KR102425788B1 - Auto packing system for roll type separator - Google Patents

Abstract

A roll-type separator automatic packaging system is disclosed. A roll-type separator automatic packaging system according to an embodiment of the present invention forms a place in which a roll-type separator in which a paper tube is provided inside is loaded, but a vinyl insertion position for inserting the separator into a packaging vinyl; Separator loading unit for forming a vinyl finishing position for finishing by rolling both end areas of the vinyl into the paper tube; And it is provided on one side of the separator loading unit to correspond to the vinyl insertion position, and includes a vinyl inlet opening and moving part for moving the opening toward the separator by opening the entrance of the packaging vinyl so that the separator can be inserted into the packaging plastic.

Description

Automatic packing system for roll type separator

The present invention relates to an automatic roll-type separator packaging system, and more particularly, to a roll-type separator automatic packaging system that can easily pack a separator even if an atypical packaging vinyl is used because the process according to the separator packaging can be simplified. it's about

A secondary cell is a battery that converts chemical energy into electrical energy to supply power to an external circuit, or receives external power when discharged, and converts electrical energy into chemical energy to store electricity . Recently, secondary batteries are sometimes called batteries.

Such secondary batteries may be variously classified according to the structure of the electrode assembly. For example, the secondary battery may be classified into a stack type structure, a winding type (jelly roll type) structure, a stack/folding type structure, and the like.

Among the various classifications above, the stack-type structure refers to a method in which a cathode material, a separator, and a cathode material are cut to a predetermined size, and then stacked sequentially to form an electrode assembly. A separator is disposed between the positive electrode material and the negative electrode material.

As such, a battery including a secondary battery consists of a cathode material, an anode material, an electrolyte, a separator, and the like. Accordingly, the development of facilities for the production and packaging of cathode materials, anode materials, electrolytes, separators, and the like is in progress.

On the other hand, in the case of the separation membrane, although it is sometimes manufactured as an individual sheet, it is usually manufactured in a roll type to improve productivity.

As such, the roll-type separator is stored and packaged in a separate packaging plastic to prevent contamination, and then is supplied to a post-processing facility.

At this time, considering that the packaging vinyl may be atypical, the process of packaging the separator using the atypical packaging vinyl is inevitably complicated, and this inevitably increases the tact time, resulting in lower productivity. Considering this, the need for a system to simplify the process arises.

Korean Intellectual Property Office Application No. 10-2009-0068603

Therefore, the technical problem to be achieved by the present invention is that the process according to the packaging of the separator can be simplified, so that the separator can be easily packaged even when an atypical packaging vinyl is used, thereby improving productivity by reducing the tact time It is to provide a roll-type separator automatic packaging system that can do this.

According to one aspect of the present invention, a place for loading a roll type separator having a paper tube provided therein is formed, a vinyl insertion position for inserting the separator into a packaging vinyl, and both ends of the packaging vinyl are formed in the Separator loading unit to form a vinyl finishing treatment position to be rolled into a paper tube to finish; and a vinyl inlet opening and moving part provided on one side of the separator loading part to correspond to the vinyl insertion position, and moving toward the separator by opening the mouth of the packaging vinyl so that the separator can be inserted into the packaging vinyl A roll-type separator automatic packaging system can be provided.

The vinyl inlet opening and moving unit, the first inlet opening actuator for adsorbing the upper surface of the end inlet region of the packaging plastic to operate upward (up); and a second inlet widening actuator disposed on the opposite side of the first inlet widening actuator with the wrapping vinyl interposed therebetween, and adsorbing the upper surface of the end inlet area of the wrapping plastic to operate downwardly. .

The vinyl inlet opening and moving part, the first adsorption part provided at the rod end of the first inlet widening actuator and adsorbed on the upper surface of the end inlet area of the packaging plastic; and a second adsorption unit provided at the rod end of the second inlet widening actuator and adsorbed to the lower surface of the end inlet region of the packaging vinyl.

The vinyl inlet opening and moving unit may further include a vinyl forward/backward driving unit for moving the packaging vinyl with the opening opening toward the separation membrane.

The plastic inlet opening and moving unit may further include a vinyl guide driving unit having a vinyl guide bar for guiding the packaging vinyl being advanced by the vinyl forward/backward driving unit.

The separation membrane loading unit may include: a loading block having a branch pipe support groove in which a branch pipe of the separation membrane is supported; a plurality of convex supports for supporting the loading block; and a block driving unit for driving the plurality of block supports to the vinyl insertion position and the vinyl finishing position.

A pair of the loading blocks may be provided for each separation membrane, and a plurality of block supports may be provided at equal intervals on the block driving unit.

The separation membrane loading unit may further include a separation membrane loading frame having a plurality of posts supporting the block driving unit.

It may further include a system body in which the separator loading unit and the vinyl inlet opening and moving unit are installed.

A vinyl that is provided on one side of the system body to correspond to the vinyl insertion position, and guides the packaging vinyl so that the surface of the separator does not come into contact with the packaging vinyl when the separation membrane is put in the packaging plastic for packaging the separation membrane It may further include a guide unit.

The vinyl guide unit, but forming an exterior, the inside of the hollow unit tube body; a movable shaft movably disposed in the unit body; and an umbrella-type vinyl guide provided at one end of the movable shaft, folded or unfolded in an umbrella manner, and guiding the packaging vinyl when unfolded.

The umbrella-shaped vinyl guide, an end cap coupled to the end of the unit tube body; a plurality of hinge bosses coupled to the end cap and fixed in position; a shaft hub fixed to an end of the movable shaft; a plurality of guide links having one end rotatably coupled to the shaft hub and concentrically disposed along the circumferential direction of the shaft hub, and guiding the movement of the packaging vinyl; and a plurality of foldable links having both ends rotatably coupled to the hinge boss and the guide link.

