KR102184866B1 - Ceramic Coating Agent Having Mixed Silane and Method for Waterproof and Coating Thereof - Google Patents
Ceramic Coating Agent Having Mixed Silane and Method for Waterproof and Coating Thereof Download PDFInfo
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- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
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- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/64—Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
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Abstract
Description
본 발명은 복합 실란을 이용한 세라믹코팅제 및 방수도장공법에 관한 것이다. 보다 상세하게는 철재, 콘크리트 등 기재의 표면에 복합 실란과 금속산화물졸 등을 함유시킴으로써 내약품성 및 고강도 등 기재의 특성을 획기적으로 향상시킬 수 있는 세라믹 코팅제 및 이를 사용하는 방수도장공법에 관한 것이다. The present invention relates to a ceramic coating agent and a waterproof coating method using a complex silane. More specifically, it relates to a ceramic coating agent capable of remarkably improving the properties of the substrate such as chemical resistance and high strength by containing complex silane and metal oxide sol on the surface of a substrate such as iron or concrete, and a waterproof coating method using the same.
콘크리트 또는 철재 구조물은 염소 또는 산성 가스나 직접적인 산성 폐수에 접촉됨으로써 구조물의 부식 열화에 의한 노후화가 빨리 진행되고 있다. 이러한 환경하에 노출된 콘크리트 또는 철재 구조물의 열화 단면을 보수하기 위한 여러 가지 재료 및 공법이 개발되고 있다. 더욱이 정수장이나 물탱크 등의 콘크리트 또는 철재 구조물은 염소, 오존 등으로 물을 정수하기 때문에 이러한 물질에 노출되어 열화가 촉진되고 있으며, 이러한 시설물의 방수·방식방식에는 유기계 성분으로 이루어진 도막계 방수·방식 방법이 적용되고 있다.Concrete or steel structures are rapidly deteriorating due to corrosion deterioration of structures as they come into contact with chlorine or acid gas or direct acid wastewater. Various materials and methods have been developed to repair deteriorated sections of concrete or steel structures exposed under such an environment. Moreover, since concrete or steel structures such as water purification plants or water tanks purify water with chlorine, ozone, etc., deterioration is promoted by exposure to these substances. The method is being applied.
상기 도막계 방수·방식 방법으로는 일반적으로 에폭시계, 우레탄계 및 아크릴계 수지 도료 등과 같은 유기계 성분으로 이루어진 도료가 주로 사용된다. 유기계 성분으로 이루어진 도료의 경우는 가공성이 좋고 접착성 및 유연성이 우수하다는 장점이 있으나, 도막을 형성하는 유기물이 자외선, 오존이나 수분에 의한 열화가 쉽게 발생하여 유해물질이 용출되거나 내구성이 저하되는 문제점이 있다. 나아가 종래의 기능성 코팅제는 일부의 제한된 성능밖에 제공하지 못하므로 여러 종류의 특성을 향상시키기 위해서는 기재에 각각의 기능성 코팅제를 이중, 삼중으로 코팅해야 하므로 비용 증가는 물론이고, 작업이 불편하고 적용이 제한적인 문제점이 있다. As the coating-based waterproofing and anticorrosive method, in general, paints composed of organic components such as epoxy-based, urethane-based and acrylic resin paints are mainly used. Paints made of organic ingredients have the advantage of excellent processability and excellent adhesion and flexibility, but the organic matter forming the coating film is easily deteriorated by ultraviolet rays, ozone or moisture, causing harmful substances to be eluted or durability deteriorated. There is this. Furthermore, since conventional functional coatings can only provide some limited performance, in order to improve various types of properties, each functional coating must be coated in duplicate or triple on the substrate, which increases the cost and makes the operation inconvenient and limited in application. There is a problem.
이와 관련한 종래기술로서, 하기 특허문헌 01에는 “알킬 폴리 실록산에 금속 산화물-졸 및 불소수지를 함유하는 투명한 다기능성 코팅제 조성물”이 개시되어 있다. 그러나 상기 기술은 코팅하고자 하는 기재의 표면에 내화학성, 내마모성, 부식 방지 등 특성을 제공하여 기재의 특성을 향상시킨 것일 뿐이고, 내약품성, 고경도 등 특성이 미흡한 수준이다. As a related art, the following Patent Document 01 discloses "a transparent multifunctional coating composition containing a metal oxide-sol and a fluororesin in an alkyl polysiloxane". However, the above technology is only to improve the properties of the substrate by providing properties such as chemical resistance, abrasion resistance, and corrosion protection to the surface of the substrate to be coated, and the properties such as chemical resistance and high hardness are insufficient.
또한 하기 특허문헌 02에는 “내약품성이 우수한 침투성 방수도장공법”이 개시되어 있다. 그러나 상기 기술은 콘크리트 구조물 등의 도장 시에 침투성 무기나노소재, 부착성능을 강화하기 위하여 지르코늄화합물 등이 첨가된 세라믹코팅제와 내약품성 기능이 있는 불소실란을 사용함으로써 나노크기의 무기소재가 상기 구조물의 공극에 침투하여 도막이 치밀하고, 부착력이 강화되어 우수한 내약품성을 갖는 것일 뿐이고, 고경도 등 특성이 만족할 만한 수준에 이르지 못하는 문제가 있다. In addition, the following Patent Document 02 discloses a "permeable waterproof coating method excellent in chemical resistance". However, the above technology uses inorganic nanomaterials penetrating when painting concrete structures, ceramic coatings added with zirconium compounds and fluorine silanes with chemical resistance to reinforce adhesion. There is a problem in that the coating film is dense by penetrating the pores, the adhesion is strengthened, so that it has excellent chemical resistance, and the characteristics such as high hardness do not reach a satisfactory level.
또한 하기 특허문헌 03에는 “내약품성 및 부착강도가 뛰어난 침투성 방수도장공법”이 개시되어 있다. 그러나 상기 기술은 수처리 콘크리트구조물의 도장 시에 침투성 무기나노소재, 부착성능을 강화하기 위한 지르코늄화합물 등이 첨가된 세라믹코팅제와 내약품성 기능이 있는 불소실란을 사용함으로써 나노크기의 무기소재가 상기 구조물의 공극에 침투하여 도막이 치밀하고, 부착력이 강화되어 우수한 내약품성을 갖는 것일 뿐이고, 고경도 등 특성이 만족할 만한 수준에 이르지 못할 뿐만 아니라 공법이 복잡한 문제가 있다. In addition, the following Patent Document 03 discloses a "permeable waterproof coating method excellent in chemical resistance and adhesion strength". However, the above technology uses a ceramic coating agent added with a permeable inorganic nanomaterial, a zirconium compound to enhance adhesion, and a fluorine silane having a chemical resistance function when painting water-treated concrete structures. The coating film is dense by penetrating the pores, and the adhesion is strengthened to have excellent chemical resistance, and characteristics such as high hardness do not reach a satisfactory level, and the construction method is complicated.
