 것이다.The steaming means 50 is the aluminum chassis 100 is filled by the pre-expanded granules filling means 30 and transported at a constant rate for 10 to 180 seconds under a temperature of 70 ℃ to 120 ℃ The heating chamber foams the pre-foaming granules 110 so that the foam insulation layer is molded, and the steam chamber 51 forming a space for maintaining the heating time of 10 to 180 seconds by the aluminum chassis 100 which is transported at a constant speed. And, the steam nozzle 52 for heating the aluminum chassis 100 by supplying distillation steam of 70 ℃ to 120 ℃ from the upper and lower portion of the steam room 51, and the dry steam at the lower portion of the steam room 51 It consists of steaming drainage pipe 53 for collecting and discharging the water formed by cooling.

상기 냉각수단(60)은 상기 증숙수단(50)의 증숙실(51)에서 가열되어 고온상태인 알미늄샤시(100)를 냉각하는 것으로, 증숙실(51)에서 가열된 알미늄샤시(100)가 통과하는 냉각실(61)과, 상기 냉각실(61)의 상부와 하부에서 냉각수를 분무하는 살수노즐(62) 및, 상기 냉각실(61)의 하부에 살수노즐(62)에 의하여 분무된 냉각수를 집수하여 배출하는 냉각배수관(63)으로 구성된 것이다.The cooling means 60 is heated in the steaming chamber 51 of the steaming means 50 to cool the aluminum chassis 100 in a high temperature state, and the aluminum chassis 100 heated in the steaming chamber 51 passes. Cooling chamber 61 and the spraying nozzle 62 for spraying the cooling water in the upper and lower portions of the cooling chamber 61, and the cooling water sprayed by the spraying nozzle 62 in the lower portion of the cooling chamber 61 It is composed of a cooling drain pipe 63 for collecting and discharging.

상기 건조수단(70)은 냉각수단(60)에서 냉각수에 의하여 젖은 상태인 알미늄샤시(100)의 수분을 제거하고 건조시키는 것으로, 압축공기를 강제 송풍하는 에어노즐(71)로 구성된 것이다.The drying means 70 is to remove and dry the moisture of the aluminum chassis 100 wet by the cooling water in the cooling means 60, it is composed of an air nozzle 71 forcibly blown compressed air.

한편, 상기 증숙수단(50)과 냉각수단(60) 사이에는 발포된 발포단열층의 노출면을 코팅하는 코팅수단(80)을 구비하고, 성형틀유지판(33)의 하부에는 충진된 예비발포립(110) 및 발포된 발포단열층과의 마찰이 최소화되게 테프론코팅 처리하여 사용하는 한편, 건조가 완료되어 연속하여 배출되는 알미늄샤시와 동일한 속도록 이송복귀되는 전달수단에 의하여 알미늄샤시의 절단부위에서 발포된 발포단열층을 절단한다.On the other hand, between the steaming means (50) and the cooling means (60) is provided with a coating means (80) for coating the exposed surface of the foamed foam insulation layer, and the pre-foamed granules filled in the lower portion of the mold holding plate (33) (110) and the Teflon coating to minimize the friction with the foamed foam insulation layer, while the drying is completed and foamed at the cut portion of the aluminum chassis by the transfer means transported back to the same rate as the aluminum chassis continuously discharged Cut the foam insulation layer.

이하 본 발명의 작용에 대하여 설명하면 다음과 같다.Hereinafter will be described the operation of the present invention.

상기한 바와 같이 이송수단(10)과 접착제도포수단(20), 예비발포립충진수단(30), 건류증기공급수단(40), 증숙수단(50), 냉각수단(60) 및 건조수단(70)으로 구성된 본 발명의 이송다이(13)에 제일 처음에 공급되는 알미늄샤시(100)는 개구부(100a)의 단부를 합성수지등으로 막아 초기에 공급되는 예비발포립(110)이 상기 개구부(100a)에 충진될 수 있게 한다.As described above, the conveying means 10 and the adhesive applying means 20, the pre-expanded granule filling means 30, dry distillation vapor supply means 40, steaming means 50, cooling means 60 and drying means 70 In the aluminum chassis 100 firstly supplied to the transfer die 13 of the present invention, the pre-foaming granules 110 are initially supplied by blocking the end of the opening 100a with a synthetic resin or the like. Allow to fill.

