KR102166132B1 - Method of manufacturing floorboards for reducing noise between floors and floorboards using the same - Google Patents

Method of manufacturing floorboards for reducing noise between floors and floorboards using the same Download PDF

Info

Publication number
KR102166132B1
KR102166132B1 KR1020200023583A KR20200023583A KR102166132B1 KR 102166132 B1 KR102166132 B1 KR 102166132B1 KR 1020200023583 A KR1020200023583 A KR 1020200023583A KR 20200023583 A KR20200023583 A KR 20200023583A KR 102166132 B1 KR102166132 B1 KR 102166132B1
Authority
KR
South Korea
Prior art keywords
plywood
adhesive
thickness
sheet
limited
Prior art date
Application number
KR1020200023583A
Other languages
Korean (ko)
Inventor
왕영득
서정훈
Original Assignee
산들마루(주)
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 산들마루(주) filed Critical 산들마루(주)
Priority to KR1020200023583A priority Critical patent/KR102166132B1/en
Application granted granted Critical
Publication of KR102166132B1 publication Critical patent/KR102166132B1/en

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/20Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
    • E04F15/206Layered panels for sound insulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/042Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/16Halogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/06Ethers; Acetals; Ketals; Ortho-esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L99/00Compositions of natural macromolecular compounds or of derivatives thereof not provided for in groups C08L89/00 - C08L97/00
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/02Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J123/04Homopolymers or copolymers of ethene
    • C09J123/08Copolymers of ethene
    • C09J123/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C09J123/0853Vinylacetate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J131/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Adhesives based on derivatives of such polymers
    • C09J131/02Homopolymers or copolymers of esters of monocarboxylic acids
    • C09J131/04Homopolymers or copolymers of vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J161/00Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
    • C09J161/20Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C09J161/26Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
    • C09J161/28Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds with melamine
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/105Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of organic plastics with or without reinforcements or filling materials
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/02Cork
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3045Sulfates
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/041Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Ceramic Engineering (AREA)
  • Floor Finish (AREA)

Abstract

The present invention relates to a method for manufacturing a floor board for reducing a noise between floors and, more specifically, to a method for manufacturing a floor board for reducing a noise between floors and a floor board using the same, which can be economically produced and effectively absorb and reduce impact sound or vibration inducing the noise between the floors through a simple structure change additionally having a cork board having buffer properties, capable of absorbing and reducing the impact sound or the vibration which is a cause of the noise between the floors in a commercial facility such as a shopping mall or an apartment house such an apartment and a villa, thereby increasing satisfaction with respect to products. The method for manufacturing a floor board for reducing a noise between floors manufactures the floor board by stacking and attaching a surface base part (20) and a first plywood (30) and a cork board (40) and a second plywood (50) in order and cold-pressing the same by cold-press.

Description

층간소음 저감용 마루판 제조방법 및 이를 이용한 마루판{Method of manufacturing floorboards for reducing noise between floors and floorboards using the same} Method of manufacturing floorboards for reducing noise between floors and floorboards using the same}

본 발명은 층간소음을 저감하기 위한 마루판을 제조에 관한 것으로서, 더욱 상세하게는 상가 등의 상업시설이나 아파트, 빌라 등의 공동주택에 있어 층간소음의 원인이 되는 충격음이나 진동을 흡수 저감할 수 있는 완충성을 갖는 코르크 보드를 추가 구비하는 간소한 구조변경을 통해 경제적인 생산을 가능하게 하고 층간소음을 유발하는 충격음이나 진동을 효과적으로 흡수 저감시킴으로써 제품에 대한 만족도를 높일 수 있는 층간소음 저감용 마루판 제조방법 및 이를 이용한 마루판에 관한 것이다.The present invention relates to manufacturing a floorboard for reducing inter-floor noise, and more particularly, in commercial facilities such as shopping centers, apartments, villas, etc., which can absorb and reduce impact sound or vibration that causes inter-floor noise. Manufacturing of floorboards for reducing interlayer noise that can increase product satisfaction by enabling economical production through simple structural change with additional buffering cork boards and effectively absorbing and reducing impact sounds or vibrations that cause interlayer noise. It relates to a method and a floorboard using the same.

국내의 도시주거 환경은 협소한 토지의 효율적 이용과 상업용 또는 주택용 토지 가격의 상승으로 인하여 밀집형 주거공간으로서 주로 아파트나 연립주택과 같은 공동주택 형태로 개발되어 왔다.Urban residential environments in Korea have been developed mainly in the form of apartments and apartment houses as dense residential spaces due to efficient use of narrow land and rising land prices for commercial or residential use.

이와 같은 공동주택은 일반적으로 아파트, 다세대주택, 연립주택, 오피스텔이나 빌딩 등의 층과 층 사이는 콘크리트인 슬래브에 의해 구분된다.In general, apartments, multi-family houses, row houses, officetels, and buildings are separated by slabs of concrete between floors and floors.

이러한 슬래브 위에는 통상 단열과 난방배관을 위하여 슬래브 상에 스티로폼을 설치하고 그 위에 기포 콘크리트를 타설한 다음 난방 배관을 하고 마지막 미장 몰탈 공사로 이어지는 바닥공사가 행해진다.On this slab, styrofoam is usually installed on the slab for insulation and heating piping, and foam concrete is poured on it, heating piping is performed, and floor work leading to the final plastering mortar work is performed.

그러나, 이와 같은 슬래브 바닥공사에도 불구하고 다층 건물은 사람의 보행, 물건의 낙하, 집기 등의 이동 등으로 인해 바닥에 충격이나 마찰이 가해지는 경우 그에 따른 충격음과 마찰음이 슬래브를 통해 아래층에 그대로 전달되기 때문에 층간소음으로 인한 소음 공해가 심각하다는 문제점이 있었다.However, in spite of such slab floor construction, in multi-storey buildings, when impact or friction is applied to the floor due to people's walking, falling objects, moving furniture, etc., the resulting impact and friction sounds are transmitted to the lower floors through the slab. Therefore, there was a problem that noise pollution caused by interfloor noise was serious.

층간소음은 대체로 물건 등의 낙하 충격음이나 집기 등의 이동 마찰음과 같이 고주파수 성분의 소음을 포함하고 있는 경량 충격음과, 성인의 보행이나 어린이가 뛰어다님으로 인해 발생되는 주로 저주파수 성분의 소음인 중량충격음으로 구분되는데, 최근에 이 층간소음의 문제가 심각하게 대두됨되면서, 경량충격음은 58 데시벨(dB)이하이어야 하고 중량충격음은 50 데시벨(dB)이하이거나 건설교통부장관이 정하여 고시하는 표준바닥구조로 시공하여야 한다고 층간소음에 대한 주택건설 기준 등에 관한 규정이 대폭 강화되거나 개정되었다.The interfloor noise is generally divided into a light-weight impact sound that contains high-frequency components, such as a falling impact sound of objects or moving fricatives of furniture, and a weight impact sound, which is a noise of low-frequency components, which is mainly generated by walking or running by children. However, as the problem of interfloor noise has recently emerged seriously, the lightweight impact sound must be 58 decibels (dB) or less, and the weight impact sound must be 50 decibels (dB) or less, or it must be constructed with a standard floor structure determined and notified by the Minister of Construction and Transportation. The regulations on housing construction standards for inter-floor noise have been reinforced or revised.

이에, 층간소음의 문제를 해결하기 위하여 여러 가지 기술이 제안되었다.Accordingly, various techniques have been proposed to solve the problem of interlayer noise.

예컨대 대한민국 실용신안등록제20-331857호에는 단열, 방음, 방습성을 갖는 스티로폼층과 상기 스티로폼층의 상하에 접착제에 의해 접착되는 다공질의 상,하부 부직포층, 그리고, 상기 상부 부직포층 상면에 적층되고 표면에 엠보싱이 형성된 천연발포고무층으로 구성된 층간소음 저감수단이 제안되어 있고, 대한민국 실용신안등록 제20-345879호에는 건축물층간의 바닥슬래브 상의 마감몰탈층의 하부에 발포수지와 콘크리트가 혼합되어 형성된 기포층과, 이 기포층과 바닥슬래브의 사이에 층간소음 저감부재가 개재된 층간소음 흡수구조에서, 상기 층간소음부재가 상부로부터 경질 합성수지 발포체로 구성된 제1흡수재층과 돌부와 요부가 규칙적으로 교차된 공기함유층 및 연질 합성수지 발포체로 구성된 제2흡수재층이 순차적으로 적층 구성된 층간소음 흡수구조가 제안되어 있다.For example, in Korean Utility Model Registration No. 20-331857, a styrofoam layer having heat insulation, sound insulation, and moisture-proof properties, a porous upper and lower nonwoven fabric layer adhered by an adhesive on the top and bottom of the styrofoam layer, and the upper nonwoven fabric layer are laminated on the upper surface and the surface A means for reducing inter-floor noise consisting of a natural foam rubber layer with embossing is proposed, and in Korean Utility Model Registration No. 20-345879, a foam layer formed by mixing foam resin and concrete under the finishing mortar layer on the floor slab between the building floors. And, in the interlayer noise absorption structure in which the interlayer noise reduction member is interposed between the foam layer and the floor slab, the interlayer noise member is a first absorbent layer composed of a rigid synthetic resin foam from the top, and air in which the protrusions and recesses are regularly intersected. An interlayer noise absorption structure in which a second absorbent layer composed of a containing layer and a soft synthetic resin foam is sequentially stacked is proposed.