따라서 본 발명자들은 복합 실란을 사용한 세라믹 코팅제 및 이를 사용한 방수도장공법을 연구하던 중 내약품성 및 고경도 등 특성이 뛰어남을 알아내어 본 발명을 완성하였다.Therefore, the present inventors completed the present invention by finding out that characteristics such as chemical resistance and high hardness were excellent while studying a ceramic coating agent using a composite silane and a waterproof coating method using the same.
본 발명은 상기와 같은 상술한 문제점을 해결하기 위하여 안출된 것으로서, 철재, 콘크리트 등 기재의 표면에 복합 실란과 금속산화물졸 등을 함유하는 세라믹 코팅제를 코팅시킴으로써 내약품성 및 고경도 등 기재의 특성을 획기적으로 향상시킬 수 있는 세라믹 코팅제 및 이를 사용하는 방수도장공법을 제공하는 것이다.The present invention was conceived to solve the above-described problems as described above, by coating a ceramic coating agent containing a complex silane and a metal oxide sol on the surface of a substrate such as iron and concrete, thereby improving the properties of the substrate such as chemical resistance and high hardness. It is to provide a ceramic coating that can be dramatically improved and a waterproof coating method using the same.
상기한 바와 같은 목적을 달성하기 위하여, 본 발명은 1) 알킬트리알콕시 실란 20~40중량부, 염기촉매 1~5중량부, 금속산화물졸 30~50중량부로 이루어지는 하도용 세라믹코팅제; 2) 상기 하도용 세라믹코팅제 95중량부에 이산화티탄 또는 시안블루의 무기안료 60중량부, 첨가제 2중량부가 첨가되는 중도용 세라믹코팅제; 3) 상기 중도용 세라믹코팅제 157중량부에 불소실란 1~5중량부, 불소수지 5~10중량부가 첨가되는 상도용 세라믹코팅제;로 이루어지는 것을 특징으로 하는 복합 실란을 이용한 세라믹코팅제를 제공한다. In order to achieve the object as described above, the present invention 1) a ceramic coating agent for undercoat comprising 20 to 40 parts by weight of an alkyltrialkoxy silane, 1 to 5 parts by weight of a base catalyst, and 30 to 50 parts by weight of a metal oxide sol; 2) an intermediate ceramic coating agent in which 60 parts by weight of an inorganic pigment of titanium dioxide or cyan blue, and 2 parts by weight of an additive are added to 95 parts by weight of the ceramic coating agent for undercoat; 3) a ceramic coating agent for a top coat in which 1 to 5 parts by weight of fluorine silane and 5 to 10 parts by weight of a fluorine resin are added to 157 parts by weight of the intermediate ceramic coating agent.
또한 본 발명은 1) 콘크리트구조물 또는 강구조물의 표면 위에 존재하는 이물질을 제거하기 위하여, 변형, 박리, 풍화된 부분의 이물질을 제거하는 바탕면 정리 및 청소작업을 하는 바탕만들기단계; 2) 상기 바탕만들기단계의 피처리물 표면 위에 알킬트리알콕시실란 20~40중량부에 염기촉매 1~5중량부를 혼합한 용액에 10~30㎚의 금속산화물졸 30~50중량부를 투입하여 12시간 동안 반응시켜 제조되는 하도용 세라믹코팅제를 0.12~0.28㎏/㎡ 도포하는 하도 처리단계; 3) 상기 하도 처리단계 후에 상기 하도용 세라믹코팅제 95중량부에 이산화티탄 또는 시안블루의 무기안료 60중량부 및 첨가제 2중량부가 첨가된 중도용 세라믹코팅제를 0.15~0.45㎏/㎡ 도포하는 중도처리단계; 4) 상기 중도 처리단계 후 상기 중도용 세라믹코팅제 157중량부에 불소실란 3~5중량부, 불소수지 3~5중량부를 반응시켜 제조되는 상도용 세라믹코팅제를 0.10~0.40㎏/㎡ 도포하는 상도처리단계;로 이루어지는 것을 특징으로 하는 방수도장공법을 제공한다. In addition, the present invention 1) in order to remove the foreign substances present on the surface of the concrete structure or steel structure, the step of making a base surface cleaning and cleaning work to remove the foreign material of the deformation, peeling, weathered part; 2) 12 hours by adding 30 to 50 parts by weight of a metal oxide sol of 10 to 30 nm to a solution in which 1 to 5 parts by weight of a base catalyst is mixed with 20 to 40 parts by weight of an alkyltrialkoxysilane on the surface of the object to be treated in the base making step A primer treatment step of applying 0.12 to 0.28 kg/
한편, 본 발명에 의한 그 밖의 구체적인 과제의 해결수단은 발명의 상세한 설명에 기재되어 있다. On the other hand, solutions to other specific problems according to the present invention are described in the detailed description of the present invention.
본 발명에 의한 복합 실란을 이용한 세라믹 코팅제는 기재의 표면에 복합 실란과 금속산화물졸 등을 함유하는 세라믹 코팅제를 코팅시킴으로써 내약품성 및 고경도 등 기재의 특성을 획기적으로 향상시킬 수 있다.The ceramic coating agent using the complex silane according to the present invention can significantly improve properties of the substrate such as chemical resistance and high hardness by coating a ceramic coating agent containing a complex silane and a metal oxide sol on the surface of the substrate.
나아가 상기 내약품성 및 고경도 등 특성이 탁월한 세라믹 코팅제를 사용하는 방수도장공법은 공정이 종래기술에 비하여 간단하므로 방수도장시 비용을 크게 절감할 수 있다.Furthermore, the waterproof coating method using a ceramic coating agent having excellent properties such as chemical resistance and high hardness is simpler than that of the prior art, so that the cost can be greatly reduced during waterproof coating.
도 1은 본 발명에 의한 불소실란이 함유된 세라믹 코팅제의 망상구조를 나타내는 것이다.
도 2는 종래기술에 의한 불소실란이 함유된 세라믹 코팅제의 망상구조를 나타내는 것이다.1 shows a network structure of a ceramic coating agent containing fluorine silane according to the present invention.
2 shows a network structure of a ceramic coating agent containing fluorine silane according to the prior art.
먼저, 본원에서 달리 정의하지 않는 한, 본 발명과 관련하여 사용된 과학 용어 및 기술 용어들은 통상의 기술자에 의해 일반적으로 이해되는 의미를 가질 것이다. 뿐만 아니라 문맥상 특별히 지정하지 않는 한, 단수 형태의 용어는 그것의 복수 형태도 포함하는 것이며, 복수 형태의 용어는 그것의 단수 형태도 포함할 것이다.First, unless otherwise defined herein, scientific and technical terms used in connection with the present invention will have the meanings generally understood by those of ordinary skill in the art. In addition, unless otherwise specified in context, terms in the singular form shall include their plural forms as well, and the terms in the plural form shall also include their singular form.
