KR102153501B1 - Silicon Carbide Deposition System by Chemical Vapor Deposition - Google Patents
Silicon Carbide Deposition System by Chemical Vapor Deposition Download PDFInfo
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Abstract
Description
본 발명은 화학적 기상증착(CVD:Chemical Vapor Deposition)에 의한 탄화규소 증착장치 및 이를 이용한 탄화규소 증착 방법에 관한 것으로, 액체의 MTS가 기화기로 주입되어 기화된 초 미립자화 된 MTS증착가스가 생성되고, 이렇게 생성된 MTS 초 미립자화 된 가스를 소량의 수소가 운반 역할을 하여 가스 배관의 구조물로 주입이된 후 추가로 주입되는 수소가스에 의해 MTS증착가스가 활성화되어 증착실 내부로 분사되도록 구조 개선됨에 따라 MTS의 손실이 최소화되면서 시간당 탄화규소 증착효율이 향상되고, 특히 저용량 기화기를 이용하여 대용량 탄화규소 증착설비를 구축할 수 있어 에너지효율 향상을 도모하는 화학적 기상증착에 의한 탄화규소 증착장치에 관한 것이다.The present invention relates to a silicon carbide deposition apparatus by chemical vapor deposition (CVD: Chemical Vapor Deposition) and a silicon carbide deposition method using the same, wherein liquid MTS is injected into a vaporizer to generate vaporized ultrafine MTS deposition gas. In this way, a small amount of hydrogen plays the role of transporting the generated MTS ultra-micronized gas, and the structure is improved so that the MTS deposition gas is activated by the additionally injected hydrogen gas after being injected into the structure of the gas pipe and injected into the deposition chamber. As a result, the loss of MTS is minimized and the efficiency of silicon carbide deposition per hour is improved, and in particular, a large-capacity silicon carbide deposition facility can be built using a low-capacity vaporizer, and thus, a silicon carbide deposition device by chemical vapor deposition aims to improve energy efficiency. will be.
종래의 화학적 기상증착에 의한 탄화규소 증착장치는 탄화규소막질을 생성하는데 필요한 MTS(Methyltrichlorosilane)을 버블 상태로 처리조에 공급하여 고온하에서 증착형성이 구현되게 하고 있으나, 버블러의 특성상 일정량을 지속적으로 공급하는 것에 한계가 있고, 또 버블러를 통하여 공급한 MTS소스는 기화정도가 균등하지 못해 처리조에서 반응할 때, 변수가 많아 증착형성의 정밀성이 떨어지고, 두터운 증착형성이 어려울 뿐 아니라, 처리조의 구동과 관리가 복잡하여 사용이 불편하고, 제조원가가 높아지는 흠결이 있었다.In the conventional silicon carbide deposition apparatus by chemical vapor deposition, MTS (Methyltrichlorosilane) required to generate a silicon carbide film is supplied to the treatment tank in a bubble state to form deposition under high temperature, but a certain amount is continuously supplied due to the nature of the bubbler. There is a limit to doing so, and when the MTS source supplied through the bubbler reacts in the treatment tank because the degree of vaporization is not uniform, there are many variables, so the precision of deposition formation is poor, and it is difficult to form a thick deposition, as well as driving the treatment tank. There was a flaw in which it was inconvenient to use and the manufacturing cost was high due to the complicated management and management.