그러나, 위 기술들을 비롯한 종래 대부분의 층간소음 저감부재들은 습식 공법을 채택하고 있어서 시공이 매우 번거롭고 공기(工期)가 길다는 문제점이 공통적으로 안고 있었다. 뿐만 아니라, 소음의 차단을 저감부재 재질 자체가 보유한 방음이나 방진 특성에만 의존하고 있고 슬라브에 대한 저감부재의 접촉면적이 넓은 데다 엠보싱부 또는 돌부 등이 마감공사를 하는 과정에서 몰탈 등과 같은 마감재의 하중에 의해 눌려지기 때문에 실제 소음저감 효과는 그다지 크지 않다는 문제점이 있었다.However, most of the conventional interlayer noise reduction members, including the above technologies, employ a wet method, so the construction is very cumbersome and the air is long. In addition, the blocking of noise depends only on the sound insulation or vibration-proof characteristics of the material itself, and the contact area of the reducing member to the slab is large, and the load of finishing materials such as mortar during the finishing work of embossing or protrusions. There is a problem that the actual noise reduction effect is not so great because it is pressed by.

또 다른 일 예로, 한국등록특허 제10-0883183호에는 폴리에틸렌 재질로 된 제1부재; 상기 제1부재의 일면에 부착되는 것으로서, 그 중간에 공기층이 형성되고 비닐 재질로 된 제2부재; 상기 제2부재의 일면에 부착되는 제3 부재로 이루어져서 콘크리트 바닥면과 실내용 바닥재 사이에 적층되는 건축물의 층간소음 저감재가 제공되었다.As another example, Korean Patent Registration No. 10-0883183 includes a first member made of polyethylene; A second member attached to one surface of the first member, having an air layer formed therebetween, and made of a vinyl material; An inter-floor noise reduction material of a building constructed of a third member attached to one surface of the second member and laminated between the concrete floor surface and the indoor floor material was provided.

즉 상기 건축물의 층간소음 저감재는 층간소음의 발생이 최대한 억제되어 건축물의 실내공간에서 활동하는 사람들에게 안락함을 제공하게 됨은 물론, 서로 연접되는 층간소음 저감재들의 상호 분리가 이루어지지 않고, 이로 인하여 방수 및 방습기능이 더욱 탁월하게 발휘되어 콘크리트 바닥면 및 실내 바닥재의 부식이 예방되는 효과가 있도록 한 것이다.In other words, the inter-floor noise reduction material of the building suppresses the generation of inter-floor noise as much as possible and provides comfort to those who are active in the indoor space of the building, and the inter-floor noise reduction materials that are connected to each other are not separated from each other. And the moisture-proof function is more excellent, so that the effect of preventing corrosion of the concrete floor and indoor flooring.

그러나, 상기 종래 기술은 콘크리트 바닥면 위에 단열재나 소음저감재를 설치하는 것으로는 바닥면에 대하여 가해지는 충격음이 아래층으로 직접 전달되는 것을 어느 정도 저감시킬 수는 있지만, 바닥면에 가해지는 충격음은 바닥면과 일체로 형성된 벽체를 통해 아래층으로 전달되는 충격음 또는 소음을 저감시키거나 방지할 수 없는 문제점이 있었다.However, in the prior art, by installing an insulation or noise reduction material on the concrete floor, it is possible to reduce to some extent the impact sound applied to the floor directly transmitted to the lower floor, but the impact sound applied to the floor surface There is a problem in that it is not possible to reduce or prevent the impact sound or noise transmitted to the lower layer through the wall formed integrally with the surface.

그리고 상기와 같은 문제점을 해결하기 위하여 한국등록특허 제10-1267523호에는, 주거공간 건물의 벽을 통하여 상층의 소음이 하층으로 전달되는 것을 방지하는 층간소음 방지 시스템이 기재되어 있다.In addition, in order to solve the above problems, Korean Patent Registration No. 10-1267523 discloses an inter-floor noise prevention system that prevents the noise of the upper floor from being transmitted to the lower floor through the wall of a residential building.

즉, 종래의 층간소음 방지 시스템은 주거공간의 바닥층이 벽체에 고정되지 않고 소정 간격의 유격을 유지하여 층간소음의 발생을 줄일 수 있도록 한 것이다.That is, in the conventional interfloor noise prevention system, the floor layer of the residential space is not fixed to the wall, and the gap is maintained at a predetermined interval to reduce the occurrence of interfloor noise.

그러나 종래의 층간소음 방지 시스템은 구조가 복잡하고 시공이 어려울 뿐만 아니라, 단열재 위에 바로 무거운 가구와 같은 것을 배치할 수 없으므로 그 위에 별도로 몰탈을 시공해야 하는데, 이 경우 바닥과 벽 두께가 지나치게 증가되는 문제점이 있었다.However, the conventional inter-floor noise prevention system has a complex structure and is difficult to construct, and since it is not possible to place heavy furniture or the like directly on the insulating material, a mortar must be separately installed thereon. In this case, the floor and wall thickness are excessively increased. There was this.

한국특허등록 제10-0883183호Korean Patent Registration No. 10-0883183 한국특허등록 제10-1267523호Korean Patent Registration No. 10-1267523 한국실용신안등록 제20-331857호호Korean Utility Model Registration No. 20-331857 한국실용신안등록 제20-345879호Korean Utility Model Registration No. 20-345879

본 발명은 상기와 같은 문제점을 해결하기 위한 것으로서 표면 기재부 하단에 접착제를 이용하여 3~7겹의 베니어가 적층된 제1 합판을 접착하고 그 하단에는 코르크보드(Cork Board) 양면에 접착제를 도포 접착한 후 3겹의 베니어가 적층된 제2 합판을 접착하여 냉압 또는 열압 프레스로 가압 접착함으로서 6각형의 벌집 구조로 이루어진 코르크보드에 구비된 공극이 에어큐션의 역할을 수행함으로서 층간소음을 20~30 데시벨(dB)로 저감할 수 있고 상기 코르크보드에 구비된 공극에 의해 쿠션감과 탄성력이 보행시 몸에 전달되는 하중을 분산시켜 보행시 피로감을 감소하고 단열/보온성이 뛰어나 난방비를 절약하고 몰탕(콘크리트)에서 나오는 유해성분(라돈, 크롬 등)을 감소시키며 습기에 강한 내구성이 있어 마루의 변형을 간조시키고 온도 및 습도의 유지도 가능하게 함으로서 휨현상을 방지하며 또한 공정의 간편성과 원재료의 절약에 의한 경제성을 도모함과 동시에 내마모성, 내충격성, 내변퇴색성, 내한성, 내구성, 내열성 등이 우수하여 온돌시 열을 가함으로서 수축 및 팽창에 의해 균열되는 문제점을 해소한 층간소음 저감용 마루판 제조방법 및 이를 이용한 마루판을 제공하는 데 그 목적이 있다.The present invention is to solve the above problems, by bonding the first plywood laminated with 3 to 7 layers of veneer using an adhesive at the bottom of the surface base portion, and applying the adhesive to both sides of a cork board at the bottom After bonding, the second plywood laminated with three layers of veneer is bonded and bonded by cold or hot press. The voids provided in the hexagonal honeycomb cork board play the role of air cushion, thereby reducing interlayer noise 20~ It can be reduced to 30 decibels (dB), and cushioning and elasticity are distributed by the air gap provided in the cork board to reduce fatigue when walking, and have excellent thermal insulation/warmability, which saves heating costs. It reduces harmful components (radon, chromium, etc.) from concrete) and has strong durability against moisture, which helps reduce the deformation of the floor and maintains temperature and humidity, thereby preventing warpage, and also due to the simplicity of the process and the saving of raw materials. A floorboard manufacturing method for reducing interlayer noise and using the same, which solves the problem of cracking due to contraction and expansion by applying heat during ondol, as it is economical and has excellent wear resistance, impact resistance, discoloration resistance, cold resistance, durability, and heat resistance. Its purpose is to provide a floorboard.