이상과 같이 이송다이(13)에 올려진 알미늄샤시(100)는 구동로울러(11)에 의하여 일정한 속도로 이동되는데, 이송되는 알미늄샤시(100)가 접착제도포수단(20)의 감지판(23)을 회동시켜 밸브(22)가 개방되게 하므로 도포노즐(21)을 통하여 개구부(100a)에 접착제가 도포되게 된다.As described above, the aluminum chassis 100 mounted on the transfer die 13 is moved at a constant speed by the driving roller 11, and the aluminum chassis 100 to be transferred is detected by the sensing plate 23 of the adhesive applying means 20. By rotating the valve 22 to open, the adhesive is applied to the opening 100a through the application nozzle 21.

상기한 바와 같이 접착제도포수단(20)에서 접착제가 도포되어 이송되는 알미늄샤시(100)는 성형틀유지판(33)에 의하여 개구부(100a)의 상측 일부가 막혀 동공부가 형성되고, 상기 동공부에는 발포립흡입부(33a)를 통하여 공기가 배출시키는 진공펌프에 의한 부압에 의하여 공급구(31)을 통하여 호퍼(130)에 저장된 예비발포립(110)이 충진되는데, 이때 건류증기공급수단(40)에 의하여 공급구(31)의 상부에서 110℃∼140℃의 건류증기가 강제 송풍되므로 동공부에 충진되는 예비발포립(110)이 직접가열되어 발포 성형된다.As described above, in the aluminum chassis 100 to which the adhesive is applied and transported from the adhesive applying means 20, a part of the upper side of the opening 100a is blocked by the mold retaining plate 33 to form a pupil. The pre-foamed granules 110 stored in the hopper 130 through the supply port 31 is filled by the negative pressure by the vacuum pump to discharge the air through the foam lip suction unit 33a, wherein the dry steam supply means ( 40, the dry steam of 110 ° C to 140 ° C is forcedly blown from the upper portion of the supply port 31 so that the pre-foaming granule 110 filled in the pupil is directly heated and foamed.

상기한 바와 같은 예비발포립(110)의 충진 및 건류증기에 의한 예비발포립(110)의 직접 가열과정은 균일한 속도로 이송되는 알미늄샤시(100)에 연속하여 이루어지는 것으로, 상기 과정을 통과한 알미늄샤시(100)는 성형틀유지판(33)의 발포립흡입부(33a)를 통과하는 시점부터 증숙수단(50)의 증숙실 상부의 증기노즐(52)에서 분무되는 70℃∼120℃의 건류증기에 의하여 가열되므로 동공부에 충진된 예비발포립(110)이 발포되어 개구부(100a)에 발포단열층(120)이 성형되게 된다.The direct heating process of the pre-expanded granules 110 by the filling and dry distillation vapor of the pre-foamed granules 110 as described above is made in succession to the aluminum chassis 100 that is conveyed at a uniform rate, The aluminum chassis 100 is 70 ° C to 120 ° C sprayed from the steam nozzle 52 on the upper part of the steaming means 50 of the steaming means 50 from the point of passing through the foam lip suction portion 33a of the mold holding plate 33 Since it is heated by the distillation steam, the pre-foaming granules 110 filled in the pupil are foamed to form the foam insulation layer 120 in the opening 100a.

그리고, 증숙수단(50)을 통과하며 예비발포립(110)의 발포 성형이 완료되어 배출되는 알미늄샤시(100)는 냉각수단(60)의 냉각실(61) 상부와 하부에 구비된 살수노즐(62)에서 분무되는 냉각수에 의하여 냉각되고, 연이어 구비된 건조수단(70)의 에어노즐(71)에서 송풍되는 압축공기에 의하여 냉각과정에서 뭍은 수분이 제거됨과 더불어 건조된다.Then, the aluminum chassis 100 passing through the steaming means 50 and the foaming of the pre-expanded granules 110 is completed and discharged is sprayed nozzles provided at the upper and lower portions of the cooling chamber 61 of the cooling means 60. 62 is cooled by the cooling water sprayed by the cooling water, and dried by removing the moisture in the cooling process by the compressed air blown from the air nozzle 71 of the drying means 70 provided in succession.