이에 따라 본 발명은 상기한 문제점을 해결하기 위해 착안 된 것으로서, 액체의 MTS가 기화기로 주입되어 기화된 초 미립자화 된 MTS증착가스가 생성되고, 이렇게 생성된 MTS 초 미립자화 된 가스를 소량의 수소가 운반 역할을 하여 가스 배관의 구조물로 주입이된 후 추가로 주입되는 수소가스에 의해 MTS증착가스가 활성화되어 증착실 내부로 분사되도록 구조 개선됨에 따라 MTS의 손실이 최소화되면서 시간당 탄화규소 증착효율이 향상되고, 특히 저용량 기화기를 이용하여 대용량 탄화규소 증착설비를 구축할 수 있어 에너지효율 향상을 도모하는 화학적 기상증착에 의한 탄화규소 증착장치을 제공하는 것에 그 목적이 있다.Accordingly, the present invention was conceived to solve the above problems, and liquid MTS is injected into a vaporizer to generate a vaporized ultra-fine MTS deposition gas, and the generated MTS ultra-micronized gas is converted into a small amount of hydrogen. As the structure is improved so that the MTS deposition gas is activated and injected into the deposition chamber by additionally injected hydrogen gas after being injected into the structure of the gas pipe as a transport role, the loss of MTS is minimized and the silicon carbide deposition efficiency per hour is improved. It is an object of the present invention to provide a silicon carbide deposition apparatus by chemical vapor deposition which is improved, and in particular, it is possible to construct a large-capacity silicon carbide deposition facility using a low-capacity vaporizer to improve energy efficiency.
이러한 목적을 달성하기 위해 본 발명의 특징은, 상, 하부 덮개(1a)(1b)에 의해 마감되어 증착실(1')을 형성하고, 내부에 전기발열체(3)가 설치되는 본체(1)와, 본체(1) 내부 진공도를 조성하는 진공펌프(11)와, 본체(1)에서 배기되는 가스를 여과하는 집진기로 이루어지는 처리조(가); 상기 전기발열체(3)와 본체(1) 내주면 사이에 설치되어 보온 내통(4); 상기 하부 덮개(1b)에서 처리조(가) 내부로 돌출되어 모터(2d)에 의해 회전되는 폴대(2a)와, 폴대(2a) 외주면에 그라파이트모재(2c)를 적층하는 다단거치부(2b)로 이루어지는 제품장치대(2); 상기 처리조(가) 및 보온 내통(4)을 관통하여 그라파이트모재(2c)와 대응하도록 설치되는 복수의 공급노즐(6)을 통하여 MTS증착가스, 수소가스, 퍼징가스 중 적어도 1종 이상의 가스를 투입하도록 구비되는 가스공급부(100);를 포함하여 이루어지고, In order to achieve this object, a feature of the present invention is that the
상기 가스공급부(100)는, 상기 공급노즐(6)로 이동되는 가스 공급량을 제어하는 유량계(10)와, 유량계(10)에 연결되고, 기화기(8)를 통하여 기화된 MTS(Methyltrichlorosilane), 수소를 포함하는 MTS증착가스를 공급하는 증착가스공급부(20)와, 유량계(10)에 연결되고, 수소가스를 공급하는 수소가스공급부(30)와, 유량계(10)에 연결되고, 질소를 포함하는 퍼징가스를 공급하는 퍼징가스공급부(40)와, MTS증착가스공급부(20), 수소가스공급부(30) 및 퍼징가스공급부(40)를 제어하여 MTS증착가스, 수소가스, 퍼징가스 공급을 제어하는 제어부로 이루어지는 것을 특징으로 한다.The
이때, 상기 가스공급부(100)는 제품장치대(2)의 폴대(2a) 회전축 중심과 그라파이트모재(2c) 외주면 사이 영역(L)으로 MTS증착가스가 분사되도록 설치되는 것을 특징으로 한다.At this time, the
또한, 상기 수소가스공급부(30)는 제 1, 2분배관(31)(32)을 통하여 수소가 분배 이동량이 제어되고, 제 1분배관(31)은 기화기(8)에 연결되어 MTS와 혼합 기화된 MTS증착가스를 형성하며, 제 2분배관(32)은 유량계(10)에 연결되어 공급노즐(6)을 통한 MTS증착가스 분사압력을 조절하도록 구비되는 것을 특징으로 한다.In addition, the hydrogen
또한, 상기 기화기(8)를 통하여 기화된 MTS증착가스는 복수의 분배관(9)을 통하여 공급노즐(6)로 분배 이동되고, 분배관(9)은 히터(9a)에 의해 가열되어 MTS증착가스 온도가 처리조(가) 내부온도와 일치되도록 구비되는 것을 특징으로 한다.In addition, the MTS deposition gas vaporized through the