상기와 같은 목적을 달성하기 위한 구체적인 수단은,Specific means for achieving the above object,

"저면에 접착제(10)가 도포된 표면 기재부(20)와 3 내지 7의 베니어를 접착제(10)로 접착하여 구성된 제1 합판(30)과 상기 제1 합판(30)의 저면에 접착제(10)를 도포하여 접착된 코르크보드(40)와 상기 코르크보드(40) 저면에 접착제(10)를 도포하여 접착된 제2 합판(50)을 순차적으로 적층 접착하고 냉압프레스로 냉압하여 제조하는 것을 포함하고, 상기 표면 기재부(20)의 두께는 0.2~4mm이며 상기 제1 합판(30)의 두께 2.5~4mm로 한정하며 상기 코르크보드(40)의 두께는 0.6~3mm로 한정하고 상기 제2 합판(50)의 두께 2.5~4mm로 한정하여 구성하고, 상기 냉압프레스는 30~60분간 5~10㎏/cm2의 압력으로 냉압하되, 상기 접착제(10)는 물 54.1%와 폴리비닐 알코올(Polyvinyl alcohol) 4.0%와 폴리비닐 아세테이트 (Polyvinyl acetate) 41.5%와 폴리옥시 에칠렌 노닐페놀 에테르(Polyoxyethylene nonylphenol ether) 0.2%와 아세트산 나트륨(Sodium Acetate) 0.1%와 과황산 암모늄(Ammonium Persulfate) 0.1%가 혼합되어 이루어진 것으로 한정하여 구성하며, 상기 접착제(10)의 도포량은 8~15g/cm2로 한정한 것을 포함하는 층간소음 저감용 마루판 제조방법과,
저면에 접착제(10')가 도포된 표면 기재부(20)와 3 내지 7의 베니어를 접착제(10')로 접착하여 구성된 제1 합판(30)과 상기 제1 합판(30)의 저면에 접착제(10')를 도포하여 접착된 코르크보드(40)와 상기 코르크보드(40) 저면에 접착제(10')를 도포하여 접착된 제2 합판(50)을 순차적으로 적층 접착하고 열압프레스로 열압하여 제조하는 것을 포함하고, 상기 표면 기재부(20)의 두께는 0.2~4mm이며 상기 제1 합판(30)의 두께 2.5~4mm로 한정하며 상기 코르크보드(40)의 두께는 0.6~3mm로 한정하고 상기 제2 합판(50)의 두께 2.5~4mm로 한정하여 구성하고, 상기 열압프레스는 30~60분간 5~10㎏/cm2의 압력으로 열압하되, 상기 접착제(10')는 요소멜라민 공축합수지 70.48%와 폴리초산비닐(PVAc) 에멀젼 14.1%와 증량제인 소맥분 14.1%와 염화암모늄(NH4Cl) 1.32%가 혼합되어 이루어진 것으로 한정하여 구성하며,상기 접착제(10')의 도포량은 8~15g/cm2로 한정한 것을 포함하는 층간소음 저감용 마루판 제조방법과,
상기 제1 합판(30)과 제2 합판(50)은 두께는 2.5~4mm의 MDF( Medium Density Fiberboard) 또는 HDF( High Density Fiberboard)중 어느 하나를 선택한 것을 포함하는 층간소음 저감용 마루판 제조방법과,
상기 표면 기재부(20)는 천연무늬목, 가공무늬목, LPM(Low Pressure Melamine impregnated paper), HPM(High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, 천연 및 인조 가죽 Sheet중 어느하나로 이루어진 것을 특징으로 하는 층간소음 저감용 마루판 제조방법과,
저면에 접착제(10,10')가 도포된 표면 기재부(20)와 3 내지 7의 베니어를 접착제(10,10')로 접착하여 구성된 제1 합판(30)과 상기 제1 합판(30)의 저면에 접착제(10,10')를 도포하여 접착된 코르크보드(40)와 상기 코르크보드(40) 저면에 접착제(10,10')를 도포하여 접착된 제2 합판(50)을 순차적으로 적층 접착하고 냉압프레스로 냉압하거나 또는 열압프레스로 열압하여 제조하는 것을 포함하고, 상기 표면 기재부(20)의 두께는 0.2~4mm이며 상기 제1 합판(30)의 두께 2.5~4mm로 한정하며 상기 코르크보드(40)의 두께는 0.6~3mm로 한정하고 상기 제2 합판(50)의 두께 2.5~4mm로 한정하여 구성하고, 냉압 또는 열압조건은 냉압프레스 또는 열압프레스를 이용하여 30~60분간 5~10㎏/cm2의 압력으로 냉압 또는 열압하되, 상기 접착제(10)는 물 54.1%와 폴리비닐 알코올(Polyvinyl alcohol) 4.0%와 폴리비닐 아세테이트 (Polyvinyl acetate) 41.5%와 폴리옥시 에칠렌 노닐페놀 에테르(Polyoxyethylene nonylphenol ether) 0.2%와 아세트산 나트륨(Sodium Acetate) 0.1%와 과황산 암모늄(Ammonium Persulfate) 0.1%가 혼합되어 이루어진 것으로 한정하여 구성하고, 상기 접착제(10')는 요소멜라민 공축합수지 70.48%와 폴리초산비닐(PVAc) 에멀젼 14.1%와 증량제인 소맥분 14.1%와 염화암모늄(NH4Cl) 1.32%가 혼합되어 이루어진 것으로 한정하여 구성하며, 상기 접착제(10,10')의 도포량은 8~15g/cm2로 한정한 것을 포함하는 층간소음 저감용 마루판과,
상기 제1 합판(30)과 제2 합판(50)은 두께는 2.5~4mm의 MDF( Medium Density Fiberboard) 또는 HDF( High Density Fiberboard)중 어느 하나를 선택한 것을 포함하는 층간소음 저감용 마루판과,
상기 표면 기재부(20)는 천연무늬목, 가공무늬목, LPM(Low Pressure Melamine impregnated paper), HPM(High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, 천연 및 인조 가죽 Sheet중 어느하나로 이루어진 것을 특징으로 하는 층간소음 저감용 마루판"을 그 구성적 특징으로 함으로서 상기의 목적을 달성할 수 있다.
"The first plywood 30 constructed by bonding the surface base portion 20 to which the adhesive 10 is applied to the bottom surface and the veneers of 3 to 7 with an adhesive 10 and an adhesive on the bottom of the first plywood 30 ( 10) is applied to the cork board 40 and the second plywood 50 bonded by applying the adhesive 10 to the bottom of the cork board 40 are sequentially laminated and bonded and cold pressed with a cold press. Including, the thickness of the surface base portion 20 is limited to 0.2 ~ 4mm, the thickness of the first plywood 30 is limited to 2.5 ~ 4mm, the thickness of the cork board 40 is limited to 0.6 ~ 3mm, and the second The plywood 50 is configured to be limited to a thickness of 2.5 to 4 mm, and the cold press is cold-pressed at a pressure of 5 to 10 kg/cm 2 for 30 to 60 minutes, and the adhesive 10 is 54.1% water and polyvinyl alcohol ( Polyvinyl alcohol) 4.0%, polyvinyl acetate 41.5%, polyoxyethylene nonylphenol ether 0.2%, sodium acetate 0.1% and ammonium persulfate 0.1% are mixed A method for manufacturing a floorboard for reducing interlayer noise, comprising limited to 8 to 15 g/cm 2 of the applied amount of the adhesive 10,
The first plywood 30 formed by bonding the surface base portion 20 to which the adhesive 10 ′ is applied and the veneers of 3 to 7 with an adhesive 10 ′, and an adhesive on the bottom of the first plywood 30 The cork board 40 adhered by applying (10') and the second plywood 50 adhered by applying the adhesive 10' to the bottom of the cork board 40 are sequentially laminated and bonded, and then hot-pressed with a hot-pressing press. Including manufacturing, the thickness of the surface base portion 20 is 0.2 ~ 4mm, the thickness of the first plywood 30 is limited to 2.5 ~ 4mm, the thickness of the cork board 40 is limited to 0.6 ~ 3mm, and The second plywood 50 is configured to be limited to a thickness of 2.5 to 4 mm, and the hot press is hot-pressed at a pressure of 5 to 10 kg/cm 2 for 30 to 60 minutes, and the adhesive 10' is urea melamine co-condensation. 70.48% resin, 14.1% polyvinyl acetate (PVAc) emulsion, 14.1% wheat flour as an extender, and 1.32% ammonium chloride (NH 4 Cl) are mixed, and the amount of the adhesive (10') applied is 8~ A method for manufacturing a floorboard for reducing inter-floor noise, including those limited to 15g/cm 2 ,
The first plywood 30 and the second plywood 50 have a thickness of 2.5 to 4 mm MDF (Medium Density Fiberboard) or HDF (High Density Fiberboard); ,
The surface base portion 20 is any of natural veneer, processed veneer, LPM (Low Pressure Melamine impregnated paper), HPM (High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, and natural and artificial leather Sheet. Floorboard manufacturing method for reducing interlayer noise, characterized in that consisting of one,
The first plywood 30 and the first plywood 30 formed by bonding the surface base portion 20 to which the adhesive (10,10') is applied and the veneers of 3 to 7 with an adhesive (10,10') The cork board 40 adhered by applying an adhesive (10, 10') to the bottom of the cork board 40 and the second plywood 50 adhered by applying the adhesive (10, 10') to the bottom of the cork board 40 are sequentially Laminated and bonded and cold-pressed with a cold press or hot-pressed with a hot press, the thickness of the surface base portion 20 is 0.2 ~ 4mm, the thickness of the first plywood 30 is limited to 2.5 ~ 4mm, the The thickness of the cork board 40 is limited to 0.6 to 3 mm, and the thickness of the second plywood 50 is limited to 2.5 to 4 mm, and the cold or hot pressure condition is 5 minutes by using a cold or hot press for 30 to 60 minutes. Cold or hot pressure at a pressure of ~10 kg/cm 2 , but the adhesive 10 contains 54.1% water, 4.0% polyvinyl alcohol, 41.5% polyvinyl acetate, and polyoxyethylene nonylphenol ether. (Polyoxyethylene nonylphenol ether) 0.2%, sodium acetate (Sodium Acetate) 0.1% and ammonium persulfate (Ammonium Persulfate) 0.1% is a mixture of 0.1%, and the adhesive (10') is composed of urea melamine cocondensation resin 70.48% And polyvinyl acetate (PVAc) emulsion 14.1%, wheat flour 14.1% as an extender, and 1.32% ammonium chloride (NH 4 Cl) are mixed, and the amount of the adhesive (10,10') applied is 8 to 15 g Floorboards for reducing inter-floor noise, including those limited to /cm 2 ,
The first plywood 30 and the second plywood 50 are floorboards for reducing inter-layer noise comprising selecting any one of MDF (Medium Density Fiberboard) or HDF (High Density Fiberboard) having a thickness of 2.5 to 4 mm,
The surface base portion 20 is any of natural veneer, processed veneer, LPM (Low Pressure Melamine impregnated paper), HPM (High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, and natural and artificial leather Sheet. It is possible to achieve the above object by using a "floorboard for reducing interlayer noise, characterized in that it is made of one" as its constitutive feature.