One end of the foldable link is freely rotatably coupled to the center of the guide link, but when the movable shaft moves forward, the guide links are folded, and when the movable shaft moves backward, the guide links can be operated in an umbrella manner. In addition, a roller for guiding the movement of the packaging vinyl may be freely rotatably coupled to the ends of the guide links, and a passage hole through which the movable shaft passes may be formed in the center of the end cap.

It may further include a unit transfer connected to the vinyl guide unit and driving the vinyl guide unit.

The unit transfer unit support for supporting the vinyl guide unit; a shaft forward/backward driving unit connected to the unit support and configured to drive the movable shaft of the vinyl guide unit forward and backward; a support up-and-down drive unit connected to the unit support and configured to vertically drive the unit support including the shaft forward/backward drive unit; and a transfer forward/backward driving unit connected to the support vertical driving unit and driving the support vertical driving unit including the unit support and the shaft forward/backward driving unit in the longitudinal direction of the vinyl guide unit.

It is provided on one side of the system body to correspond to the vinyl finishing treatment position, and may further include a vinyl finishing unit for finishing by rolling both end regions of the packaging vinyl into a paper tube.

The vinyl finish treatment unit may be disposed in a pair on both sides of the separation membrane loaded in the separation membrane loading unit interposed therebetween.

The vinyl finish treatment unit, the upper contact pressure band for pressing in contact with the upper region of the packaging vinyl; an upper support arm up/down driving unit connected to the upper contact pressure band and driving the upper contact pressure bar up/down; a lower contact pressure band that is pressed against the lower area of the packaging vinyl; and a lower support arm up/down driving unit connected to the lower contact pressure band and driving the lower contact pressure bar up/down.

The vinyl finishing treatment unit, a first side contact pressure band for pressing in contact with one side area of the packaging vinyl; a first side driving unit for driving the first side contact pressure band; a second side contact pressure band for contacting and pressing the other side area of the packaging vinyl; and a second side driving unit for driving the second side contact pressure band.

The vinyl finish treatment unit, a plurality of pressure support bars connected to the upper contact pressure belt on both sides of the upper contact pressure belt and supporting the first side contact pressure belt and the second side contact pressure belt at corresponding positions; a plurality of upper up/down guides connected to the supporter and guiding the up/down movement of the supporter when the upper supporter up/down driving unit operates; and a plurality of lower up/down guides connected to the lower contact cuff and guiding an up/down movement of the lower contact cuff during operation of the lower pressure cuff up/down driving unit. have.

The first side contact pressure belt and the second side contact pressure belt may be provided to move on a plurality of upper slits formed in the upper contact pressure belt, and the first side contact pressure belt and the second side contact pressure belt may be provided to move. An arc-shaped groove corresponding to the branch pipe may be formed at the tip.

The vinyl finish treatment unit, the end of the packaging vinyl is curled by pressing the packaging vinyl with the operation of the upper contact pressure belt, the lower contact pressure belt, the first side contact pressure belt and the second side contact pressure belt. A punch for inserting into the paper tube by pressing the rolled end of the packaging plastic in the state; and a punch forward/backward driving unit connected to the punch and supporting the punch, but driving the punch forward and backward.

It may further include a separation membrane take-out unit that is movably disposed on the upper portion of the system body and takes out the packaging membrane from the vinyl finishing position.

The separation membrane taking-out unit may include: a take-out unit frame manufactured separately from the system body and connected to the system body; an electric chucking arm for chucking both end regions of the separation membrane that has been packaged; an arm moving part for moving the electric chucking arm; and an arm vertical drive unit connected to the arm moving unit and configured to vertically drive the electric chucking arm and the arm moving unit.

According to the present invention, since the process according to the packaging of the separator can be simplified, the separator can be easily packaged even when an atypical packaging vinyl is used, thereby improving productivity by reducing the tact time.

1 is a diagram schematically illustrating a process in which a separator is packaged by a roll-type separator automatic packaging system according to an embodiment of the present invention.
2 is a schematic configuration diagram of a roll-type separator automatic packaging system according to an embodiment of the present invention.
3 is a partial perspective view of a separator loading part.
FIG. 4 is an enlarged view of area A of FIG. 3 .
5 is a schematic plan structural view of the plastic inlet opening and moving part.
6 is a side view of a main part of FIG. 5 .
7 is a perspective view of the vinyl guide unit and the unit transfer, in a state in which the umbrella-type vinyl guide is folded.
FIG. 8 is a view of a state in which the umbrella-type vinyl guide is unfolded in FIG. 7 .
9 and 10 are views of a state in which the separator is mounted in FIGS. 7 and 8 , respectively.
11 is an enlarged view of area B of FIG. 7 .
12 is an enlarged view of region C of FIG. 8 .
13 is a view schematically illustrating a process in which a packaging vinyl is guided by an unfolded umbrella-type vinyl guide.
14 is a perspective view of the vinyl finishing unit, in an open state of the upper and lower contact cuffs, and the first and second side contact cuffs.
FIG. 15 is a front view of FIG. 14 ;
Fig. 16 is an excerpt of the main part of Fig. 15;
17 is a rear perspective view of the upper contact press arm;
FIG. 18 is a perspective view of the upper and lower contact arm bands and the first and second side contact arm bands in FIG. 14 in a closed state;
19 is a front view of FIG. 18 ;
Fig. 20 is an excerpt of the main part of Fig. 19;
21 is a side structural view of the separation membrane taking-out unit.

In order to fully understand the present invention, the operational advantages of the present invention, and the objects achieved by the practice of the present invention, reference should be made to the accompanying drawings illustrating preferred embodiments of the present invention and the contents described in the accompanying drawings.

Hereinafter, the present invention will be described in detail by describing preferred embodiments of the present invention with reference to the accompanying drawings. Like reference numerals in each figure indicate like elements.

1 is a view schematically illustrating a process in which a separator is packaged by a roll-type separator automatic packaging system according to an embodiment of the present invention.

