KR102187721B1 - Mulberry leaf scallops having mulberry and their manufacturing equipment - Google Patents

Abstract

The present invention relates to a mulberry leaf scallop having mulberry, which can improve the content of essential amino acids and mineral fibers in a high protein scallop by adding mulberry leaves to the scallop, and allows a user to take various nutrients together by spraying a mulberry diluent to contain insufficient vitamins in the scallop, and a manufacturing device therefor. More specifically, a frozen scallop is quickly defrosted through a mulberry leaf scallop manufacturing device including mulberry to include mulberry leaves and mulberry, a shelf life is increased by quickly vacuuming and freezing the scallop again, and damage to the scallop during production of the mulberry leaf scallop including mulberry is minimized.

Description

Mulberry leaf tube including mulberry and its manufacturing equipment {MULBERRY LEAF SCALLOPS HAVING MULBERRY AND THEIR MANUFACTURING EQUIPMENT}

The present invention can improve the content of essential amino acids and mineral fiber in a high protein tube by adding mulberry leaves to the tube, and by spraying an Audi diluent to contain insufficient vitamins in the tube, it is possible to consume various nutrients together. It relates to a mulberry leaf tube and its manufacturing apparatus, including. In more detail, the frozen tube is quickly defrosted through the mulberry leaf tube manufacturing device including mulberry leaves and mulberry leaves and mulberry leaves are included, and the shelf life is increased by rapidly vacuuming and freezing the tube again, minimizing damage to the tube when producing mulberry leaf tube seeds including mulberry leaf tube. It has the effect that can be done

Shellfish are rich in protein and glycogen, have low lipid and water content, and are effective in dieting as a low-fat, low-calorie food, and are less likely to cause adult diseases than other meats. In addition, it contains taurine, which replenishes energy and helps to reduce blood cholesterol levels.

In particular, because of its popularity as a culinary ingredient, scallion or scallop scallop, which is the backbone of shellfish, has a large demand for consumption at home and abroad, and most of the domestic production is exported to Japan, which contributes to the national economy. Big.

However, it is difficult to improve the marketability because the existing tube production method is cooked in a form that is cooked on the spot in the food service industry or is simply cut and frozen from shellfish. Development is remarkably insufficient compared to the demand of the government.

In other words, as a prior art document, techniques for a cooking method using a sprinkler, such as the "method for cooking key clam sprout steak" described in Korean Patent Laid-Open Publication No. 10-2013-0094429, have been shown in the prior art, In relation to the technology to distribute, it has not been developed, and only the technology for cooking using a tube is being developed.

On the other hand, mulberry leaves are rich in protein, and due to 59 kinds of organic ingredients, they have antioxidant functions, strengthen capillaries and dissolve blood clots, are good for stroke prevention, and have high blood pressure, antibacterial, anti-inflammatory, and diabetes effects.

In addition, dietary fiber in mulberry leaves does not dissolve well in water, so it helps excrete toxic substances in the body, and helps intestinal movement actively.

Therefore, it is possible to increase the content of nutrients and functional ingredients of the tube by helping the ingestor to easily digest the tube of high protein and to have a beneficial physiological function and prevention and treatment of adult diseases, thereby increasing the selling value.

On the other hand, the temple is rich in protein and low in fat, so it is good for diet. However, it is recommended to consume it with fruits containing a lot of vitamin C such as lemon due to lack of vitamin C.

In addition, mulberry leaves have a higher vitamin content than other vegetable leaves, but this is relatively low and has a problem in that the vitamin content is low compared to the adult standard vitamin intake, and it is difficult to sufficiently intake the necessary amount of vitamin in the body.

Therefore, it is necessary to develop a tube that can improve the high protein function of the tube and add mulberry leaves containing antioxidants, but can also consume various nutrients by adding the content of vitamins insufficient to the mulberry leaf and the tube.

Republic of Korea Patent Publication No. 10-2013-0094429 (published on August 26, 2013) Korean Patent Application Publication No. 10-2019-0082412 (published on July 10, 2019) Korean Registered Patent Publication No. 10-1348979 (announced on Jan. 10, 2014)

The present invention has been devised to solve the above problems, and the present invention further improves the high protein function of the tuber, and adds mulberry leaves containing antioxidants, but by adding mulberry that can improve the content of vitamin C insufficient in the tuber It is an object of the present invention to provide a mulberry leaf tube including mulberry with improved fatigue recovery, immunity enhancement, skin beauty, hangover relief effect, and improved palatability for taste and fragrance through C.

In addition, the frozen tube is quickly defrosted to include mulberry leaves and mulberry leaves, and the shelf life is increased by rapidly vacuuming and freezing packaging again, and mulberry leaf tube including mulberry leaf tube, including mulberry leaf tube, which can minimize damage to the tube when producing mulberry leaf tube including mulberry leaf tube, and its It is an object to provide a manufacturing apparatus.

The subject of the present invention is not limited to the problems mentioned above, and other problems that are not mentioned will be clearly understood by those skilled in the art from the following description.

In the mulberry leaf tube containing mulberry as a means for achieving the object of the present invention,

It is characterized in that the frozen tube is thawed with water, washed and dried, and then cut into slices, and mulberry leaf powder is sprinkled on the upper side, and then vacuum-packed.

