KR102368034B1 - Arched sunshade using a color galvanized iron sheet with frame-formed - Google Patents

Abstract

The present invention relates to an awning installation structure. A use of the arch-shaped awning installation structure using a color tin plate formed with mountains and vallleys of the present invention can be applied to all buildings such as livestock houses, farms, outdoor performance halls, outdoor sports facilities, temporary waiting rooms for transportation facilities, commercial buildings, simple buildings, and warehouses. In addition, the arch-shaped awning installation structure using the color tin plate formed with the mountains and the valleys of the present invention does not need to be provided with a support or reinforcing material for supporting the tin plate at a lower part of the tin plate. An arch-shaped awning using the color tin plate with the mountains and the valleys is composed of a rainwater road frame having a rectangular vertical cross section supporting left and right ends parts of the tin plate, and a main frame serving as a pillar fixed to the ground surface by supporting the rainwater road frame. The flat tin plate of the present invention can be applied to a zinc-plated alloy steel sheet.

Description

Arched sunshade using a color galvanized iron sheet with frame-formed

The present invention relates to an arch-shaped awning using a color tin plate formed with mountains and ribs.

The present invention bends a flat color tin plate with mountains and valleys into an arch shape by a plate bending bending device to produce an arcuate color tin plate, and the awning roof is completed by the combination of the arched color tin plate.

The arched color tin plate itself has high strength, so the arched awning roof made with the combination of the arched colored tin plate does not require the installation of stiffeners or supports that directly support the lower middle part of the arched awning roof to reinforce the strength of the arched awning roof. , the main frame that serves as a pillar supporting the arch-shaped colored tin plate, the strong rainwater passageway, and the special structure of the rainwater passageway to increase the strength of the rainwater passageway and prevent water leakage. It relates to an arched awning using the formed color tin plate.

In particular, since the flat tin plate of the present invention uses a galvanized tin plate on the surface of an alloy steel plate having high strength and ductility, it is possible to increase the strength and ductility of the arc-shaped color tin plate.

In Patent Document 1, which is a prior invention, A PC resin awning roof is disclosed in which the roof is covered with a polycarbonate resin roofing material (10). (See FIG. 1)

The PC resin roofing material 10 has excellent weather resistance, impact resistance, and transparency, and is a light-capable roofing material. It is widely used until reaching the building.

But, The PC resin roofing material 10 is easily corroded and discolored due to photochemical reaction by sunlight and weathering by wind and rain, so that its lifespan is only 7 to 8 years, so maintenance and repair costs are excessively required.

In addition, the PC resin roofing material 10 is weak in strength, and as shown in FIG. 1 , in order to install the PC resin roofing material 10 on the roof, a support for supporting the lower portion of the PC resin roofing material 10 . (2) is needed, and in order to install the PC resin roofing material 10 on the roof, the support 2 must be separately installed on the roof in advance, so the construction period is prolonged and the installation cost is increased. .

And, in addition to Patent Document 1, in Patent Document 2 of the prior invention, it is also apparent from FIG. 2 that the arched awning or roof structure requires a support 3 for supporting the roofing material 5 in order to install the roofing material on the roof of a building. , there is a problem in that the construction period is required to be prolonged and the installation cost is increased accordingly.

On the other hand, Patent Documents 1 to 2 of the prior invention have a problem in that they do not have any means for adjusting the amount of light to adjust the brightness inside the shading structure, or for controlling indoor light by sunlight.

In addition, there is also a problem that the means for controlling rainwater falling from the roof is not provided at all in Patent Documents 1 to 2 of the prior invention.

And, although there have been some awning roof structures using tin roofs in the prior art, the conventional tin roofs are galvanized galvanized steel plates, and their strength is weak, so there is a problem that the installed awning roof is bent under its own load. In addition, the conventional tin plate used as a material of the color tin plate lacks ductility and malleability, so there were many difficulties during cold plastic working of the color tin plate.

In addition, the PC resin panel used in the conventional awning roof was easily corroded by oxidation and photochemical action.

Patent Document 1: Japanese Patent Application Laid-Open No. 9-144224 (published on June 3, 1997) Patent Document 2: Japanese Registered Utility Model Publication 3168378 (published on June 6, 2011)

In order to solve the problems of the prior art, the present invention increases the strength of the tin plate by forming mountains and valleys in the tin plate, and peak and valley plane parts in the mountains and valleys, and in the mountains and valleys, the mountain plane parts and the bone plane parts. It is manufactured by bending the flat color tin plate with mountains and troughs formed by it into an arc again, and the tin plate itself has high strength. By installing and connecting an arch-shaped colored tin plate on the upper part of the rectangular high-strength water collecting passage frame, there is no need for a support or reinforcing material to support the lower part of the awning, which was absolutely necessary in the conventional awning structure, and a durable awning structure can be manufactured. .

In addition, as the support or reinforcing material is not required, the construction period is shortened and the cost is reduced.

And, the conventional shading structure made of PC resin material is transparent compared to metal, so it is not easy to block sunlight.

In addition, the present invention has a problem to control the amount of light under the awning roof structure while maintaining the strength and durability of the arched awning structure by combining the color tin plate and synthetic resin material roof formed with mountains and corrugations.

In addition, the present invention has a problem of effectively controlling rainwater falling from the roof of the awning by installing a catchment passage frame and a drainage pipe.

In addition, the catchment passage frame effectively supports the load of the awning structure roof with a compact and robust structure of the catchment passage frame along with the rainwater treatment function, and also wraps the end of the awning structure roof to make the exterior design of the shade structure excellent. also has challenges.