As described above, a battery including a secondary battery consists of a positive electrode material, a negative electrode material, an electrolyte, a separator 10, and the like, and when a secondary battery is produced, the separator 10 is interposed between the positive electrode material and the negative electrode material.

Recently, as the importance of the development of materials and equipment related to the battery production process increases, the production thereof is increasing, and thus, the separator 10 is also a trend that requires a large amount of supply.

In the case of the separator 10, although it may be manufactured as an individual sheet, it is usually manufactured as a roll type to improve productivity. That is, as shown in (a) of FIG. 1 , the separator 10 includes a separator sheet 11 manufactured by rolling in a roll type.

At this time, in order to preserve the shape of the separation membrane sheet 11 manufactured in the roll type, the paper tube 12 is inserted into the center of the separation membrane sheet 11 . The paper tube 12 is a paper or plastic structure in the form of an empty pipe, and supports the separator sheet 11 .

Although the drawing shows the branch pipe 12 in the form of a simple pipe, the branch pipe 12 may have a central diameter larger than that of both ends. This may be a method for allowing the branch tube 12 to be stably loaded onto the loading block 121 (refer to FIG. 4 ) of the separator loading unit 120 to be described later. Of course, the scope of the present invention is not limited to the shape of the drawings, which may fall within the scope of the present invention in any form.

As such, the roll-type separator 10 made of the paper tube 12 and the separator sheet 11 may be packaged and then supplied to a battery production plant. That is, after putting the separator 10 in the packaging vinyl 20 as shown in FIG. 1 (b), as shown in FIG. 1 (c), the separator membrane ( 10) can be packaged, and in this packaged state, it can be supplied to a battery production plant.

On the other hand, when the packaging operation of the separator 10 is efficient, productivity can be improved due to a decrease in tact time.

However, considering that the packaging vinyl 20 for packaging the separator 10 may be irregular, the process of packaging the separator using the atypical packaging vinyl 20 is inevitably complicated. However, if this process is performed manually, productivity is reduced. Accordingly, the roll-type separator automatic packaging system of this embodiment as follows is proposed.

2 is a schematic configuration diagram of an automatic roll-type separator packaging system according to an embodiment of the present invention, Figure 3 is a partial perspective view of a separator loading part, Figure 4 is an enlarged view of area A of Figure 3, Figure 5 is It is a schematic plan structural view of the vinyl inlet opening and moving part, FIG. 6 is a side view of the main part of FIG. 5, FIG. 7 is a perspective view of the vinyl guide unit and the unit transfer, in a state in which the umbrella-type vinyl guide is folded, and FIG. 8 is FIG. is a view of a state in which the umbrella-shaped vinyl guide is unfolded, FIGS. 9 and 10 are views of a state in which the separator is mounted in FIGS. 7 and 8, respectively, and FIG. 11 is an enlarged view of area B of FIG. 7, and FIG. 12 is 8 is an enlarged view of area C, FIG. 13 is a diagram schematically illustrating a process in which packaging vinyl is guided by an unfolded umbrella-type vinyl guide, and FIG. A perspective view of the first and second side contact cuffs in an open state, FIG. 15 is a front view of FIG. 14 , FIG. 16 is an excerpt of the main part of FIG. 15 , and FIG. 17 is a rear perspective view of the upper contact cuff, FIG. 18 is a perspective view of the upper and lower contact arm bands, the first and second side contact arm bands in FIG. 14 in a closed state, FIG. 19 is a front view of FIG. 18, and FIG. 20 is an excerpt of the main part of FIG. 21 is a side structural view of the separation membrane taking-out unit.

Referring to these drawings, when the roll-type separator automatic packaging system according to the present embodiment is applied, the separator 10 can simplify the process according to the packaging process, unlike in the past, so even if an atypical packaging vinyl 10 is used, the separator membrane (10) can be easily packaged, thereby improving productivity by reducing tact time.

The automatic roll type separator membrane packaging system according to the present embodiment that can provide such an effect may have the configuration shown in FIG. 2 . For reference, in the case of the separation membrane taking-out unit 180 shown in FIG. 21 , since it is a configuration disposed above in the plan view of FIG. 2 , it is shown separately.

Hereinafter, for convenience of description compared to the drawings, the system body 110, the separator loading unit 120 provided on the system body 110, the plastic inlet opening and moving unit 130, the vinyl guide unit 140, The unit transfer 150 , the vinyl finishing unit 160 , and the separation membrane taking-out unit 180 will be described in order.

The system body 110 is an exterior structure of the automatic roll-type separator packaging system according to this embodiment, and includes a separator loading unit 120 , a vinyl inlet opening and moving unit 130 , a vinyl guide unit 140 , and a unit transfer 150 ). , to support the vinyl finishing unit 160 and the separator taking-out unit 180 or a part thereof.

As shown in FIGS. 2 to 4 , the separation membrane loading unit 120 forms a place in which the roll-type separation membrane 10 in which the paper tube 12 is provided is loaded.

The separator loading part 120 has a vinyl insertion position 120a for inserting the separator 10 into the packaging vinyl 20, as shown in FIG. To form a vinyl finishing treatment position (120b) to put the finishing treatment.

To elaborate on this, the separator loading unit 120 includes a loading block 121 on which the separator 10 is supported. The branch tube 12 of the separation membrane 10 is mounted on the loading block 121 while being supported. A branch pipe support groove 121a is formed in the loading block 121 so that the branch pipe 12 can be well supported by the loading block 121 without falling. Since the branch pipe support groove 121a forms a V-shaped structure, the loading block 121 may be referred to as a V block.

At this time, since the branch tube 12 is exposed outward from both ends of the separation membrane 10 , a pair of loading blocks 121 may be provided for each separation membrane 10 in order to well support the separation membrane 10 .