In the manufacturing apparatus for manufacturing a mulberry tuber including the above-described mulberry,

A refrigerating unit for refrigerating and storing a frozen tube, a defrosting unit for defrosting the tube refrigerated in the refrigerating unit through water quenching, a washing unit for washing the tube defrosted at the defrosting unit, and a tube washed by the washing unit The mulberry leaves passing through the cutting part for cutting and the mulberry leaf powder spraying part and the mulberry leaf powder spraying part and the mulberry leaf powder spraying part for spraying the mulberry leaf powder on the upper side of the tube passing through the mulberry leaf powder and the mulberry leaf powder spraying part for spraying the Audi diluent to the tube cut in the cutting part It is composed of a packaging unit that wraps the tube with powder adhered to the top, and the washing unit is composed of a washing water spray module that sprays the washing water into the tube and a washing water removal module that removes the washing water from the tube through vibration, and the washing water removing module It consists of a plurality of roller rails extending toward the cutting part and sidewalls located on the upper side of the roller rail and having a plurality of zigzag-shaped side slopes, and the tray is provided on the upper surface of the roller rail to rapidly move according to the rotation direction. The left and right sides collide on the inner side of the side wall, so that the washing water on the tube is discharged out of the tray due to impact and vibration due to the impact, and the cutting part is a cutting module for slicing the washed tube and the outlet side of the cutting module. And a measuring module that measures the weight of the tube cut through the cutting module and moves to the Audi spraying part when it reaches a preset weight, and the packaging part measures the tube provided through the mulberry leaf powder spraying part. Consisting of a vacuum packaging module for vacuum packaging and an inspection module for inspecting the presence or absence of metal in the tube vacuum-packed from the vacuum packaging module, the cutting module, the measurement module, the mulberry spraying section, the mulberry leaf powder spraying section and the packaging The part is connected to one moving part, and the tube discharged through the cutting module is characterized in that the tube is moved toward the packaging part while moving the moving part to be packaged.

The mulberry leaf tube including mulberry according to the present invention and its manufacturing apparatus further enhance the high protein function of the tube, and add mulberry leaf containing antioxidants, but add the mulberry leaf that can improve the content of vitamin C that is insufficient in the tube. It has the effect of improving fatigue recovery, immunity enhancement, skin care, hangover relief effect, etc. through C, and improving palatability for taste and aroma.

In addition, the frozen tube is quickly thawed to include mulberry leaves and mulberry leaves, and quickly vacuumed and frozen again to increase the shelf life, and has the effect of minimizing damage to the tube when producing mulberry leaf tubes, including mulberry leaves.

1 schematically shows an apparatus for manufacturing mulberry leaf tube including mulberry according to the present invention.
Figure 2 shows the thawing unit according to the present invention.
3 schematically shows the configuration of a washing unit according to the present invention.
Figure 4 shows the washing water spray module according to the present invention.
5 is a plan view showing a washing water removal module according to the present invention.
Figure 6 is a schematic view of the cutting part, the mulberry leaf powder spraying part and the mulberry leaf powder spraying part according to the present invention.
7 schematically shows the configuration of the packaging unit according to the present invention.
8 schematically shows the configuration of a detection unit according to the present invention.
9 schematically shows the configuration of a moving part according to the present invention.
10 is a side cross-sectional view showing the configuration of the lifting module according to the present invention.
11 is an actual photograph showing the finished product of mulberry leaf tube including mulberry according to the present invention.

Hereinafter, it will be described in detail so that a person skilled in the art can easily implement the mulberry leaf tube and the apparatus for manufacturing the same, including mulberry according to the present invention.

1 schematically shows a mulberry leaf tube manufacturing apparatus including mulberry according to the present invention, FIG. 2 schematically shows a defrosting unit according to the present invention, and FIG. 3 schematically shows the configuration of a washing unit according to the present invention, and FIG. Shows the washing water spraying module according to the present invention, Figure 5 is a plan view showing the washing water removal module according to the present invention, Figure 6 schematically shows the cutting part, the mulberry spraying part and the mulberry leaf powder spraying part according to the present invention, 7 schematically shows the configuration of the packaging unit according to the present invention, FIG. 8 schematically shows the configuration of the detection unit according to the present invention, and FIG. 9 schematically shows the configuration of the movable unit according to the present invention, and FIG. Is a cross-sectional side view showing the configuration of the lifting module according to the present invention, Figure 11 shows the finished product of the mulberry leaf tube including the mulberry according to the present invention as an actual photo.

The present invention can improve the content of essential amino acids and mineral fiber in a high protein tube by adding mulberry leaves to the tube, and by spraying an Audi diluent to contain insufficient vitamins in the tube, it is possible to consume various nutrients together. It relates to a mulberry leaf tube and its manufacturing apparatus, including. In more detail, the frozen tube is quickly defrosted through the mulberry leaf tube manufacturing device including mulberry leaves and mulberry leaves and mulberry leaves are included, and the shelf life is increased by rapidly vacuuming and freezing the tube again, minimizing damage to the tube when producing mulberry leaf tube seeds including mulberry leaf tube. It has the effect that can be done.

The mulberry leaf tube manufacturing apparatus including mulberry according to the present invention includes a refrigerating unit 100, a thawing unit 200, a washing unit 300, a cutting unit 400, an mulberry spraying unit 500, a mulberry leaf powder spraying unit 600, and Consisting of a packaging unit 700, while the frozen tube goes through the above-described manufacturing apparatus in order to manufacture a mulberry leaf tube including mulberry.