이하, 본 발명의 실시예를 첨부된 도면을 참조하여 더욱 상세히 설명한다. Hereinafter, embodiments of the present invention will be described in more detail with reference to the accompanying drawings.
본 발명에 의한 2가지 이상의 실란을 의미하는 복합 실란을 이용한 세라믹코팅제는 1) 알킬트리알콕시 실란 20~40중량부, 염기촉매 1~5중량부, 금속산화물졸 30~50중량부로 이루어지는 하도용 세라믹코팅제; 2) 상기 하도용 세라믹코팅제 95중량부에 이산화티탄 또는 시안블루의 무기안료 60중량부, 첨가제 2중량부가 첨가되는 중도용 세라믹코팅제; 3) 상기 중도용 세라믹코팅제 157중량부에 불소실란 1~5중량부, 불소수지 5~10중량부가 첨가되는 상도용 세라믹코팅제;로 이루어지는 것을 특징으로 한다. Ceramic coating agent using a complex silane meaning two or more silanes according to the present invention: 1) A ceramic for undercoat consisting of 20 to 40 parts by weight of an alkyltrialkoxy silane, 1 to 5 parts by weight of a base catalyst, and 30 to 50 parts by weight of a metal oxide sol. Coating agents; 2) an intermediate ceramic coating agent in which 60 parts by weight of an inorganic pigment of titanium dioxide or cyan blue, and 2 parts by weight of an additive are added to 95 parts by weight of the ceramic coating agent for undercoat; 3) a ceramic coating agent for top coats to which 1 to 5 parts by weight of fluorine silane and 5 to 10 parts by weight of a fluorine resin are added to 157 parts by weight of the intermediate ceramic coating agent.
상기 하도용 세라믹코팅제는 알킬트리알콕시 실란 20~40중량부, 염기촉매 1~5중량부, 금속산화물졸 30~50중량부로 이루어지는 것이 바람직하다. The ceramic coating agent for undercoat is preferably composed of 20 to 40 parts by weight of an alkyl trialkoxy silane, 1 to 5 parts by weight of a base catalyst, and 30 to 50 parts by weight of a metal oxide sol.
상기 하도용 세라믹코팅제의 구성성분을 보면, 상기 알킬트리알콕시 실란은 메틸 트리메톡시실란, 메틸 트리에톡시 실란, 테트라에톡시 실란, 디메틸 디메톡시 실란, 디페닐디메톡시실란 등이 열거될 수 있고, 그 중에서 하나 또는 2 이상의 혼합물이 될 수 있다. 상기 알킬트리알콕시 실란은 20∼40중량부로 혼합하는 것이 바람직하다. 그 비율이 20중량부 미만이면 무기물함량이 낮아 제품의 경도가 낮아지며, 40중량부를 초과하면 미반응물이 존재하여 제품의 저장안정성이 약화된다. Looking at the constituents of the ceramic coating agent for undercoat, the alkyltrialkoxy silane may include methyl trimethoxysilane, methyl triethoxy silane, tetraethoxy silane, dimethyl dimethoxy silane, diphenyldimethoxysilane, and the like. , Among them, it may be one or a mixture of two or more. The alkyl trialkoxy silane is preferably mixed in an amount of 20 to 40 parts by weight. If the ratio is less than 20 parts by weight, the inorganic matter content is low, the hardness of the product is lowered, and if the ratio is more than 40 parts by weight, the storage stability of the product is weakened due to the presence of unreacted substances.
상기 염기촉매는 트리에탄올아민, 염화암모늄, 암모니아, 수산화나트륨 중에서 선택된 하나 이상을 포함할 수 있다. 상기 염기촉매는 1∼5중량부로 혼합하는 것이 바람직하다. 그 비율이 1중량부 미만이면 미반응물이 존재하여 내약품성이 저하되고, 5중량부를 초과하면 제품이 강염기성을 지녀 결과적으로 기재와의 호환성을 떨어뜨려 부착력 저하를 가져온다. The base catalyst may include at least one selected from triethanolamine, ammonium chloride, ammonia, and sodium hydroxide. It is preferable to mix the base catalyst in an amount of 1 to 5 parts by weight. If the ratio is less than 1 part by weight, unreacted substances are present and chemical resistance deteriorates, and if the ratio is more than 5 parts by weight, the product has strong basicity, resulting in poor compatibility with the substrate, resulting in lower adhesion.
상기 금속산화물졸은 실리카졸, 티타니아졸 중 하나 이상을 포함하며, 바람직하게는 평균 입자 크기가 10∼30㎚이고, 고체함량이 5∼30wt% 이다. 상기 금속산화물졸은 30∼50중량부로 혼합하는 것이 바람직하다. 그 비율이 30중량부 미만이면, 무기물 함량이 낮아 경도가 저하되고 50중량부를 초과하면 미반응물이 존재하여 내약품성이 떨어지게 된다. The metal oxide sol contains at least one of silica sol and titania sol, and preferably has an average particle size of 10 to 30 nm and a solid content of 5 to 30 wt%. The metal oxide sol is preferably mixed in an amount of 30 to 50 parts by weight. If the ratio is less than 30 parts by weight, the inorganic matter content is low and the hardness decreases, and if it exceeds 50 parts by weight, unreacted substances are present, resulting in poor chemical resistance.
상기 하도용 세라믹코팅제는 콘크리트 구조물 또는 철재 구조물과 같은 처리물 표면부위에 적용하기 위하여 알킬트리알콕시 실란에 염기 촉매를 가하고, 나노미터 크기의 금속산화물졸을 투입하여 반응시킨 후에 도막이 치밀하고 부착성 및 내약품성을 강화하기 위해 금속산화물졸을 투입하여 생성된 반응물의 분자량이 3,000을 넘지 않도록 하는 것이 바람직하다. 이때 생성된 반응물의 분자량이 3,000을 넘을 경우 하도용 세라믹코팅제가 기재에 침투하지 못하고 표면에 도막이 두껍게 형성되어 부착력이 저하된다. The ceramic coating agent for undercoat is applied to the surface of a treated material such as a concrete structure or a steel structure, by adding a base catalyst to the alkyltrialkoxy silane, and adding a nanometer-sized metal oxide sol to react, and the coating film is dense and has adhesion and In order to enhance chemical resistance, it is preferable to add a metal oxide sol so that the molecular weight of the resulting reactant does not exceed 3,000. At this time, when the molecular weight of the produced reactant exceeds 3,000, the ceramic coating agent for undercoat does not penetrate the substrate, and a thick coating film is formed on the surface, thereby reducing adhesion.
그리고 상기 중도용 세라믹코팅제는 상기 하도용 세라믹코팅제 95중량부에 이산화티탄 또는 시안블루의 무기안료 60중량부, 첨가제 2중량부가 첨가되는 것이 바람직하다. In addition, it is preferable that the intermediate ceramic coating agent is added to 95 parts by weight of the ceramic coating agent for undercoat, 60 parts by weight of an inorganic pigment of titanium dioxide or cyan blue, and 2 parts by weight of an additive.