The loading blocks 121 are supported by the convex support 122 included in the separator loading unit 120 . That is, the loading block 121 may be supported by screwing to the convex support 122 of the bracket type. At this time, a plurality of convex supports 122 are provided on the separator loading unit 120 at equal intervals. In this case, the loading block 121 is screwed to the convex support 122 at a desired location to support it.

A block driving unit 123 is provided in the separator loading unit 120 so that the loading block 121 can circulate from the vinyl insertion position 120a to the vinyl finishing treatment position 120b, and back to the vinyl insertion position 120a. do.

The block driving unit 123 may be supported by a plurality of posts 125 . The plurality of posts 125 may be a structure connected to the separator loading frame 124 that is an exterior structure of the separator loading unit 120 .

A plurality of feet 126 are coupled to the separator loading frame 124 . The feet 126 allow the separator loading frame 124 to be stably supported on the ground. A height adjustment function and a stopper function may be added to the foot 126 for horizontal maintenance of the separator loading frame 124 .

The block driving unit 123 serves to drive (move) the loading block 121 including the convex support 122 to the vinyl insertion position 120a and the vinyl finishing position 120b.

Accordingly, when the separator 10 is loaded on the loading block 121 placed at the vinyl insertion position 120a, the plastic inlet opening and moving part 130, the vinyl guide unit 140, and the unit transfer 150 are performed by the action of FIG. As in (b) of (b), the operation of inserting the separator 10 in the packaging plastic 20 is in progress.

When the operation of inserting the separator 10 into the packaging plastic 20 is completed, the loading block 121 is moved to the vinyl finishing position 120b by the action of the block driving unit 123, and then the vinyl finishing unit 160 ), as shown in Fig. 1 (c) in the vinyl finishing treatment position (120b) by the action of the wrapping vinyl 20 in the paper tube 12, the operation of finishing is carried out. When this operation is completed, the separation membrane 10 is taken out as a post-process by the separation membrane taking-out unit 180 of FIG. 21 .

As shown in Figs. 2, 5 and 6, the vinyl inlet opening and moving unit 130 is provided on one side of the separator loading unit 120 to correspond to the vinyl insertion position 120a, and in Fig. 1 (b) ), so that the separator 10 can be inserted into the packaging vinyl 20 , it serves to move the opening of the packaging vinyl 20 toward the separation membrane 10 .

The plastic inlet opening and moving unit 130 may include a first opening opening actuator 131 and a second opening opening actuator 132 so that the entrance of the packaging plastic 20 can be opened well.

The first inlet widening actuator 131 serves to adsorb the upper surface of the end inlet region of the packaging vinyl 20 to operate upwardly.

At the end of the rod 131a of the first inlet opening actuator 131, a first adsorption part 131b that is adsorbed on the upper surface of the end inlet region of the packaging vinyl 20 is provided. The first adsorption unit 131b is provided as long as the length of the packaging vinyl 20 . Therefore, the first inlet widening actuator 131 is disposed in several places along the longitudinal direction of the first adsorption portion (131b). The first adsorption unit 131b may be adsorbed on the upper surface of the end inlet region of the packaging vinyl 20 by vacuum adsorption.

The second inlet widening actuator 132 is disposed on the opposite side of the first inlet widening actuator 131 with the packaging vinyl 20 interposed therebetween, adsorbing the upper surface of the end entrance area of the packaging plastic 20 and down to the bottom ( down) plays a role in operating it.

Like the first adsorption part 131b, a second adsorption part 132b which is adsorbed to the lower surface of the end inlet region of the packaging vinyl 20 is provided at the end of the rod 132a of the second inlet opening actuator 132. The second adsorption unit 132b may also be adsorbed to the lower surface of the end inlet region of the packaging vinyl 20 by vacuum adsorption.

As such, the first and second inlet widening actuators 131 and 132 by the first and second adsorbing units 131b and 132b act so that the inlet of the packaging plastic 20 can be well opened, and this causes the separation membrane 10 to It can be inserted well without bumping into the packaging vinyl 20 . In fact, when the separator 10 is inserted into the packaging vinyl 20 while colliding with it, damage such as scratches may be applied to the surface of the separator 10. ) to help solve the damage problem.

The plastic inlet opening and moving unit 130 includes a vinyl forward/backward driving unit 134 so that the separator 10 can be inserted into the packaging vinyl 20 with the opening opening. The vinyl forward/backward driving unit 134 serves to move the packaging vinyl 20 with the entrance wide open to the separation membrane 10 back and forth. When moving forward, the separator 10 may be inserted into the packaging vinyl 20 . The vinyl forward/backward driving unit 134 may be applied in a linear motion or the like.

A vinyl guide driving unit 136 having a vinyl guide bar 136a is provided in front of the vinyl forward/backward driving unit 134 . The vinyl guide bar 136a serves to guide the packaging vinyl 20 advanced by the vinyl forward/backward driving unit 134, and the vinyl guide driving unit 136 serves to include the vinyl guide bar 136a.

The vinyl guide unit 140 is provided on one side of the system body 110 as shown in FIGS. 2 and 7 to 13 , and when the separator 10 is put in the packaging plastic 20, the separator 10 It serves to guide the packaging vinyl 20 so that the surface of the packaging vinyl 20 does not contact. This vinyl guide unit 140 operates in conjunction with the unit transfer 150 .

The vinyl guide unit 140 may be provided on one side of the separator loading unit 120 to correspond to the vinyl insertion position 120a. The vinyl guide unit 140 may include a unit tube body 141 , a movable shaft 142 and an umbrella-type vinyl guide 143 .

The unit tube body 141 is an exterior structure of the vinyl guide unit 140 . The unit tube body 141 has a hollow pipe structure so that the movable shaft 142 is disposed therein and can be moved. The end region of the unit tube body 141 is supported by the unit support 151 of the unit transfer 150 .