On the other hand, the present invention can increase the water collection amount of the catchment passage frame by making the vertical plate height of the water collecting passage frame to be 2.0 to 3.5 times the width of the lower plate, and by increasing the strength of the water collecting passage frame, the awning roof and rainwater To solve the problem of firmly supporting the load of

And, the conventional awning using the tin plate had a problem that the installed awning roof was bent due to its own load due to its weak strength. Also, the conventional tin plate lacked ductility, so there were many difficulties during cold plastic working of the color tin plate. In order to solve this problem, the present invention does not use the conventional steel plate used as a material for the color tin plate, but by using an alloy steel plate tin plate plated with zinc on an alloy steel plate produced by efficiently mixing various metal elements, the alloy steel plate tin plate is It has very excellent strength, ductility, and malleability, thereby solving the problems of the prior invention.

In addition, according to the present invention, it is possible to manufacture an arcuate color tin plate with high strength and excellent ductility and malleability even with a relatively thin tin plate having a thickness of 0.8 mm to 1.5 mm or less.

And, the PC resin panel used in the conventional awning roof was easily corroded by oxidation and photochemical action, but the present invention prevents corrosion of the synthetic resin panel by using a synthetic resin panel manufactured by efficiently mixing various chemical components. It is intended to extend the life of the synthetic resin panel by increasing the strength, impact resistance, heat resistance, and corrosion resistance of the synthetic resin panel.

In order to solve the above problems, the arched awning using the color tin plate formed with mountains and corrugations of the present invention is an arcuate colored tin plate 41 continuously formed in the horizontal longitudinal direction (HO) of the tin plate having a plurality of mountains and valleys in a plan view, and The vertical cross section through which rainwater flowing down from the awning roof made of the combination of the arcuate colored tin plate 41 is collected is rectangular, and the upper part is opened to collect the rainwater flowing down from the awning roof. (51) and the water collecting passage frame 51, the height of the vertical plate 512 is 2.0 to 3.5 times the width of the lower plate 514,

Both ends 411 on the width (LW) side of the arcuate color tin plate 41 along the length direction of the water channel 511 are respectively located on the upper part of the inner side of the channel 511. The lower surface of a certain portion 4115 on the side of both ends 411 is placed and coupled to the surface of the upper inclined piece 5121 on one side of the vertical plate 512 of both channels to form a unit shading structure, and the unit shading structure is By repeating and implementing, the awning roof is completed,

Including all of the above components, the lower portion of the middle portion of the awning roof is characterized in that the reinforcement for supporting the lower portion of the awning roof is not installed.

And, between the lower surface of a certain portion 4115 on the both ends 411 side of the arcuate collar tin plate 41 and the upper surface of one upper inclined piece 5121 of the vertical plate 512 of both channels, respectively, a crochet 5122 ) is inserted and installed to prevent leakage.

In addition, the arcuate color tin plate 41,

Zinc is plated on the band-shaped coil alloy steel sheet 22 wound around the uncoiler 21, and then a paint is coated to produce a band-shaped flat color tinned plate 23, and the belt-shaped flat color tinned plate 23 is a roll forming device 24. A plurality of mountains and valleys are continuously formed in the horizontal longitudinal direction of the belt-shaped flat color tin plate 23 by

The band-shaped color tin plate 25 in which the mountains and valleys are formed is cut to a predetermined length by a cutter 26 to become a rectangular flat color tin plate 31 in which the mountains and valleys are formed,

The rectangular flat color tin plate 31 in which the mountains and valleys are formed has a horizontal longitudinal direction (HO) of the rectangular flat collar tin plate such that the distance from the bending center point (O) to the lower surface 4113 of the collar tin plate is a certain radius (R) It is characterized in that it is changed to an arcuate color tin plate 41 by bending processing that is reprocessed in an arcuate shape based on .

And, the awning roof composed of the combination of the arched color tin plate 41 is only the outer periphery of the roof, the inclined piece 5121 of the water collection passage frame 51, the arched awning side main frames 100 and 100', and the awning front main frame 200 and the awning It is characterized in that it is supported by the rear main frame (300).

In addition, a drain hole 515 is formed in the lower plate 514 of the water collecting passage frame 51 and a drain pipe 513 is installed in the drain hole.

And, it is characterized in that the heat insulating material is attached to the lower surface of the arc-shaped collar tin plate (41).

In order to solve the above problems, the arched awning in which the arch-shaped colored tin plate 41 and the arch-shaped transparent synthetic resin panel 49 are formed with mountains and valleys of the present invention for solving the above problems is a horizontal longitudinal direction of a tin plate in which a plurality of mountains and valleys are rectangular in plan view. A vertical section in which rainwater flowing down from the awning roof is collected by a combination of an arcuate color tin plate 41 continuously formed of (HO) and an arcuate transparent synthetic resin panel 49 having the same size and shape as the arcuate color tin plate 41 The rectangular shape, the upper part of which is opened, and the water collecting passage frame 51 formed with a water channel 511 for collecting rainwater flowing from the awning roof, and the water collecting passage frame 51 are a vertical plate 512. The height of the lower plate (514) is 2.0 to 3.5 times the width,

Both ends 411 on the width (LW) side of the arcuate color tin plate 41 along the length direction of the water channel 511 are respectively located on the upper part of the inner side of the channel 511. The lower surface of a certain portion 4115 on the side of both ends 411 is placed and coupled to the upper surface of the vertical plate 512 and one inclined piece 5121 of both channels to form a unit awning structure,

The awning roof is completed by inserting the unit awning structure by the arch-shaped transparent synthetic resin panel 49 between the unit awning structures by the arcuate color tin plate 41,

Including all of the above components, the lower portion of the middle portion of the awning roof is characterized in that the reinforcement for supporting the lower portion of the awning roof is not installed.