이상과 같은 과정을 통하여 알미늄샤시(100)의 개구부(100a)에 발포단열층(120)의 성형되게 되는 것이다.Through the above process, the foam insulation layer 120 is formed in the opening 100a of the aluminum chassis 100.

따라서, 본 발명은 개구부에 발포단열재를 충진하므로서 알미늄샤시의 단열성과 방음효과를 향상시키며, 상기 발포단열층의 성형이 연속작업으로 이루어져 생산성이 높고 작업성이 향상되는 매우 유용한 것이다.Accordingly, the present invention improves the thermal insulation and sound insulation effect of the aluminum chassis by filling the foam insulation with openings, and the molding of the foam insulation layer is performed in a continuous operation so that productivity is high and workability is improved.

Claims (4)

통상의 제어수단에 의해 일정한 속도로 알미늄샤시를 이송하는 과정에서 알미늄샤시의 개구부에 접착제를 도포하고, 70℃∼120℃의 증숙실에서 상기 접착제가 도포된 알미늄샤시의 개구부 상측 일부를 막아 예비발포립을 충진함과 더불어 110℃∼140℃의 건류증기를 직접공급하며, 이어서 알미늄샤시를 약 10∼180초간 간접 가열하여 발포성형한 후 배출, 냉각시켜 개구부에 발포단열층을 구비한 알미늄샤시의 제조방법.Applying an adhesive to the opening of the aluminum chassis in the process of conveying the aluminum chassis at a constant speed by a conventional control means, and preliminary foaming by blocking a portion of the upper portion of the opening of the aluminum chassis to which the adhesive is applied in a steam room of 70 ℃ ~ 120 ℃ Filling the lip and directly supplying distilled steam of 110 ℃ to 140 ℃, followed by indirect heating of the aluminum chassis for about 10 to 180 seconds to foam and then discharged and cooled to prepare an aluminum chassis having a foam insulation layer in the opening Way. 알미늄샤시(100)의 개구부(100a)에 예비발포립(110)을 충진하되 개구부(100a)에 직접 110℃∼140℃의 건류증기를 공급하고, 알미늄샤시는 70℃∼120℃로 가열하여 개구부(100a)에 발포단열층(120)이 발포 성형되게 함을 특징으로 하는 개구부에 발포단열층을 구비한 알미늄샤시.The pre-foaming granules 110 are filled in the opening 100a of the aluminum chassis 100, and the distillation steam of 110 ° C. to 140 ° C. is directly supplied to the opening 100 a, and the aluminum chassis is heated to 70 ° C. to 120 ° C. An aluminum chassis having a foam insulation layer in the opening, characterized in that the foam insulation layer 120 is foam molded in (100a). 전단부터 후단까지 로울러가 연이어 축설된 이송다이(13)를 구비하고, 상기 이송다이(13)의 전방에 구비되어 알미늄샤시(100)를 강제 이송시키는 구동로울러(11)를 구비하며, 상기 구동로울러(11)에 의하여 이송되는 알미늄샤시(100)를 안내하는 가이드부(12)를 구비하여 통상의 제어수단에 의하여 상기 구동로울러(11)를 제어하여 알미늄샤시(100)가 일정한 속도로 이송되게 하는 이송수단(10)과, 상기 이송수단(10)의 전단에 올려져 연속하여 공급되는 알미늄샤시(100)의 개구부(100a)에 발포단열재(120)의 접착력이 향상되게 접착제를 도포하는 접착제도포수단(20)과, 상기 접착제도포수단(20)에 의하여 접착제가 도포된 알미늄샤시(100)의 개구부(100a)에 예비발포립(110)의 충진을 위하여 상기 개구부(100a)의 상측 일부를 막아주는 성형틀유지판(33)을 구비하고 상기 성형틀유지판(33)의 전단에 구비되어 개구부(100a)에 예비발포립(110)을 공급하는 공급구(31)을 구비하되, 상기 성형틀유지판(33)에는 진공펌프에 연결되어 공급구(31)에서 공급되는 예비발포립(110)이 개구부(100a)로 충진되게 하는 발포립흡입부(33a)를 구비하고 상기 공급구(31)에는 호퍼(130)로부터의 예비발포립(110)의 배출을 제어하는 밸브(32a)가 구비된 예비발포립충진수단(30)과, 공급구(31)를 통하여 110℃∼140℃의 건류증기를 강제 송풍하여 호퍼에서 공급되는 예비발포립(110)의 충진을 유도함과 더불어 직접 가열하여 2 차 발포성형시키는 건류증기공급수단(40)과, 상기 예비발포립충진수단(30)에 의하여 개구부(100a)에 충진되어 연속 이송되는 알미늄샤시(100)를 가열하여 예비발포립이 발포성형되게 하는 증숙수단(50)과, 상기 증숙수단(50)의 증숙실(51)에서 예비발포립이 발포되어 개구부(100a)에 발포단열층(120)이 성형된 알미늄샤시(100)에 냉각실(61)에 살수노즐(62)을 통하여 냉각수를 분무하여 냉각시키는 냉각수단(60) 및 상기 냉각수단(60)에서 냉각수에 젖은 알미늄샤시(100)에 에어노즐(71)을 통하여 압축공기를 강제 송풍하여 물기를 제거하고 건조시키는 건조수단(70)으로 구성된 개구부에 발포단열층을 구비한 알미늄샤시 제조장치.It is provided with a transfer die 13, the rollers are arranged successively from the front end to the rear end, and provided in front of the transfer die 13 is provided with a drive roller 11 for forcibly transporting the aluminum chassis 100, the drive roller A guide part 12 for guiding the aluminum chassis 100 conveyed by 11 is provided to control the drive roller 11 by a conventional control means so that the aluminum chassis 100 is conveyed at a constant speed. Adhesive coating means for applying the adhesive to the transfer means 10, the adhesive strength of the foam insulation 120 is improved in the opening (100a) of the aluminum chassis 100 which is placed on the front end of the transfer means 10 and continuously supplied 20 and the upper portion of the opening 100a for blocking the pre-expanded granules 110 in the opening 100a of