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

상기와 같은 구성으로 이루어진 본 발명은 표면 경도가 크면서도 적층되는 표면 기재부의 무늬를 살리면서 수분 침투를 확실히 차단할 수 있을 뿐만 아니라, 열수축 또는 열팽창이 거의 없으며, 구성요소간의 층간 박리 및 수분이 침투할 수 있는 공극이 없고, 층간소음을 20~30 데시벨(dB)로 저감할 수 있고 상기 코르크보드에 구비된 공극에 의해 쿠션감과 탄성력이 보행시 몸에 전달되는 하중을 분산시켜 보행시 피로감을 감소하고 단열/보온성이 뛰어나 난방비를 절약하고 몰탕(콘크리트)에서 나오는 유해성분(라돈, 크롬 드예을 감소시키며 습기에 강한 내구성이 있어 마루의 변형을 감소시키고 온도 및 습도의 유지도 가능하게 함으로서 휨현상을 방지하며 또한 공정의 간편성과 원재료의 절약에 의한 경제성을 도모함과 동시에 내마모성, 내충격성, 내변퇴색성, 내한성, 내구성, 내열성 등이 우수하여 온돌시 열을 가함으로서 수축 및 팽창에 의해 균열되는 문제점을 해소하는 효과를 발휘할 수 있는 것이다.The present invention having the above-described configuration can reliably block moisture penetration while maintaining the pattern of the surface substrate to be laminated while having a large surface hardness, and there is little heat shrinkage or thermal expansion, and interlayer delamination between components and moisture can penetrate. There are no possible voids, and the interlayer noise can be reduced to 20~30 decibels (dB), and the cushioning and elasticity by the voids provided in the cork board disperse the load transmitted to the body when walking, reducing fatigue when walking. It has excellent heat insulation/heat retention, saves heating costs, reduces harmful ingredients (radon, chromium, etc.) from molten (concrete), has strong durability against moisture, reduces deformation of the floor and prevents bending by enabling maintenance of temperature and humidity. In addition, it has excellent abrasion resistance, impact resistance, discoloration resistance, cold resistance, durability, heat resistance, etc., while at the same time promoting economical efficiency through the simplicity of the process and saving raw materials. By applying heat during ondol, it solves the problem of cracking due to shrinkage and expansion. It can be effective.

이상에서는 본 발명을 특정의 바람직한 실시예를 예를들어 도시하고 설명하였으나, 본 발명은 상기한 실시예에 한정되지 아니하며 본 발명의 정신을 벗어나지 않는 범위내에서 당해 발명이 속하는 기술분야에서 통상의 지식을 가진자에 의해 다양한 변경과 수정이 가능할 것이다.In the above, the present invention has been illustrated and described by way of example of a specific preferred embodiment, but the present invention is not limited to the above-described embodiment, and within the scope of the spirit of the present invention, ordinary knowledge in the technical field to which the present invention belongs. Various changes and modifications will be possible by those who have

도 1은 본 발명인 마루판의 분리 정면도,
도 2는 본 발명인 층간소음 저감용 마루판 제조방법에 의해 제조된 마루판의 결합 단면도,
도 3은 본 발명인 층간소음 저감용 마루판 제조방법에 의해 제조된 마루판의 결합 단면도로서 제1 합판 및 제2 합판을 MDF( Medium Density Fiberboard) 또는 HDF( High Density Fiberboard)중 어느 하나를 선택한 것을 도시한 결합 단면도이다.
1 is an exploded front view of the inventor's floorboard,
Figure 2 is a combined cross-sectional view of the floorboard manufactured by the present inventors floorboard manufacturing method for reducing interlayer noise,
3 is a combined cross-sectional view of the floorboard manufactured by the method of manufacturing a floorboard for reducing interlayer noise according to the present invention, showing that the first plywood and the second plywood are selected from either Medium Density Fiberboard (MDF) or High Density Fiberboard (HDF). It is a cross-sectional view.

본 명세서에 개시되어 있는 본 발명의 개념에 따른 실시 예들에 대해서 특정한 구조적 또는 기능적 설명들은 단지 본 발명의 개념에 따른 실시 예들을 설명하기 위한 목적으로 예시된 것으로서, 본 발명의 개념에 따른 실시 예들은 다양한 변경들을 가할 수 있고 여러 가지 형태들을 가질 수 있으므로 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물, 또는 대체물을 포함하며, 명세서 및 청구범위에 사용되는 용어나 단어는 통상적이거나 사전적인 의미로 한정 해석되지 않음은 물론, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 점에 입각하여, 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야 한다. 따라서, 본 발명의 명세서에 기재된 실시예와 도면에 도시된 구성은 본 발명의 가장 바람직한 일 실시예에 불과할 뿐이고 본 발명의 기술적 사상을 모두 대변하는 것은 아닌바, 본 발명의 출원 시점에 있어서 이를 대체할 수 있는 다양한 균등물과 변형예들이 가능하거나 존재할 수 있음을 이해하여야 할 것이다.Specific structural or functional descriptions of the embodiments according to the concept of the present invention disclosed in the present specification are exemplified only for the purpose of describing the embodiments according to the concept of the present invention, and the embodiments according to the concept of the present invention are Since various changes can be added and may have various forms, all changes, equivalents, or substitutes included in the spirit and scope of the present invention are included, and terms or words used in the specification and claims are conventional or dictionary. The meaning and concept consistent with the technical idea of the present invention are not limited to the meaning, and based on the fact that the inventor can appropriately define the concept of terms in order to describe his own invention in the best way. Should be interpreted as. Accordingly, the embodiments described in the specification of the present invention and the configurations shown in the drawings are only the most preferred embodiments of the present invention, and do not represent all the technical ideas of the present invention, but are substituted at the time of filing of the present invention. It will be understood that various equivalents and variations that may be made are possible or exist.

또한, 본 발명의 명세서에서 다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가진다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥상 가지는 의미와 일치하는 의미를 갖는 것으로 해석되어야 하며, 본 명세서에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다. In addition, unless otherwise defined in the specification of the present invention, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs. Have. Terms as defined in a commonly used dictionary should be interpreted as having a meaning consistent with the meaning in the context of the related technology, and should not be interpreted as an ideal or excessively formal meaning unless explicitly defined in this specification. Does not.

이하, 본 발명인 층간소음 저감용 마루판 제조방법 및 이를 이용한 마루판에 대하여 도면과 함께 상세히 설명하고자 한다.Hereinafter, a method of manufacturing a floorboard for reducing inter-floor noise and a floorboard using the same will be described in detail with reference to the drawings.

도 1은 본 발명인 마루판의 분리 정면도이며, 도 2는 본 발명인 층간소음 저감용 마루판 제조방법에 의해 제조된 마루판의 결합 단면도이고, 도 3은 본 발명인 층간소음 저감용 마루판 제조방법에 의해 제조된 마루판의 결합 단면도로서 제1 합판 및 제2 합판을 MDF( Medium Density Fiberboard) 또는 HDF( High Density Fiberboard)중 어느 하나를 선택한 것을 도시한 결합 단면도이다.1 is a separate front view of the inventor's floorboard, FIG. 2 is a combined cross-sectional view of the floorboard manufactured by the inventors' floorboard manufacturing method for interlayer noise reduction, and FIG. 3 is a floorboard manufactured by the inventor's floorboard manufacturing method for interlayer noise reduction It is a combined cross-sectional view showing that the first plywood and the second plywood are selected from either Medium Density Fiberboard (MDF) or High Density Fiberboard (HDF).

우선, 본 발명에 있어서 층간소음 저감용 마루판 제조방법은 다음과 같다.First, a method of manufacturing a floorboard for reducing interlayer noise in the present invention is as follows.

[실시예 1][Example 1]

본 실시예는 우선, 두께 0.2~4mm의 표면 기재부(20)의 저면에 접착제(10)가 도포되,In this embodiment, first, the adhesive 10 is applied to the bottom of the surface base portion 20 having a thickness of 0.2 to 4 mm,

상기 표면 기재부(20)은 천연무늬목, 가공무늬목, LPM(Low Pressure Melamine impregnated paper), HPM(High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, 천연 및 인조 가죽 Sheet중 어느하나로 이루어진 것이 바람직하며 그 이외에 마루판의 표면 치장을 위한 쉬트(sheet) 및 인쇄물을 포함 할 수도 있다.The surface base portion 20 is any of natural veneer, processed veneer, LPM (Low Pressure Melamine impregnated paper), HPM (High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, and natural and artificial leather Sheet. It is preferable that it is made of one, and in addition, it may include a sheet and printed matter for the surface decoration of the floorboard.