First, the frozen tube 2 is put in a tray having a drainage hole (not shown in the drawing) and stored in the refrigerating unit 100. At this time, the storage time is appropriate for 1 hour, and if the frozen tube (2) is delivered to the thawing unit (200) and immediately defrosted, the tube (2) is torn or damaged due to a sudden change in the state of the frozen tube. In order to solve a problem such as being defrosted, it may be first defrosted in the refrigerating unit 100 before the defrosting unit 200.

The refrigeration unit 100 is suitable for about 1 to 5° C., and the frozen tube 2 is stored in an unfolded state for 1 hour to be defrosted.

The tube 2 that is first defrosted through the refrigerating unit 100 may be defrosted by being immersed in water in the defrosting unit 200.

First, put the tray 10 containing the tube 2 that has passed through the refrigerating unit 100 in the defrosting unit 200 containing water to perform water quenching for 10 minutes to first defrost, and then take it out from the defrosting unit 200 After shaking off the water, water quenching is performed for 5 minutes by the second thawing, so that the tube 2 is thawed in the thawing unit 200.

In this way, the tube 2 that has been defrosted in the thawing unit 200 is moved to the washing unit 300 while being contained in the tray 10.

The washing unit 300 is composed of a washing water spraying module 310 and a washing water removing module 320, and first, the washing water spraying nozzle 311 transfers the washing water to the upper surface of the tray 10 that has moved into the interior of the washing water spraying module 310. The tray 10 is sprayed and passed through the washing water spray module 310 to remove the washing water through the washing water removal module 320.

At this time, a moving part 900 is provided at the bottom of the washing part 300, and the tray 10 containing the tube 2 that has passed through the defrosting part 200 is loaded on the moving part 900 to pass through the washing water spray module 310. Then, the tray 10 that has passed through the washing water spray module 310 is moved to the washing water removing module 320 along the moving part 900.

The washing water removal module 320 is provided with a plurality of roller rails 321 as shown in FIG. 5, and the inside of the side wall 322 is spaced apart from each other in a zigzag shape.

Therefore, when moving to the washing water removal module 320 along the moving part 900 through the washing water spraying module 310, the tray 10 containing the tube along the end side of the roller rail 321 along the roller rail 321 Is moved, but the side wall 322 is formed in a zigzag shape so that the side wall 322 and the tray 10 collide, and the washing water in the tray 10 is discharged through the drain hole, and the roller rail through the gap between the roller rails 321 (321) Falls downward and is removed.

That is, the tray 10 moves along the washing water removal module 320 and the roller rail 321 and collides with the sidewall 322 to remove the washing water, and the tray 10 is shaken to the left and right to remove the washing water.

In addition, the roller rail 321 is set to have a faster rotational speed than the moving part 900 so that the tray 10 quickly collides with the side wall 322 to apply an impact, and additionally, the roller rail 321 can be vibrated. .

In addition, the side wall 322 extends in a zigzag shape so that the tray 10 can be vibrated horizontally about 5 to 10 times, and the washing water on the tray 10 and the tube 2 while colliding with the side wall 322 So it can be removed.

Thereafter, the tray 10 that has passed through the washing unit 300 is lifted from the moving unit 900 and the tube 2 is directly inserted into the cutting unit 400.

The cutting part 400 cuts the washed tube 2 into a slice shape, thereby cutting the slice into a small size so that the intaker can more easily consume it.

In addition, by cutting the tube (2) that has been washed, the mulberry leaf powder (3) and the mulberry component can be easily absorbed into the tube (2) that has been passed through the mulberry leaf powder spraying unit (600) afterwards, By cutting after defrosting and washing, it is possible to prevent beneficial components in the tube 2 from escaping into washing water.

The cutting part 400 includes a cutting module 410 which is a slice cutter, and a measurement module 420 provided under the cutting module 410 to measure the weight of the cut tube 2.

Therefore, the tube 2 sliced through the cutting module 410 as shown in FIG. 6 measures the weight of the tube 2 through the measurement module 420 provided at the outlet side of the cutting module 410, and When measured in quantity, the measurement module 420 operates the moving part 900 provided at the bottom of the cutting module 410 so that it can be moved along the moving part 900 to correspond to the quantity of the tube 2 in the finished product 1. To be.

The tube 2 provided quantitatively by the measurement module 420 is moved one mass along the moving part 900, and this tube 2 is moved along the moving part 900 toward the Audi spraying part 500. Will move.

In addition, the measurement module 420 is also connected to the cutting module 410 so that a certain amount or more of the tube 2 is cut and provided on the upper side of the moving part 900 equipped with the measuring module 420, the moving part 900 is operated. So that the cut tube 2 is moved at regular intervals, and when the cut tube 2 is moved, the drive is stopped so that the cut tube 2 is not discharged to the measurement module 420 side. The tube 2 moves along the moving part 900 so that it can be moved toward the Audi injection part 500.

The Audi injection unit 500 is a device that injects the Audi dilution solution into the cut tube 2, and the Audi dilution solution is directed to the lower side of the Audi injection unit 500 through the dilution solution injection nozzle 510 built in the Audi injection unit 500. It is to be able to be sprayed on the moving cut tube (2).

This Audi diluent is a solution obtained by diluting the raw fruit juice of Audi in water, and if the raw fruit juice is used as it is, there is a fear that the Audi pigment will permeate into the tube (2) and create a purple-colored tube. I can.