상기 중도용 세라믹코팅제의 구성성분에 있어서, 첨가제는 분산제, 소포제, 레벨링제를 모두 포함하는 것이 바람직하다. In the constituents of the intermediate ceramic coating agent, it is preferable that the additive includes all of a dispersant, an antifoaming agent, and a leveling agent.
또한 상기 상도용 세라믹코팅제는 상기 중도용 세라믹코팅제 157중량부에 불소실란 1~5중량부, 불소수지 5~10중량부가 첨가되는 것이 바람직하다. In addition, the ceramic coating agent for the top coat is preferably 1 to 5 parts by weight of fluorine silane and 5 to 10 parts by weight of fluororesin are added to 157 parts by weight of the intermediate ceramic coating agent.
상기 상도용 세라믹코팅제의 구성성분을 보면, 상기 불소실란은 콘크리트 구조물 등의 표면과 화학반응을 하여 내약품성 및 내구성이 강한 도막을 형성할 수 있게 된다. 또한 불소실란은 모든 화합물 중에서 분자간 인력이 가장 작고, 표면장력이 작으므로 용매에 대해 젖기 어렵기 때문에 화학약품에 대한 저항성이 강해져서 내약품성이 향상될 수 있는 것이다. Looking at the constituents of the ceramic coating agent for the top coat, the fluorine silane can chemically react with the surface of a concrete structure to form a coating film having strong chemical resistance and durability. In addition, fluorine silane has the smallest intermolecular attraction among all compounds and has a small surface tension, so it is difficult to get wet with a solvent, so that resistance to chemicals is increased and chemical resistance can be improved.
상기 불소실란은 헵타데카플루오르테트라데실트리메톡시실란, 퍼플루오르옥틸트리메톡시실란 중에서 선택된 하나 이상으로서 1∼5중량부로 혼합하는 것이 바람직하다. 그 비율이 1중량부 미만이면 내약품성이 저하되고, 5중량부를 초과하면 불소실란이 고단가로 제품의 경제성이 떨어지게 된다. The fluorine silane is at least one selected from heptadecafluorotetradecyltrimethoxysilane and perfluorooctyltrimethoxysilane, and is preferably mixed in an amount of 1 to 5 parts by weight. If the ratio is less than 1 part by weight, chemical resistance deteriorates, and if the ratio is more than 5 parts by weight, fluorine silane is high in cost and the product's economic feasibility decreases.
상기 불소수지는 폴리테트라플루오르에틸렌, 불화폴리비닐리덴, PFA (Perfluoroalkoxy) 중에서 선택된 하나 이상으로서, 5~10중량부로 혼합하는 것이 바람직하다. 그 비율이 5중량부 미만이면 방수성능 및 내약품성이 저하되고, 10중량부를 초과하면 제품의 안정성이 떨어져 층분리 현상이 일어난다. The fluororesin is at least one selected from polytetrafluoroethylene, polyvinylidene fluoride, and PFA (Perfluoroalkoxy), and is preferably mixed in an amount of 5 to 10 parts by weight. If the ratio is less than 5 parts by weight, the waterproof performance and chemical resistance are deteriorated, and if the ratio is more than 10 parts by weight, the stability of the product decreases, resulting in a layer separation phenomenon.
위와 같이, 복합 실란을 이용한 세라믹코팅제에 있어서, 내약품성이 강한 분자구조는 알킬트리알콕시 실란, 나노 크기의 금속산화물졸, 불소 등이 결합된 망상구조로서, [도 1]과 같이 이루어진 것을 특징으로 한다. As described above, in the ceramic coating agent using a complex silane, the molecular structure having strong chemical resistance is a network structure in which alkyltrialkoxy silane, nano-sized metal oxide sol, and fluorine are bonded, and is characterized in that it is made as shown in [Fig. 1]. do.
이하에서는 상기의 복합 실란을 이용한 세라믹코팅제를 사용하는 방수도장공법을 [도 1] 내지 [도 2]를 참고하여 이하에서 상세히 설명하기로 한다. Hereinafter, a waterproof coating method using the ceramic coating agent using the composite silane will be described in detail below with reference to [Figs. 1] to [Fig. 2].
본 발명에 의한 방수도장공법은 1) 콘크리트구조물 또는 강구조물의 표면 위에 존재하는 이물질을 제거하기 위하여, 변형, 박리, 풍화된 부분의 이물질을 제거하는 바탕면 정리 및 청소작업을 하는 바탕만들기단계; 2) 상기 바탕만들기단계의 피처리물 표면 위에 알킬트리알콕시실란 20~40중량부에 염기촉매 1~5중량부를 혼합한 용액에 10~30㎚의 금속산화물졸 30~50중량부를 투입하여 12시간 동안 반응시켜 제조되는 하도용 세라믹코팅제를 0.12~0.28㎏/㎡ 도포하는 하도 처리단계; 3) 상기 하도 처리단계 후에 상기 하도용 세라믹코팅제 95중량부에 이산화티탄 또는 시안블루의 무기안료 60중량부 및 첨가제 2중량부가 첨가된 중도용 세라믹코팅제를 0.15~0.45㎏/㎡ 도포하는 중도처리단계; 4) 상기 중도 처리단계 후 상기 중도용 세라믹코팅제 157중량부에 불소실란 1~5중량부, 불소수지 5~10중량부를 반응시켜 제조되는 상도용 세라믹코팅제를 0.10~0.40㎏/㎡ 도포하는 상도처리단계;로 이루어지는 것을 특징으로 한다. The waterproof coating method according to the present invention comprises: 1) a ground-making step of cleaning and cleaning the ground surface of removing foreign materials from deformation, peeling, and weathering in order to remove foreign matters present on the surface of a concrete structure or steel structure; 2) 12 hours by adding 30 to 50 parts by weight of a metal oxide sol of 10 to 30 nm to a solution in which 1 to 5 parts by weight of a base catalyst is mixed with 20 to 40 parts by weight of an alkyltrialkoxysilane on the surface of the object to be treated in the base making step A primer treatment step of applying 0.12 to 0.28 kg/
본 발명에 따른 방수도장공법은 바탕만들기단계, 하도 처리단계, 중도처리단계 및 상도 처리단계를 순차적으로 수행하여 콘크리트 구조물 또는 철재 구조물의 표면을 상기 세라믹코팅제로 코팅하는 공법이다. 이하, 상기한 바와 같은 여러 단계로 이루어지는 본 발명을 각 단계별로 나누어 상세히 설명한다. The waterproof coating method according to the present invention is a method of coating the surface of a concrete structure or steel structure with the ceramic coating agent by sequentially performing a base making step, a primer treatment step, an intermediate treatment step, and a top coat treatment step. Hereinafter, the present invention consisting of several steps as described above will be described in detail by dividing each step.