The movable shaft 142 is movably disposed in the unit tube body 141 . The movable shaft 142 is connected to the shaft forward/backward driving unit 152 of the unit transfer 150 so that the movable shaft 142 can move, that is, move forward or backward.

On the other hand, the umbrella-type vinyl guide 143 is provided at one end of the movable shaft 142 and folded in an umbrella manner (see FIG. 11) or unfolded (see FIGS. 12 and 13), and when unfolded as shown in FIG. 13, the packaging vinyl 20 ) serves as a guide. Practically, the umbrella-shaped vinyl guide 143 serves to prevent the packaging vinyl 20 from coming into contact with the surface of the separator 10 .

The umbrella-shaped vinyl guide 143 includes an end cap 144 , a hinge boss 145 , a shaft hub 146 , a guide link 147 and a folding link 148 , and their organic operation is shown in FIG. 11 . It is folded as shown in Fig. 12 and unfolded as shown in Figs.

The end cap 144 is coupled to the end of the unit tube body 141 . A passage hole 144a through which the movable shaft 142 passes is formed in the center of the end cap 144 .

The hinge boss 145 is a structure fixed in position by being coupled to the end cap 144 , and rotatably supports one end of the foldable link 148 . Then, the shaft hub 146 is fixed to the end of the movable shaft 142 .

One end of the guide link 147 is freely rotatably coupled to the shaft hub 146 and is concentrically disposed along the circumferential direction of the shaft hub 146 , and serves to guide the movement of the packaging vinyl 20 . A roller (147a) for guiding the movement of the packaging vinyl 20 is rotatably coupled to the ends of the guide links 147 . Practically, the packaging vinyl 20 is directed toward the separator 10 while being guided by the roller 147a.

Both ends of the folding link 148 are freely rotatably coupled to the hinge boss 145 and the guide link 147 . At this time, one end of the folding link 148 is freely rotatably coupled to the center of the guide link 147, but when the movable shaft 142 moves forward, the guide links 147 are folded, and the movable shaft 142 moves backward. When the guide links 147 operate to unfold in an umbrella manner.

The unit transfer 150 is connected to the vinyl guide unit 140 and serves to drive the vinyl guide unit 140 . In particular, the umbrella-type vinyl guide 143 provides a driving force so that it can be folded (see FIG. 11) or unfolded (see FIGS. 12 and 13) in an umbrella manner.

The unit transfer 150 may include a unit support 151 , a shaft forward/backward driving unit 152 , a support vertical driving unit 153 , and a transfer forward/backward driving unit 154 .

The unit support 151 supports the vinyl guide unit 140 . As described above, the unit tube body 141 of the vinyl guide unit 140 may be supported on the unit support 151 of the unit transfer 150 .

The shaft forward and backward driving unit 152 is connected to the unit support 151 and serves to drive the movable shaft 142 of the vinyl guide unit 140 forward and backward. The shaft forward/backward driving unit 152 may be connected to the movable shaft 142 at the rear of the unit support 151 and moves the movable shaft 142 forward or backward during operation. The shaft forward/backward driving unit 152 may be a cylinder, but may be substituted with other driving means.

The support up and down drive unit 153 is connected to the unit support 151 , and serves to vertically drive the unit support 151 including the shaft forward/backward drive unit 152 . In order for the separation membrane 10 to be inserted into the packaging plastic 20, the separation membrane 10 loaded on the loading block 121 must operate up a certain distance from the loading block 121 to the top, and its action is supported up and down. The driving unit 153 is in charge. That is, in a state in which the vinyl guide unit 140 is disposed in the branch pipe 12 of the separation membrane 10 , the support up and down driving unit 153 operates so that the vinyl guide unit 140 moves the separation membrane 10 to the upper part of the loading block 121 . can be lifted with In this way, the separator 10 can be inserted into the packaging plastic 20 by the action of the opening of the plastic opening and the moving part 130 only in a state in which the separator 10 operates upward in the loading block 121 . .

The transfer forward/backward driving unit 154 is connected to the support vertical driving unit 153, and the support vertical driving unit 153 including the unit support 151 and the shaft forward/backward driving unit 152 in the longitudinal direction of the vinyl guide unit 140. act as a driving force. The transfer forward/backward driving unit 154 may be applied in a linear motion. Due to the action of the transfer forward/backward driving unit 154 , the vinyl guide unit 140 may be inserted into or removed from the branch pipe 12 of the separation membrane 10 .

The vinyl finishing unit 160 is provided on one side of the system body 110 as shown in FIGS. 2 and 14 to 20, and when packaging the separator 10, both ends of the packaging vinyl 20 are It is rolled into the paper tube 12 and serves to finish.

As shown in (c) of FIG. 1 , the product may be taken out through the separator taking-out unit 180 after the finishing process by rolling both end regions of the packaging vinyl 20 into the paper tube 12 is performed.

Such a vinyl finishing treatment unit 160 may be provided on one side of the separator loading unit 120 to correspond to the vinyl finishing treatment position (120b). And, since both end regions of the packaging vinyl 20 must be rolled into the paper tube 12 , this operation must be independently performed in the both end regions of the separator 10 . Therefore, in the present system, the vinyl finishing unit 160 is disposed as a pair on both sides of the separation membrane 10 loaded on the separation membrane loading unit 120 therebetween, and operates independently. Of course, in order to reduce the tact time, it may be preferable that the pair of vinyl finishing units 160 operate at the same time.

On the other hand, in order to roll both end regions of the packaging vinyl 20 into the paper tube 12 , first, the packaging vinyl 20 should be rolled to the paper tube 12 size, and the rolled portion should be pressed toward the paper tube 12 . To this end, the vinyl finish processing unit 160 includes an upper contact armband 161 , a lower contact armband 163 , a first side contact armband 165 , a second side contact armband 167 and a punch 174 . includes

The upper contact pressure band 161 is a structure that is pressed against the upper region of the packaging vinyl 20 . The upper pressure belt up/down driving unit 162 is connected to the upper contact pressure belt 161 so that the upper contact pressure belt 161 can be pressed downward by contacting and pressing the upper region of the packaging vinyl 20 .