Therefore, the raw mulberry juice and water were diluted and used, but in the present invention, the sensory evaluation was performed as follows in order to find the optimum ratio of the raw mulberry juice and water.

First, as shown in Table 1 below, Examples 1-1 to 1-9 are obtained by varying the ratio of the raw Audi fruit juice and the diluted solution of water based on 100 of the Audi diluent, and the refrigerating unit 100 and the thawing unit ( 200), the washing unit 300, and the cutting unit 400 is carried out using the same rough cut tube (2).

The sensory evaluation method was repeated twice through a panel of 50 people for each example, and a five-point evaluation method (5: very good, 4: good, 3: normal, 2: bad, 1: very bad) was used. Indicated.

Item Example
1-1 Example
1-2 Example
1-3 Example
1-4 Example
1-5 Example
1-6 Example
1-7 Example
1-8 Example
1-9 Raw fruit juice ratio 10 20 30 40 50 60 70 80 90 Water ratio 90 80 70 60 50 40 30 20 10 flavor 3.71 3.82 3.95 3.97 4.05 3.89 3.75 3.55 3.02 incense 3.76 3.99 4.03 4.05 3.97 3.72 3.51 3.17 2.99 color More than
none More than
none light
purple light
purple middle
purple middle
purple thick
purple thick
purple thick
purple

Among the above examples, when there is no abnormality in the color of the tube, in Examples 1-1 and 1-2, when the tube has the color of fresh Audi fruit juice, the marketability is deteriorated, and if the tube turns purple, the consumer may be reluctant. Exists.

As described above, it was confirmed that the preference of the panels for taste and aroma was higher among Examples 1-1 and 1-2, in which there was no abnormality in the color of the tube, as Example 1-2.

In addition, rather, the panel's preference for taste and aroma is high. Examples 1-5 and 1-4, but in the case of the embodiment in which the color of the tube is changed as described above, there is a concern that it is difficult to sell. When the ratio was high, it could be confirmed that the audience had an audio scent or the panel felt a sense of disparity, and the preference was rather low.

Therefore, without changing the color of the tube, as in Example 1-2, which has a high preference for taste and aroma, the diluted Audi diluent in which the ratio of fresh Audi fruit juice and water was diluted to 20:80, that is, 1:4 was cut off the tube ( Spray it with 2).

Since mulberry contains anthocyanin, vitamins, and unsaturated fatty acids, it is effective for high blood pressure and diabetes, and can perform strong antioxidant activity with mulberry leaves, so it can be produced as a high-functional food. The lack of vitamins can be solved by spraying raw mulberry juice into the tube.

In addition, there are various ingredients containing vitamin C, but by using mulberry leaves and mulberry, which can be obtained together from mulberry trees, it can exert the efficacy of mulberry leaves and mulberry together, and it retains the unique aroma and taste of mulberry leaves and mulberry. It has the effect of removing the peculiar fishy smell and improving the taste of the intaker.

It is preferable that the Audi dilution liquid of the most preferable ratio described above is sprayed 4 to 5 times on the cut tube, and a plurality of dilution spray nozzles 510 are provided to correspond to the width of the moving part 900 passing through the Audi spraying part 500. Is provided, such a dilution spray nozzle 510 is provided to be spaced apart from each other in 4 or 5 rows so as to correspond to the number of times of the Audi dilution spray, so that the Audi several times toward the cut tube 2 moving downward of the Audi spraying unit 500 Since the diluent can be sprayed, the tube 2 allows the dilution of the Audi to be sprayed to the tube 2 through the audio spraying unit 500 along with the movement of the moving unit 900.

The diluent injection nozzle 510 is additionally provided with a sensor that can identify the position of the tube 2 moving downward. When the tube 2 is located on the lower side, the diluent injection nozzle 510 automatically sprays the Audi diluent. Make it possible. Accordingly, the Audi injection unit 500 can be operated according to the cut tube 2 discharged late from the cutting unit 400.

At this time, the first moving part 900a connected to the cutting part 400 to move the cut tube 2 and the second moving part 900b moving inside the Audi spraying part 500 are divided and cut tube (2) The first moving part 900a to which the movement is moved is driven and stopped by the above-described measurement module 420 so that the cut tubes 2 can be moved and the cut tubes 2 are removed. 1 The second moving part 900b received from the moving part 900a is driven and stopped according to the sensor provided in the Audi spraying part 500, so that the upper part of the tube 2 Depending on the location, the mulberry leaf powder 500 and the mulberry leaf powder spraying part 600 are driven so that the Audi diluted solution and the mulberry leaf powder can be easily sprayed.

In addition, an ultraviolet ray emission module 520 may be additionally provided in the spaced apart spaces of the plurality of dilution spray nozzles 510 spaced apart from each other according to the moving direction of the second moving part 900b.

The ultraviolet radiation module 520 is dried so that the ultraviolet rays are radiated toward the tube (2) where the Audi diluted solution is sprayed so that the Audi diluted solution sprayed on the tube (2) can penetrate more into the tube (2). By adopting ultraviolet drying, it is possible to prevent the expiration date from being lowered due to excessive defrosting of the tube 2.

