KR102533590B1 - Hydrophilic ultra-high molecular weight plastic porous sheet and manufacturing method thereof - Google Patents
Hydrophilic ultra-high molecular weight plastic porous sheet and manufacturing method thereof Download PDFInfo
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- KR102533590B1 KR102533590B1 KR1020177025932A KR20177025932A KR102533590B1 KR 102533590 B1 KR102533590 B1 KR 102533590B1 KR 1020177025932 A KR1020177025932 A KR 1020177025932A KR 20177025932 A KR20177025932 A KR 20177025932A KR 102533590 B1 KR102533590 B1 KR 102533590B1
- Authority
- KR
- South Korea
- Prior art keywords
- molecular weight
- high molecular
- ultra
- porous sheet
- hydrophilic
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
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- C—CHEMISTRY; METALLURGY
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Abstract
본 발명은, 흡수성이 높은 친수성 다공질 시트를 제공하는 것을 목적으로 한다. 또한, 본 발명은 접착력도 우수한 친수성 다공질 시트를 제공하는 것을 목적으로 한다. 또한, 본 발명은 상기 다공질 시트의 간편한 제조 방법을 제공하는 것을 목적으로 한다. 본 발명은 25℃, 60%RH의 분위기 하에서 시트의 일단부를 순수에 침지시켰을 때의 흡수 속도가 15㎜/3분 이상이고, 초고분자량 플라스틱으로 구성되고, 적외 분광법(FT-IR)에 의해 측정한 IR 스펙트럼에 있어서, 3000 내지 3500㎝-1에 특징적인 흡수가 보이지 않는 것을 특징으로 하는, 친수성 초고분자량 플라스틱 다공질 시트에 관한 것이다.An object of the present invention is to provide a hydrophilic porous sheet having high water absorption. Another object of the present invention is to provide a hydrophilic porous sheet having excellent adhesive strength. Moreover, an object of this invention is to provide the simple manufacturing method of the said porous sheet. The present invention has an absorption rate of 15 mm/3 min or more when one end of the sheet is immersed in pure water under an atmosphere of 25 ° C. and 60% RH, is composed of ultra-high molecular weight plastic, and is measured by infrared spectroscopy (FT-IR). In one IR spectrum, it relates to a hydrophilic ultra-high molecular weight plastic porous sheet characterized in that no characteristic absorption is observed between 3000 and 3500 cm -1 .
Description
본 발명은 친수성이나 통기성 및 순수의 흡수성이 요구되는 초고분자량 플라스틱 다공질 시트 및 그의 제조 방법에 관한 것이다.The present invention relates to a porous ultra-high molecular weight plastic sheet requiring hydrophilicity, air permeability, and pure water absorption, and a method for producing the same.
폴리올레핀 수지 입자의 다공질 시트는, 그의 우수한 여과 기능이나 투과성 때문에, 각종 필터나 흡착 고정을 위한 완충재 등으로 널리 이용되고 있다. 그 중에서도 특히 친수화된 폴리에틸렌 다공질 시트는, 그 친수성이나 흡수성 때문에, 물의 흡수나 유지, 확산, 투과 등의 용도에 유용하여, 특허문헌 1에 기재된 폴리올레핀 소결체 등이 개발되었다.BACKGROUND OF THE INVENTION Porous sheets of polyolefin resin particles are widely used as various filters and cushioning materials for adsorption and fixation because of their excellent filtration function and permeability. Among them, a particularly hydrophilic polyethylene porous sheet is useful for applications such as water absorption, retention, diffusion, and permeation because of its hydrophilicity and absorbency, and the polyolefin sintered body described in Patent Document 1 has been developed.
이러한 흡수 기능을 갖는 다공질 시트로서는, 친수화 처리된 합성 섬유의 시트나 부직포, 혹은 천연 섬유의 천 및 친수화 처리된 열가소성 수지의 미다공막 혹은 흡수성 고분자, 금속 혹은 세라믹스의 소결체 등도 개발되었다.As porous sheets having such a water absorbing function, sheets and nonwoven fabrics of synthetic fibers treated with hydrophilicity, fabrics made of natural fibers and microporous films of thermoplastic resins treated with hydrophilicity, or sintered bodies of absorbent polymers, metals or ceramics have also been developed.
이러한 친수성 폴리에틸렌 다공질 시트는, 흡수시켰을 때 우수한 치수 안정성, 높은 기계적 강도, 복잡한 형상에도 대응할 수 있는 성형성을 갖기 때문에, 에어컨용 가습 엘리먼트 혹은 프린터의 잉크 흡수체 등 많은 분야에서 용도 전개가 기대되고 있다.Since such a hydrophilic polyethylene porous sheet has excellent dimensional stability, high mechanical strength, and moldability that can cope with complex shapes when absorbed, it is expected to be used in many fields such as humidifying elements for air conditioners or ink absorbers for printers.
폴리에틸렌 다공질 시트에 친수성을 부여하기 위해서는, 특허문헌 2에 기재된 방법과 같이 원료의 폴리에틸렌 분체에 친수성 관능기를 갖는 물질을 그래프트 중합 등으로 도입하는 방법이 일반적이지만, 그 제조 공정이 복잡해지는 점이나 필요 충분한 친수성 혹은 흡수성이 얻어지기 어렵다고 하는 과제가 있었다.In order to impart hydrophilicity to the polyethylene porous sheet, a method in which a substance having a hydrophilic functional group is introduced into polyethylene powder as a raw material by graft polymerization or the like is common, as in the method described in Patent Document 2, but the manufacturing process is complicated and necessary There was a problem that hydrophilicity or water absorption was difficult to obtain.
본 발명은 친수성 관능기를 갖는 물질의 도입이 필요없이, 흡수성이 높은 친수성 다공질 시트를 제공하는 것을 목적으로 한다. 또한, 본 발명은, 접착력도 우수한 친수성 다공질 시트를 제공하는 것을 목적으로 한다. 또한, 본 발명은 상기 다공질 시트의 간편한 제조 방법을 제공하는 것을 목적으로 한다.An object of the present invention is to provide a hydrophilic porous sheet having high water absorbency without introducing a substance having a hydrophilic functional group. Another object of the present invention is to provide a hydrophilic porous sheet having excellent adhesive strength. Moreover, an object of this invention is to provide the simple manufacturing method of the said porous sheet.
본 발명의 친수성 초고분자량 플라스틱 다공질 시트는, 25℃, 60%RH의 분위기 하에서 시트의 일단부를 순수에 침지시켰을 때의 흡수 속도가 15㎜/3분 이상이고, 초고분자량 플라스틱으로 구성되고, 적외 분광법(FT-IR)에 의해 측정한 IR 스펙트럼에 있어서, 3000 내지 3500㎝-1에 특징적인 흡수가 보이지 않는다.The hydrophilic ultra-high molecular weight plastic porous sheet of the present invention has an absorption rate of 15 mm/3 minutes or more when one end of the sheet is immersed in pure water in an atmosphere of 25 ° C. In the IR spectrum measured by (FT-IR), no characteristic absorption was observed between 3000 and 3500 cm -1 .
본 발명의 친수성 초고분자량 플라스틱 다공질 시트의 제조 방법은, 다공질 시트에 대하여, 대전 방지 처리 및/또는 플라스마 처리를 행하는 공정을 갖고, 상기 다공질 시트가 초고분자량 플라스틱으로 구성되고, 평균 구멍 직경이 20.0㎛ 미만이고, 대전 방지 처리를 행하지 않는 경우의 상기 플라스마 처리는 산소 가스 분위기 하에서 행해진다.The method for producing a hydrophilic ultra-high molecular weight plastic porous sheet of the present invention includes a step of subjecting the porous sheet to antistatic treatment and/or plasma treatment, wherein the porous sheet is made of ultra-high molecular weight plastic and has an average pore diameter of 20.0 µm. less, and the plasma treatment in the case where antistatic treatment is not performed is performed in an oxygen gas atmosphere.