In addition, it is characterized in that the water collecting passage frame 51 is horizontally coupled to and installed on the first wall surface of the first building and the second wall surface of the second building.

And, after the unit shading structure by the arcuate color tin plate 41 is continuously carried out 2 to 5 times, the installation method in which the unit shading structure by the arcuate transparent synthetic resin panel 49 is carried out once is repeated a certain number of times It is characterized in that the awning roof is completed.

In order to solve the above problems, the method for manufacturing an arcuate color tin plate formed with mountains and valleys of the present invention,

A first step of manufacturing a strip-shaped flat color tin plate 23 by plating zinc on a strip-shaped coil alloy steel plate 22 wound around an Un-coiler 21 and coating a paint;

The belt-shaped flat collar tin plate 23 is a belt-shaped color tin plate 25 in which a plurality of mountains and valleys are continuously formed in the horizontal longitudinal direction of the belt-shaped flat collar tin plate 23 by a roll forming device 24, and the mountains and valleys are formed. 2nd stage to be changed and manufactured;

The third step of manufacturing the rectangular flat color tin plate 31 in which the hills and valleys are formed by cutting the band-shaped colored galvanized plate 25 with the peaks and valleys to a predetermined length by a cutter 26;

The rectangular flat color tin plate 31 in which the mountains and valleys are formed has a horizontal longitudinal direction (HO) of the rectangular flat collar tin plate such that the distance from the bending center point (O) to the lower surface 4113 of the collar tin plate is a certain radius (R) It is characterized in that it includes a; 4 step of changing to an arcuate color tin plate 41 by bending processing that is reprocessed in an arcuate form based on the .

The arch-shaped awning structure using the color tin plate in which mountains and valleys are formed of the present invention is formed by forming mountains 4111 and valleys 4112 in the tin plate, and peaks 4114 and 4113 in the mountains and valleys, respectively. It is manufactured by increasing the strength of the color tin plate and bending the flat color tin plate having the peaks and valleys formed by the peaks and valleys, the peaks 4114 and the valley plane parts 4113 into an arc again, so that its own strength and durability are high The arched color tin plate has a rectangular cross section with a high vertical height, so a water collecting passage frame capable of supporting a vertical load is provided. There is no need for a support or reinforcing material supporting the lower part of the awning plate, and it has the effect that a highly durable awning structure can be manufactured.

In addition, as the support or reinforcing material is not required, there is an effect of shortening the construction period and reducing costs.

In addition, the color tin plate formed of mountains and corrugations has an effect that the material is metal, and therefore, compared to the conventional awning structure made of PC resin material, the blocking of sunlight is superior compared to the conventional one.

In addition, the present invention has an effect that it is possible to control the amount of light under the awning roof structure while maintaining the strength and durability of the arched awning structure by combining the color tin plate formed with mountains and corrugations and the arched synthetic resin material roof.

In addition, the present invention has a new effect that can effectively control rainwater falling from the roof of the awning by installing a catchment passage frame and a drainage pipe.

In addition, the catchment passage frame effectively supports the load of the awning structure roof with the compact structure of the catchment passage frame along with the rainwater treatment function, and also wraps the ends of the awning structure roof to make the exterior design of the awning structure excellent. there is also

On the other hand, the water catchment frame can not only increase water collection volume by making the vertical plate height 2.0 to 3.5 times the width of the lower plate, but also increase the strength of the catchment passage frame to firmly support the load of the awning roof and rainwater. There is an effect that there is.

In addition, the present invention does not use the conventional steel sheet used as a material for the color tin sheet, but by using an alloy steel sheet galvanized steel sheet in which various metal elements are efficiently blended with zinc, the alloy steel sheet galvanized sheet has very good strength and It has ductility and malleability, so it is easy to perform cold plastic working of color tin plate, and it has excellent strength, so it is possible to install a solid awning structure.

In addition, according to the present invention, there is an effect that it is possible to manufacture an arcuate color tin plate with high strength and excellent ductility and malleability even with a relatively thin tin plate having a thickness of 0.8 mm to 1.5 mm or less.

1 to 2 is a perspective view of a conventional arcuate awning structure.
Figure 3 shows the manufacturing process of the arch-shaped tin plate in which the mountains and valleys of the present invention are formed.
FIG. 4A shows a processing process for changing the flat color tin plate 31 into an arcuate collar tin plate 41. As shown in FIG.
4B is a perspective view of a bending device that bends a flat collar tin plate to change it into an arcuate collar tin plate 41. As shown in FIG.
4c, 4d, and 4e are partial cross-sectional views in the width direction of an arcuate color tin plate showing valleys and mountains formed in the arcuate collar tin plate.
5a is a perspective view of an arcuate collar tin plate 41 .
5B is a conceptual diagram illustrating the bending curvature of the arcuate collar tin plate 41. As shown in FIG.
Fig. 5c is a plan view of a rectangular flat collar tin plate or an arcuate collar tin plate;
6A is a vertical cross-sectional view of a water collecting passage frame.
6B is a cross-sectional view of the awning in the width direction to show the coupling relationship between the front main frame of the awning, the main frame of the rear of the awning, and the water collecting passage frame, and the coupling relationship between the water collecting passage frame and the arcuate color tin plate.
6C is a longitudinal cross-sectional view of an arcuate roof showing the crosha 5122 is inserted and installed.
7 is a partial cross-sectional view illustrating that the mountains and valleys respectively formed at the ends 412 in the horizontal longitudinal direction of the two arcuate colored tin plates are fitted and coupled to each other.
8 is a perspective view of a process in which an arcuate collar tin plate is supported and coupled by the water collecting passage frame and the main frame.
9 is a perspective view of an arch-shaped awning in which an arch-shaped colored tin plate and an arch-shaped transparent synthetic resin panel are formed according to a second embodiment of the present invention.