1) 바탕만들기단계1) Base making step
바탕만들기단계는 콘크리트 구조물 또는 철재 구조물의 표면 위에 존재하는 이물질을 제거하는 단계로서, 상기 구조물의 변형, 박리, 풍화된 부분 등의 이물질을 제거하는 바탕면 정리 및 청소작업을 실시한다. The base making step is a step of removing foreign substances present on the surface of a concrete structure or a steel structure, and cleaning and cleaning the base surface to remove foreign substances such as deformation, peeling, and weathered parts of the structure.
2) 하도처리단계2) Priming treatment step
하도처리단계는 상기 바탕만들기단계의 피처리물 표면 위에 알킬트리알콕시실란 20~40중량부에 염기촉매 1~5중량부를 혼합한 용액에 10~30㎚의 금속산화물졸 30~50중량부를 투입하여 12시간 동안 반응시켜 제조되는 하도용 세라믹코팅제를 0.12~0.28㎏/㎡ 도포하는 단계이다. In the undercoating step, 30 to 50 parts by weight of a metal oxide sol of 10 to 30 nm is added to a solution in which 1 to 5 parts by weight of a base catalyst is mixed with 20 to 40 parts by weight of an alkyltrialkoxysilane on the surface of the object to be treated in the base making step. This is a step of applying 0.12 to 0.28 kg/
또한 하도용 세라믹코팅제를 0.12~0.28㎏/㎡ 도포하는 것이 바람직하다. 이때 그 도포량이 0.12㎏/㎡ 미만으로 도포하면, 하도용 세라믹코팅제와 구조물의 표면과의 충분한 접착이 일어나지 않아 부착성이 저하되며, 0.28㎏/㎡ 이상 도포 시 표면조도가 약해서 접착력이 떨어진다. In addition, it is preferable to apply 0.12 to 0.28 kg/
- 하도용 세라믹코팅제의 제조 -Manufacture of ceramic coating agent for primer
세라믹코팅제 제조용 반응기에 메틸트리메톡시실란 300중량부에 입자크기가 10~30nm인 실리카졸 150중량부, 티타니아졸 220중량부를 각각 서서히 적하시켰다. 모두 적하시킨 후에 촉매로서 트리에탄올아민 20중량부를 투입하여 12시간 동안 계속 반응시켜 하도용 세라믹코팅제를 얻는다. Into a reactor for producing a ceramic coating agent, 150 parts by weight of silica sol having a particle size of 10 to 30 nm and 220 parts by weight of titania sol were gradually added dropwise to 300 parts by weight of methyltrimethoxysilane. After all was added dropwise, 20 parts by weight of triethanolamine was added as a catalyst, and the reaction was continued for 12 hours to obtain a ceramic coating agent for undercoat.
3) 중도처리단계3) Intermediate treatment step
중도처리단계는 상기 하도용 세라믹코팅제 95중량부에 무기안료인 이산화티탄 또는 시안블루 60중량부 및 첨가제 2중량부가 첨가된 중도용 세라믹코팅제를 도포하는 단계이다. 구체적으로 첨가제로서 분산제, 소포제, 레벨링제를 각각 투입하여 중도용 세라믹코팅제를 제조한 후에 이를 0.15~0.45㎏/㎡의 두께로 도포할 수 있다. 이때 그 도포량이 0.15㎏/㎡ 미만이면 표면을 은폐하기 어려울 뿐만 아니라 층간 부착력도 저하되며, 0.45㎏/㎡ 이상 도포 시에는 도막이 흘러내려 주름 현상이 발생된다. The intermediate treatment step is a step of applying the intermediate ceramic coating agent to 95 parts by weight of the undercoat ceramic coating agent to which 60 parts by weight of titanium dioxide or cyan blue as an inorganic pigment and 2 parts by weight of an additive are added. Specifically, after preparing a ceramic coating agent for intermediate use by adding a dispersing agent, an antifoaming agent, and a leveling agent as additives, respectively, it may be applied in a thickness of 0.15 to 0.45 kg/m2. At this time, if the applied amount is less than 0.15 kg/m2, it is difficult not only to conceal the surface, but also the interlayer adhesion is lowered. If it is applied over 0.45 kg/m2, the coating film flows and wrinkles occur.
- 중도용 세라믹코팅제의 제조 -Manufacturing of intermediate ceramic coating agent
중도용 세라믹코팅제는 상기 하도용 세라믹코팅제 95중량부에 무기안료인 이산화티탄 60중량부, 분산제인 DISPERBYK-110 1.0중량부, 소포제인 BYK-066N 0.5중량부, 레벨링제인 BYK-333 0.5중량부를 각각 투입하여 제조한다. The intermediate ceramic coating agent is 95 parts by weight of the ceramic coating agent for undercoat, 60 parts by weight of titanium dioxide as an inorganic pigment, 1.0 part by weight of DISPERBYK-110 as a dispersant, 0.5 parts by weight of BYK-066N as a defoaming agent, 0.5 parts by weight of BYK-333 as a leveling agent, respectively. It is prepared by inputting.
4) 상도처리단계4) Top coat treatment step
상도처리단계는 상기 중도용 세라믹코팅제 157중량부에 불소실란 1~5중량부, 불소수지 5~10중량부가 함유된 상도 세라믹코팅제를 0.10~0.40㎏/㎡ 도포하는 단계이다. 상기 불소실란으로서 헵타데카플루오르테트라데실트리메톡시실란, 불소수지로서 폴리테트라플루오르에틸렌, 불화폴리비닐리덴, PFA (Perfluoroalkoxy) 중에서 선택된 어느 하나를 첨가시키고, 80℃에서 24시간 숙성하여 상도용 세라믹코팅제를 제조할 수 있다. The top coat treatment step is a step of applying 0.10 to 0.40 kg/
이때 상기 상도용 세라믹코팅제의 도포량이 0.10㎏/㎡ 미만이면 중도 표면을 은폐하기 어려울 뿐만 아니라 층간 부착력도 저하되며, 0.40㎏/㎡ 이상 도포시에는 도막이 흘러내려 주름 현상이 발생된다. At this time, if the coating amount of the ceramic coating agent for the top coat is less than 0.10 kg/m2, it is difficult to conceal the intermediate surface and the interlayer adhesion is also lowered. When applied over 0.40 kg/m2, the coating film flows down and wrinkles occur.
- 상도용 세라믹코팅제의 제조 -Manufacture of ceramic coating agent for top coat
상도용 세라믹코팅제는 상기 중도용 세라믹코팅제 157중량부에 헵타데카플루오르테트라데실트리메톡시실란 4중량부, 불소수지로서 불화폴리비닐리덴7중량부를 첨가시키고 80℃에서 24시간 숙성하여 상도용 세라믹코팅제를 제조한다. Ceramic coating agent for top coat was added 4 parts by weight of heptadecafluorotetradecyltrimethoxysilane and 7 parts by weight of polyvinylidene fluoride as a fluorine resin to 157 parts by weight of the ceramic coating agent for top coat, and then aged at 80°C for 24 hours. To manufacture.