또한, 상기 공급노즐(6)은, 단부에 분출구(6c)가 형성되는 가스 분사관(6b)과, 가스 분사관(6b) 외주면을 감싸도록 형성되고, 주입관(6e)과 배출관(6f)을 통하여 냉각수가 순환되는 냉각수저장실(6d)로 구성되는 것을 특징으로 한다.In addition, the
또한, 상기 가스 분사관(6b) 분출구(6c) 외면에는 그라파이트로 형성되어 일정길이를 가지는 관형상의 보호캡(6g)이 설치되고, 상기 보호캡(6g) 선단부는 보온 내통(4) 내주면에서 내측방향으로 연장되어 돌출관부를 형성하도록 구비되는 것을 특징으로 한다.In addition, a tube-shaped protective cap (6g) formed of graphite and having a predetermined length is installed on the outer surface of the gas injection pipe (6b) ejection port (6c), and the tip of the protective cap (6g) is at the inner peripheral surface of the insulating inner cylinder (4). It is characterized in that it is provided to extend in the inward direction to form a protruding pipe portion.
또한, 상기 하부 덮개(1b)는 이동장치대(200)에 의해 하향 개방되어 수평 이동되도록 구비되고, 상기 이동장치대(200)는 하부 덮개(1b)를 상, 하향 이동하는 리프트(210)와, 하향 개방된 하부 덮개(1b)를 수평 이동하는 셔틀(220)로 구성되는 것을 특징으로 한다.In addition, the lower cover (1b) is provided to be opened downward by the moving device stand 200 to move horizontally, and the moving
또한, 상기 본체(1) 및 상, 하부 덮개(1a)(1b)는 내, 외벽(a)(b) 이중 구조로 형성되고, 내, 외벽(a)(b) 사이에 냉각수가 순환되는 수조(1c)가 구비되는 것을 특징으로 한다.In addition, the main body (1) and the upper and lower covers (1a) (1b) are formed in a dual structure of inner and outer walls (a) and (b), and a water tank through which cooling water is circulated between the inner and outer walls (a) and (b). It is characterized in that (1c) is provided.
또한, 상기 보온 내통(4) 내면에 그라파이트 단열재(5)가 구비되는 것을 특징으로 한다.In addition, it is characterized in that the graphite insulating material (5) is provided on the inner surface of the thermal insulation inner cylinder (4).
또한, 상기 제품장치대(2)의 다단거치부(2b)에 복수의 그라파이트모재(2c)를 적층하여 처리조(가) 내부로 투입한 후, 처리조(가)를 진공처리하고, 1200~1600℃로 가열하고, 제품장치대(2)의 폴대(2a)를 1 ~ 25rpm으로 회전하면서 가스공급부(100)의 공급노즐(6)을 통하여 MTS증착가스를 분사하여, 그라파이트모재(2c) 표면에 탄화규소 증착층(2c')을 형성한 후, 증착실(1') 내부 가스를 여과 배출하면서 퍼징가스를 주입하여, 증착실(1') 내부 온도를 600℃ 이하로 냉각하는 냉각퍼징처리하도록 구비되는 것을 특징으로 한다.In addition, after stacking a plurality of graphite base materials (2c) on the multi-stage mounting portion (2b) of the product rack (2) and putting them into the treatment tank (a), the treatment tank (a) was vacuum-treated, and 1200~ Heated to 1600°C, while rotating the pole (2a) of the product stand (2) at 1 to 25 rpm, the MTS deposition gas is injected through the supply nozzle (6) of the gas supply unit (100), and the surface of the graphite base material (2c) After forming the silicon carbide deposition layer (2c') in the evaporation chamber (1') by filtration and discharge of the gas while injecting a purging gas to cool the internal temperature of the evaporation chamber (1') to 600℃ or less. It characterized in that it is provided to.