Colored steel sheet (pre-coated metal) is a steel sheet that has been painted or printed with a color or pattern on cold rolled steel sheet, galvanized steel sheet, or aluminum steel sheet. It is used for making, etc.

The manufacturing method of color steel sheet is to remove impurities from the surface of hot-rolled steel sheet (initial steel sheet) with hydrochloric acid or sulfuric acid, adjust the thickness to the desired thickness by applying pressure while passing between the rolls, and then plating aluminum, zinc, etc. through heat treatment. It is coated with paint to give it a soft natural texture.

Hereinafter, with reference to the drawings, an arcuate awning structure using a color tin plate in which mountains and valleys are formed according to a first embodiment of the present invention will be described in detail.

Conventional tin plate is zinc plated on a steel plate.

The present invention does not use a conventional steel plate, but uses an alloy steel plate manufactured by efficiently mixing various metal elements in order to solve the problems of the conventional invention. That is, in the present invention, a tin plate in which zinc is plated on the surface of an alloy steel plate produced by efficiently mixing various metal elements is used as a base material for the arch awning.

When a conventional tin plate plated with zinc is used, the strength is not good, and there is a problem in that the awning roof is bent. In addition, the conventional tin plate has poor ductility and malleability, which causes many difficulties during cold plastic working.

The rectangular flat galvanized sheet 21 of the present invention is a zinc plated alloy steel sheet, the alloy steel sheet is niobium (Nb) 0.1 to 0.3% by weight, vanadium (V) 0.2 to 0.5% by weight, carbon (C) 1.1 to 1.25 wt%, manganese (Mn) 28 to 35 wt%, aluminum (Al) 2 to 3.5 wt%, chromium (Cr) 0.01 to 0.09 wt%, titanium (Ti) 0.25 to 0.3 wt%, phosphorus (P) 0.4 to 0.5 Weight %, nickel (Ni) 0.01 ~ 0.04% by weight, the balance is made of iron (Fe) and other impurities, it is an alloy steel sheet excellent in strength, ductility and malleability (expandability).

The alloy steel sheet of the present invention is one of the important technical features of the present invention as the inventors of the present invention repeatedly research and trial and error for a long period of time.

Figure 3 shows the manufacturing steps of the arc-shaped collar tin plate 41.

That is, after zinc is plated on the band-shaped coil alloy steel sheet 22 wound around the Un-coiler (21) and coated with a paint, the band-shaped flat color galvanized plate 23 is manufactured, and the belt-shaped flat color tinned plate 23 is A plurality of mountains and valleys are continuously formed in the horizontal longitudinal direction of the belt-shaped flat collar tin plate 23 by the roll forming device 24, and the mountains and valleys are formed to be changed into a belt-shaped collar tin plate 25 and manufactured.

The band-shaped colored galvanized plate 25 in which the mountains and valleys are formed is cut to a predetermined length by a cutter 26 to become a rectangular flat colored galvanized plate 31 in which the peaks and valleys are formed.

And, as shown in FIGS. 4A and 5B , in the rectangular flat color-clad plate 31 in which the mountains and valleys are formed, the distance from the center point of bending O to the lower surface 4113 of the color-clad plate is a certain radius (R). It is changed to an arcuate color tin plate 41 by bending, which is reprocessed in an arcuate shape based on the horizontal longitudinal direction (HO) of the rectangular flat color tin plate as much as possible.

On the other hand, in the flat color tin plate and the arcuate color tin plate 41, mountains 4111 and valleys 4112 are formed in the tin plate itself, and a mountain plane part 4114 is formed in the peaks 4111, and the valleys 4112 ), a bone plane part 4113 is formed, and the mountain 4111 and the valley 4112 and the mountain plane part 4114 and the bone plane part 4113 are continuously formed in the horizontal longitudinal direction of the arcuate color tin plate. , the mountain 4111 and the valley 4112, and the mountain plane part 4114 and the valley plane part 4113 organically act with each other to form a single frame.

That is, the arcuate color tin plate 41 of the present invention is an arcuate color tin plate 41 continuously formed in the horizontal longitudinal direction (HO) of the corrugated plate having mountains and valleys in a plan view.

The bending device disclosed in FIGS. 4a and 4b is a pair of lower rollers 62 and 62 arranged at regular intervals and a pair of lower rollers parallel to the axis of the lower rollers 62 and 62. It is composed of an upper roller 61 disposed in the upper center, and is a device for bending and molding a flat color tin plate with mountains and valleys formed therebetween by rotation of the upper roller 61 and the lower rollers 62 and 62 to a desired curvature. .

The surfaces of the upper and lower rollers have a tooth structure that is fitted to correspond to the peaks 4111 and 4112 and the peaks 4114 and 4113 formed on the flat color tin plate.