In addition, the ultraviolet radiation module 520 dries the tube 2 to which the Audi diluent has been sprayed through the sterilization effect of the UV light to induce the Audi diluent to permeate into the tube 2 and at the same time has a sterilizing effect. It has the advantage of being able to sterilize the tube (2) sprayed with the Audi diluent without a separate disinfectant.

In addition, since the diluent injection nozzle 510 and the ultraviolet ray emission module 520 are made up of a plurality of each other, the dilution solution is sprayed and ultraviolet rays are emitted to the tube (2) side by turns. When sprayed to (2), the Audi diluent is dried through the ultraviolet ray emitting module 520, soaking into the tube (2) and sterilizing ultraviolet rays at the same time. In addition, as the dilution liquid is repeatedly sprayed to the dilution spray nozzle 510 as opposed to the dilution spray nozzle 510 again, it can be dried so that the Audi dilution liquid soaks into the tube 2 can be repeated. Make sure that a large amount of the diluted solution is included in the tube (2).

That is, when only the dilution spray nozzle 510 is passed without the UV emission module 520, the Audi dilution liquid sprayed to the outside of the tube 2 flows down along the outer surface so that it cannot penetrate into the tube 2 side. Therefore, it is possible to induce the Audi diluent to be moved and included in the tube 2 side more through the ultraviolet ray emission module 520.

In addition, by inducing the drying of the Audi diluted solution using ultraviolet rays rather than drying using a hot wire, it is possible to prevent the tube from being dried up to the tube (2) and deteriorating the marketability and shelf life of the tube, and through the ultraviolet sterilization effect, (2) can increase the marketability.

On the other hand, the tube 2 passed through the Audi spraying part 500 along the second moving part 900b is in a state in which the last Audi diluted liquid was sprayed through the dilution spray nozzle 510 before being moved to the mulberry leaf powder spraying part 600. By moving to the mulberry leaf powder spraying part 600, the mulberry leaf powder sprayed on the upper side of the tube 2 is sprayed from the mulberry leaf powder spraying part 600, which will be described later, to increase the adhesion between the mulberry leaf powder (3) and the tube (2). To do.

The tube 2 passing through the Audi spraying part 500 is passed by moving to the lower side of the mulberry leaf powder spraying part 600 riding the moving part 900.

The mulberry leaf powder spraying part 600 heats the mulberry leaves in a steam oven at a temperature of 200° C. for 5 minutes, and then sprays the mulberry leaf powder generated by grinding with a mixer to the upper side of the tube 2 passing through the mulberry spraying part 500. .

Therefore, mulberry leaf powder is closely adhered to the mulberry leaf powder by the mulberry leaf powder, and when ingesting the tube (2) through the mulberry leaf powder, the ingredients of the mulberry leaf can be consumed together, and at the same time, the decoration of the tube (2) like conventional parsley, etc. It has the effect of being able to.

The mulberry leaf powder spraying part 600 includes a mulberry leaf powder storage module 610 in which a large amount of mulberry leaf powder is stored, and an air burner that moves the mulberry leaf powder toward the discharge module 630 and the temple 2 into which the mulberry leaf powder is sprayed. (620) Mulberry leaf powder storage module 610 and an air burner 620 are provided on the upper side, through which the mulberry leaf powder is sprayed with the mulberry leaf powder to the side of the temple (2) where the Audi diluent provided on the upper side of the second moving part 900b provided at the lower side thereof And a discharge module 630 for injecting preheated air, and a tube 2 in which the Audi diluent is sprayed at a position corresponding to the lower surface of the discharge module 630 and provided outside the lower end of the discharge module 630. In the case of opening the mulberry leaf powder storage module 610, and driving the air burner 620, the mulberry leaf powder and preheated air can be provided to the tube 2 to which the Audi diluted solution located at the lower side is sprayed through the discharge module 630. To be.

Therefore, when the tube 2 in which the undried Audi dilution liquid is sprayed through the mulberry leaf powder spraying section 600 through the mulberry leaf powder spraying section 600 having such a configuration is moved to the lower side of the discharge module 630, the air burner 620 is The mulberry leaf powder together with the preheated air is moved to the open bottom surface of the discharge module 630, through which the mulberry leaf powder (3) is provided in close contact with the mulberry diluent and is provided in close contact with the upper side of the tube (2). By drying the mulberry leaf powder 3 attached to the upper side of the tube 2 through the preheated air of the air burner 620, the adhesion between the mulberry leaf powder 3 and the upper side of the tube 2 can be improved.

That is, when simply discharging the mulberry leaf powder (3) to the tube (2) side, the mulberry leaf powder (3) is accumulated on the top of the tube (2), which moves to the packaging unit (700), and the mulberry leaf powder (3) is transferred to the tube (2). There is a concern that the work environment may be contaminated by mulberry leaf powder (3) because it may be separated from the upper side and scattered to the outside.

Therefore, by discharging the mulberry leaf powder (3) together with the preheated air through the air burner 620 to the tube (2) side, it is possible to improve the adhesion between the mulberry leaf powder (3) and the tube (2), and by drying the Audi diluent It is possible to prevent the mulberry leaf powder (3) in close contact with the upper side of the tube (2) by the Audi diluent from scattering while moving toward the packaging part (700).

The mulberry leaf powder spraying part 500 and the mulberry leaf powder spraying part 600 are provided on the upper side of the moving part 900 provided under the cutting part 400, so that the cut tube 2 has a second moving part 900b. As it moves along, the Audi diluent and mulberry leaf powder are uniformly sprayed.