또한, 상기 MTS증착가스는 기화기(8)를 통하여 MTS 100중량부, 수소 50~90중량부를 혼합하여 형성되고, 상기 기화기(8)를 통하여 생성된 MTS증착가스는 수소가스공급부(30)를 통하여 공급되는 수소에 의해 공급노즐(6)을 통한 분사압력이 제어되도록 구비되는 것을 특징으로 한다.In addition, the MTS deposition gas is formed by mixing 100 parts by weight of MTS and 50 to 90 parts by weight of hydrogen through the
이상의 구성 및 작용에 의하면, 본 발명은 액체의 MTS가 기화기로 주입되어 기화된 초 미립자화 된 MTS증착가스가 생성되고, 이렇게 생성된 MTS 초 미립자화 된 가스를 소량의 수소가 운반 역할을 하여 가스 배관의 구조물로 주입이된 후 추가로 주입되는 수소가스에 의해 MTS증착가스가 활성화되어 증착실 내부로 분사되도록 구조 개선됨에 따라 MTS의 손실이 최소화되면서 시간당 탄화규소 증착효율이 향상되고, 특히 저용량 기화기를 이용하여 대용량 탄화규소 증착설비를 구축할 수 있어 에너지효율 향상을 도모하는 효과가 있다.According to the above configuration and action, in the present invention, a liquid MTS is injected into a vaporizer to generate a vaporized ultra-fine MTS deposition gas, and a small amount of hydrogen serves as a transport for the thus-generated MTS ultra-micronized gas. As the structure is improved so that the MTS deposition gas is activated and injected into the deposition chamber by additionally injected hydrogen gas after it is injected into the structure of the pipe, the loss of MTS is minimized and the silicon carbide deposition efficiency per hour is improved, especially a low-capacity vaporizer. It is possible to build a large-capacity silicon carbide deposition facility by using, so there is an effect of improving energy efficiency.
도 1은 본 발명의 일실시예에 따른 화학적 기상증착에 의한 탄화규소 증착장치의 전체적인 개략도.
도 2는 본 발명의 일실시예에 따른 화학적 기상증착에 의한 탄화규소 증착장치의 처리조 외관사시도.
도 3은 본 발명의 일실시예에 따른 화학적 기상증착에 의한 탄화규소 증착장치의 처리조 외관 정면도.
도 4는 도 3의 가-가'선 단면도.
도 5는 본 발명의 일실시예에 따른 화학적 기상증착에 의한 탄화규소 증착장치의 기화소스공급노즐 단면도.
도 6은 본 발명의 일실시예에 따른 화학적 기상증착에 의한 탄화규소 증착장치의 제품장치대를 분리한 예시도.
도 7은 본 발명의 일실시예에 따른 화학적 기상증착에 의한 탄화규소 증착장치의 회전장치대의 일부 확대도.
도 8은 본 발명에 따른 화학적 기상증착에 의한 탄화규소 증착장치를 이용한 탄화규소 증착 방법을 개략적으로 나타내는 순서도이다.1 is an overall schematic diagram of a silicon carbide deposition apparatus by chemical vapor deposition according to an embodiment of the present invention.
Figure 2 is a perspective view of a treatment tank of the silicon carbide deposition apparatus by chemical vapor deposition according to an embodiment of the present invention.
Figure 3 is a front view of a treatment tank of the silicon carbide deposition apparatus by chemical vapor deposition according to an embodiment of the present invention.
4 is a cross-sectional view taken along line Ga-ga' of FIG. 3.
5 is a cross-sectional view of a vaporization source supply nozzle of a silicon carbide deposition apparatus by chemical vapor deposition according to an embodiment of the present invention.
6 is an exemplary view showing the separation of the product stand of the silicon carbide deposition apparatus by chemical vapor deposition according to an embodiment of the present invention.
7 is a partial enlarged view of a rotating apparatus of a silicon carbide deposition apparatus by chemical vapor deposition according to an embodiment of the present invention.