본 발명에 따르면, 친수성 관능기를 갖는 물질을 도입할(예를 들어, 적층할) 필요가 없이, 높은 흡수성을 나타내는 친수성 초고분자량 플라스틱 다공질 시트를 제공할 수 있다. 또한, 본 발명은 접착력도 우수한 친수성 다공질 시트를 제공할 수 있다. 또한, 본 발명의 제조 방법을 사용함으로써, 간편하게, 순수 흡수성이 향상된 다공질 시트를 얻을 수 있다.According to the present invention, it is possible to provide a hydrophilic ultra-high molecular weight plastic porous sheet exhibiting high water absorption without the need to introduce (eg, laminate) a substance having a hydrophilic functional group. In addition, the present invention can provide a hydrophilic porous sheet having excellent adhesive strength. In addition, by using the production method of the present invention, a porous sheet with improved pure water absorbency can be obtained simply.
본 발명의 친수성 초고분자량 플라스틱 다공질 시트는, 25℃, 60%RH의 분위기 하에서 시트의 일단부를 순수에 침지시켰을 때의 흡수 속도가 3분당 15㎜ 이상이고, 초고분자량 플라스틱으로 구성되고, 적외 분광법(FT-IR)에 의해 측정한 IR 스펙트럼에 있어서, 3000 내지 3500㎝-1에 특징적인 흡수가 보이지 않는 것을 특징으로 한다.The hydrophilic ultra-high molecular weight plastic porous sheet of the present invention has an absorption rate of 15 mm or more per 3 minutes when one end of the sheet is immersed in pure water in an atmosphere of 25 ° C. and 60% RH, is composed of ultra-high molecular weight plastic, and infrared spectroscopy ( In the IR spectrum measured by FT-IR), characteristic absorption is not observed at 3000 to 3500 cm -1 .
상기 흡수 속도의 측정 방법은, 후기하는 실시예에 기재된 바와 같다. 본 발명의 친수성 초고분자량 플라스틱 다공질 시트는, 흡수 시트로서 사용할 수 있고, 25℃, 습도 60%RH의 분위기 하에서 시트의 일단부를 순수에 침지시켰을 때의 흡수 속도는, 20㎜/3분 이상이 바람직하고, 25㎜/3분 이상이 보다 바람직하고, 30㎜/3분 이상이 더욱 바람직하고, 35㎜/3분 이상이 특히 바람직하고, 40㎜/3분 이상이 특히 더 바람직하고, 45㎜/3분 이상이 그 중에서도 바람직하고, 55㎜/3분 이상이 가장 바람직하다.The method for measuring the absorption rate is as described in Examples to be described later. The hydrophilic ultra-high molecular weight plastic porous sheet of the present invention can be used as a water absorption sheet, and the water absorption rate when one end of the sheet is immersed in pure water under an atmosphere of 25°C and 60% RH is preferably 20 mm/3 minutes or more. 25 mm/3 min or more is more preferable, 30 mm/3 min or more is more preferable, 35 mm/3 min or more is particularly preferable, 40 mm/3 min or more is particularly more preferable, and 45 mm/3 min or more is particularly preferable. 3 minutes or more is preferable especially, and 55 mm/3 minutes or more is the most preferable.
본 발명의 친수성 초고분자량 플라스틱 다공질 시트의 접착력은, 0.5N/㎜ 이상이 바람직하고, 2.1N/㎜ 이상이 보다 바람직하고, 2.5N/㎜ 이상이 더욱 바람직하다. 상기 접착력의 측정 방법은, 후기하는 실시예에 기재된 바와 같다.The adhesive force of the hydrophilic ultra-high molecular weight plastic porous sheet of the present invention is preferably 0.5 N/mm or more, more preferably 2.1 N/mm or more, and still more preferably 2.5 N/mm or more. A method for measuring the adhesive force is as described in Examples to be described later.
본 발명의 친수성 초고분자량 플라스틱 다공질 시트로서는, 상기 흡수 속도가 15㎜/3분 이상이고, 접착력이 2.1N/㎜ 이상인 것이 바람직하고, 흡수 속도가 20㎜/3분 이상이고, 접착력이 2.1N/㎜ 이상인 것이 보다 바람직하고, 흡수 속도가 25㎜/3분 이상이고, 접착력이 2.5N/㎜ 이상인 것이 더욱 바람직하다.The hydrophilic ultrahigh molecular weight plastic porous sheet of the present invention preferably has a water absorption rate of 15 mm/3 min or more and an adhesive force of 2.1 N/mm or more, and a water absorption rate of 20 mm/3 min or more and an adhesive force of 2.1 N/mm or more. It is more preferable that it is mm or more, and it is more preferable that the water absorption rate is 25 mm/3 minutes or more and the adhesive force is 2.5 N/mm or more.
본 발명의 친수성 초고분자량 플라스틱 다공질 시트를 구성하는 초고분자량 플라스틱으로서는, 특별히 한정되지 않지만, 예를 들어 초고분자량 폴리에틸렌, 초고분자량 폴리프로필렌, 초고분자량 폴리염화비닐 및 초고분자량 폴리아미드 등을 들 수 있고, 초고분자량 폴리에틸렌(이하, UHMWPE라고도 한다)이 바람직하다. 이들은, 1종 단독으로 사용해도 되고, 2종 이상을 혼합하여 사용해도 된다. 또한, 이들은, 시판품을 사용할 수 있다. 고분자량 플라스틱의 시판품으로서는, 예를 들어 하이젝스 밀리언(미쯔이 가가꾸사), 산파인 UH, UTS(아사히 가세이 케미컬즈 사), HIFAX 1000(허큘리스사), 호스타렌 GUR(헥스트사) 등의 초고분자량 폴리에틸렌; TK2500 시리즈(신에쯔 가가꾸 고교) 등의 초고분자량 폴리염화비닐; 다이아미드(다이셀 가가꾸 고교) 등의 초고분자량 폴리아미드 등을 들 수 있다.The ultra-high molecular weight plastic constituting the hydrophilic ultra-high molecular weight plastic porous sheet of the present invention is not particularly limited, and examples thereof include ultra-high molecular weight polyethylene, ultra-high molecular weight polypropylene, ultra-high molecular weight polyvinyl chloride, and ultra-high molecular weight polyamide. Ultra high molecular weight polyethylene (hereinafter also referred to as UHMWPE) is preferred. These may be used individually by 1 type, and may mix and use 2 or more types. In addition, these can use a commercial item. Commercially available products of high molecular weight plastics include, for example, Hijax Million (Mitsui Chemical Co.), Sanfain UH, UTS (Asahi Kasei Chemicals Co.), HIFAX 1000 (Hercules Co.), Horstaren GUR (Hexx Co.), etc. ultra high molecular weight polyethylene; ultra-high molecular weight polyvinyl chlorides such as the TK2500 series (Shin-Etsu Chemical Industry Co., Ltd.); Ultra-high molecular weight polyamides, such as diamide (Daicel Chemical Industry), etc. are mentioned.
본 발명에 있어서, 초고분자량 플라스틱의 중량 평균 분자량(Mw)(이하, 간단히 평균 분자량이라고도 한다)은, 특별히 한정되지 않지만, 50만 이상이 바람직하고, 100만 이상이 보다 바람직하고, 150만 이상이 더욱 바람직하고, 200만 이상이 특히 바람직하다. 또한, 중량 평균 분자량(Mw)의 상한은, 특별히 한정되지 않지만, 1500만 이하가 바람직하고, 1200만 이하가 보다 바람직하고, 900만 이하가 더욱 바람직하고, 800만 이하가 특히 바람직하다. 상기 중량 평균 분자량은, 광산란 측정법에 의해 측정한 값이다.In the present invention, the weight average molecular weight (Mw) (hereinafter also simply referred to as average molecular weight) of the ultrahigh molecular weight plastic is not particularly limited, but is preferably 500,000 or more, more preferably 1,000,000 or more, and 1,500,000 or more. More preferably, 2,000,000 or more are particularly preferable. The upper limit of the weight average molecular weight (Mw) is not particularly limited, but is preferably 15 million or less, more preferably 12 million or less, still more preferably 9 million or less, and particularly preferably 8 million or less. The said weight average molecular weight is a value measured by the light scattering measurement method.