이하, 상기한 바와 같이 이루어지는 본 발명은 하기의 실시예에 의하여 보다 더 잘 이해될 수 있으며, 실시예는 본 발명의 예시 목적을 위한 것일 뿐 본 발명이 이들 실시예에 의해 한정되는 것은 아니다. Hereinafter, the present invention made as described above may be better understood by the following examples, and the examples are for illustrative purposes only, and the present invention is not limited by these examples.
<실시예 1><Example 1>
1) 바탕만들기단계에서 콘크리트 피처리물의 표면 위에 이물질을 제거하는 바탕면 정리 및 청소를 실시한 후에 하도처리단계에서 붓, 롤러를 사용하여 상기에서 제조된 하도용 세라믹코팅제를 0.14㎏/㎡가 되도록 도포하였다. 1) In the base making step, after cleaning and cleaning the base surface to remove foreign substances on the surface of the concrete to be treated, in the primer treatment step, use a brush and roller to apply the above prepared ceramic coating agent to be 0.14 kg/㎡. I did.
2) 이어서 상기에서 제조된 중도용 세라믹코팅제를 붓, 롤러, 스프레이를 사용하여 0.25㎏/㎡가 되도록 도장하였다.2) Subsequently, the intermediate ceramic coating agent prepared above was coated at 0.25 kg/m2 using a brush, roller, and spray.
3) 마지막으로 상기에서 제조된 상도용 세라믹코팅제를 붓, 롤러, 스프레이를 사용하여 0.25㎏/㎡가 되도록 도장하였다.3) Finally, the ceramic coating agent for the top coat prepared above was coated at 0.25 kg/m2 using a brush, roller, and spray.
<실시예 2><Example 2>
상기 실시예 1과 비교하여 피처리물이 콘크리트 대신에 철재인 점만 다를 뿐 나머지 공정을 동일하게 하여 도장하였다. Compared with Example 1, only the point that the object to be treated was made of steel instead of concrete was applied in the same manner as the rest of the process.
<실시예 3><Example 3>
상기 실시예 1과 비교하여 하도용 세라믹코팅제의 제조 시에 메틸트리메톡시실란 300g 대신에 190g 투입하는 점만 다를 뿐 나머지 공정을 동일하게 하여 도장하였다. Compared to Example 1, when preparing the ceramic coating agent for undercoat, 190 g was added instead of 300 g of methyltrimethoxysilane, but the remaining processes were the same.
<실시예 4><Example 4>
상기 실시예 1과 비교하여 하도용 세라믹코팅제의 제조 시에 촉매로서 트리에탄올아민을 20g 투입하는 대신에 9g 투입하는 점만 다를 뿐 나머지 공정을 동일하게 하여 도장하였다. Compared to Example 1, when preparing the ceramic coating agent for undercoat, instead of adding 20 g of triethanolamine as a catalyst, 9 g was added, but the remaining processes were the same.
<실시예 5><Example 5>
상기 실시예 1과 비교하여 하도용 세라믹코팅제의 제조 시에 실리카졸 150g, 티타니아졸 220g 대신에 실리카졸 200g, 티타니아졸 350g 투입하는 점만 다를 뿐 나머지 공정을 동일하게 하여 도장하였다. Compared to Example 1, when preparing the ceramic coating agent for undercoat, only 200 g of silica sol and 350 g of titania sol were added instead of 150 g of silica sol and 220 g of titania sol, but the remaining processes were the same.
<실시예 6> <Example 6>
상기 실시예 1과 비교하여 중도용 세라믹코팅제의 제조 시에 분산제인 DISPERBYK-110 1.0g, 소포제인 BYK-066N 0.5g, 레벨링제인 BYK-333 0.5g 대신에 DISPERBYK-110 분산제 1.5g, 소포제인 BYK-066N 1.0g, 레벨링제인 BYK-333 1.0g 투입하는 점만 다를 뿐 나머지 공정을 동일하게 하여 도장하였다. Compared to Example 1, when preparing a ceramic coating agent for intermediate use, 1.0 g of DISPERBYK-110 as a dispersant, 0.5 g of BYK-066N as a defoaming agent, 0.5 g of BYK-333 as a leveling agent, 1.5 g of DISPERBYK-110 dispersant, and BYK as a defoaming agent. The only difference is that 1.0g of -066N and 1.0g of BYK-333, which is a leveling agent, were added, but the rest of the process was the same.
<실시예 7> <Example 7>
상기 실시예 1과 비교하여 상도용 세라믹코팅제 중 불소실란으로서 헵타데카플루오로테트라데실트리메톡시실란을 4g 첨가하는 대신에 6g 첨가하는 점만 다를 뿐 나머지 공정을 동일하게 하여 도장하였다. Compared with Example 1, only 6 g of heptadecafluorotetradecyltrimethoxysilane was added instead of 4 g of heptadecafluorotetradecyltrimethoxysilane as a fluorine silane among the top coat ceramic coating agents, but the rest of the processes were the same.
<실시예 8><Example 8>
상기 실시예 1과 비교하여 상도용 세라믹코팅제 중 불소수지로서 불화폴리비닐리덴 7g을 첨가하는 대신에 4g을 첨가하는 점만 다를 뿐 나머지 공정을 동일하게 하여 도장하였다. Compared to Example 1, the topcoat ceramic coating agent was coated with the same method as the rest of the process, except that 4 g was added instead of 7 g of polyvinylidene fluoride as a fluorine resin.
<실시예 9><Example 9>
상기 실시예 1과 비교하여 하도용 세라믹코팅제를 0.14㎏/㎡ 도포하는 대신에 0.10㎏/㎡ 도포하는 점만 다를 뿐 나머지 공정을 동일하게 하여 도장하였다. Compared to Example 1, the coating was carried out in the same manner as the rest of the process, except that 0.10 kg/
<실시예 10><Example 10>
상기 실시예 1과 비교하여 중도용 세라믹코팅제를 0.25㎏/㎡ 도포하는 대신에 0.50㎏/㎡ 도포하는 점만 다를 뿐 나머지 공정을 동일하게 하여 도장하였다. Compared to Example 1, the intermediate ceramic coating agent was applied in the same manner as the rest of the process except that 0.50 kg/
<실시예 11><Example 11>
상기 실시예 1과 비교하여 상도용 세라믹코팅제를 0.25㎏/㎡ 도포하는 대신에 0.09㎏/㎡ 도포하는 점만 다를 뿐 나머지 공정을 동일하게 하여 도장하였다. Compared to Example 1, the ceramic coating agent for the top coat was applied in the same manner, except that 0.09 kg/
<비교예 1><Comparative Example 1>
1) 냉각기 및 교반기가 부착된 5L 반응기에 메틸트리에톡시실란 150g, 3-아미노프로필트리에톡시실란 30g을 혼합한 다음 평균입자크기가 10~20㎚인 실리카졸 60g, 티타니아졸 60g과 알루미나졸 50g을 각각 서서히 적하시켰다. 모두 적하시킨 후 초산 20g을 투입하여 12시간 동안 계속 반응시켜 하도용 세라믹코팅제를 얻었다. 1) Mix 150g of methyltriethoxysilane and 30g of 3-aminopropyltriethoxysilane in a 5L reactor equipped with a cooler and stirrer, and then 60g of silica sol with an average particle size of 10-20 nm, 60g of titania sol and alumina sol. Each of 50 g was dripped gradually. After all was added dropwise, 20 g of acetic acid was added and the reaction was continued for 12 hours to obtain a ceramic coating agent for undercoat.