8 is a flow chart schematically showing a silicon carbide deposition method using the silicon carbide deposition apparatus by chemical vapor deposition according to the present invention.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세히 설명한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
본 발명은 화학적 기상증착에 의한 탄화규소 증착장치에 관련되며, 이는 액체의 MTS가 기화기로 주입되어 기화된 초 미립자화 된 MTS증착가스가 생성되고, 이렇게 생성된 MTS 초 미립자화 된 가스를 소량의 수소가 운반 역할을 하여 가스 배관의 구조물로 주입이된 후 추가로 주입되는 수소가스에 의해 MTS증착가스가 활성화되어 증착실 내부로 분사되도록 구조 개선됨에 따라 MTS의 손실이 최소화되면서 시간당 탄화규소 증착효율이 향상되고, 특히 저용량 기화기를 이용하여 대용량 탄화규소 증착설비를 구축할 수 있어 에너지효율 향상을 도모하기 위해 처리조(가), 내통(4), 제품장치대(2), 가스공급부(100)를 포함하여 주요구성으로 이루어진다.The present invention relates to a silicon carbide deposition apparatus by chemical vapor deposition, which is a liquid MTS is injected into a vaporizer to generate a vaporized ultra-fine MTS deposition gas, and a small amount of the MTS ultra-micronized gas thus generated Silicon carbide deposition efficiency per hour as the loss of MTS is minimized as the structure is improved so that the MTS deposition gas is activated and injected into the deposition chamber by additionally injected hydrogen gas after hydrogen is injected into the structure of the gas pipe as a transport role. In order to improve energy efficiency, it is possible to construct a large-capacity silicon carbide deposition facility using a low-capacity vaporizer, and in particular, a treatment tank (A), an inner cylinder (4), a product unit (2), and a gas supply unit (100) It consists of major components including.
본 발명에 따른 처리조(가)는 상, 하부 덮개(1a)(1b)에 의해 마감되어 증착실(1')을 형성하고, 내부에 전기발열체(3)가 설치되는 본체(1)와, 본체(1) 내부 진공도를 조성하는 진공펌프(11)와, 본체(1)에서 배기되는 가스를 여과하는 집진기로 이루어진다. 본체(1)는 상하부가 개방된 원통형으로 형성되고, 상, 하부 덮개(1a)(1b)는 돔형상으로 형성되어 본체(1)의 상하부 개방부를 마감하도록 설치된다. The treatment tank (A) according to the present invention is closed by upper and lower covers (1a) (1b) to form a deposition chamber (1'), and a body (1) in which an electric heating element (3) is installed, It consists of a
이때, 본체(1) 및 상, 하부 덮개(1a)(1b)는 내, 외벽(a)(b) 이중 구조로 형성되고, 내, 외벽(a)(b) 사이에 냉각수가 순환되는 수조(1c)가 구비된다. 이에 1200~1600℃로 가열되는 증착실(1') 내부 온도에 의한 처리조(가) 손상 및 열변형이 방지된다.At this time, the
그리고, 상기 진공펌프(11)는 증착실(1') 내부 진공도를 조성하여, 증착공정 중에 증착실(1') 내부 수용물이 열에 산화되는 것을 방지하며, 또 집진기(도시 생략)는 스크러버를 포함하는 여과정치로서, 증착실(1') 내부에서 배기되는 공기 중에 포함된 MTS를 이물질을 여과처리하도록 구비된다.In addition, the