재료로서 사용하는 초고분자량 플라스틱 다공질 시트는, 공지의 방법에 의해 제조할 수 있고, 예를 들어 일본특허공고 평7-55541호 공보, 일본특허공개 제2002-177390호에 기재된 방법에 준해서 제조할 수 있다. 예를 들어, 상기 초고분자량 플라스틱 분말을 보형구(금형 등)에 충전하여, 형틀 상에 형성한 플라스틱을 당해 플라스틱의 융점 이상으로 가열된 수증기 분위기 중에서 소결한 후 냉각함으로써 제작할 수 있다. 구체적으로는, 초고분자량 플라스틱이 초고분자량 폴리에틸렌인 경우, 초고분자량 폴리에틸렌의 분말 등을 포함하는 소정의 분산액을 조제하고, 해당 분산액을 시트 형상으로 도포 시공한 후, 130 내지 200℃ 정도의 가열 처리를 행한 후 실온까지 방냉함으로써, 초고분자량 플라스틱 다공질 시트를 제조할 수 있다.The ultra-high molecular weight plastic porous sheet used as the material can be produced by a known method, for example, according to the method described in Japanese Patent Publication No. 7-55541 and Japanese Patent Application Laid-open No. 2002-177390. can For example, the ultra-high molecular weight plastic powder can be filled in a shape retainer (mold, etc.), and the plastic formed on the mold is sintered in a steam atmosphere heated to a temperature equal to or higher than the melting point of the plastic, and then cooled. Specifically, when the ultra-high molecular weight plastic is ultra-high molecular weight polyethylene, a predetermined dispersion containing ultra-high molecular weight polyethylene powder or the like is prepared, and the dispersion is coated in a sheet shape, followed by heat treatment at about 130 to 200 ° C. After cooling to room temperature, an ultra-high molecular weight plastic porous sheet can be produced.
또한, 재료로서 사용하는 초고분자량 플라스틱 다공질 시트는, 분산제, 증점제 등의 첨가제를 사용해서 제조하고 있어도 된다.Further, the ultra-high molecular weight plastic porous sheet used as the material may be manufactured using additives such as a dispersing agent and a thickening agent.
분산제로서는, 계면 활성제를 들 수 있고, 비이온 계면 활성제가 바람직하다. 비이온 계면 활성제로서는, 글리세린 지방산 에스테르 및 그 알킬렌글리콜 부가물, 폴리글리세린 지방산 에스테르 및 그 알킬렌글리콜 부가물, 프로필렌글리콜 지방산 에스테르 및 그 알킬렌글리콜 부가물, 소르비탄 지방산 에스테르 및 그 알킬렌글리콜 부가물, 소르비톨의 지방산 에스테르 및 그 알킬렌글리콜 부가물, 폴리옥시에틸렌글리세린 지방산 에스테르, 폴리알킬렌글리콜 지방산 에스테르, 자당 지방산 에스테르, 글리세린알킬에테르, 폴리옥시알킬렌알킬에테르, 폴리(옥시에틸렌)알킬페닐에테르, 폴리(옥시에틸렌)알킬에테르, 폴리옥시에틸렌 경화 피마자유, 라놀린의 알킬렌글리콜 부가물, 폴리옥시에틸렌-폴리옥시프로필렌 블록 공중합체 등을 들 수 있다. 상기한 비이온 계면 활성제의 예시에 있어서의 지방산의 탄소수는 12 내지 18이 바람직하다. 비이온 계면 활성제의 HLB값은, 특별히 한정되지 않지만, 12.5 이상이어도 된다. 또한, 비이온 계면 활성제의 HLB값은, 15.0 미만이어도 되고, 14.5 미만이어도 된다. 이들은 시판품을 사용할 수 있다. 시판품으로서는, 예를 들어 트리톤 X-100(Triton X-100; HLB값 13.5, 폴리옥시에틸렌알킬페닐에테르의 일종이고, 폴리에틸렌글리콜 p-(1,1,3,3-테트라메틸부틸)-페닐에테르 등의 화합물을 포함한다; Roche Applied Science사 제조) 등을 들 수 있다. 분산제의 사용량은, 특별히 한정되지 않지만, 초고분자량 플라스틱의 분말:분산제(체적비)=1:0.01 내지 1:0.20이 바람직하고, 1:0.05 내지 1:0.15가 보다 바람직하다.As a dispersing agent, surfactant is mentioned, and a nonionic surfactant is preferable. Examples of nonionic surfactants include glycerin fatty acid esters and their alkylene glycol adducts, polyglycerin fatty acid esters and their alkylene glycol adducts, propylene glycol fatty acid esters and their alkylene glycol adducts, sorbitan fatty acid esters and their alkylene glycol adducts. Adducts, sorbitol fatty acid esters and alkylene glycol adducts thereof, polyoxyethylene glycerin fatty acid esters, polyalkylene glycol fatty acid esters, sucrose fatty acid esters, glycerin alkyl ethers, polyoxyalkylene alkyl ethers, poly(oxyethylene)alkyl phenyl ether, poly(oxyethylene)alkyl ether, polyoxyethylene hydrogenated castor oil, alkylene glycol adducts of lanolin, polyoxyethylene-polyoxypropylene block copolymers, and the like. As for carbon number of the fatty acid in the illustration of said nonionic surfactant, 12-18 are preferable. Although the HLB value of a nonionic surfactant is not specifically limited, 12.5 or more may be sufficient as it. In addition, the HLB value of the nonionic surfactant may be less than 15.0 or less than 14.5. Commercially available products can be used for these. As a commercial item, for example, Triton X-100 (Triton X-100; HLB value 13.5, a type of polyoxyethylene alkylphenyl ether, polyethylene glycol p-(1,1,3,3-tetramethylbutyl)-phenyl ether and the like; manufactured by Roche Applied Science) and the like. The amount of the dispersant used is not particularly limited, but the ultrahigh molecular weight plastic powder:dispersant (volume ratio) = 1:0.01 to 1:0.20 is preferable, and 1:0.05 to 1:0.15 is more preferable.
증점제로서는, 특별히 한정되지 않지만, 벤토나이트, 몬모릴로나이트, 소코나이트, 논트로나이트, 사포나이트, 헥토라이트, 버미큘라이트, 합성 헥토라이트 등의, 천연 및 합성의 점토 광물(유기 변성 점도 광물도 포함한다); 아라비아 고무, 트라가간트, 카라기난 등의 식물계 증점제; 크산탄 검 등의 미생물계 증점제; 젤라틴, 콘드로이틴 황산나트륨 등의 동물계 증점제; 메틸셀룰로오스, 카르복시메틸셀룰로오스, 카르복시메틸셀룰로오스나트륨, 니트로셀룰로오스, 에틸셀룰로오스, 히드록시에틸셀룰로오스, 히드록시프로필셀룰로오스 등의 셀룰로오스 유도체; 쌀 전분, 소맥 전분 등의 전분계 증점제; 알긴산나트륨, 알긴산프로필렌글리콜 등의 알긴산계증점제; 폴리비닐알코올, 폴리비닐피롤리돈, 폴리아세트산비닐 등의 비닐 유도체; 폴리아크릴산나트륨, 폴리아크릴 수지 알칸올아민액, 폴리메타크릴산에틸, 카르복시비닐 중합체 등의 아크릴 유도체 등을 들 수 있다. 증점제의 사용량은, 특별히 한정되지 않지만, 초고분자량 플라스틱의 분말:증점제(체적비)=1:0.005 내지 1:0.10이 바람직하고, 1:0.01 내지 1:0.08이 보다 바람직하다. 또한, 증점제의 사용량은, 특별히 한정되지 않지만, 분산제:증점제(체적비)=1:0.05 내지 1:0.9가 바람직하고, 1:0.1 내지 1:0.8이 보다 바람직하다.Examples of the thickener include, but are not particularly limited to, natural and synthetic clay minerals (including organic modified viscosity minerals) such as bentonite, montmorillonite, soconite, nontronite, saponite, hectorite, vermiculite and synthetic hectorite; plant-based thickeners such as gum arabic, tragacanth, and carrageenan; microbial thickeners such as xanthan gum; animal-based thickeners such as gelatin and sodium chondroitin sulfate; cellulose derivatives such as methyl cellulose, carboxymethyl cellulose, sodium carboxymethyl cellulose, nitrocellulose, ethyl cellulose, hydroxyethyl cellulose, and hydroxypropyl cellulose; starch-based thickeners such as rice starch and wheat starch; alginate-based thickeners such as sodium alginate and propylene glycol alginate; vinyl derivatives such as polyvinyl alcohol, polyvinylpyrrolidone, and polyvinyl acetate; and acrylic derivatives such as sodium polyacrylate, polyacrylic resin alkanolamine liquid, polyethyl methacrylate, and carboxyvinyl polymer. The amount of the thickener used is not particularly limited, but the ultrahigh molecular weight plastic powder:thickener (volume ratio) = 1:0.005 to 1:0.10 is preferable, and 1:0.01 to 1:0.08 is more preferable. In addition, the amount of the thickener used is not particularly limited, but dispersant:thickener (volume ratio) = 1:0.05 to 1:0.9 is preferable, and 1:0.1 to 1:0.8 is more preferable.