As the force pressing the upper roller increases, the flat collar galvanized plate 31 is more bent between the gaps formed between the pair of lower rollers, and thus the curvature of the arcuate collar clad plate 41 becomes larger.

4C is a partial cross-sectional view in the width direction of the color tin plate showing the valleys and mountains formed in the flat color tin plate and the arcuate color tin plate, and the peaks and plane parts formed in the valleys and mountains, respectively.

And, as shown in FIGS. 4C and 5A, the rib width (SW) between the troughs formed in the flat color tin plate and the arcuate color tin plate is 9.5 to 12.5 cm, and the depth of the trough is 1.5 to 4.5 cm, and the one plane The width (LW) of the color tin plate or the arc-shaped tin plate 41 may be 93 to 120 cm.

As shown in Figs. 4D and 4E, the shape of the valleys and mountains formed in the flat color tin plate and the arcuate collar tin plate can be made in various shapes.

If the corrugation width (SW) between the corrugations formed in the flat color tin plate and the arched color tin plate is too large, the strength of the tin plate weakens, and if the corrugation depth is too deep, the forming and bending process becomes difficult.

In addition, the width (LW) of one flat color tin plate or arcuate color tin plate 41 should be 93 to 120 cm, so that the operator can easily hold and move it with both hands, so that it is easy to work. Forming and bending of tin plate can also be done most efficiently.

If the width (LW) of the arcuate color tin plate 41 is longer than 120 cm, the capacity of the bending machine is also large, and the width of the color tin plate 41 becomes too wide, thereby reducing the efficiency of the bending operation.

On the other hand, the thickness of the flat color tin plate and the arc-shaped color tin plate is preferably 0.8 mm or more and 1.5 mm or less.

If the thickness of the tin plate is less than 0.8 mm, the bending process in the bending machine is easy, but it is difficult to maintain the strength of the awning structure roof because the strength of the tin plate is weak. If the thickness of the tin plate exceeds 1.5 mm, bending processing becomes difficult, and material cost is unnecessarily high.

In particular, the peaks 4111 and valleys 4112 of the flat color tin plate 31 and the arcuate color tin plate 41 are respectively provided with a mountain plane part 4114 and a valley plane part 4113, respectively, so that the strength of the tin plate is provided. The strength of the tin plate can be significantly increased compared to when only the acid 4111 and the valley 4112 are formed in the tin plate. In addition, the present inventors have invented that, through a long-term research process, the lifespan of the tin plate is increased as well as the strength of the tin plate by providing the mountain flat part 4114 and the corrugated plane part 4113 in the tin plate.

And, the water collecting passage frame 51 is disclosed in FIGS. 6A and 6B .

The water collecting passage frame 51 has a rectangular cross-section through which rainwater flowing down from a roof made of an arcuate color tin plate is collected, and the material is stainless steel, and the upper part is opened to efficiently collect rainwater flowing from the roof ( 511) was formed.

As shown in FIG. 6A, the height of the vertical plate 512 is 2.0 to 3.5 times the width of the lower plate 514, and the water collection passage frame 51 is deformed by the load of the arcuate colored tin plate and rainwater. It is highly durable and can be supported, and a large amount of rainwater can be collected.

Among the two vertical plates 512 provided in one water collecting passage frame 51, the vertical plate formed on the roof side has an inclined piece 5121 inclined at a certain angle toward the inside of the roof.

6b and 6c, there is a crotch between the lower surface of a certain portion 4115 on the both ends 411 side of the arcuate color tin plate 41 and the upper surface of one upper inclined piece 5121 of the vertical plate 512 of both channels, respectively. An arch-shaped awning using a color tin plate formed with mountains and valleys is disclosed, characterized in that the sha 5122 is inserted and installed to prevent leakage.

The crosha 5122 may be installed on the arcuate transparent synthetic resin panel 49 in the same manner as the crosha installation structure applied to the arcuate color tin plate 41 .

In addition, if the crosha 5122 is unnecessary due to the specificity of the arch awning structure, the crosha 5122 may be omitted and the arcuate color tin plate 41 may be directly seated on the inclined piece 5121 .

As shown in FIGS. 6B and 6C , the crosha 5122 is installed between (gap) between the arched collar tin plate 41 and the inclined plate 5121, and blocks the gap (space) to prevent rainwater from entering the roof. it blocks Accordingly, the shape of the crosha 5122 should also change according to the shape of the peaks and valleys of the arcuate collar tin plate 41 . In general, the length of the crochet 5122 is manufactured to be about 1 meter, the width of the crosha 5122 is manufactured to be 10 to 20 mm, and the material may be made of rubber having excellent elasticity and sealing properties.

As shown in FIG. 8 , the water collecting passage frame 51 is installed to have the same length as the length of the awning in the longitudinal direction of the awning.

As shown in FIG. 6b , both ends 411 on the width (LW) side of the arcuate collar tin plate 41 along the length direction of the water channel 511 are respectively located in the upper part of the channel 511. The lower surface of a certain portion 4115 on the both ends 411 side of the collar tin plate 41 is placed and coupled to the surface of the upper swash plate 5121 on one side of the vertical plate 512 of both channels to form a unit awning structure, By repeating and implementing the above unit awning structure, the awning roof is completed.