상기와 같이 표면 기재부(20)를 최상단에 위치한 후 그 하부에 순차적으로 다음과 같은 구성요소를 접착제(10)로 접착하는 것으로서 구체적으로는,As described above, after the surface base portion 20 is positioned at the top, the following components are sequentially adhered to the lower portion thereof with an adhesive 10, specifically,

3 내지 7개의 베니어를 접착제(10)로 접착하여 구성된 두께 2.5~4mm의 제1 합판(30); 상기 제1 합판(30)의 저면에 접착제(10)를 도포하여 접착된 두께 0.6~3mm의 코르크보드(40); 상기 코르크보드(40) 저면에 접착제(10)를 도포하여 접착된 두께 2.5~4mm의 제2 합판(50); 을 순차적으로 적층 접착하는 것이다.A first plywood 30 having a thickness of 2.5 to 4 mm formed by bonding 3 to 7 veneers with an adhesive 10; A cork board 40 having a thickness of 0.6 to 3 mm adhered by applying an adhesive 10 to the bottom of the first plywood 30; A second plywood 50 having a thickness of 2.5 to 4 mm adhered by applying an adhesive 10 to the bottom of the cork board 40; Is sequentially laminated and bonded.

이후에 30~60분간 5~10㎏/cm2의 압력으로 냉압프레스로 냉압하여 제조한 것이다.After that, it was prepared by cold pressing with a cold press at a pressure of 5 to 10 kg/cm 2 for 30 to 60 minutes.

이때 바람직하게는, 상기 베니어(V)는 일반 베니어와 달리 내구성이 우수한 것으로서, 일반베니어의 경우는 나무의 외주부를 일정두께로 깍어서 된 것인 반면에, 본 실시예에서 채택한 베니어의 경우는 일반 베니어를 적층하여 접착한 후 90도로 세워서 최상단 부터 일정 두께 가로방향으로 절삭하여 제조되는 것으로서 그 내구성이나 기타 효능이 일반 베니어와는 차이가 있는 것이다.At this time, preferably, the veneer (V) has excellent durability unlike ordinary veneers, and in the case of the general veneer, the outer periphery of the wood is cut to a certain thickness, whereas the veneer adopted in this embodiment is general It is manufactured by laminating and bonding veneers and cutting them in a horizontal direction with a certain thickness from the top by standing at 90 degrees, and its durability and other efficacy are different from general veneers.

한편, 상기 접착제(10)는 물 54.1%와 폴리비닐 알코올(Polyvinyl alcohol) 4.0%와 폴리비닐 아세테이트 (Polyvinyl acetate) 41.5%와 폴리옥시 에칠렌 노닐페놀 에테르(Polyoxyethylene nonylphenol ether) 0.2%와 아세트산 나트륨(Sodium Acetate) 0.1%와 과황산 암모늄(Ammonium Persulfate) 0.1%가 혼합되어 이루어진 것으로서 접착력이 우수하고 다양한 피착재(목재, 합판, HPM, 금속판 등등)에 구분없이 접착이 가능하며 도포성, 초기 접착력이 매우 우수한 것으로서,On the other hand, the adhesive 10 is water 54.1%, polyvinyl alcohol (Polyvinyl alcohol) 4.0%, polyvinyl acetate (Polyvinyl acetate) 41.5%, polyoxyethylene nonylphenol ether (Polyoxyethylene nonylphenol ether) 0.2% and sodium acetate (Sodium) It is a mixture of 0.1% of Acetate and 0.1% of Ammonium Persulfate. It has excellent adhesion and can be adhered to various substrates (wood, plywood, HPM, metal plate, etc.) without distinction. As an excellent one,

상기 접착제(10)의 도포량은 8~15g/cm2로 한정한 것이 바람직하다.It is preferable that the applied amount of the adhesive 10 is limited to 8 to 15 g/cm 2 .

더욱 바람직하게는 도 3에 도시된 바와 같이 상기 제1 합판(30)과 제2 합판(50)은 두께는 2.5~4mm의 MDF( Medium Density Fiberboard) 또는 HDF( High Density Fiberboard)중 어느 하나를 선택할 수도 있다.More preferably, as shown in Fig. 3, the first plywood 30 and the second plywood 50 have a thickness of 2.5 to 4 mm, and either one of MDF (Medium Density Fiberboard) or HDF (High Density Fiberboard) is selected. May be.

이에 대하여 도 1 내지 도 3에 도시되어 있다.This is illustrated in FIGS. 1 to 3.

[실시예 2][Example 2]

본 실시예의 경우 상기 실시예 1과 차이점은 실시예 1의 경우는 접착시 냉압프레스를 이용하고 이로서 냉압시 접착제가 본 실시예는 열압프레스를 이용함에 따라 사용되는 접착제의 차이가 존재하는 것으로서 구체적으로는,In the case of this embodiment, the difference from Example 1 is that in the case of Example 1, a cold-pressing press is used for bonding, and as a result of this, the adhesive during cold-pressing has a difference in the adhesive used as the hot-pressing press is used. Is,

상기 표면 기재부(20)은 천연무늬목, 가공무늬목, LPM(Low Pressure Melamine impregnated paper), HPM(High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, 천연 및 인조 가죽 Sheet중 어느하나로 이루어진 것이 바람직하며 그 이외에 마루판의 표면 치장을 위한 쉬트(sheet) 및 인쇄물을 포함 할 수도 있다.The surface base portion 20 is any of natural veneer, processed veneer, LPM (Low Pressure Melamine impregnated paper), HPM (High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, and natural and artificial leather Sheet. It is preferable that it is made of one, and in addition, it may include a sheet and printed matter for the surface decoration of the floorboard.

상기와 같이 표면 기재부(20)를 최상단에 위치한 후 그 하부에 순차적으로 다음과 같은 구성요소를 접착제(10')로 접착하는 것으로서 구체적으로는,As described above, after the surface base portion 20 is positioned at the top, the following components are sequentially adhered to the lower portion thereof with an adhesive 10'. Specifically,

3 내지 7개의 베니어를 접착제(10')로 접착하여 구성된 두께 2.5~4mm의 제1 합판(30); 상기 제1 합판(30)의 저면에 접착제(10')를 도포하여 접착된 두께 0.6~3mm의 코르크보드(40); 상기 코르크보드(40) 저면에 접착제(10)를 도포하여 접착된 두께 2.5~4mm의 제2 합판(50); 을 순차적으로 적층 접착하는 것이다.A first plywood 30 having a thickness of 2.5 to 4 mm formed by bonding 3 to 7 veneers with an adhesive 10 ′; A cork board 40 having a thickness of 0.6 to 3 mm bonded by applying an adhesive 10 ′ to the bottom of the first plywood 30; A second plywood 50 having a thickness of 2.5 to 4 mm adhered by applying an adhesive 10 to the bottom of the cork board 40; Is sequentially laminated and bonded.

그 이후에는 30~60초간 5~10㎏/cm2의 압력으로 열압프레스로 열압하여 제조하는 것이다.After that, it is manufactured by hot pressing with a hot press at a pressure of 5 to 10 kg/cm 2 for 30 to 60 seconds.

이때 바람직하게는, 상기 베니어(V)는 일반 베니어와 달리 내구성이 우수한 것으로서, 일반베니어의 경우는 나무의 외주부를 일정두께로 깍어서 된 것인 반면에, 본 실시예에서 채택한 베니어의 경우는 일반 베니어를 적층하여 접착한 후 90도로 세워서 최상단 부터 일정 두께 가로방향으로 절삭하여 제조되는 것으로서 그 내구성이나 기타 효능이 일반 베니어와는 차이가 있는 것이다.At this time, preferably, the veneer (V) has excellent durability unlike ordinary veneers, and in the case of the general veneer, the outer periphery of the wood is cut to a certain thickness, whereas the veneer adopted in this embodiment is general It is manufactured by laminating and bonding veneers and cutting them in a horizontal direction with a certain thickness from the top by standing at 90 degrees, and its durability and other efficacy are different from general veneers.

한편, 본실시예에서 채택하는 접착제(10')는 요소멜라민 공축합수지 70.48%와 폴리초산비닐(PVAc) 에멀젼 14.1%와 증량제인 소맥분 14.1%와 염화암모늄(NH4Cl) 1.32%가 혼합되어 이루어진 것이다.On the other hand, the adhesive (10') adopted in this embodiment is a mixture of 70.48% of urea melamine cocondensation resin, 14.1% of polyvinyl acetate (PVAc) emulsion, 14.1% of wheat flour as an extender, and 1.32% of ammonium chloride (NH 4 Cl). It was made.

또한, 바람직하게는 상기 접착제(10,10')의 도포량은 8~15g/cm2로 한정한 것을 포함하는 것이다.In addition, preferably, the amount of the adhesive (10, 10') applied is limited to 8 to 15 g/cm 2 .

더욱 바람직하게는 도 3에 도시된 바와 같이 상기 제1 합판(30)과 제2 합판(50)은 두께는 2.5~4mm의 MDF( Medium Density Fiberboard) 또는 HDF( High Density Fiberboard)중 어느 하나를 선택할 수도 있다.More preferably, as shown in Fig. 3, the first plywood 30 and the second plywood 50 have a thickness of 2.5 to 4 mm, and either one of MDF (Medium Density Fiberboard) or HDF (High Density Fiberboard) is selected. May be.

본 실시예 또한 도 1 내지 도 3에 도시된 바와 같다.This embodiment is also as shown in FIGS. 1 to 3.