본 발명의 친수성 초고분자량 플라스틱 다공질 시트는, 초고분자량 플라스틱을 주로 해서 구성되어 있는 한, 본 발명의 효과를 방해하지 않는 범위에서, 다른 수지를 포함하고 있어도 된다. 이러한 다른 수지로서는, 예를 들어 고밀도 폴리에틸렌, 저밀도 폴리에틸렌 등을 들 수 있다. 이러한 다른 수지의 배합량은, 본 발명의 효과를 방해하지 않는 범위이면, 특별히 한정되지 않지만, 친수성 초고분자량 플라스틱 다공질 시트 전체에 대하여, 10질량% 이하가 바람직하고, 5.0질량% 이하가 보다 바람직하고, 1.0질량% 이하가 더욱 바람직하다.The hydrophilic ultra-high molecular weight plastic porous sheet of the present invention may contain other resins as long as the effect of the present invention is not hindered, as long as it is mainly composed of ultra-high molecular weight plastic. As such another resin, high density polyethylene, low density polyethylene, etc. are mentioned, for example. The blending amount of these other resins is not particularly limited as long as it does not interfere with the effects of the present invention, but is preferably 10% by mass or less, more preferably 5.0% by mass or less, based on the entire hydrophilic ultra-high molecular weight plastic porous sheet. 1.0 mass % or less is more preferable.
상기한 바와 같이 본 발명의 친수성 초고분자량 플라스틱 다공질 시트는, 본 발명의 효과를 방해하지 않는 범위에서, 다른 수지를 포함하고 있어도 되지만, 수지 재료(플라스틱)로서는 초고분자량 플라스틱만으로 구성되어 있는 것이 바람직하다.As described above, the hydrophilic ultra-high molecular weight plastic porous sheet of the present invention may contain other resins as long as the effects of the present invention are not hindered, but it is preferable that the resin material (plastic) is composed only of ultra-high molecular weight plastics. .
본 발명의 친수성 초고분자량 플라스틱 다공질 시트의 평균 구멍 직경은, 플라스마 처리 후에 보다 높은 흡수성이 얻어지는 점에서, 20.0㎛ 미만이고, 바람직하게는 3.0 내지 18.0㎛이고, 보다 바람직하게는 5.0 내지 15.0㎛이고, 더욱 바람직하게는 8.0 내지 13.0㎛이다. 또한, 상기 다공질 시트의 평균 구멍 직경은, 1.0㎛ 이상이어도 되고, 2.0㎛ 이상이어도 된다.The average pore diameter of the hydrophilic ultra-high molecular weight plastic porous sheet of the present invention is less than 20.0 μm, preferably 3.0 to 18.0 μm, more preferably 5.0 to 15.0 μm, from the viewpoint that higher water absorption is obtained after plasma treatment, More preferably, it is 8.0-13.0 micrometers. In addition, the average hole diameter of the porous sheet may be 1.0 μm or more, or 2.0 μm or more.
본 발명에 있어서의 평균 구멍 직경이란, 질소의 흡탈착 방식에 의한 비표면적·세공 분포 측정기 ASAP2010((주)시마즈 세이사쿠쇼 제조)을 사용하여, BJH법으로 구멍 직경의 분포를 측정하고, 이것으로부터 구한 값이다.The average pore diameter in the present invention is determined by measuring the distribution of pore diameters by the BJH method using a specific surface area/pore distribution analyzer ASAP2010 (manufactured by Shimadzu Corporation) by a nitrogen adsorption/desorption method. is the value obtained from
본 발명의 친수성 초고분자량 플라스틱 다공질 시트의 기공률은, 대전 방지 처리를 행하지 않고, 플라스마 처리만을 행하는 경우, 플라스마 처리 후에 보다 높은 흡수성이 얻어지는 점에서, 30%를 초과하고 80% 이하가 바람직하고, 33 내지 70%가 보다 바람직하고, 35 내지 60%가 더욱 바람직하다. 상기 다공질 시트의 기공률은, 플라스마 처리 전 또는 후에, 대전 방지 처리를 행하는 경우, 양쪽의 처리 후에 보다 높은 흡수성이 얻어지는 점에서, 20%를 초과하고 70% 이하가 바람직하고, 25 내지 65%가 보다 바람직하고, 25 내지 50%가 더욱 바람직하다.The porosity of the hydrophilic ultra-high molecular weight plastic porous sheet of the present invention is more than 30% and preferably 80% or less from the viewpoint of obtaining higher water absorption after plasma treatment when only plasma treatment is performed without antistatic treatment, 33 to 70% is more preferred, and 35 to 60% is still more preferred. The porosity of the porous sheet exceeds 20% and is preferably 70% or less, and more preferably 25 to 65%, from the viewpoint of obtaining higher water absorption after both treatments, when antistatic treatment is performed before or after plasma treatment. It is preferred, and 25 to 50% is more preferred.
본 발명에 있어서의 기공률이란, 다공질 시트 중의 구멍 부분의 용적 비율을 의미하며, 하기 식에 의해 정의되는 값이다.The porosity in this invention means the volume ratio of the hole part in a porous sheet, and is a value defined by the following formula.
기공률={기공 부분의 용적/(다공질체 물질 부분의 용적+기공 부분의 용적)}×100(%)Porosity = {Volume of Porous Part/(Volume of Porous Material Part + Volume of Porous Part)} × 100 (%)
또한, 본 발명에 있어서의 기공률이란, 개방 기공에 의한 것이며, 폐쇄 기공은 포함하지 않는 것이다.In addition, the porosity in the present invention is based on open pores and does not include closed pores.
이러한 다공질 시트를 재료에 사용함으로써, 플라스마 표면 처리 후의 시트의 흡수성을 보다 높일 수 있다.By using such a porous sheet as a material, the absorbency of the sheet after plasma surface treatment can be further improved.
본 발명의 친수성 초고분자량 플라스틱 다공질 시트의 두께는, 특별히 한정되지 않지만, 5 내지 500㎛ 정도가 바람직하고, 10 내지 450㎛ 정도가 보다 바람직하고, 50 내지 400㎛ 정도가 더욱 바람직하고, 80 내지 350㎛ 정도가 특히 바람직하다.The thickness of the hydrophilic ultra-high molecular weight plastic porous sheet of the present invention is not particularly limited, but is preferably about 5 to 500 μm, more preferably about 10 to 450 μm, still more preferably about 50 to 400 μm, and about 80 to 350 μm. The order of μm is particularly preferred.