That is, as described above, both ends 411 on the width (LW) side of the arcuate color tin plate 41 of one unit along the longitudinal direction of the water channel 511 are located in the upper part of the inside of the water channel 511, respectively. , The lower surface of a certain portion 4115 on the both ends 411 side of the arc-shaped collar tin plate 41 is placed and coupled to the surface of the upper inclined piece 5121 on one side of the vertical plate 512 of both channels, respectively, in an arcuate shape It is defined as "unit shading structure" of the color tin plate 41.

As shown in Figures 6b and 8, the present invention does not have a reinforcing material for supporting the lower portion of the awning roof is installed in the lower portion of the middle portion of the awning roof. This is because the strength of the color tin plate formed with acid and corrugation is high, so no reinforcement is needed.

The opposite ends 411 on the width (LW) side of the arcuate collar tin plate 41 are shown in Figs. 5a, 5c, and 6b.

By repeating and performing the installation of the unit shading structure, a plurality of arcuate colored tin plates 41 are laid along the length direction of the water collecting passage frame.

In addition, in both the first embodiment and the second embodiment to be described later (FIG. 9), only the arched color tin plate 41 may be installed as an element constituting the roof of the awning structure, but an arched transparent synthetic resin between the arcuate color tin plate 41 A panel 49 may be installed to illuminate under the arched awning structure by sunlight.

The arcuate color tin plate 41 and the transparent arcuate transparent synthetic resin panel 49 have the same standard and shape, only the material is different.

Accordingly, the arcuate transparent synthetic resin panel 49 is also the same as the arcuate color tin plate 41, along the length direction of the channel 511, both ends of the arcuate transparent synthetic resin panel 49 in the width side of the channel 511, the lower surface of a certain portion 4115 of both ends of the arcuate transparent synthetic resin panel 49 so as to be respectively located on the upper part of the inside A structure to be placed and coupled to each is defined as a “unit shading structure” of the arcuate transparent synthetic resin panel 49 .

On the other hand, the arcuate transparent synthetic resin panel is transparent and transmits light well.

In composing the arched roof of the awning structure, the ratio of the number of unit arched color tin plate 41 and the combined installation number of the arched transparent synthetic resin panel is preferably 1:1 to 5: 1, but in consideration of various circumstances, those skilled in the art The above combination ratio can be changed in consideration of the strength of the awning structure and the lighting under the awning roof.

Specifically, after the unit shading structure by the arcuate color tin plate 41 is continuously carried out 2 to 5 times, the installation method in which the unit shading structure by the arcuate transparent synthetic resin panel 49 is carried out once is repeated a certain number of times. It is possible to install an arched awning in which an arched color tin plate 41 and an arched transparent synthetic resin panel 49 are formed, characterized in that the awning roof is completed, which is the first embodiment and the second embodiment All examples are applicable.

In addition, in the first embodiment, all of the arched roof of the awning structure may be configured by a combination of only the unit arcuate color tin plate 41 .

In addition, the number of combinations of the unit arched color tin plate 41 and the arched transparent synthetic resin panel of the same standard is the number of combinations of the arched color tin plate 41 and the arched transparent synthetic resin panel according to the need for lighting and the demand for the strength of the awning roof The ratio is adjustable.

On the other hand, in the arched transparent synthetic resin panel installed between the arcuate color tin plate 41, as in the arcuate color tin plate 41, the peaks 4111 and troughs 4112 and the peaks 4114 and troughs respectively have the peaks and valleys. By forming the flat portion 4113, it is possible to have the same standard and shape as the arcuate color tin plate 41.

In addition, the arched transparent synthetic resin panel may be cut to an appropriate size for the flat synthetic resin panel, and may be installed in combination with the arched color tin plate 41 in the same manner as the arched transparent synthetic resin panel on the awning structure roof.

The amount of light under the awning structure can be controlled by the combination of the arched color tin plate 41 and the arched transparent synthetic resin panel or the flat synthetic resin panel combination, and the strength of the roof of the awning structure can also be adjusted.

The awning roof structure by the combination of the arched transparent synthetic resin panel and the arched color tin plate 41 is applicable to both the first embodiment and the second embodiment.

On the other hand, as shown in FIG. 7, when the installation of the unit awning structure is repeated and performed, the arcuate color tin plate disposed on both sides and the horizontal length of the arc tin plate are connected to each other so that there is no leakage of rainwater in the connecting portion. The mountain 4111 formed at the end 412 in the direction and the valley 4112 formed at the end 412 in the horizontal longitudinal direction of the other arcuate color tin plate coupled thereto are fitted and coupled, and the fitting portion is fastened with a rivet, etc. The bond can be strengthened.

The awning roof is formed by repeating and performing the installation of the unit awning structure, and a U-shaped long rubber cap is inserted into the horizontal longitudinal end 412 of the left and right arched color tin plate of the awning roof. At the same time, it makes the edge of the tin plate not sharp at the same time.

6b, 8, the water collecting passage frame 51 is coupled and installed along the longitudinal direction of the upper outer surface of the awning front main frame 200 and the awning rear main frame 300, respectively, or the water collecting passage frame 51 ) is coupled to and installed on the upper end surface of the awning front main frame 200 and the rear awning main frame 300, respectively, in the longitudinal direction of the main frames 200 and 300.

The awning roof made of a combination of unit arcuate color tin plate 41 is integrally combined with the water collection passage frame 51, the awning front main frame 200, the awning rear main frame 300, and the awning side main frame 100. Since the awning roof is supported so that it does not fall to the ground, in the lower middle part under the arched awning roof formed by the combination of the unit arched color tin plate 41, only the strength of the arched color tin plate 41 is sufficient, so the arched color tin plate 41 There is no need for reinforcing materials supporting the lower part of the unit, so no reinforcing materials are installed. This structure is also applicable to the first embodiment and the second embodiment to be described later.