상기와 같이 본 발명을 실시예 1 및 실시예 2로 실시함으로서 층간소음을 20~30 데시벨(dB)로 저감할 수 있고 상기 코르크보드에 구비된 공극에 의해 쿠션감과 탄성력이 보행시 몸에 전달되는 하중을 분산시켜 보행시 피로감을 감소하고 단열/보온성이 뛰어나 난방비를 절약하고 몰탕(콘크리트)에서 나오는 유해성분(라돈, 크롬 드예을 감소시키며 습기에 강한 내구성이 있어 마루의 변형을 감소시키고 온도 및 습도의 유지도 가능하게 한 것이다.By implementing the present invention in Examples 1 and 2 as described above, interlayer noise can be reduced to 20 to 30 decibels (dB), and cushioning and elasticity are transmitted to the body when walking by the voids provided in the cork board. By distributing the load, it reduces fatigue when walking, and has excellent thermal insulation/warmability, saving heating costs, reducing harmful components (radon, chromium, etc.) from molten (concrete), and having strong durability against moisture, reducing deformation of the floor and reducing temperature and humidity. It also enabled the maintenance of

이하, 본 발명의 또 다른 구성인 층간소음 저감용 마루판에 대하여 도면과 함께 설명하고자 한다.Hereinafter, another configuration of the present invention, a floorboard for reducing inter-floor noise, will be described with reference to the drawings.

우선 또 다른 본 발명의 구성을 도 1 내지 도 3에 도면과 함께 살펴보면,First, looking at another configuration of the present invention together with the drawings in FIGS. 1 to 3,

저면에 접착제(10,10')가 도포된 두께 0.2~4mm의 표면 기재부(20); A surface base portion 20 having a thickness of 0.2 to 4 mm to which adhesives 10 and 10 ′ are applied to the bottom surface;

3 내지 7개의 베니어를 접착제(10,10')로 접착하여 구성된 두께 2.5~4mm의 제1 합판(30); A first plywood 30 having a thickness of 2.5 to 4 mm formed by bonding 3 to 7 veneers with an adhesive (10, 10');

상기 제1 합판(30)의 저면에 접착제(10,10')를 도포하여 접착된 두께 0.6~3mm의 코르크보드(40); A cork board 40 having a thickness of 0.6 to 3 mm bonded by applying an adhesive 10 and 10 ′ to the bottom of the first plywood 30;

상기 코르크보드(40) 저면에 접착제(10,10'를 도포하여 접착된 두께 2.5~4mm의 제2 합판(50); 을 순차적으로 적층 접착제(10)을 이용하여 접착 구성하고,A second plywood 50 having a thickness of 2.5 to 4 mm bonded by applying an adhesive 10, 10 ′ to the bottom of the cork board 40; and sequentially bonding using the laminated adhesive 10,

냉압프레스로 냉압 또는 열압프레스로 열압하여 제조된 것으로 상기 냉압시 냉압프레스를 이용하여 30~60분간 5~10㎏/cm2의 압력으로 냉압한 것이며,It is manufactured by cold pressure with a cold press or hot press with a hot press, and is cold-pressed at a pressure of 5 to 10 kg/cm 2 for 30 to 60 minutes using a cold press during the cold press,

이때 채택된 접착제(10)는 물 54.1%와 폴리비닐 알코올(Polyvinyl alcohol) 4.0%와 폴리비닐 아세테이트 (Polyvinyl acetate) 41.5%와 폴리옥시 에칠렌 노닐페놀 에테르(Polyoxyethylene nonylphenol ether) 0.2%와 아세트산 나트륨(Sodium Acetate) 0.1%와 과황산 암모늄(Ammonium Persulfate) 0.1%가 혼합되어 이루어진 것이 바람직하며,The adhesive (10) adopted at this time was 54.1% of water, 4.0% of polyvinyl alcohol, 41.5% of polyvinyl acetate, 0.2% of polyoxyethylene nonylphenol ether, and sodium acetate. Acetate) 0.1% and ammonium persulfate (Ammonium Persulfate) 0.1% is preferably made by mixing,

상기 접착제(10)의 도포량은 8~15g/cm2로 한정한 것이 더욱 바람직하다.It is more preferable that the applied amount of the adhesive 10 is limited to 8 to 15 g/cm 2 .

더욱 바람직하게는 도 3에 도시된 바와 같이 상기 제1 합판(30)과 제2 합판(50)은 두께는 2.5~4mm의 MDF( Medium Density Fiberboard) 또는 HDF( High Density Fiberboard)중 어느 하나를 선택할 수도 있다.More preferably, as shown in Fig. 3, the first plywood 30 and the second plywood 50 have a thickness of 2.5 to 4 mm, and either one of MDF (Medium Density Fiberboard) or HDF (High Density Fiberboard) is selected. May be.

한편, 상기 표면 기재부(20)은 천연무늬목, 가공무늬목, LPM(Low Pressure Melamine impregnated paper), HPM(High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, 천연 및 인조 가죽 Sheet중 어느하나로 이루어진 것이 가장 바람직하나, 그 이외에 마루판의 표면 치장을 위한 쉬트(sheet) 및 인쇄물을 포함 할 수도 있다.On the other hand, the surface base portion 20 is a natural veneer, processed veneer, LPM (Low Pressure Melamine impregnated paper), HPM (High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, natural and artificial leather sheet It is most preferable to consist of any one of them, but in addition, it may include a sheet and printed matter for the surface decoration of the floorboard.

다음, 상기 냉압을 대체하여 열압프레스로 열압하여 접착하는 것 또한 본 발명에 속하는 것으로서, Next, replacing the cold pressure and bonding by hot pressure using a hot pressure press also belongs to the present invention,

열압시 열압프레스를 이용하여 30~60초간 5~10㎏/cm2의 압력으로 열압하여 마루판을 제조 가능하며, 이때 채택되는 접착제(10')는 요소멜라민 공축합수지 70.48%와 폴리초산비닐(PVAc) 에멀젼 14.1%와 증량제인 소맥분 14.1%와 염화암모늄(NH4Cl) 1.32%가 혼합되어 이루어진 것이 바람직하며,During hot pressure, it is possible to manufacture floorboards by hot pressing with a pressure of 5 to 10 kg/cm 2 for 30 to 60 seconds using a hot pressure press, and the adhesive (10') adopted at this time is 70.48% urea melamine cocondensation resin and polyvinyl acetate (polyvinyl acetate) PVAc) emulsion 14.1%, wheat flour as an extender 14.1% and ammonium chloride (NH 4 Cl) 1.32% is preferably a mixture,

상기 접착제(10,10')의 도포량은 8~15g/cm2로 한정한 것을 더욱 바람직하다.It is more preferable that the applied amount of the adhesive (10, 10') is limited to 8 to 15 g/cm 2 .

또한, 본 실시예에서도 상기 표면 기재부(20)는 천연무늬목, 가공무늬목, LPM(Low Pressure Melamine impregnated paper), HPM(High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, 천연 및 인조 가죽 Sheet중 어느 하나로 이루어진 것이 바람직하나, 그 이외에 마루판의 표면 치장을 위한 쉬트(sheet) 및 인쇄물을 포함 할 수도 있다.In addition, in this embodiment, the surface base portion 20 is a natural veneer, processed veneer, LPM (Low Pressure Melamine impregnated paper), HPM (High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, natural veneer. And it is preferably made of any one of the artificial leather sheet, in addition to that may include a sheet (sheet) and prints for the surface decoration of the floorboard.

상기와 같은 구성으로 이루어진 본 발명은 표면 경도가 크면서도 적층되는 표면 기재부의 무늬를 살리면서 수분 침투를 확실히 차단할 수 있을 뿐만 아니라, 열수축 또는 열팽창이 거의 없으며, 구성요소간의 층간 박리 및 수분이 침투할 수 있는 공극이 없고, 층간소음을 20~30 데시벨(dB)로 저감할 수 있고 상기 코르크보드에 구비된 공극에 의해 쿠션감과 탄성력이 보행시 몸에 전달되는 하중을 분산시켜 보행시 피로감을 감소하고 단열/보온성이 뛰어나 난방비를 절약하고 몰탕(콘크리트)에서 나오는 유해성분(라돈, 크롬 드예을 감소시키며 습기에 강한 내구성이 있어 마루의 변형을 감소시키고 온도 및 습도의 유지도 가능하게 함으로서 휨현상을 방지하며 또한 공정의 간편성과 원재료의 절약에 의한 경제성을 도모함과 동시에 내마모성, 내충격성, 내변퇴색성, 내한성, 내구성, 내열성 등이 우수하여 온돌시 열을 가함으로서 수축 및 팽창에 의해 균열되는 문제점을 해소하는 효과를 발휘할 수 있는 것이다.The present invention having the above-described configuration can reliably block moisture penetration while maintaining the pattern of the surface substrate to be laminated while having a large surface hardness, and there is little heat shrinkage or thermal expansion, and interlayer delamination between components and moisture can penetrate. There are no possible voids, and the interlayer noise can be reduced to 20~30 decibels (dB), and the cushioning and elasticity by the voids provided in the cork board disperse the load transmitted to the body when walking, reducing fatigue when walking. It has excellent heat insulation/heat retention, saves heating costs, reduces harmful ingredients (radon, chromium, etc.) from molten (concrete), has strong durability against moisture, reduces deformation of the floor and prevents bending by enabling maintenance of temperature and humidity. In addition, it has excellent abrasion resistance, impact resistance, discoloration resistance, cold resistance, durability, heat resistance, etc., while at the same time promoting economical efficiency through the simplicity of the process and saving raw materials. By applying heat during ondol, it solves the problem of cracking due to shrinkage and expansion. It can be effective.