본 발명의 친수성 초고분자량 플라스틱 다공질 시트는, 재료의 다공질 시트에 대하여, 대전 방지 처리 및/또는 플라스마 처리를 행하는 공정을 갖고, 상기 다공질 시트가, 상기한 초고분자량 플라스틱으로 구성되고, 평균 구멍 직경이 20.0㎛ 미만이고, 대전 방지 처리를 행하지 않는 경우의 상기 플라스마 처리가 산소 가스 분위기 하에서 행해지고, 대전 방지 처리를 플라스마 처리 전 또는 처리 후에 행하는 경우에는 플라스마 처리가 산소 가스 혹은 아르곤 가스 분위기 하에서 행해지는 제조 방법에 의해 제조할 수 있다.The hydrophilic ultra-high molecular weight plastic porous sheet of the present invention includes a step of subjecting the porous sheet of material to an antistatic treatment and/or a plasma treatment, wherein the porous sheet is made of the above-described ultra-high molecular weight plastic, and has an average pore diameter. It is less than 20.0 μm, and the plasma treatment in the case where antistatic treatment is not performed is performed in an oxygen gas atmosphere, and in the case where the antistatic treatment is performed before or after the plasma treatment, the plasma treatment is performed in an oxygen gas or argon gas atmosphere. can be produced by
상기한 본 발명의 제조 방법에 있어서, 재료의 다공질 시트에 대하여 행하는 처리는, 대전 방지 처리를 행하지 않고 플라스마 처리만을 행하는 경우; 또는, 대전 방지 처리 전 또는 처리 후에 플라스마 처리를 행하는 것이 바람직하다.In the manufacturing method of the present invention described above, the treatment performed on the porous sheet of material is a case where only plasma treatment is performed without performing antistatic treatment; Alternatively, it is preferable to perform the plasma treatment before or after the antistatic treatment.
대전 방지 처리를 행하지 않는 경우의 플라스마 처리 공정에 있어서, 산소 가스를 사용함으로써, 아르곤, 헬륨 등의 비반응성 가스에 비해 우수한 흡수성을 얻을 수 있다.In the plasma treatment step in the case where antistatic treatment is not performed, by using oxygen gas, superior absorbency can be obtained compared to non-reactive gases such as argon and helium.
대전 방지 처리 전 또는 처리 후에 플라스마 처리를 행하는 경우의 플라스마 처리 공정에 있어서, 산소 가스 혹은 아르곤 가스를 사용함으로써 우수한 흡수성을 얻을 수 있다.In the plasma treatment step in the case where plasma treatment is performed before or after the antistatic treatment, excellent absorbency can be obtained by using oxygen gas or argon gas.
대전 방지 처리를 행하지 않는 경우의 플라스마 처리 공정에서의 산소 가스의 도입량은, 본 발명의 효과가 얻어지는 한 특별히 한정되지 않지만, 플라스마 처리 후에 보다 높은 흡수성이 얻어지는 점에서, 10 내지 100sccm이 바람직하고, 20 내지 80sccm이 보다 바람직하고, 30 내지 50sccm이 더욱 바람직하다.The introduction amount of oxygen gas in the plasma treatment step when antistatic treatment is not performed is not particularly limited as long as the effect of the present invention is obtained, but is preferably 10 to 100 sccm from the viewpoint of obtaining higher water absorption after plasma treatment, and to 80 sccm is more preferred, and 30 to 50 sccm is still more preferred.
대전 방지 처리 전 또는 처리 후에 플라스마 처리를 행하는 경우의 플라스마 처리 공정에서의 산소 가스 혹은 아르곤 가스의 도입량은, 본 발명의 효과가 얻어지는 한 특별히 한정되지 않지만, 높은 흡수성이 얻어지는 점에서, 101 내지 600sccm이 바람직하고, 110 내지 550sccm이 보다 바람직하고, 150 내지 500sccm이 더욱 바람직하고, 200 내지 480sccm이 특히 바람직하다.The introduction amount of oxygen gas or argon gas in the plasma treatment step before or after the antistatic treatment is not particularly limited as long as the effect of the present invention is obtained, but from the viewpoint of obtaining high water absorption, 101 to 600 sccm It is preferable, 110 to 550 sccm is more preferable, 150 to 500 sccm is more preferable, and 200 to 480 sccm is particularly preferable.
플라스마 처리 공정에서의 가스압은, 특별히 한정되지 않지만, 대전 방지 처리를 행하지 않는 경우의 플라스마 처리를 행한 후 및 대전 방지 처리 전 혹은 처리 후에 플라스마 처리를 행한 후에, 더 높은 흡수성이 얻어지는 점에서, 0.5 내지 10㎩이 바람직하고, 2.0 내지 7.0㎩이 보다 바람직하다.The gas pressure in the plasma treatment step is not particularly limited, but is 0.5 to 0.5 to 0.5 to 0.5 in that higher water absorption is obtained after performing plasma treatment in the case of not performing antistatic treatment and after performing plasma treatment before or after antistatic treatment. 10 Pa is preferable, and 2.0-7.0 Pa is more preferable.
대전 방지 처리를 행하지 않는 경우의 플라스마 처리 공정에서의 처리 밀도와 처리 시간의 곱(처리 에너지)은, 플라스마 처리 후에 보다 높은 흡수성이 얻어지는 점에서, 10J/㎠ 이상 300J/㎠ 이하가 바람직하고, 15J/㎠ 이상 300J/㎠ 이하가 보다 바람직하고, 20J/㎠ 이상 250J/㎠ 이하가 더욱 바람직하고, 25J/㎠ 이상 200J/㎠ 이하가 특히 바람직하다. 상기 처리 밀도(처리 파워[W]/처리 면적[㎠])와 처리 시간([sec])의 곱은, 5 내지 15㎒의 고주파 전원을 사용해서 조정할 수 있다.The product (processing energy) of the treatment density and the treatment time in the plasma treatment step in the case of not performing the antistatic treatment is preferably 10 J/cm 2 or more and 300 J/cm 2 or less, from the viewpoint of obtaining higher water absorption after the plasma treatment. /cm 2 or more and 300 J/cm 2 or less are more preferable, 20 J/cm 2 or more and 250 J/cm 2 or less are still more preferable, and 25 J/cm 2 or more and 200 J/cm 2 or less are particularly preferable. The product of the processing density (processing power [W]/processing area [cm 2 ]) and the processing time ([sec]) can be adjusted using a high-frequency power supply of 5 to 15 MHz.
대전 방지 처리 전 또는 처리 후에 플라스마 처리를 행하는 경우의 플라스마 처리 공정에서의 처리 밀도와 처리 시간의 곱(처리 에너지)은, 더 높은 흡수성이 얻어지는 점에서, 0.10J/㎠ 이상 10J/㎠ 미만이 바람직하고, 0.20J/㎠ 이상 8.0J/㎠ 이하가 보다 바람직하고, 0.30J/㎠ 이상 5.0J/㎠ 이하가 더욱 바람직하고, 0.35J/㎠ 이상 4.0J/㎠ 이하가 특히 바람직하다.The product (processing energy) of the treatment density and the treatment time in the plasma treatment step in the case of performing the plasma treatment before or after the antistatic treatment is preferably 0.10 J/cm 2 or more and less than 10 J/cm 2 from the viewpoint of obtaining higher water absorption. And, more preferably 0.20 J/cm 2 or more and 8.0 J/cm 2 or less, more preferably 0.30 J/cm 2 or more and 5.0 J/cm 2 or less, and particularly preferably 0.35 J/cm 2 or more and 4.0 J/cm 2 or less.
대전 방지 처리로서는, 다공질 시트에 대하여 대전 방지제를 코팅하는 방법을 들 수 있다. 대전 방지제로서는, 특별히 한정되지 않고 양이온 계면 활성제, 음이온 계면 활성제, 양성 계면 활성제, 비이온 계면 활성제 등을 들 수 있고, 양이온 계면 활성제, 음이온 계면 활성제, 비이온 계면 활성제가 바람직하다. 이들 대전 방지제는, 1종 단독으로 사용해도 되고, 2종 이상을 병용해도 되지만, 양이온계면 활성제와 음이온 계면 활성제는 병용하지 않는 쪽이 바람직하다. 본 발명의 대전 방지제로서는, 특별히 한정되지 않고, 자외선 흡수제, 이형제 등의 첨가제를 더 함유해도 된다.As an antistatic treatment, a method of coating an antistatic agent with respect to a porous sheet is mentioned. The antistatic agent is not particularly limited, and examples thereof include cationic surfactants, anionic surfactants, amphoteric surfactants, and nonionic surfactants, with cationic surfactants, anionic surfactants, and nonionic surfactants being preferred. Although these antistatic agents may be used individually by 1 type, or may use 2 or more types together, it is preferable not to use together cationic surfactant and anionic surfactant. It does not specifically limit as an antistatic agent of this invention, You may further contain additives, such as a ultraviolet absorber and a release agent.