The upper arm arm up/down driving unit 162 is connected to the upper contact arm band 161 and serves to drive the upper arm arm arm 161 up/down. The upper pressure band up/down driving unit 162 may be applied as a cylinder device.

The lower contact pressure band 163 is a paired portion with the upper contact pressure band 161 . That is, the lower contact pressure band 163 is a structure that contacts and presses the lower region of the packaging vinyl 20 . The lower pressure belt up/down driving unit 164 is connected to the lower contact pressure belt 163 so that the lower contact pressure belt 163 can be pressed upward by contacting and pressing the lower region of the packaging vinyl 20 .

The lower arm arm up/down driving unit 164 is connected to the lower contact arm band 163 and serves to drive the lower arm arm arm 163 up/down. The lower press arm up/down driving unit 164 may also be applied as a cylinder device.

While the upper contact pressure band 161 and the lower contact pressure bar 163 press the packaging vinyl 20 in the vertical direction, the first side contact pressure bar 165 and the second side contact pressure bar 167 are left and right. Press the packaging vinyl 20 in the direction.

That is, the first side contact pressure band 165 serves to contact and press the one side region of the packaging vinyl 20 , and the second side contact pressure band 167 contacts and pressurizes the other side area of the packaging plastic 20 . plays a role

Arc-shaped grooves 165a and 167a are formed at front ends of the first side contact pressure band 165 and the second side contact pressure band 167 . Due to these arc-shaped grooves 165a and 167a, the left and right sides of the packaging vinyl 20 can be rolled and pressed to correspond to the paper tube 12 . Therefore, it is easy for the rolled part to enter the branch tube 12 .

For the operation of the first side contact pressure band 165 , the first side driving unit 166 for driving the first side contact pressure band 165 is connected to the first side contact pressure band 165 . In addition, the second side driving unit 168 for driving the second side contact pressure band 167 is connected to the second side contact pressure band 167 for the operation of the second side contact pressure band 167 . The first side driving unit 166 and the second side driving unit 168 may also be applied as a cylinder device.

In this embodiment, the first side contact pressure band 165 and the second side contact pressure band 167 are disposed on the side of the upper contact pressure band 161 . In particular, the first side contact pressure band 165 and the second side contact pressure band 167 are provided to move on the plurality of upper slits 161a formed in the upper contact pressure band 161 . Accordingly, the structure can be simplified.

In addition, the first side contact pressure band 165 and the second side contact pressure bar 167 are provided with a pressure bar support 171 on the vinyl finishing unit 160 to be disposed on the upper contact pressure bar 161 side. do.

The pressure band support 171 is respectively connected to the upper contact pressure bar 161 at both sides of the upper contact pressure bar 161, and the first side contact pressure bar 165 and the second side contact pressure bar 167 at the corresponding positions. plays a supporting role.

A plurality of upper up/down guides 172 are connected to the pressure band support 171 . The plurality of upper up/down guides 172 are connected to the pressure band support 171 , and when the upper pressure band up/down driving unit 162 operates, the up/down movement of the pressure band support 171 is performed. serves as a guide to

Similar to the action of the upper up/down guide 172 , the lower up/down guide 173 is also provided on the lower contact pressure band 163 . The plurality of lower up/down guides 173 are connected to the lower contact cuff 163, and when the lower cuff up/down driving unit 164 operates, the lower contact cuff 163 up/down (up/down). ) to guide movement. The upper up/down guide 172 and the lower up/down guide 173 may have the same configuration.

The punch 174 presses the packaging vinyl 20 by the operation of the upper contact pressure band 161, the lower contact pressure bar 163, the first side contact pressure bar 165, and the second side contact pressure bar 167. By doing so, it serves to press the rolled end of the packaging vinyl 20 in a state where the end of the packaging vinyl 20 is curled. As such, when the rolled end of the packaging vinyl 20 is pressed, the end may be neatly finished as this portion enters the paper tube 12 .

For the operation of the punch 174, the punch forward/backward driving unit 175 is provided. The punch forward/backward driving unit 175, which can be applied in a cylinder or linear motion, is connected to the punch 174 and supports the punch 174, but serves to drive the punch 174 forward and backward.

After the finishing process by rolling both end areas of the packaging vinyl 20 into the paper tube 12 as shown in FIG. should be taken out from, the separation membrane taking-out unit 180 is responsible for its operation.

As shown in FIG. 21 , the separation membrane take-out unit 180 is manufactured separately from the system body 110 and includes a take-out unit frame 181 connected to the system body 110, and both ends of the separation membrane 10 that has been packaged. The electric chucking arm 182 for chucking the region, the arm moving part 183 for moving the electric chucking arm 182, and the arm moving part 183 are connected, and the electric chucking arm 182 and the arm moving part ( 183) may include an arm up and down drive unit 184 for driving up and down. Accordingly, the electric chucking arm 182 is lowered to the position of the separation membrane 10 by the arm up-and-down drive unit 184, and then a pair of electric chucking arms 182 chucking the area of both ends of the separation membrane 10 in which the packaging is completed. In this state, the product may be taken out by operating the arm moving unit 183 .

Hereinafter, the operation of the roll-type separator automatic packaging system according to the present embodiment will be described.

First, the roll-type separator 10 having the paper tube 12 is loaded onto the loading block 121 placed at the vinyl insertion position 120a of the separator loading unit 120 . At this time, the plastic packaging 20 put into the opening of the plastic opening and the moving unit 130 is disposed in front of the separator 10 .

Next, under the action of the unit transfer 150 , the vinyl guide unit 140 advances and is inserted into the branch tube 12 . Then, the support up-and-down driving unit 153 of the unit transfer 150 operates by the up (up) operation so that the vinyl guide unit 140 lifts the separator 10 to the upper part of the loading block 121 .