More specifically, as shown in Figs. 6b, 8, and 9, the arched awning structure roof has only the outer periphery of the roof, the inclined piece 5121 of the water collection passage frame 51, and the arched awning side main frame 100. And only the outer perimeter of the roof is supported by the awning front main frame 200 and the awning rear main frame 300, and a separate reinforcing material supporting the lower portion of the middle portion of the roof is provided in the lower portion of the awning structure roof. Since it is not installed, the installation of the awning roof structure is simple, and the material cost is saved. This can be applied to the first embodiment and the second embodiment to be described later.

As shown in FIGS. 6A and 8, a drain hole 515 is formed in the lower plate 514 of the water collection passage frame 51, and a drain pipe 513 is installed in the drain hole, so that the water collected from the awning structure roof It passes through the water channel 511 and passes through the drain hole 515 and is discharged to a sewer or the like.

On the other hand, an insulating material is attached to the lower surface of the arch-shaped colored tin plate 41 constituting the roof of the awning structure to block heat transfer.

Next, an arcuate awning structure using a color tin plate in which mountains and valleys are formed according to a second embodiment of the present invention will be described.

The second embodiment shown in FIG. 9 is an awning installed between a building and a building, and relates to an arched awning using an arch-shaped colored tin plate and an arch-shaped transparent synthetic resin panel 49 formed with mountains and valleys.

In the first embodiment of the present invention, the water collecting passage frame 51 is coupled and installed along the upper outer surface longitudinal direction of the awning front main frame 200 and the awning rear main frame 300, whereas the second embodiment of the present invention The water collecting passage frame 51 is horizontally coupled to and installed on the first wall surface of the first building and the second wall surface of the second building, respectively.

In addition, in the second embodiment, the awning roof is completed by inserting the unit awning structure by the arcuate transparent synthetic resin panel 49 between the unit awning structures by the arcuate color tin plate 41 .

Except for the above differences, the configuration of the first embodiment and the second embodiment of the present invention is substantially the same, so for other configurations of the second embodiment, reference may be made to the configuration of the first embodiment.

Also, in the second embodiment, there is a cross between the lower surface of a certain portion 4115 on the opposite end side of the arcuate transparent synthetic resin panel 49 and the surface of the upper inclined piece 5121 on one side of the vertical plate 512 of both channels. 5122 can be inserted and installed.

And, the composition component of the arcuate transparent synthetic resin panel 49 applied to the present invention is

3 to 10% by weight of UV absorber, 5 to 9% by weight of fluorine, 35 to 50% by weight of polyethylene, 5 to 9% by weight of propylene, 20 to 38% by weight of rubber, 5 to 9% by weight of flame retardant And, it was confirmed that the arcuate transparent synthetic resin panel 49 made of the above components has excellent strength, corrosion resistance, flame resistance, and weather resistance.

In addition, the present invention can efficiently manufacture an arcuate color tin plate with high strength even with a thin tin plate by manufacturing an arcuate color tin plate in which mountains and valleys are formed by the following method.

A first step of manufacturing a strip-shaped flat color tin plate 23 by plating zinc on a strip-shaped coil alloy steel plate 22 wound around an Un-coiler 21 and coating a paint;

The belt-shaped flat collar tin plate 23 is a belt-shaped color tin plate 25 in which a plurality of mountains and valleys are continuously formed in the horizontal longitudinal direction of the belt-shaped flat collar tin plate 23 by a roll forming device 24, and the mountains and valleys are formed. 2nd stage to be changed and manufactured;

The third step of manufacturing the rectangular flat color tin plate 31 in which the hills and valleys are formed by cutting the band-shaped colored galvanized plate 25 with the peaks and valleys to a predetermined length by a cutter 26;

The rectangular flat color tin plate 31 in which the mountains and valleys are formed has a horizontal longitudinal direction (HO) of the rectangular flat collar tin plate such that the distance from the bending center point (O) to the lower surface 4113 of the collar tin plate is a certain radius (R) A method of manufacturing an arcuate color tin plate formed with mountains and troughs, comprising a; 4 step of changing into an arcuate color tin plate 41 by bending processing to be reprocessed in an arcuate shape based on the .

21: uncoiler (Un-coiler), 22: strip coil alloy steel plate, 23: strip flat color tin plate, 24: roll forming device, 25: band-shaped color tin plate formed with mountains and valleys, 26: cutter,
31: rectangular flat color tin plate, 41: arch-type color tin plate, 49: arch-shaped transparent PC resin panel, 51: catchment passage frame,
100: side main frame, 200: awning front main frame, 300: awning rear main frame,
411: both ends of the width side of the arc-shaped collar tin plate, 412: the end in the horizontal longitudinal direction of the arc-shaped collar tin plate,
511: water channel, 512 vertical plate, 513 drain pipe, 514 lower plate, 515 drain hole,
4111: mountain, 4112: valley, 4113: bone plane part, 4114: mountain plane part, 4115: a certain portion of both ends of the arched colored tin plate or the arched transparent synthetic resin panel,
5121: inclined piece, 5122: crosha, 5123: fastening means
HO: horizontal longitudinal direction of the tin plate, LW: the width of the arc-shaped collar tin plate, O: the center point of the bend, R: the radius, SW: the rib width between the ribs formed in the arc-shaped collar tin plate,

Claims (10)