대전 방지제로서 사용하는 양이온 계면 활성제로서는, 특별히 한정되지 않고, 알킬암모늄아세트산염류, 알킬디메틸벤질암모늄염류, 알킬트리메틸암모늄염류, 디알킬디메틸암모늄염류, 알킬피리디늄염류, 옥시알킬렌알킬아민류, 폴리옥시알킬렌알킬아민류 등을 들 수 있다.The cationic surfactant used as the antistatic agent is not particularly limited, and alkylammonium acetate salts, alkyldimethylbenzylammonium salts, alkyltrimethylammonium salts, dialkyldimethylammonium salts, alkylpyridinium salts, oxyalkylenealkylamines, polyoxy Alkylene alkylamines etc. are mentioned.
대전 방지제로서 사용하는 음이온 계면 활성제로서는, 특별히 한정되지 않고 스테아르산나트륨비누 등의 지방산 소다 비누류, 라우릴황산나트륨 등의 알킬황산염류, α술포지방산에스테르염류, 알킬에테르황산염류, 알킬벤젠술폰산나트륨류, 알킬나프탈렌술폰산나트륨류, 디알킬술포숙신산염류, 알킬인산염류, 알킬디페닐에테르디술폰산염류 등을 들 수 있다.Examples of the anionic surfactant used as the antistatic agent include, but are not particularly limited to, fatty acid soda soaps such as sodium stearate soap, alkyl sulfates such as sodium lauryl sulfate, α-sulfofatty acid ester salts, alkyl ether sulfates, and sodium alkylbenzenesulfonates. , sodium alkyl naphthalene sulfonates, dialkyl sulfosuccinates, alkyl phosphates, and alkyl diphenyl ether disulfonates.
대전 방지제로서 사용하는 양성 이온 계면 활성제로서는, 알킬카르복시베타인류 등을 들 수 있다.Alkyl carboxy betaines etc. are mentioned as an amphoteric ionic surfactant used as an antistatic agent.
대전 방지제로서 사용하는 비이온 계면 활성제로서는, 상기한 분산제와 동일한 것을 들 수 있다.Examples of the nonionic surfactant used as the antistatic agent include the same ones as the dispersing agent described above.
대전 방지제로서는, 시판품을 사용할 수 있다. 시판품으로서는, 예를 들어 아데카(등록상표) 플루로닉 L·P·F 시리즈, 아데카(등록상표) 플루로닉 TR 시리즈 등의 폴리옥시에틸렌-폴리옥시프로필렌 블록 공중합체형 비이온 계면 활성제; 아데카톨 LB 시리즈, 아데카톨 LA 시리즈, 아데카톨 TN 시리즈 등의 알킬에테르형 비이온 계면 활성제; 아데카놀 NK(글리세라이드에틸렌옥사이드 부가물) 등의 에스테르형 비이온 계면 활성제; 아데카톨 PC 등의 특수 페놀형 비이온 계면 활성제; 아데카호프 시리즈 등의 황산염형 음이온 계면 활성제; 아데카콜 시리즈 등의 인산 에스테르형 혹은 숙신산 에스테르형의 음이온 계면 활성제; 아데카민 시리즈 등의 4급 양이온형 양이온 계면 활성제(이상, 가부시키가이샤 ADEKA 제조); 일렉크논 시리즈(다이니찌 세까 고교 가부시끼가이샤 제조) 등의 양이온 계면 활성제, 일렉트로 스트리퍼 AC 등의 양성 계면 활성제(가오 가부시끼가이샤 제조) 등을 들 수 있다.As an antistatic agent, a commercial item can be used. Examples of commercially available products include polyoxyethylene-polyoxypropylene block copolymer type nonionic surfactants such as Adeka (registered trademark) Pluronic L P F series and Adeka (registered trademark) Pluronic TR series; Alkyl ether type nonionic surfactants, such as Adecatol LB series, Adecatol LA series, and Adecatol TN series; ester type nonionic surfactants such as adecanol NK (glyceride ethylene oxide adduct); special phenol type nonionic surfactants such as adecatol PC; sulfate-type anionic surfactants such as the Adekahop series; Phosphoric acid ester type or succinic acid ester type anionic surfactants, such as the Adecacol series; quaternary cation type cationic surfactants such as the Adecamine series (above, manufactured by ADEKA Co., Ltd.); Cationic surfactants, such as Electron series (made by Dainichi Seika Kogyo Co., Ltd.), and amphoteric surfactants (made by Kao Co., Ltd.), such as Electrostripper AC, etc. are mentioned.
코팅 방법은, 특별히 한정되지 않고 공지의 방법을 채용할 수 있다. 코팅 방법으로서는, 예를 들어 캐스트법, 디핑법, 롤 코팅법, 그라비아 코트법, 스크린 인쇄법, 리버스 코팅법, 스프레이 코트법, 키스 코트법, 다이 코트법, 메탈링 바 코트법, 챔버 닥터 병용 코트법, 커튼 코트법, 바 코트법 등을 들 수 있다.The coating method is not particularly limited, and a known method can be employed. As the coating method, for example, casting method, dipping method, roll coating method, gravure coating method, screen printing method, reverse coating method, spray coating method, kiss coating method, die coating method, metalling bar coating method, chamber doctor combined use A coating method, a curtain coating method, a bar coating method, etc. are mentioned.
다공질 시트에 대하여 대전 방지제를 코팅한 후, 건조 처리를 행해도 된다. 건조 처리의 온도는, 특별히 한정되지 않지만, 예를 들어 50 내지 130℃ 정도여도 되고, 60 내지 110℃ 정도여도 된다.After coating the antistatic agent with respect to the porous sheet, you may perform a drying process. The temperature of the drying treatment is not particularly limited, and may be, for example, about 50 to 130°C or about 60 to 110°C.
본 발명의 다공질 시트의 제조 방법에 있어서, 또한 친수성을 부여하기 위해서 코로나 방전 처리 등의, 상기한 플라스마 처리 및 대전 방지 처리 이외의 다른 처리를 행해도 되지만, 특별히 필요로 하지 않는다.In the method for producing a porous sheet of the present invention, in order to impart hydrophilicity, treatment other than the above plasma treatment such as corona discharge treatment and antistatic treatment may be performed, but is not particularly required.
본 발명의 친수성 초고분자량 플라스틱 다공질 시트는, 적외 분광법(FT-IR)에 의해 측정한 IR 스펙트럼에 있어서, 3000 내지 3500㎝-1에 특징적인 흡수를 거의 볼 수 없다. 이것은 친수성 다공질 시트의 표면(표면으로부터 두께 방향으로 수 10㎛ 정도까지)에는 적외 분광법(FT-IR)으로 검출될 만큼은 친수성 관능기(OH기)가 도입되어 있지 않은, 즉 친수성 관능기의 도입량이 극미량인 것을 의미한다.In the hydrophilic ultra-high molecular weight plastic porous sheet of the present invention, characteristic absorption in the range of 3000 to 3500 cm -1 is hardly observed in the IR spectrum measured by infrared spectroscopy (FT-IR). This is because hydrophilic functional groups (OH groups) are not introduced to the surface of the hydrophilic porous sheet (up to several 10 µm in the thickness direction from the surface) enough to be detected by infrared spectroscopy (FT-IR), that is, the introduced amount of the hydrophilic functional group is extremely small. means that
본 발명은, 본 발명의 효과를 발휘하는 한, 본 발명의 기술적 범위 내에 있어서, 상기 구성을 다양하게 조합한 형태를 포함한다.The present invention includes various combinations of the above configurations within the technical scope of the present invention as long as the effects of the present invention are exhibited.