2) 상기 하도용 세라믹 코팅제 95g에 무기안료로서 이산화티탄 60g, 분산제인 DISPERBYK-110 1.0g, 소포제인 BYK-066N 0.5g, 레벨링제인 BYK-333 0.5g을 첨가하여 중도용 세라믹 코팅제를 제조하였다. 2) To 95 g of the undercoat ceramic coating agent, 60 g of titanium dioxide as an inorganic pigment, 1.0 g of DISPERBYK-110 as a dispersant, 0.5 g of BYK-066N as a defoaming agent, and 0.5 g of BYK-333 as a leveling agent were added to prepare a ceramic coating agent for intermediate use.
3) 상도용 세라믹코팅제로서 상기 중도용 세라믹코팅제 157g에 불소실란으로서 헵타데카플루오로데실트리메톡시실란 4g 첨가시키고, 상온에서 5일간 숙성시켜 상도용 세라믹코팅제를 제조하는 점만 다를 뿐 나머지는 실시예 1과 동일하게 하여 도장하였다. 3) As a topcoat ceramic coating agent, 4 g of heptadecafluorodecyltrimethoxysilane was added as a fluorine silane to 157g of the ceramic coating agent for the top coat, and it was aged at room temperature for 5 days to prepare a top coat ceramic coating agent, but the rest are examples. It was painted in the same manner as in 1.
<비교예 2><Comparative Example 2>
상기 비교예 1과 비교하여 피처리물이 콘크리트 대신에 철재인 점만 다를 뿐 나머지 공정을 동일하게 하여 도장하였다.Compared with Comparative Example 1, only the point that the object to be treated is steel instead of concrete was applied in the same manner as the rest of the process.
이하에서는 위 실시예 1 내지 11 및 비교예 1, 2에서 제조된 시험편에 대한 성능시험을 다음과 같이 실시하였다. In the following, performance tests on the test pieces prepared in Examples 1 to 11 and Comparative Examples 1 and 2 were performed as follows.
<실험예><Experimental Example>
1. 내약품성1. Chemical resistance
가. 내산성 end. Acid resistance
KS M ISO 2812-1에 의거 10% 황산 수용액에 시료를 상온에서 7일 침지한 후에 깨끗한 물로 충분히 씻은 후 건조하여 평가하였다. According to KS M ISO 2812-1, the sample was immersed in a 10% sulfuric acid aqueous solution at room temperature for 7 days, washed sufficiently with clean water, dried and evaluated.
나. 내알카리성 I. Alkali resistance
KS M ISO 2812-1에 의거 10% 수산화나트륨 수용액에 시료를 상온에서 7일 침지한 후에 깨끗한 물로 충분히 씻은 후 건조하여 평가하였다. According to KS M ISO 2812-1, the sample was immersed in 10% sodium hydroxide aqueous solution at room temperature for 7 days, washed thoroughly with clean water, and dried for evaluation.
2. 경도2. Hardness
ASTM D 3363-05에 준하는 방법으로 연필을 사용하여 평가하였다. It evaluated using a pencil by the method according to ASTM D 3363-05.
3. 부착성3. Adhesiveness
내산성 및 내알카리성은 상기 내약품성과 동일한 방법으로 진행 후 KS F 4716에 의거 부착성을 평가하였다. Acid resistance and alkali resistance were evaluated in accordance with KS F 4716 after carrying out the same method as the chemical resistance.
4. 내오존후 부착강도4. Adhesion strength after ozone resistance
SPS KWWA M211에 준하는 방법으로 진행 후 KS F 4716에 의거 부착강도를 측정하였다. After proceeding with the method according to SPS KWWA M211, the adhesion strength was measured according to KS F 4716.
5. 침투성5. Permeability
KS F 4930에 준하는 방법으로 평가하였다. It evaluated by the method according to KS F 4930.
경도
(H)pencil
Hardness
(H)
(MPa)Adhesion strength after ozone resistance
(MPa)
(㎜)permeability
(Mm)
리성My alka
Lee Sung
위 실시예 1 내지 11 및 비교예 1, 2에 대한 여러 가지 시험의 결과인 [표 1]을 보면, 본 발명에 의한 방수도장공법에 따른 세라믹코팅제의 도포량 및 불소실란, 불소수지의 수치한정 범위 이내로서 가장 바람직한 예인 실시예 1, 2 은 그 범위 밖인 실시예 3 내지 11 및 구성물질 등이 다른 비교예 1, 2와 비교하여 모든 항목의 내약품성, 부착성, 부착강도, 경도 및 침투성에서 우수한 성능이 있음을 알 수 있었다. Looking at [Table 1], which is the result of various tests for Examples 1 to 11 and Comparative Examples 1 and 2 above, the amount of ceramic coating applied according to the waterproof coating method according to the present invention and the numerical limit range of fluorine silane and fluororesin Examples 1 and 2, which are the most preferred examples within the range, are excellent in chemical resistance, adhesion, adhesion strength, hardness and permeability of all items compared to Examples 3 to 11 and other comparative examples 1 and 2 outside the range. It can be seen that there is performance.
특히, 실시예 1, 2는 비교예 1, 2의 불소실란 대신 불소수지 첨가, 경화촉매로 산촉매 대신 염기촉매를 사용하므로 내약품성 및 고경도 등 특성이 매우 우수하다는 것을 알 수 있다. In particular, it can be seen that in Examples 1 and 2, since the fluorine resin was added instead of the fluorine silane of Comparative Examples 1 and 2, and a base catalyst was used instead of an acid catalyst as a curing catalyst, properties such as chemical resistance and high hardness were very good.
이상 본 발명은 실시예 및 도시된 도면을 참고하여 설명하였으나, 이는 예시적인 것에 해당되며, 해당 기술 분야에서 통상의 지식을 가진 자라면 하기의 특허청구의 범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다. 전술한 실시예 외의 많은 실시예들이 본 발명의 특허청구범위 내에 존재한다. The present invention has been described above with reference to examples and drawings, but this corresponds to an exemplary one, and those of ordinary skill in the relevant technical field will not depart from the spirit and scope of the present invention described in the following claims. It will be understood that various modifications and changes can be made to the present invention within the scope of not. Many embodiments other than the above-described embodiments are within the scope of the claims of the present invention.