the aluminum chassis 100 coated with the adhesive by the adhesive applying means 20. Forming mold holding plate 33 and the molding It is provided at the front end of the frame holding plate 33 is provided with a supply port 31 for supplying the pre-expanded granules 110 to the opening (100a), the mold holding plate 33 is connected to a vacuum pump supply port The pre-foaming granules 110 supplied from the (31) is provided with a foam lip suction portion (33a) to be filled into the opening (100a) and the supply opening 31 in the pre-foaming granules 110 from the hopper 130 Pre-expanded granules filling means (30) having a valve (32a) for controlling the discharge of the pre-foamed granules (110) to be supplied from the hopper by forcibly blowing dry steam of 110 ° C to 140 ° C through the supply port (31) In addition to induction of the filling of the dry distillation vapor supply means 40 by direct heating and secondary foam molding, and the aluminum chassis (100) is filled in the opening (100a) by the pre-expanded granule filling means (30) and continuously transported Steaming means (50) for heating the pre-foaming foam by heating the; and preliminary firing in the steaming chamber (51) of the steaming means (50). Cooling means 60 and the cooling means for spraying the cooling water by spraying the cooling water through the spray nozzle 62 in the cooling chamber 61 in the aluminum chassis 100 in which the lip is foamed and the foam insulation layer 120 is formed in the opening 100a. Manufacture of aluminum chassis having a foam insulation layer in the opening consisting of drying means 70 for forcibly blowing compressed air through the air nozzle 71 to the aluminum chassis 100 soaked with cooling water in the means 60 to remove water and drying it. Device. 청구항 3 에 있어서, 성형틀유지판(33)의 양측단과 개구부(100a)의 양측벽 사이의 기밀이 유지되게 저말찰 소재로 형성되어 성형틀유지판(33)의 양측에 탄지되는 실링부재(33b)를 구비한 것을 특징으로 하는 개구부에 발포단열층을 구비한 알미늄샤시 제조장치.The sealing member 33b according to claim 3, wherein the sealing member 33b is formed of a low friction material so as to maintain the airtightness between both ends of the mold holding plate 33 and both walls of the opening 100a, and is supported on both sides of the mold holding plate 33. An apparatus for manufacturing an aluminum chassis having a foam insulation layer in an opening, characterized in that it is provided.
KR1019980005356A 1998-02-20 1998-02-20 The aluminium chassis equipped with adiabatic forming layers on open cavity and its manufacturing process and equipments KR100260763B1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
KR1019980005356A KR100260763B1 (en) 1998-02-20 1998-02-20 The aluminium chassis equipped with adiabatic forming layers on open cavity and its manufacturing process and equipments
CN99802986A CN1291150A (en) 1998-02-20 1999-02-20 Aluminium chassis having heat insulating form filled in opening portion, its manufacturing method and apparatus
AU25509/99A AU2550999A (en) 1998-02-20 1999-02-20 Aluminium chassis having heat insulating foam filled in opening portion, its manufacturing method and apparatus
PCT/KR1999/000082 WO1999042352A2 (en) 1998-02-20 1999-02-20 Aluminium chassis having heat insulating foam filled in opening portion, its manufacturing method and apparatus
EP99905351A EP1054799A2 (en) 1998-02-20 1999-02-20 Aluminium chassis having heat insulating foam filled in opening portion, its manufacturing method and apparatus
JP2000532323A JP2002503574A (en) 1998-02-20 1999-02-20 Aluminum sash having foam insulation layer in opening and method of manufacturing the same
CA002321077A CA2321077A1 (en) 1998-02-20 1999-02-20 Aluminium chassis having heat insulating foam filled in opening portion, its manufacturing method and apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1019980005356A KR100260763B1 (en) 1998-02-20 1998-02-20 The aluminium chassis equipped with adiabatic forming layers on open cavity and its manufacturing process and equipments