In addition, by moving to the first and second moving parts 900a and 900b located on the same horizontal line, the cutting part 400, the Audi spraying part 500, and the mulberry leaf powder spraying part 600 can be automated.

The tube 2 passed through the mulberry leaf powder spraying part 600 described above is manufactured as a finished product 1 through the packaging part 700, and such a packaging part 700 is a moving part through the mulberry leaf powder spraying part 600 ( The tube 2 to which the mulberry leaf powder passed through the moving part 900 and which is connected to the end of the 900) is sprayed moves toward the vacuum packaging module 710.

The vacuum packaging module 710 is preferably made of a banding sealer, and when the tube 2 is inserted into the provided packaging, the vacuum packaging module 710 is operated to extract and compress the air inside the packaging to compress the vacuum-packed finished product (1). ) To the inspection module 720.

The inspection module 720 performs a function of detecting whether the finished product 1 contains metal and inspecting whether the finished product 1 is in a shipping state.

The finished product 1 that has passed through the inspection module 720 is moved to a storage tray, and the manager moves the finished product 1 to a quick cooling chamber to rapidly cool the finished product 1, and then moves it to a freezer to pack it in an ice box.

At this time, a moving part 900 is provided below the inspection module 720 so that the finished product 1 can be inspected while being moved to the storage tray side.

The above-described process consists of a semi-automated system, so that the finished product 1 can be quickly produced with minimal manpower.

On the other hand, the mulberry leaf powder (3) passed through the above-described mulberry leaf powder spraying portion 600 is provided on the upper side of the tube (2) is moved to the packaging portion 700 to be automatically packaged and produced, but the above-described mulberry leaf powder spraying portion ( Even if the mulberry leaf powder (3) adheres to the tube (2) as closely as possible through the configuration of 600), the mulberry leaf powder (3) is made of fine particles without viscosity, so it moves to the packaging part 700 along the moving part 900 As it is, there is a concern that the mulberry leaf powder (3) provided on the upper side of the temple (2) may fall away from the temple (2) due to wind or the like.

Therefore, it can be confirmed whether the mulberry leaf powder (3) provided on the upper side of the temple (2) is sufficiently provided, and through this, only the temple (2) sufficiently provided with the mulberry leaf powder (3) can be moved toward the packaging part 700 The detection unit 800 may be additionally configured to be so.

The detection unit 800 detects the mulberry leaf powder (3) provided on the upper side of the tube (2) before the tube (2) passed through the mulberry leaf powder spray unit (600) is moved to the packaging unit (700) and is packaged to If the detection area of (3) is greater than the detection area of (3), it is moved to the packaging part 700, and if this is not reached, the tube (2) is moved back to the mulberry leaf powder spraying part (600) to satisfy the previously stored mulberry leaf powder (3) detection area. Mulberry leaf powder (3) to be re-sprayed so that.

The detection unit 800 includes a photographing module 810 for checking the mulberry leaf powder 3 provided on the upper side of the tube 2 passing through the mulberry leaf powder spraying part 600, and a tube taken through the photographing module 810 ( 2) Check the spray area of the mulberry leaf powder (3) through the image, and compare the detected spray area with the pre-stored spray area, and place the tube (2) passing through the mulberry leaf powder spray part 600 into the packaging part 700 or mulberry leaf The packaging unit 700 or the packaging unit 700 by selectively driving the moving unit 900 to be moved of the tube 2 through the control of the determination control module 820 and the determination control module 820 to move to the powder spray unit 600 It consists of a belt control module 830 that moves to the mulberry leaf powder spraying unit 600, which will be described with reference to FIG. 8.

The photographing module 810 photographs the temple 2 moved to the lower side of the photographing module 810 in the detection unit 800 along the moving part 900 through the mulberry leaf powder spraying part 600.

At this time, the photographing module 810 photographs the temple 2 to generate an image, and the colors of the temple 2 and the mulberry leaf powder 3 are beige and green, respectively, because the difference in hue and saturation is clear. By photographing this, it is possible to check the spraying area and the spraying amount of the mulberry leaf powder (3) sprayed on the upper side of the temple (2).

The photographed image of the temple 2 generated through the photographing module 810 is transmitted to the determination control module 820, and the determination control module 820 analyzes the photographed image, and through this, the photographed image is sprayed on the upper side of the temple 2 By analyzing the sprayed area and amount of mulberry leaf powder (3), it is determined whether it falls within the range of the sprayed area and spray amount of the previously stored mulberry leaf powder (3).

Therefore, the analysis data for the mulberry leaf powder 3 on the upper side of the temple 2 analyzed through the photographing module 810 is compared with the previously stored data (the spray area and the spray amount of the mulberry leaf powder), and the previously stored data is If it exceeds, it is judged as a finished product and generates command data to be moved to the packaging unit 700, and if the analysis data is less than the previously stored data, it is directed to the mulberry leaf powder spraying unit 600 for re-injection of the mulberry leaf powder (3). It creates command data to move again.

The belt control module 830 drives the moving unit 900 connected to the packaging unit 700 or moves toward the mulberry leaf powder spray unit 600 according to the value of the command data determined and generated by the determination control module 820 The moving part 900 and the return moving part 900c so that the tube 2 can be moved toward the packaging part 700 or the mulberry leaf powder spray part 600 through the belt control module 830 by driving the revolving moving part 900c. ) Can be selectively driven.