실시예Example
이어서, 실시예를 들어 본 발명을 더욱 구체적으로 설명하지만, 본 발명은 이들 실시예에 의해 전혀 한정되는 것은 아니다.Next, the present invention will be described more specifically by way of examples, but the present invention is not limited at all by these examples.
[실시예 1][Example 1]
UHMWPE 분말(중량 평균 분자량 450만)을, 물, 분산제(상품명: Triton X-100(Roche Applied Science사 제조)), 증점제(카르복시메틸셀룰로오스나트륨)와 혼합하여, 분산액을 얻었다. 이때의 배합비는, 물/UHMWPE 분말/분산제/증점제=100/60/5/2(체적비)로 하였다. 이 분산액을, 폴리이미드 필름(JIS B 0601: 2013의 산술 평균 조도 Ra<0.1) 상에, 닥터 블레이드를 사용해서 임의의 두께로 도포했다. 이 필름 상에 도포된 분산액을 180℃로 세트된 건조기에 투입하고, 10분간 정치했다. 건조 후에 폴리이미드 필름 적층체를 취출해서 실온까지 자연 냉각한 후, 상기 적층체로부터 이면의 폴리이미드 필름을 박리했다. 그 후, 얻어진 시트를 초음파 세정조 안에서 증류수 세정하여, 상기 시트로부터 분산제를 충분히 추출함으로써 평균 구멍 직경이 10㎛, 기공률이 40%의 UHMWPE 다공질 시트를 얻었다.UHMWPE powder (weight average molecular weight: 4,500,000) was mixed with water, a dispersant (trade name: Triton X-100 (manufactured by Roche Applied Science)), and a thickener (sodium carboxymethylcellulose) to obtain a dispersion. The compounding ratio at this time was water/UHMWPE powder/dispersant/thickener = 100/60/5/2 (volume ratio). This dispersion liquid was applied onto a polyimide film (arithmetic average roughness Ra < 0.1 of JIS B 0601: 2013) using a doctor blade in an arbitrary thickness. The dispersion liquid applied on this film was put into a dryer set at 180°C and allowed to stand for 10 minutes. After drying, the polyimide film layered product was taken out and naturally cooled to room temperature, and then the polyimide film on the back side was peeled from the layered product. Thereafter, the obtained sheet was washed with distilled water in an ultrasonic cleaning tank, and the dispersant was sufficiently extracted from the sheet to obtain a UHMWPE porous sheet having an average pore diameter of 10 μm and a porosity of 40%.
얻어진 UHMWPE 다공질 시트에, 플라스마 처리를 실시했다. 상기 플라스마 처리로서, O2 가스의 존재 하에 고주파 플라스마를 사용한 스퍼터 에칭 처리로 실시했다. 스퍼터 에칭 처리의 조건은, 진공 챔버 내에 대한 O2 가스의 도입량을 30sccm으로 하고, 챔버 내의 가스압을 3.6㎩로 해서 고주파 전원을 사용해서 처리를 행하였다. 이때의 처리 밀도와 처리 시간의 곱은 30J/㎠로 처리를 실시하고, 이에 의해 친수성 UHMWPE 다공질 시트를 얻었다.Plasma treatment was performed on the obtained UHMWPE porous sheet. As the above plasma treatment, sputter etching treatment was performed using a high-frequency plasma in the presence of O 2 gas. As conditions for the sputter etching treatment, the amount of O 2 gas introduced into the vacuum chamber was 30 sccm, and the gas pressure in the chamber was 3.6 Pa, and the treatment was performed using a high-frequency power supply. The product of the treatment density and the treatment time at this time was treated at 30 J/cm 2 , thereby obtaining a hydrophilic UHMWPE porous sheet.
(FT-IR의 측정)(Measurement of FT-IR)
얻어진 실시예 및 비교예의 각 시트를, 닛본 분꼬우사 제조 FT-IR로 측정했다. 결과를 표 1에 나타낸다.Each sheet of the obtained Examples and Comparative Examples was measured by FT-IR manufactured by Nippon Bunko Co., Ltd. The results are shown in Table 1.
(흡수성 평가)(absorbency evaluation)
얻어진 실시예 및 비교예의 각 시트에 관해서, JIS L 1907: 2010(섬유 제품의 흡수성 시험 방법)의 바이렉법에 준하여, 25℃, 60%RH의 분위기 하에서 시트의 일단부를 순수에 1㎝ 침지시키고, 3분 방치 후에 끌어올려서, 물이 시트 내를 이동한 거리를 측정해서 평가했다. 결과를 표 1에 나타낸다.For each sheet of the obtained Examples and Comparative Examples, one end of the sheet was immersed 1 cm in pure water in an atmosphere of 25 ° C. It was pulled up after being left for 3 minutes, and the distance the water traveled within the sheet was measured and evaluated. The results are shown in Table 1.
(접착성 평가)(adhesion evaluation)
얻어진 실시예 및 비교예의 각 시트를, SUS판에 양면 테이프(형식 번호: No. 5000NS, 닛토덴코 가부시키가이샤 제조)로 고정했다. 이어서, 시트의 표면(처리면)에, 아크릴계 점착 테이프(형식 번호: No.31B, 닛토덴코 가부시키가이샤 제조)를 맞붙였다. 그 후, 상온에 방치하여, 30분 경과 후, 인장 시험기(상품명: 텐실론 만능 재료 시험기, 형식 번호: RTC-1210A, 가부시키가이샤 에이앤디 제조)를 사용해서, 시트와 점착 테이프와의 접착력을 구하였다.Each sheet of the obtained Examples and Comparative Examples was fixed to a SUS board with a double-sided tape (model number: No. 5000NS, manufactured by Nitto Denko Co., Ltd.). Next, an acrylic adhesive tape (model number: No.31B, manufactured by Nitto Denko Co., Ltd.) was pasted on the surface (treated surface) of the sheet. Thereafter, it was left at room temperature, and after 30 minutes had elapsed, the adhesive force between the sheet and the adhesive tape was measured using a tensile tester (trade name: Tensilon Universal Tester, model number: RTC-1210A, manufactured by A&D Co., Ltd.) saved
[실시예 2][Example 2]
O2 가스를 사용한 스퍼터 에칭 처리를 처리 밀도와 처리 시간의 곱을 10J/㎠로 한 것 이외에는 실시예 1과 마찬가지로 하였다. 얻어진 시트에 대해서, 실시예 1과 마찬가지로, FT-IR의 측정과 흡수성 평가를 행하였다. 결과를 표 1에 나타낸다.The sputter etching treatment using O 2 gas was carried out in the same manner as in Example 1 except that the product of the treatment density and the treatment time was 10 J/cm 2 . About the obtained sheet|seat, FT-IR measurement and water absorption evaluation were performed similarly to Example 1. The results are shown in Table 1.
[비교예 1][Comparative Example 1]
실시예 1에서 얻어진 초고분자량 폴리에틸렌 다공질 시트에 플라스마 처리를 실시하지 않았다. 얻어진 시트에 대해서, 실시예 1과 마찬가지로, FT-IR의 측정과 흡수성 평가를 행하였다. 결과를 표 1에 나타낸다.The ultrahigh molecular weight polyethylene porous sheet obtained in Example 1 was not subjected to plasma treatment. About the obtained sheet|seat, FT-IR measurement and water absorption evaluation were performed similarly to Example 1. The results are shown in Table 1.
[비교예 2][Comparative Example 2]
스퍼터 에칭 처리에 Ar 가스를 사용한 것 이외에는 실시예 1과 마찬가지로 하였다. 얻어진 시트에 대해서, 실시예 1과 마찬가지로, FT-IR의 측정과 흡수성 평가를 행하였다. 결과를 표 1에 나타낸다.It was carried out similarly to Example 1 except having used Ar gas for the sputter etching process. About the obtained sheet|seat, FT-IR measurement and water absorption evaluation were performed similarly to Example 1. The results are shown in Table 1.