A vertical cross-section in which rainwater flowing down from a awning roof made of a combination of an arcuate color tin plate 41 continuously formed in the horizontal longitudinal direction (HO) of a tin plate having a plurality of mountains and valleys rectangular in plan view, and the arched color tin plate 41 is collected. The rectangular shape, the upper part of which is opened, and the water collection passage frame 51 formed with a water channel 511 for collecting rainwater flowing from the awning roof, and the water collection passage frame 51 are the vertical plate 512. The height of the lower plate (514) is 2.0 to 3.5 times the width,
Both ends 411 of the width (LW) side of the arcuate color tin plate 41 along the length direction of the water channel 511 are respectively located on the upper part of the inner side of the channel 511. The lower surface of the certain portion 4115 on the side of the both ends 411 is placed and coupled to the surface of the upper inclined piece 5121 on one side of the vertical plate 512 of both channels to form a unit shading structure, and the unit shading structure is By repeating and implementing, the awning roof is completed,
Including all of the above components, the lower portion of the middle portion of the awning roof is not installed with a reinforcement for supporting the lower portion of the awning roof,
Between the lower surface of a certain portion 4115 on the both ends 411 side of the arcuate collar tin plate 41 and the upper surface of one upper inclined piece 5121 of the vertical plate 512 of both channels, respectively, a crochet 5122 is provided. An arch-shaped awning using a color tin plate formed with mountains and ribs, characterized in that it is inserted and installed to prevent leakage. delete According to claim 1, wherein the arc-shaped collar tin plate (41),
Zinc is plated on the band-shaped coil alloy steel sheet 22 wound around the uncoiler 21, and then a paint is coated to produce a belt-shaped flat color tinned plate 23, and the belt-shaped flat color tinned plate 23 is a roll forming device 24. A plurality of mountains and valleys are continuously formed in the horizontal longitudinal direction of the belt-shaped flat collar tin plate 23 by
The band-shaped color tin plate 25 in which the mountains and valleys are formed is cut to a predetermined length by a cutter 26 to become a rectangular flat color tin plate 31 in which the mountains and valleys are formed,
The rectangular flat color tin plate 31 formed with the mountains and valleys has a horizontal longitudinal direction (HO) of the rectangular flat collar tin plate such that the distance from the bending center point (O) to the lower surface 4113 of the collar tin plate is a certain radius (R). An arched awning using a color tin plate formed with mountains and valleys, characterized in that it is changed to an arcuate color tin plate 41 by bending that is reprocessed into an arcuate shape based on . 4. The awning roof according to claim 3, wherein the awning roof composed of a combination of the arcuate colored tin plate (41) includes the inclined piece (5121) of the water collecting passage frame (51) only the outer periphery of the roof, the arched awning side main frame (100, 100') and the awning front main frame (200) and the arch-shaped awning using a color tin plate formed with mountains and valleys, characterized in that it is supported by the rear main frame 300 of the awning. [Claim 5] The arch-shaped colored tin plate with mountains and valleys formed according to claim 4, wherein a drain hole (515) is formed in the lower plate (514) of the water collecting passage frame (51), and a drain pipe (513) is installed in the drain hole. Arched awning using [Claim 6] The arch-shaped awning using the color tin plate formed with mountains and valleys according to claim 5, wherein an insulating material is attached to the lower surface of the arched color tin plate (41). An arcuate colored tin plate 41 continuously formed in the horizontal longitudinal direction (HO) of a rectangular tin plate having a plurality of mountains and valleys in a plan view, and an arcuate transparent synthetic resin panel 49 having the same standard and shape as the arcuate color tin plate 41 The vertical cross section for collecting rainwater flowing from the awning roof made of a combination is rectangular, and the upper part is opened and a water channel 511 for collecting rainwater flowing from the awning roof is formed. The frame 51 has a vertical plate 512 height of 2.0 to 3.5 times the width of the lower plate 514,
Both ends 411 of the width (LW) side of the arcuate color tin plate 41 along the length direction of the water channel 511 are respectively located on the upper part of the inner side of the channel 511. Both (兩) end (411) side portion 4115, the lower surface of the vertical plate 512, one side inclined piece 5121 of the upper surface of each of the two water channels are seated and coupled to each other to form a unit awning structure,
The awning roof is completed by inserting the unit awning structure by the arch-shaped transparent synthetic resin panel 49 between the unit awning structures by the arcuate color tin plate 41,
Including all of the above components, the lower portion of the middle portion of the awning roof is not installed with a reinforcement for supporting the lower portion of the awning roof,
The lower surface of a certain portion 4115 on the opposite end 411 side of the arcuate color tin plate 41 and the arcuate transparent synthetic resin panel 49 and the vertical plate 512 of both channels, the upper surface of one upper inclined piece 5121 An arch-shaped awning in which an arch-shaped colored tin plate 41 and an arch-shaped transparent synthetic resin panel 49 are combined, characterized in that the crochet 5122 is inserted and installed between each to prevent leakage. According to claim 7, wherein the water collecting passage frame (51) is an arcuate color tin plate ( 41) and an arched transparent synthetic resin panel (49) combined. The method according to claim 8, wherein after the unit shading structure by the arcuate color tin plate 41 is continuously implemented 2 to 5 times, the unit shading structure by the arcuate transparent synthetic resin panel 49 is performed once. An arched awning in which an arched color tin plate 41 and an arched transparent synthetic resin panel 49 are combined, characterized in that the awning roof is completed by repeating the number of times. delete

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