Claims (14)
2) 상기 하도용 세라믹코팅제 95중량부에 이산화티탄 또는 시안블루의 무기안료 60중량부, 첨가제 2중량부가 첨가되는 중도용 세라믹코팅제;
3) 상기 중도용 세라믹코팅제 157중량부에 불소실란 1~5중량부, 불소수지 5~10중량부가 첨가되는 상도용 세라믹코팅제;로 이루어지되,
상기 불소수지는 폴리테트라플루오르에틸렌, 불화폴리비닐리덴, PFA (Perfluoroalkoxy) 중에서 선택된 어느 하나 이상인 것을 특징으로 하는 복합 실란을 이용한 세라믹코팅제.1) 20 to 40 parts by weight of one or two or more alkyltrialkoxy silanes selected from methyl trimethoxysilane, methyl triethoxy silane, tetraethoxy silane, dimethyl dimethoxy silane and diphenyldimethoxy silane, triethanolamine, ammonium chloride , Ammonia, a metal oxide sol containing 1 to 5 parts by weight of a base catalyst selected from sodium hydroxide, at least one of silica sol and titania sol, and having an average particle size of 10 to 30 nm and a solid content of 5 to 30 wt% Ceramic coating agent for undercoat consisting of 30 to 50 parts by weight;
2) an intermediate ceramic coating agent in which 60 parts by weight of an inorganic pigment of titanium dioxide or cyan blue, and 2 parts by weight of an additive are added to 95 parts by weight of the ceramic coating agent for undercoat;
3) a top coat ceramic coating agent added with 1 to 5 parts by weight of fluorine silane and 5 to 10 parts by weight of fluorine resin to 157 parts by weight of the intermediate ceramic coating agent,
The fluororesin is any one or more selected from polytetrafluoroethylene, polyvinylidene fluoride, and PFA (Perfluoroalkoxy). A ceramic coating agent using a complex silane.
상기 첨가제는 분산제, 소포제, 레벨링제인 복합 실란을 이용한 세라믹코팅제.
The method of claim 1,
The additive is a ceramic coating agent using a complex silane that is a dispersing agent, an antifoaming agent, and a leveling agent.
상기 불소실란은 헵타데카플루오르테트라데실트리메톡시실란, 퍼플루오르옥틸트리메톡시실란 중에서 선택된 하나 이상인 복합 실란을 이용한 세라믹코팅제.
The method of claim 1,
The fluorine silane is a ceramic coating agent using at least one complex silane selected from heptadecafluorotetradecyltrimethoxysilane and perfluorooctyltrimethoxysilane.
2) 상기 바탕만들기단계의 피처리물 표면 위에 메틸 트리메톡시실란, 메틸 트리에톡시 실란, 테트라에톡시 실란, 디메틸 디메톡시 실란 및 디페닐
디메톡시 실란 중에서 선택된 하나 또는 2 이상인 알킬트리알콕시실란 20~40중량부에 트리에탄올아민, 염화암모늄, 암모니아, 수산화나트륨중에서 선택된 하나 이상인 염기촉매 1~5중량부를 혼합한 용액에 실리카졸, 티타니아졸 중에서 선택된 하나 이상을 포함하며, 평균 입자 크기가 10∼30㎚이고, 고체함량이 5∼30wt%인 금속산화물졸 30~50중량부를 투입하
여 12시간 동안 반응시켜 제조되는 하도용 세라믹코팅제를 0.12~0.28㎏/㎡ 도포하는 하도 처리단계;
3) 상기 하도 처리단계 후에 상기 하도용 세라믹코팅제 95중량부에 이산화티탄 또는 시안블루의 무기안료 60중량부 및 첨가제 2중량부가 첨가된 중도용 세라믹코팅제를 0.15~0.45㎏/㎡ 도포하는 중도처리단계;
4) 상기 중도 처리단계 후 상기 중도용 세라믹코팅제 157중량부에 불소실란 1~5중량부, 불소수지 5~10중량부를 첨가하여 제조되는 상도용 세라믹코팅제를 0.10~0.40㎏/㎡ 도포하는 상도처리단계;로 이루어지되,
상기 불소수지는 폴리테트라플루오르에틸렌, 불화폴리비닐리덴, PFA (Perfluoroalkoxy) 중에서 선택된 어느 하나 이상인 것을 특징으로 하는 방수도장공법.
1) In order to remove foreign substances present on the surface of a concrete structure or steel structure, a foundation making step of cleaning and cleaning the ground surface to remove foreign materials from deformation, peeling, and weathered parts;
2) Methyl trimethoxysilane, methyl triethoxy silane, tetraethoxy silane, dimethyl dimethoxy silane and diphenyl on the surface of the object to be treated in the base making step
In a solution of 20 to 40 parts by weight of one or two or more alkyltrialkoxysilanes selected from dimethoxy silane and 1 to 5 parts by weight of one or more base catalysts selected from triethanolamine, ammonium chloride, ammonia, and sodium hydroxide in silica sol and titania sol. 30 to 50 parts by weight of a metal oxide sol containing at least one selected, having an average particle size of 10 to 30 nm, and a solid content of 5 to 30 wt%
A primer treatment step of applying 0.12 to 0.28 kg/m 2 of a ceramic coating agent for primer prepared by reacting for 12 hours;
3) After the primer treatment step, an intermediate treatment step of applying 0.15 to 0.45 kg/m² of a ceramic coating agent for intermediate use, in which 60 parts by weight of titanium dioxide or cyan blue inorganic pigment and 2 parts by weight of additives are added to 95 parts by weight of the ceramic coating agent for primer treatment. ;
4) After the intermediate treatment step, a top coat of 0.10 to 0.40 kg/m2 is applied to a top coat ceramic coating prepared by adding 1 to 5 parts by weight of fluorine silane and 5 to 10 parts by weight of fluorine resin to 157 parts by weight of the intermediate ceramic coating agent. It consists of steps;
The fluororesin is a waterproof coating method, characterized in that at least one selected from polytetrafluoroethylene, polyvinylidene fluoride, and PFA (Perfluoroalkoxy).
상기 중도 처리단계 중 첨가제는 분산제, 소포제, 레벨링제인 방수도장공법.
The method of claim 8,
The additive in the intermediate treatment step is a dispersant, a defoaming agent, and a leveling agent.
상기 상도 처리단계 중 불소실란은 헵타데카플루오르테트라데실트리메톡시실란, 퍼플루오르옥틸트리메톡시실란 중에서 선택된 하나 이상인 방수도장공법.
The method of claim 8,
In the topcoat treatment step, the fluorine silane is at least one selected from heptadecafluorotetradecyltrimethoxysilane and perfluorooctyltrimethoxysilane.
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