As such, when the separation membrane 10 operates upward in the loading block 121, the packaging vinyl 20 is separated by the opening of the packaging vinyl 20 with the opening of the packaging vinyl 20 widened by the action of the opening of the plastic opening and the moving unit 130. Move towards (10). Accordingly, the separator 10 may be inserted into the packaging vinyl 20 .

After the separation membrane 10 is inserted into the packaging plastic 20 , the support up and down driving unit 153 of the unit transfer 150 operates down in the reverse direction so that the separation membrane 10 is loaded back into the loading block 121 .

Next, the loading block 121 on which the separator 10 is loaded by the action of the block driving unit 123 of the separator loading unit 120 moves to the vinyl finish treatment position 120b, and then stops.

When the separator 10 covered with the packaging vinyl 20 is positioned at the vinyl finishing treatment position 120b, the area of both ends of the packaging vinyl 20 as shown in FIG. ), the work of finishing is in progress. That is, the upper contact pressure band 161 and the lower contact pressure belt 163 operate to press the upper and lower portions of the end region of the packaging vinyl 20 to narrow the range, and then, the first side contact pressure belt 165 and the second side contact belt are operated. The pressure band 167 operates to round the end region of the packaging vinyl 20 like a paper tube. Then, both end regions of the packaging vinyl 20 can be rolled into the paper tube 12 by the punch 174 pressing the end regions of the rolled packaging vinyl 20 .

Then, the packaged separation membrane 10 is taken out from the system by the separation membrane taking-out unit 180, and a new operation is repeated again.

According to this embodiment, which acts in the structure as described above, unlike before, it is possible to simplify the process according to the packaging of the separation membrane 10, so that even if an atypical packaging vinyl 10 is used, the separation membrane 10 can be easily packaged. and, thereby, it is possible to improve productivity according to a decrease in tact time.

As such, the present invention is not limited to the described embodiments, and it is apparent to those skilled in the art that various modifications and variations can be made without departing from the spirit and scope of the present invention. Accordingly, it should be said that such modifications or variations shall fall within the scope of the claims of the present invention.

10: separation membrane 12: paper tube
20: packaging vinyl 110: system body
120: separator loading part 120a: vinyl insertion position
120b: vinyl finish treatment position 121: loading block
122: convex support 123: block driving unit
130: plastic opening and moving part 131: first opening opening actuator
131b: first adsorption unit 132: second inlet widening actuator
132b: second adsorption unit 134: vinyl forward/backward driving unit
136: vinyl guide driving unit 140: vinyl guide unit
141: unit body 142: movable shaft
143: umbrella-type vinyl guide 144: end cap
144a: passage hole 145: hinge boss
146: shaft hub 147: guide link
147a: roller 148: fold link
150: unit transfer 151: unit support
152: shaft forward and backward drive unit 153: support up and down drive unit
154: transfer forward/backward driving unit 160: vinyl finish processing unit
161: upper contact pressure band 162: upper pressure band up / down driving unit
163: lower contact pressure band 164: lower pressure band up / down driving unit
165: first side contact pressure band 166: first side driving unit
167: second side contact pressure band 168: second side driving unit
171: press support support 172: upper up / down guide
173: lower up / down guide 174: punch
175: punch forward and backward driving unit 180: separation membrane take-out unit
181: takeout unit frame 182: electric chucking arm
183: arm moving unit 184: arm vertical drive unit

Claims (24)