Therefore, by automatically analyzing the spraying area and the amount of the mulberry leaf powder (3) provided on the upper side of the tube (2) through the above-described detection unit (800), the mulberry leaf powder (3) is sufficiently provided on the upper side of the tube (2) to provide a finished product. In this state, it can be packaged through the packaging unit 700.

Through this, it is possible to significantly reduce the generation of defective products by automatically determining the defect of the finished product (1), that is, the tube (2) in which a sufficient amount of mulberry leaf powder (3) was not sprayed. Vacuum packaging through the unit 700 can solve problems such as a decrease in work efficiency and waste of materials due to the production of defective products.

On the other hand, manufacturing apparatuses having various configurations described above are produced as a finished product 1 while the tube 2 is moved through the moving part 900 described above. At this time, the moving part 900 includes the cutting part 400 and the Audi spraying part. 500), mulberry leaf powder spraying unit 600, packaging unit 700 and detection unit 800, but all the above-described configurations are difficult to have the same height, so when going through each configuration, the movable unit 900 is a configuration that passes through each There is an inconvenience of having to have a corresponding height for.

That is, when the moving part 900 is simply made with a conveyor belt having the same height, etc., it cannot be adjusted to fit the height between each component, so that the Audi diluent or mulberry leaf powder is easily provided on the upper side of the moving part 900. Problems such as that it is difficult to spray to the side may occur.

Therefore, the movable unit 900 has a configuration in which the height can be adjusted according to the height of the configuration, but the movable unit 900 has a configuration capable of moving the tube 2 in one direction through rotation. . This moving unit 900 will be described with reference to FIGS. 9 and 10.

First, the moving part 900 includes a belt module 910 having a tube 2 provided on the upper side and moving in one direction by the rotation of the belt driving shaft 920 described later, and both ends of the belt module 910 The belt module 920 is provided as a pair on the side, and the belt module 910 surrounds the outside of the belt drive shaft 920 and is connected to the belt drive shaft 920 to rotate the belt drive shaft 920 to rotate the belt module. It consists of a lifting module 930 that allows the 910 to be moved to one side, and adjusts the height of the belt module 910 by lifting the belt drive shaft 920 in the vertical direction.

The belt module 910 and the belt drive shaft 920 are provided with belt drive shafts 920 at both ends of a position where the moving part 900 is provided, such as a conveyor belt, and along the outer surface of the belt drive shaft 920 As the belt drive shaft 920 rotates by extending and wrapping the module 910, the belt module 910 rotates in the rotational direction of the belt drive shaft 920, and the tube 2 provided on the upper side of the belt module 910 is It is characterized in that it moves in one direction.

In the center of one side of the belt driving shaft 920, a connection shaft 921 connected to the belt driving shaft 920 to transmit rotational force is provided, and this connection shaft 921 has an elevating module 930 and an extended end. Interpolated and connected.

The lifting module 930 rotates and elevates the connection shaft 921 including the connected belt drive shaft 920 so that the belt module 910 rotates to one side to move the tube 2, and the belt module 910 It plays the role of adjusting the slope and height of the upper surface of the car.

The elevating module 930 has an end of the connecting shaft 921 inserted at one side thereof, and an elevating movement hole 930a formed therethrough so as to elevate and descend is formed.

The connecting shaft 921 inserted into the elevating movement hole 930a is inserted into the elevating frame 931 built in the elevating module 930, and the connecting shaft 921 drawn into the elevating frame 931 The end is connected to the power transmission module 932.

The power transmission module 932 is coupled to the end of the connection shaft 921 and performs a function of transmitting the rotational force provided from the rotary motor 933 built in the lifting frame 931 to the connection shaft 921.

A bearing 932a is provided on the outer surface of the end of the connection shaft 921 in contact with the power transmission module 932 so that the connection shaft 921 can easily rotate.

The rotation motor 933 is connected to the power transmission module 932 to rotate the connection shaft 921 and the belt drive shaft 920 so that the belt module 910 can be moved in one direction.

The connecting shaft 921 is rotated through the power transmission module 932, bearings 932a, and rotation motor 933 built in the lifting frame 931 so that the belt module 910 is rotated in one direction, and the tube 2 To be able to move in a certain direction.

In the inner space of the lifting module 930, a guide rail 934 is provided in the height direction, and the guide rail 934 is coupled with the lifting frame 931 to guide the movement in the vertical direction.

In addition, one side of the lifting frame 931 is connected to the connection shaft 921, and the other side opposite to the lifting nut 935 is provided, and the guide rail 934 passes through the inside of the lifting nut 935. ), a screw shaft 936 extending in the height direction is provided in the interior space of the lifting module 930.

The screw shaft 936 is rotated through the elevating motor 936a connected to the upper end, and a spiral groove may be formed on the outer peripheral surface of the screw shaft 936 along the longitudinal direction.

The lifting nut 935 coupled with the screw shaft 936 is provided with a plurality of balls on the inside, and the plurality of balls are movable inside the screw groove, so that the screw shaft 936 According to the rotation direction, a plurality of balls in the lifting nut 935 move along the inside of the spiral groove, so that the lifting nut 935 and the lifting frame 931 may be moved up and down.