Publications (2)

Publication Number Publication Date
KR19980019268A true KR19980019268A (en) 1998-06-05
KR100260763B1 KR100260763B1 (en) 2000-07-01

Family

ID=19533468

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1019980005356A KR100260763B1 (en) 1998-02-20 1998-02-20 The aluminium chassis equipped with adiabatic forming layers on open cavity and its manufacturing process and equipments

Country Status (7)

Country Link
EP (1) EP1054799A2 (en)
JP (1) JP2002503574A (en)
KR (1) KR100260763B1 (en)
CN (1) CN1291150A (en)
AU (1) AU2550999A (en)
CA (1) CA2321077A1 (en)
WO (1) WO1999042352A2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101316651B1 (en) * 2013-05-20 2013-10-10 주식회사 나호테크 Door frame for manufacturing apparatus
WO2016163580A1 (en) * 2015-04-07 2016-10-13 (주)윈가람 Method for filling insulation material using additional foaming, and architectural frame filled with insulation material
KR101693321B1 (en) * 2016-06-24 2017-01-05 (주)윈가람 Manufacturing epuipment for construction fram with heat insulating material
KR102069707B1 (en) * 2019-02-21 2020-01-23 대한플라테크 주식회사 Adiabatic bar continuous manufacturing apparatus of different materials
KR20210017416A (en) * 2019-08-08 2021-02-17 대한플라테크 주식회사 Adiabatic bar continuous manufacturing apparatus of different materials having upper cover

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101645988B1 (en) 2016-01-27 2016-08-08 (주)윈가람 Method for fitting internal heat insulation into architectural frame and architectural frame thereby
WO2017131324A1 (en) * 2016-01-27 2017-08-03 (주)윈가람 Internal heat insulation fitting method for construction frame, construction frame using method, and construction frame manufacturing device

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3342700A1 (en) * 1983-07-06 1985-01-17 Helmar Dr.Dr. 8530 Neustadt Nahr METHOD FOR PRODUCING A HEAT-INSULATING PROFILE BODY
DE3728757A1 (en) * 1987-04-18 1989-03-09 Harry Apprich METHOD FOR REINFORCING METAL VEHICLE CHASSIS
DE4208093C2 (en) * 1992-03-13 1995-11-30 Wilfried Ensinger Composite profile