[실시예 3][Example 3]
플라스마 처리를 행하는 대신에, UHMWPE 다공질 시트에 대전 방지 처리를 행한 것 이외에는, 실시예 1과 마찬가지로 하여, 친수성 UHMWPE 다공질 시트를 얻었다. 대전 방지 처리로서는, UHMWPE 다공질 시트에, 양이온계 대전 방지제(양이온 계면 활성제, 상품명: 일렉크논 OR-W, 다이니찌 세까 고교 가부시끼가이샤 제조)를 디핑으로 코팅했다. 구체적으로는, 상기 양이온계 대전 방지제에 탈이온수를 첨가하여, 3% 수용액을 조제하고, 얻어진 수용액을, 딥 코팅에 의해 상기 다공질 시트에 코팅하고, 90℃ 2분간 건조시켰다. 얻어진 친수성 UHMWPE 다공질 시트에 대해서, 실시예 1과 마찬가지로, FT-IR의 측정과 흡수성 평가를 행하였다. 결과를 표 1에 나타낸다.A hydrophilic UHMWPE porous sheet was obtained in the same manner as in Example 1, except that an antistatic treatment was applied to the UHMWPE porous sheet instead of plasma treatment. As an antistatic treatment, a cationic antistatic agent (cationic surfactant, trade name: ELECNON OR-W, manufactured by Dainichi Seika Kogyo Co., Ltd.) was coated on a UHMWPE porous sheet by dipping. Specifically, deionized water was added to the cationic antistatic agent to prepare a 3% aqueous solution, and the obtained aqueous solution was coated on the porous sheet by dip coating and dried at 90°C for 2 minutes. About the obtained hydrophilic UHMWPE porous sheet, FT-IR measurement and water absorption evaluation were performed similarly to Example 1. The results are shown in Table 1.
[실시예 4][Example 4]
재료의 UHMWPE 다공질 시트로서, 평균 구멍 직경이 17㎛, 기공률이 30%인 선맵 LC-T(상품명, 닛토덴코 가부시키가이샤)를 사용했다. 선맵 LC-T에, 실시예 3과 마찬가지로, 대전 방지 처리를 행하였다. 얻어진 친수성 UHMWPE 다공질 시트에 대해서, 실시예 1과 마찬가지로, FT-IR의 측정과 흡수성 평가를 행하였다. 결과를 표 1에 나타낸다.As a UHMWPE porous sheet of material, Sunmap LC-T (trade name, Nitto Denko Co., Ltd.) having an average pore diameter of 17 μm and a porosity of 30% was used. Antistatic treatment was applied to Sunmap LC-T in the same manner as in Example 3. About the obtained hydrophilic UHMWPE porous sheet, FT-IR measurement and water absorption evaluation were performed similarly to Example 1. The results are shown in Table 1.
[실시예 5 내지 6][Examples 5 to 6]
재료의 UHMWPE 다공질 시트로서, 실시예 3과 마찬가지로 선맵 LC-T를 사용했다. 선맵 LC-T에, 표 1에 기재한 바와 같이 조건을 변경한 것 이외에는, 실시예 1과 마찬가지로 해서 플라스마 처리를 행하였다. 계속해서, 얻어진 다공질 시트에, 실시예 4와 마찬가지로 하여 대전 방지 처리를 행하였다. 얻어진 각 친수성 UHMWPE 다공질 시트에 대해서, 실시예 1과 마찬가지로, FT-IR의 측정과 흡수성 평가를 행하였다.As the UHMWPE porous sheet of material, Sunmap LC-T was used in the same way as in Example 3. Plasma treatment was performed on Sunmap LC-T in the same manner as in Example 1, except that the conditions were changed as shown in Table 1. Subsequently, antistatic treatment was performed on the obtained porous sheet in the same manner as in Example 4. About each obtained hydrophilic UHMWPE porous sheet, FT-IR measurement and water absorption evaluation were performed similarly to Example 1.
[실시예 7 내지 8][Examples 7 to 8]
재료의 UHMWPE 다공질 시트로서, 실시예 3과 마찬가지로 선맵 LC-T를 사용하여, 대전 방지 처리를 행하였다. 계속해서, 얻어진 다공질 시트에, 표 1에 기재한 바와 같이 각 조건을 변경한 것 이외에는, 실시예 1과 마찬가지로 하여 플라스마 처리를 행하였다. 얻어진 각 친수성 UHMWPE 다공질 시트에 대해서, 실시예 1과 마찬가지로, FT-IR의 측정과 흡수성 평가를 행하였다.As a UHMWPE porous sheet of material, antistatic treatment was performed using Sunmap LC-T in the same manner as in Example 3. Subsequently, plasma treatment was performed on the obtained porous sheet in the same manner as in Example 1, except that each condition was changed as shown in Table 1. About each obtained hydrophilic UHMWPE porous sheet, FT-IR measurement and water absorption evaluation were performed similarly to Example 1.
표 1의 결과에서, 실시예의 각 시트에서는, 친수성 관능기(OH)가 다공질 시트의 표면(표면으로부터 두께 방향으로 수10㎛ 정도까지)에 있어서 검출될 정도로는 도입되어 있지 않음에도 불구하고, 흡수 속도가 15㎜/3분 이상인 것이 확인되었다. 또한, 접착력은 실시예 3이 0.6N/㎜이고, 실시예 4가 0.5N/㎜였다. 실시예 1, 2, 5 내지 8은, 2.1N/㎜ 이상이었다.From the results of Table 1, although hydrophilic functional groups (OH) were not introduced to a detectable level on the surface of the porous sheet (from the surface to about several 10 μm in the thickness direction) in each sheet of the examples, the water absorption rate It was confirmed that is 15 mm/3 min or more. In addition, as for the adhesive force, Example 3 was 0.6 N/mm, and Example 4 was 0.5 N/mm. Examples 1, 2, and 5 to 8 were 2.1 N/mm or more.
본 발명의 친수성 초고분자량 플라스틱 다공질 시트는, 높은 흡수성을 갖고, 특히 초고분자 폴리에틸렌을 사용한 친수성 초고분자량 플라스틱 다공질 시트의 경우, 높은 흡수성을 갖고, 폴리에틸렌 유래의 우수한 치수 안정성을 갖는 점에서, 액체의 흡수 유지성이 요구되는, 전지 세퍼레이터 혹은 에어컨 등의 가습 엘리먼트 또는 프린터의 잉크 흡수체로서 이용 가능한 것이 상정된다.The hydrophilic ultra-high molecular weight plastic porous sheet of the present invention has high water absorption, especially in the case of a hydrophilic ultra-high molecular weight plastic porous sheet using ultra-high molecular weight polyethylene, has high water absorption and excellent dimensional stability derived from polyethylene, and thus absorbs liquid. It is assumed that it can be used as a battery separator or a humidifying element for an air conditioner or the like or an ink absorber for a printer, which requires retention.
Claims (11)
상기 다공질 시트가, 초고분자량 플라스틱으로 구성되고, 평균 구멍 직경이 20.0㎛ 미만이고,
대전 방지 처리를 행하지 않는 경우의 상기 플라스마 처리가 산소 가스 분위기 하에서 행해지고, 대전 방지 처리를 플라스마 처리 전 또는 처리 후에 행하는 경우에는 플라스마 처리가 산소 가스 혹은 아르곤 가스 분위기 하에서 행해지는 것을 특징으로 하는 제1항 내지 제6항 중 어느 한 항에 기재된 친수성 초고분자량 플라스틱 다공질 시트의 제조 방법.With respect to a porous sheet, it has a process of performing antistatic treatment and/or plasma treatment,
The porous sheet is made of ultra-high molecular weight plastic and has an average pore diameter of less than 20.0 μm;
Claim 1 characterized in that the plasma treatment when not performing the antistatic treatment is performed under an oxygen gas atmosphere, and when the antistatic treatment is performed before or after the plasma treatment, the plasma treatment is performed under an oxygen gas or argon gas atmosphere. A method for producing the hydrophilic ultra-high molecular weight plastic porous sheet according to any one of claims 1 to 6.
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TWI687473B (en) | 2020-03-11 |
WO2016157902A1 (en) | 2016-10-06 |
JP6736326B2 (en) | 2020-08-05 |
JP2016194065A (en) | 2016-11-17 |
CN107428985A (en) | 2017-12-01 |
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