이상과 같이 본 발명은 비록 한정된 실시예와 도면에 의해 설명되었으나, 본 발명은 상기 실시예에 한정되지 않음은 물론이며, 본 발명이 속하는 분야에서 통상의 기술적 지식을 가진 자에 의해 상기 기재된 내용으로부터 다양한 수정 및 변형이 가능할 수 있음은 물론이다.As described above, although the present invention has been described by a limited embodiment and drawings, the present invention is not limited to the above embodiment, as well as from the above description by a person having ordinary technical knowledge in the field to which the present invention belongs. It goes without saying that various modifications and variations may be possible.

따라서 본 발명에서의 기술적 사상은 아래에 기재되는 청구범위에 의해 파악되어야 하되 이의 균등 또는 등가적 변형 모두 본 발명의 기술적 사상의 범주에 속함은 자명하다 할 것이다.Therefore, the technical idea in the present invention should be grasped by the claims described below, but it will be apparent that all of the equivalent or equivalent modifications thereof belong to the scope of the technical idea of the present invention.

10 : 접착제 10' : 접착제
20 : 표면 기재부 30 : 제1 합판
40 : 코르크보드 50 : 제2 합판
V : 베니어
10: adhesive 10': adhesive
20: surface base portion 30: first plywood
40: cork board 50: second plywood
V: veneer

Claims (15)

저면에 접착제(10)가 도포된 표면 기재부(20)와 3 내지 7의 베니어를 접착제(10)로 접착하여 구성된 제1 합판(30)과 상기 제1 합판(30)의 저면에 접착제(10)를 도포하여 접착된 코르크보드(40)와 상기 코르크보드(40) 저면에 접착제(10)를 도포하여 접착된 제2 합판(50)을 순차적으로 적층 접착하고 냉압프레스로 냉압하여 제조하는 것을 포함하고,
상기 표면 기재부(20)의 두께는 0.2~4mm이며 상기 제1 합판(30)의 두께 2.5~4mm로 한정하며 상기 코르크보드(40)의 두께는 0.6~3mm로 한정하고 상기 제2 합판(50)의 두께 2.5~4mm로 한정하여 구성하고,
상기 냉압프레스는 30~60분간 5~10㎏/cm2의 압력으로 냉압하되,
상기 접착제(10)는 물 54.1%와 폴리비닐 알코올(Polyvinyl alcohol) 4.0%와 폴리비닐 아세테이트 (Polyvinyl acetate) 41.5%와 폴리옥시 에칠렌 노닐페놀 에테르(Polyoxyethylene nonylphenol ether) 0.2%와 아세트산 나트륨(Sodium Acetate) 0.1%와 과황산 암모늄(Ammonium Persulfate) 0.1%가 혼합되어 이루어진 것으로 한정하여 구성하며,
상기 접착제(10)의 도포량은 8~15g/cm2로 한정한 것을 포함하는 층간소음 저감용 마루판 제조방법.
The first plywood 30 formed by bonding the surface base portion 20 to which the adhesive 10 is applied to the bottom surface and the veneers of 3 to 7 with an adhesive 10 and an adhesive 10 on the bottom of the first plywood 30 ) Is applied to the cork board 40 and the second plywood 50 bonded by applying the adhesive 10 to the bottom of the cork board 40 are sequentially laminated and bonded, and cold-pressed with a cold press. and,
The thickness of the surface base portion 20 is 0.2 ~ 4mm, the thickness of the first plywood 30 is limited to 2.5 ~ 4mm, the thickness of the cork board 40 is limited to 0.6 ~ 3mm, and the second plywood 50 ) Of 2.5~4mm thick,
The cold press is cold pressed at a pressure of 5 to 10 kg/cm 2 for 30 to 60 minutes,
The adhesive 10 is water 54.1%, polyvinyl alcohol (Polyvinyl alcohol) 4.0%, polyvinyl acetate (Polyvinyl acetate) 41.5%, polyoxyethylene nonylphenol ether (Polyoxyethylene nonylphenol ether) 0.2% and sodium acetate (Sodium Acetate) It is limited to a mixture consisting of 0.1% and 0.1% of ammonium persulfate.
Floorboard manufacturing method for reducing interlayer noise, including the amount of the adhesive (10) is limited to 8 ~ 15g / cm 2 .
저면에 접착제(10')가 도포된 표면 기재부(20)와 3 내지 7의 베니어를 접착제(10')로 접착하여 구성된 제1 합판(30)과 상기 제1 합판(30)의 저면에 접착제(10')를 도포하여 접착된 코르크보드(40)와 상기 코르크보드(40) 저면에 접착제(10')를 도포하여 접착된 제2 합판(50)을 순차적으로 적층 접착하고 열압프레스로 열압하여 제조하는 것을 포함하고,
상기 표면 기재부(20)의 두께는 0.2~4mm이며 상기 제1 합판(30)의 두께 2.5~4mm로 한정하며 상기 코르크보드(40)의 두께는 0.6~3mm로 한정하고 상기 제2 합판(50)의 두께 2.5~4mm로 한정하여 구성하고,
상기 열압프레스는 30~60분간 5~10㎏/cm2의 압력으로 열압하되,
상기 접착제(10')는 요소멜라민 공축합수지 70.48%와 폴리초산비닐(PVAc) 에멀젼 14.1%와 증량제인 소맥분 14.1%와 염화암모늄(NH4Cl) 1.32%가 혼합되어 이루어진 것으로 한정하여 구성하며,
상기 접착제(10')의 도포량은 8~15g/cm2로 한정한 것을 포함하는 층간소음 저감용 마루판 제조방법.
The first plywood 30 formed by bonding the surface base portion 20 to which the adhesive 10 ′ is applied and the veneers of 3 to 7 with an adhesive 10 ′, and an adhesive on the bottom of the first plywood 30 The cork board 40 adhered by applying (10') and the second plywood 50 adhered by applying the adhesive 10' to the bottom of the cork board 40 are sequentially laminated and bonded, and then hot-pressed with a hot-pressing press. Including manufacturing,
The thickness of the surface base portion 20 is 0.2 ~ 4mm, the thickness of the first plywood 30 is limited to 2.5 ~ 4mm, the thickness of the cork board 40 is limited to 0.6 ~ 3mm, and the second plywood 50 ) Of 2.5~4mm thick,
The hot pressure press is hot-pressed at a pressure of 5-10 kg/cm 2 for 30-60 minutes,
The adhesive 10' is composed of a mixture of 70.48% of urea melamine cocondensation resin, 14.1% of polyvinyl acetate (PVAc) emulsion, 14.1% of wheat flour as an extender, and 1.32% of ammonium chloride (NH 4 Cl),
Floorboard manufacturing method for reducing interlayer noise, including the amount of the adhesive (10') is limited to 8 ~ 15g / cm 2 .
제 1 항 또는 제 2 항에 있어서,
상기 제1 합판(30)과 제2 합판(50)은 두께는 2.5~4mm의 MDF( Medium Density Fiberboard) 또는 HDF( High Density Fiberboard)중 어느 하나를 선택한 것을 포함하는 층간소음 저감용 마루판 제조방법.
The method according to claim 1 or 2,
The first plywood 30 and the second plywood 50 has a thickness of 2.5 to 4mm MDF (Medium Density Fiberboard) or HDF (High Density Fiberboard), comprising selecting any one of floorboard manufacturing method for reducing interlayer noise.
삭제delete 삭제delete 삭제delete 제 1 항 또는 제 2 항에 있어서,
상기 표면 기재부(20)는 천연무늬목, 가공무늬목, LPM(Low Pressure Melamine impregnated paper), HPM(High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, 천연 및 인조 가죽 Sheet중 어느하나로 이루어진 것을 특징으로 하는 층간소음 저감용 마루판 제조방법.
The method according to claim 1 or 2,
The surface base portion 20 is any of natural veneer, processed veneer, LPM (Low Pressure Melamine impregnated paper), HPM (High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, and natural and artificial leather Sheet. Floorboard manufacturing method for reducing interlayer noise, characterized in that consisting of one.
저면에 접착제(10,10')가 도포된 표면 기재부(20)와 3 내지 7의 베니어를 접착제(10,10')로 접착하여 구성된 제1 합판(30)과 상기 제1 합판(30)의 저면에 접착제(10,10')를 도포하여 접착된 코르크보드(40)와 상기 코르크보드(40) 저면에 접착제(10,10')를 도포하여 접착된 제2 합판(50)을 순차적으로 적층 접착하고 냉압프레스로 냉압하거나 또는 열압프레스로 열압하여 제조하는 것을 포함하고,
상기 표면 기재부(20)의 두께는 0.2~4mm이며 상기 제1 합판(30)의 두께 2.5~4mm로 한정하며 상기 코르크보드(40)의 두께는 0.6~3mm로 한정하고 상기 제2 합판(50)의 두께 2.5~4mm로 한정하여 구성하고,
냉압 또는 열압조건은 냉압프레스 또는 열압프레스를 이용하여 30~60분간 5~10㎏/cm2의 압력으로 냉압 또는 열압하되,
상기 접착제(10)는 물 54.1%와 폴리비닐 알코올(Polyvinyl alcohol) 4.0%와 폴리비닐 아세테이트 (Polyvinyl acetate) 41.5%와 폴리옥시 에칠렌 노닐페놀 에테르(Polyoxyethylene nonylphenol ether) 0.2%와 아세트산 나트륨(Sodium Acetate) 0.1%와 과황산 암모늄(Ammonium Persulfate) 0.1%가 혼합되어 이루어진 것으로 한정하여 구성하고,
상기 접착제(10')는 요소멜라민 공축합수지 70.48%와 폴리초산비닐(PVAc) 에멀젼 14.1%와 증량제인 소맥분 14.1%와 염화암모늄(NH4Cl) 1.32%가 혼합되어 이루어진 것으로 한정하여 구성하며,
상기 접착제(10,10')의 도포량은 8~15g/cm2로 한정한 것을 포함하는 층간소음 저감용 마루판.
The first plywood 30 and the first plywood 30 formed by bonding the surface base portion 20 to which the adhesive (10,10') is applied and the veneers of 3 to 7 with an adhesive (10,10') The cork board 40 adhered by applying an adhesive (10, 10') to the bottom of the cork board 40 and the second plywood 50 adhered by applying the adhesive (10, 10') to the bottom of the cork board 40 are sequentially Including lamination bonding and manufacturing by cold pressing with a cold press or hot pressing with a hot press,
The thickness of the surface base portion 20 is 0.2 ~ 4mm, the thickness of the first plywood 30 is limited to 2.5 ~ 4mm, the thickness of the cork board 40 is limited to 0.6 ~ 3mm, and the second plywood 50 ) Of 2.5~4mm thick,
Cold or hot pressure conditions are cold or hot at a pressure of 5 to 10 kg/cm 2 for 30 to 60 minutes using a cold or hot press,
The adhesive 10 is water 54.1%, polyvinyl alcohol (Polyvinyl alcohol) 4.0%, polyvinyl acetate (Polyvinyl acetate) 41.5%, polyoxyethylene nonylphenol ether (Polyoxyethylene nonylphenol ether) 0.2% and sodium acetate (Sodium Acetate) It consists of limited to that consisting of a mixture of 0.1% and ammonium persulfate (Ammonium Persulfate) 0.1%,
The adhesive 10' is composed of a mixture of 70.48% of urea melamine cocondensation resin, 14.1% of polyvinyl acetate (PVAc) emulsion, 14.1% of wheat flour as an extender, and 1.32% of ammonium chloride (NH 4 Cl),
Floorboard for reducing interlayer noise, comprising the amount of the adhesive (10, 10') is limited to 8 ~ 15g / cm 2 .
제 8 항에 있어서,
상기 제1 합판(30)과 제2 합판(50)은 두께는 2.5~4mm의 MDF( Medium Density Fiberboard) 또는 HDF( High Density Fiberboard)중 어느 하나를 선택한 것을 포함하는 층간소음 저감용 마루판.
The method of claim 8,
The first plywood 30 and the second plywood 50 are floorboards for reducing inter-layer noise comprising selecting any one of MDF (Medium Density Fiberboard) or HDF (High Density Fiberboard) having a thickness of 2.5 to 4mm.
삭제delete 삭제delete 삭제delete 삭제delete 삭제delete 제 8 항에 있어서,
상기 표면 기재부(20)는 천연무늬목, 가공무늬목, LPM(Low Pressure Melamine impregnated paper), HPM(High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, 천연 및 인조 가죽 Sheet중 어느하나로 이루어진 것을 특징으로 하는 층간소음 저감용 마루판.