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101316651B1 (en) * 2013-05-20 2013-10-10 주식회사 나호테크 Door frame for manufacturing apparatus
WO2016163580A1 (en) * 2015-04-07 2016-10-13 (주)윈가람 Method for filling insulation material using additional foaming, and architectural frame filled with insulation material
CN107407125A (en) * 2015-04-07 2017-11-28 温科朗株式会社 Utilize the heat-insulating material fill method further to foam and the building frame filled with heat-insulating material
CN107407125B (en) * 2015-04-07 2019-08-09 温科朗株式会社 The method of the inside of building frame is filled in using the heat-insulating material further to foam
KR101693321B1 (en) * 2016-06-24 2017-01-05 (주)윈가람 Manufacturing epuipment for construction fram with heat insulating material
KR102069707B1 (en) * 2019-02-21 2020-01-23 대한플라테크 주식회사 Adiabatic bar continuous manufacturing apparatus of different materials
KR20210017416A (en) * 2019-08-08 2021-02-17 대한플라테크 주식회사 Adiabatic bar continuous manufacturing apparatus of different materials having upper cover

Also Published As

Publication number Publication date
CA2321077A1 (en) 1999-08-26
KR100260763B1 (en) 2000-07-01
WO1999042352A3 (en) 2000-03-09
WO1999042352A2 (en) 1999-08-26
AU2550999A (en) 1999-09-06
CN1291150A (en) 2001-04-11
EP1054799A2 (en) 2000-11-29
JP2002503574A (en) 2002-02-05

Similar Documents

Publication Publication Date Title
CA1336537C (en) Hot air drying system for automobile bodies
KR100295719B1 (en) Molding apparatus and molding process using it
US5711905A (en) Process for producing molded articles from foamed plastic and a mold for performing the process
JPS6139899B2 (en)
KR910005148B1 (en) Process and apparatus for producing foamed synthetic resin bodies
EP0568179B1 (en) An enclosure for painting and a method of enforcing evaporation from a coating on a panel surface
KR19980019268A (en) The aluminium chassis rails for the casement window
JP2004050021A (en) Apparatus and method for heating/cooling automobile body
CA2317804A1 (en) Aluminium chassis having heat insulating foam filled in hollow portion, its manufacturing method and apparatus, and method for controlling the apparatus
JPS5948925A (en) Cooling method and apparatus for substrate for applying chemical being heated and dried
KR100258504B1 (en) The manufacturing processes and equipments for filling and molding of foaming insulation on aluminium chassis with hollow cavity and its control
JP3935264B2 (en) Method for coating inorganic molded body
KR19980065058A (en) Continuous molding method and apparatus of foamed synthetic resin board
US4966546A (en) Convective thermoforming oven
KR19980019260A (en) A hollow farts foaming thermal insulation filled aluminum chassis and method for manufacturing the same and system
US2779056A (en) Method and apparatus for forming plastic joints on clay pipe
JPH02180724A (en) Method and apparatus for preventing wagon rail from bending in oven for bending glass sheet
CN108556241B (en) Inorganic fireproof polyphenyl insulation board maintenance system
JP3284360B2 (en) Prevention device for clogging of supply nozzle in belt type dryer
CZ20002109A3 (en) Aluminium frame the hollow portion of which is filled up with heat-insulating foam, process and apparatus for its manufacture and method of controlling this apparatus
EP0256754B1 (en) Process for producing styrene resin foam
CN114393800B (en) Injection molding device for plastic products and injection molding process thereof
US3513503A (en) Cooling apparatus
CN213890801U (en) Medical engineering plastics low temperature drying device
KR200286939Y1 (en) A dryer

Legal Events

Date Code Title Description
A201 Request for examination
G15R Request for early opening
E902 Notification of reason for refusal
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
FPAY Annual fee payment

Payment date: 20110412

Year of fee payment: 12

LAPS Lapse due to unpaid annual fee