That is, the connection shaft 921 and the belt driving shaft 920 are rotated through the configurations built into the lifting frame 931, and the lifting nut 935 connected to the lifting frame 931 is a lifting motor 936a and It can be moved in the vertical direction through the screw shaft 936, so that the rotation of the connection shaft 921 is not disturbed, and the connection shaft 921 can be raised and lowered.

At this time, since the lifting nut 935 is located on the opposite side to the position where the connection shaft 921 is provided, it sufficiently supports the connection shaft 921 and there is a concern that it is difficult to move in the vertical direction. The guide rail 934 is coupled to the 931 so that the lifting frame 931 can be easily moved in the vertical direction along the guide rail 934 so that the connection shaft 921 is moved toward the side where the belt module 910 is provided. It prevents bending and supports the lifting frame 931 so that the lifting frame 931 can be easily moved in the vertical direction.

At this time, the lifting module 930 may be provided to be connected to the belt drive shaft 920 provided on both sides of the belt module 910, respectively.

Therefore, through the moving part 900, the tube 2 can be moved to the manufacturing device suitable for the manufacturing step, and at the same time, the height or slope suitable for each manufacturing device can be adjusted, so that the moving part 900 is It has the advantage that it is possible to easily move the tube 2 in one direction because it does not interfere with rotation while forming a height and inclination suitable for the configuration.

Therefore, the mulberry leaf tube finished product (1) including the mulberry produced through the above-described manufacturing apparatus can be vacuum-packed and frozen to increase the distribution and storage period, and the intaker can easily purchase and tear the packaging of the finished product (1) Can be used as

In addition, by containing mulberry leaves and mulberry in the tube, ingredients such as dietary fiber, nozarimycin, anthocyanin, linolenic acid, and vitamin C are contained in the tube, helping the digestion of the tube, and nutritional and functional properties without deteriorating the quality of the tube. It also has the advantage of being able to produce this excellent temple product, and that it can be sold as a more functional food by improving the value of the product.

In the above, preferred embodiments of the present invention have been illustrated and described, but the present invention is not limited to the specific embodiments described above, and is generally used in the technical field to which the present invention belongs without departing from the gist of the present invention claimed in the claims. Of course, various modifications may be made by those skilled in the art, and these modifications should not be individually understood from the technical idea or perspective of the present invention.

1. Finished product
2. Spectator
3. Mulberry leaf powder
10. Tray
100. Refrigerator
200. The thawing part
300. Washer
310. Washing water spray module
311. Washing water spray nozzle
320. Washing water removal module
321. Roller Rail
322. Side wall
400. Cut
410. Cutting module
420. Measurement module
500. Audi injection department
510. Diluent spray nozzle
520. Ultraviolet radiation module
600. Mulberry leaf powder spraying part
610. Mulberry leaf powder storage module
620. Air Burner
630. Discharge module
700. Packaging
710. Vacuum packaging module
720. Inspection module
800: detection unit
810: photographing module
820: judgment control module
830: belt control module
900. Moving part
910. Belt module
920. Belt drive shaft
930. Lift module
930a. Elevating movement hall
931. Elevating frame
932. Power transmission module
932a. bearing
933. Rotary motor
934. Guide rail
935. Lifting nut
936. Screw shaft
936a. Elevating motor

Claims (2)

In the manufacturing apparatus for manufacturing mulberry leaf tube including mulberry leaf tube, which is defrosted with water, washed and dried, and then sliced, sprinkled on the upper side of mulberry leaf powder and mulberry leaf powder, and then vacuum-packed,
A refrigerating unit for refrigerating and storing the frozen tubes;
A defrosting unit for defrosting the tube refrigerated in the refrigerating unit through water quenching;
A washing unit for washing the tube thawed in the thawing unit;
A cutting part for cutting the tube washed by the washing part;
An Audi injection unit for injecting an Audi diluent to the tube cut by the cutting unit;
Mulberry leaf powder spraying part for spraying the mulberry leaf powder on the upper side of the tube passing through the mulberry spray part; And
Consists of; a packaging unit for packaging the tube in close contact with the top of the mulberry leaf powder through the mulberry leaf powder spraying unit,
The washing unit is a washing water spray module for spraying the washing water into the tube; And a washing water removal module for removing washing water from the tube through vibration,
The washing water removal module is composed of a plurality of roller rails extending toward the cutting portion and side walls located above the roller rails and having a plurality of zigzag-shaped side slopes,
The tray containing the thawed tube is provided on the upper surface of the roller rail and moves rapidly according to the rotational direction, and the left and right sides collide with each other on the inside of the side wall, and the washing water on the tube is outside the tray due to impact and vibration due to the impact. Discharged,
The cutting unit includes a cutting module for slicing the washed temples; And a measurement module provided at the outlet side of the cutting module and moving toward the Audi spraying unit when the weight of the tube cut through the cutting module reaches a predetermined weight value and reaches a preset weight value,
The packaging unit vacuum packaging module for vacuum packaging the tube provided through the mulberry leaf powder spraying unit; And an inspection module for inspecting the presence or absence of metal in the tube vacuum-packed from the vacuum packaging module, and
The cutting module, the measurement module, the mulberry powder spraying part, the mulberry leaf powder spraying part, and the packaging part are connected to one moving part, and the tube discharged through the cutting module is moved to the packing part while moving the moving part to be packaged. Mulberry leaf tube manufacturing apparatus including mulberry leaf, characterized in that it is. delete

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