The method of claim 8,
The surface base portion 20 is any of natural veneer, processed veneer, LPM (Low Pressure Melamine impregnated paper), HPM (High Pressure Melamine Sheet), PET Sheet, Olefin Sheet, PVC Sheet, Cork Sheet, and natural and artificial leather Sheet. Floorboard for reducing inter-floor noise, characterized in that consisting of one.









KR1020200023583A 2020-02-26 2020-02-26 Method of manufacturing floorboards for reducing noise between floors and floorboards using the same KR102166132B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020200023583A KR102166132B1 (en) 2020-02-26 2020-02-26 Method of manufacturing floorboards for reducing noise between floors and floorboards using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020200023583A KR102166132B1 (en) 2020-02-26 2020-02-26 Method of manufacturing floorboards for reducing noise between floors and floorboards using the same

Publications (1)

Publication Number Publication Date
KR102166132B1 true KR102166132B1 (en) 2020-10-16

Family

ID=73035418

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020200023583A KR102166132B1 (en) 2020-02-26 2020-02-26 Method of manufacturing floorboards for reducing noise between floors and floorboards using the same

Country Status (1)

Country Link
KR (1) KR102166132B1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102404851B1 (en) * 2021-04-19 2022-06-07 (주)팬아시아 Wood flooring panel
KR102496059B1 (en) * 2022-05-31 2023-02-06 주식회사 멜텍 Composite structure wood flooring
KR20230076467A (en) 2021-11-24 2023-05-31 오형종 Shock absorbing interior materials
KR102595518B1 (en) * 2022-09-19 2023-10-31 (주) 재경기업 Interior material laminated with veneer veneer and manufacturing method therefor

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200331857Y1 (en) 2003-08-13 2003-10-30 대방엔지니어링 주식회사 Interlayer-Soundproofing Sheet for Reducing Floor Shock
KR200345879Y1 (en) 2003-12-29 2004-03-22 (주)세진에스엠 Structure for reducing noises between floors
KR100883183B1 (en) 2007-08-08 2009-02-16 (주) 단 더휴네코리아 Plate for sound insulation
KR101267523B1 (en) 2009-08-07 2013-05-24 김익수 A system of preventing floor noise with insulation
KR20130102981A (en) * 2012-03-09 2013-09-23 선창산업주식회사 Composite flooring board and manufacturing method thereof
KR20160014229A (en) * 2014-07-29 2016-02-11 이동영 Adhesive composition based vinyl acetate
KR20180136986A (en) * 2016-04-25 2018-12-26 뵈린게 이노베이션 에이비이 Veneered elements and methods of making such veneered elements

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200331857Y1 (en) 2003-08-13 2003-10-30 대방엔지니어링 주식회사 Interlayer-Soundproofing Sheet for Reducing Floor Shock
KR200345879Y1 (en) 2003-12-29 2004-03-22 (주)세진에스엠 Structure for reducing noises between floors
KR100883183B1 (en) 2007-08-08 2009-02-16 (주) 단 더휴네코리아 Plate for sound insulation
KR101267523B1 (en) 2009-08-07 2013-05-24 김익수 A system of preventing floor noise with insulation
KR20130102981A (en) * 2012-03-09 2013-09-23 선창산업주식회사 Composite flooring board and manufacturing method thereof
KR20160014229A (en) * 2014-07-29 2016-02-11 이동영 Adhesive composition based vinyl acetate
KR20180136986A (en) * 2016-04-25 2018-12-26 뵈린게 이노베이션 에이비이 Veneered elements and methods of making such veneered elements

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102404851B1 (en) * 2021-04-19 2022-06-07 (주)팬아시아 Wood flooring panel
KR20230076467A (en) 2021-11-24 2023-05-31 오형종 Shock absorbing interior materials
KR102496059B1 (en) * 2022-05-31 2023-02-06 주식회사 멜텍 Composite structure wood flooring
KR102595518B1 (en) * 2022-09-19 2023-10-31 (주) 재경기업 Interior material laminated with veneer veneer and manufacturing method therefor

Similar Documents

Publication Publication Date Title
KR102166132B1 (en) Method of manufacturing floorboards for reducing noise between floors and floorboards using the same
JP3180065B2 (en) Floor material and flooring construction method using this floor material
KR102404851B1 (en) Wood flooring panel
JP2000226931A (en) Crack preventive floor material
KR102168105B1 (en) Board manufacturing method for reducing noise between floors and board using same
JPH055356A (en) Soundproof damping material, and wooden soundproof floor material made therewith
JPH0726472U (en) Sound insulation floor board
JPS62129461A (en) Soundproof building material and its production
AU2019271977A1 (en) Enhanced tactile and auditory properties from hard materials
KR20200001081U (en) wood floor linoleum
KR100967051B1 (en) Prefabrication floor
US12103278B2 (en) Fiberglass insulation backed sound mat
CN214034215U (en) House heat preservation sound insulation wallboard structure
JP2575257Y2 (en) Soundproof floorboards for construction
JP3659060B2 (en) Soundproof flooring with floor heating function
JP2591336Y2 (en) Wooden soundproof flooring
CA2980564C (en) Sound control underlayment and floor construction incorporating the same
JPH0435160Y2 (en)
JP3023938U (en) Soundproof floor structure
JPH0526193Y2 (en)
JPH0356590Y2 (en)
KR950005067Y1 (en) Interior board for shockabsorbing
JPH07588Y2 (en) Wooden soundproof floorboard
JP2547947Y2 (en) Wooden soundproof floorboard
EP4374027A1 (en) Multilayered wood flooring panel

Legal Events

Date Code Title Description
E701 Decision to grant or registration of patent right
GRNT Written decision to grant