Forming a place where a roll type separator having a paper tube is provided inside is loaded, a vinyl insertion position for inserting the separator into the packaging vinyl, and both ends of the packaging vinyl are rolled into the paper tube for finishing treatment Separator loading unit to form a finishing position;
a vinyl inlet opening and moving part provided on one side of the separator loading part to correspond to the vinyl insertion position, and moving the opening of the packaging vinyl toward the separator so that the separator can be inserted into the packaging vinyl;
a system body in which the separator loading unit and the vinyl inlet opening and moving unit are installed; and
A vinyl that is provided on one side of the system body to correspond to the vinyl insertion position, and guides the packaging vinyl so that the surface of the separator does not come into contact with the packaging vinyl when the separation membrane is put in the packaging plastic for packaging the separation membrane Includes a guide unit,
The vinyl guide unit,
A unit body that forms an exterior but has an empty interior;
a movable shaft movably disposed in the unit body; and
Roll-type separator automatic packaging system, characterized in that it is provided at one end of the movable shaft, folded or unfolded in an umbrella manner, and comprises an umbrella-type vinyl guide for guiding the packaging vinyl when unfolded. According to claim 1,
The vinyl inlet opening and moving part,
a first inlet opening actuator for adsorbing the upper surface of the end inlet region of the packaging vinyl and operating upward; and
It is disposed on the opposite side of the first inlet widening actuator with the wrapping vinyl interposed therebetween, and it comprises a second inlet widening actuator that sucks the upper surface of the end inlet area of the wrapping plastic and operates it down to the bottom. roll type separator automatic packaging system. 3. The method of claim 2,
The vinyl inlet opening and moving part,
a first adsorption unit provided at the rod end of the first inlet widening actuator and adsorbed on the upper surface of the end inlet area of the packaging vinyl; and
The roll type separation membrane automatic packaging system, which is provided at the rod end of the second inlet widening actuator, and further comprises a second adsorption unit that is adsorbed to the lower surface of the end inlet area of the packaging vinyl. 3. The method of claim 2,
The vinyl inlet opening and moving part,
Roll-type separator automatic packaging system, characterized in that it further comprises a vinyl forward/backward driving unit for moving the packaging vinyl with an open mouth toward the separator. 5. The method of claim 4,
The vinyl inlet opening and moving part,
Roll-type separator automatic packaging system, characterized in that it further comprises a vinyl guide driving unit having a vinyl guide bar for guiding the packaging vinyl moved forward by the vinyl forward and backward driving unit. According to claim 1,
The separator loading unit,
a loading block having a branch pipe support groove in which the branch pipe of the separation membrane is supported;
a plurality of convex supports for supporting the loading block; and
Roll-type separator automatic packaging system, characterized in that it comprises a block driving unit for driving the plurality of block support to the vinyl insertion position and the vinyl finishing position. 7. The method of claim 6,
A pair of the loading blocks are provided for each separation membrane,
A roll type separation membrane automatic packaging system, characterized in that a plurality of block supports are provided at equal intervals on the block driving unit. 7. The method of claim 6,
The separator loading unit,
Roll-type separation membrane automatic packaging system, characterized in that it further comprises a separation membrane loading frame having a plurality of posts for supporting the block driving unit. delete delete delete According to claim 1,
The umbrella-type vinyl guide,
an end cap coupled to an end of the unit body;
a plurality of hinge bosses coupled to the end cap and fixed in position;
a shaft hub fixed to an end of the movable shaft;
a plurality of guide links having one end freely rotatably coupled to the shaft hub and arranged concentrically along the circumferential direction of the shaft hub to guide the movement of the packaging vinyl; and
A roll-type separation membrane automatic packaging system, characterized in that both ends include a plurality of foldable links that are freely rotatably coupled to the hinge boss and the guide link. 13. The method of claim 12,
One end of the foldable link is freely rotatably coupled to the center of the guide link, and the guide links are folded when the movable shaft moves forward, and the guide links are unfolded in an umbrella manner when the movable shaft moves backward.
A roller for guiding the movement of the packaging vinyl is rotatably coupled to the ends of the guide links,
A roll-type separator automatic packaging system, characterized in that a passage through which the movable shaft passes is formed in the center of the end cap. According to claim 1,
The roll-type separator automatic packaging system, which is connected to the vinyl guide unit, and further comprises a unit transfer for driving the vinyl guide unit. 15. The method of claim 14,
The unit transfer is
a unit support for supporting the vinyl guide unit;
a shaft forward/backward driving unit connected to the unit support and configured to drive the movable shaft of the vinyl guide unit forward and backward;
a support up-and-down drive unit connected to the unit support and configured to vertically drive the unit support including the shaft forward/backward drive unit; and
Roll-type separator automatic packaging, which is connected to the support up-and-down drive unit and comprises a transfer back-and-forth drive unit for driving the support up and down drive unit including the unit support and the shaft forward/backward drive unit in the longitudinal direction of the vinyl guide unit system. According to claim 1,
The roll-type separator automatic packaging system, which is provided on one side of the system body to correspond to the vinyl finishing position, and further comprises a vinyl finishing unit for finishing by rolling both end regions of the packaging vinyl into a paper tube. 17. The method of claim 16,
The roll-type separator automatic packaging system, characterized in that the vinyl finish treatment unit is disposed in a pair on both sides of the separator loaded in the separator loading part between them. 17. The method of claim 16,
The vinyl finish treatment unit,
an upper contact pressure band that is pressed against the upper area of the packaging vinyl;
an upper support arm up/down driving unit connected to the upper contact pressure band and driving the upper contact pressure bar up/down;
a lower contact pressure band that is pressed against the lower area of the packaging vinyl; and
The roll-type separator automatic packaging system, which is connected to the lower contact pressure band, and comprises a lower pressure bar up/down drive unit for driving the lower contact pressure bar up/down. 19. The method of claim 18,
The vinyl finish treatment unit,
a first side contact pressure band for contacting and pressing one side area of the packaging vinyl;
a first side driving unit for driving the first side contact pressure band;
a second side contact pressure band for contacting and pressing the other side area of the packaging vinyl; and
Roll-type separation membrane automatic packaging system, characterized in that it further comprises a second side driving unit for driving the second side contact pressure band. 20. The method of claim 19,
The vinyl finish treatment unit,
a plurality of pressure support bars connected to the upper contact pressure bars at both sides of the upper contact pressure bars and supporting the first side contact pressure bars and the second side contact pressure bars at corresponding positions;
a plurality of upper up/down guides connected to the supporter and guiding the up/down movement of the supporter when the upper supporter up/down driving unit operates; and
A plurality of lower up/down guides connected to the lower contact cuff and guiding the up/down movement of the lower contact cuff during operation of the lower pressure cuff up/down driving unit further comprising a plurality of lower up/down guides roll type separator automatic packaging system. 20. The method of claim 19,
The first side contact pressure belt and the second side contact pressure belt are provided to move on a plurality of upper slits formed in the upper contact pressure belt,
A roll type separation membrane automatic packaging system, characterized in that an arc-shaped groove corresponding to the paper tube is formed at the ends of the first side contact pressure band and the second side contact pressure bar. 20. The method of claim 19,
The vinyl finish treatment unit,
of the packaging vinyl in a state in which the end of the packaging vinyl is curled by pressing the packaging vinyl with the operation of the upper contact pressure belt, the lower contact pressure belt, the first side contact pressure belt, and the second side contact pressure belt a punch that presses the rolled end and inserts it into the branch tube; and
The roll type separation membrane automatic packaging system, connected to the punch and supporting the punch, further comprising a punch forward/backward driving unit for driving the punch forward and backward. 17. The method of claim 16,
The roll-type separator automatic packaging system, which is movably disposed on the upper part of the system body, and further comprises a separator take-out unit for taking out the packed separator from the vinyl finishing position. 24. The method of claim 23,
The separation membrane take-out unit,
a take-out unit frame manufactured separately from the system body and connected to the system body;
an electric chucking arm for chucking both end regions of the separation membrane that has been packaged;
an arm moving unit for moving the electric chucking arm; and
The roll-type separation membrane automatic packaging system, which is connected to the arm moving part, and comprises an arm up-and-down drive part for driving the electric chucking arm and the arm moving part up and down.

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