이때, 상기 전기발열체(3)와 본체(1) 내주면 사이에 보온 내통(4)이 설치되고, 보온 내통(4)은 내면에 그라파이트 단열재(5)가 구비되어 증착실(1') 내부를 단열하게 된다.At this time, a thermal insulation
도 4 및 7에서, 본 발명에 따른 제품장치대(2)는 상기 하부 덮개(1b)에서 처리조(가) 내부로 돌출되어 모터(2d)에 의해 회전되는 폴대(2a)와, 폴대(2a) 외주면에 그라파이트모재(2c)를 적층하는 다단거치부(2b)로 이루어진다. 폴대(2a)는 하부 덮개(1b) 중앙부를 축으로 복수개소에 배치되고, 폴대(2a) 길이방향으로 다단거치부(2b) 등간격으로 설치되어 그라파이트모재(2c)가 거치된다.In FIGS. 4 and 7, the product device stand 2 according to the present invention includes a
여기서, 상기 그라파이트모재(2c)는 링형 판으로 형성되어, 폴대(2a)와 동심원을 이루도록 배치되고, 후술하는 가스공급부(100)를 통하여 분사되는 MTS증착가스가 표면에 증착되어 탄화규소 증착을 형성하게 된다.Here, the
또한, 본 발명에 따른 가스공급부(100)는 상기 처리조(가) 및 보온 내통(4)을 관통하여 그라파이트모재(2c)와 대응하도록 설치되는 복수의 공급노즐(6)을 통하여 MTS증착가스, 수소가스, 퍼징가스 중 적어도 1종 이상의 가스를 투입하도록 구비된다. In addition, the
도 1 내지 3에서, 상기 가스공급부(100)는, 상기 공급노즐(6)로 이동되는 가스 공급량을 제어하는 유량계(10)와, 유량계(10)에 연결되고, 기화기(8)를 통하여 기화된 MTS(Methyltrichlorosilane), 수소를 포함하는 MTS증착가스를 공급하는 증착가스공급부(20)와, 유량계(10)에 연결되고, 수소가스를 공급하는 수소가스공급부(30)와, 유량계(10)에 연결되고, 질소를 포함하는 퍼징가스를 공급하는 퍼징가스공급부(40)와, MTS증착가스공급부(20), 수소가스공급부(30) 및 퍼징가스공급부(40)를 제어하여 MTS증착가스, 수소가스, 퍼징가스 공급을 제어하는 제어부로 이루어진다.In Figures 1 to 3, the
도 5 (b)에서, 상기 가스공급부(100)는 제품장치대(2)의 폴대(2a) 회전축 중심과 그라파이트모재(2c) 외주면 사이 영역(L)으로 MTS증착가스가 분사되도록 경사각 또는 폴대(2a) 회전축 중심과 어긋나게 설치된다. 이에 공급노즐(6)을 통하여 분사되는 MTS증착가스와 그라파이트모재(2c) 표면과의 접촉 면적이 확대되어 MTS의 손실이 최소화되면서 시간당 탄화규소 증착효율이 향상된다.In FIG. 5 (b), the
또한, 상기 수소가스공급부(30)는 제 1, 2분배관(31)(32)을 통하여 수소가 분배 이동량이 제어되고, 제 1분배관(31)은 기화기(8)에 연결되어 MTS와 혼합 기화된 MTS증착가스를 형성하며, 제 2분배관(32)은 유량계(10)에 연결되어 공급노즐(6)을 통한 MTS증착가스 분사압력을 조절하도록 구비된다.In addition, the hydrogen
이에 소량의 수소가스를 이용하여 MTS입자가 초미립자화 된 MTS증착가스가 생성되고, 추가로 주입되는 수소가스에 의해 MTS증착가스가 활성화되어 증착실 내부로 분사되도록 구조개선됨에 따라 MTS의 손실이 최소화되면서 시간당 탄화규소 증착효율이 향상되고, 특히 저용량 기화기(8)를 이용하여 대용량 탄화규소 증착설비 구축할 수 있어 에너지효율이 향상된다.As a result, MTS deposition gas with ultra-fine MTS particles is generated using a small amount of hydrogen gas, and MTS loss is minimized as the structure is improved so that the MTS deposition gas is activated and injected into the deposition chamber by additionally injected hydrogen gas. As a result, the silicon carbide deposition efficiency per hour is improved, and in particular, a large-capacity silicon carbide deposition facility can be constructed using the low-
도 4에서, 상기 기화기(8)를 통하여 기화된 MTS증착가스는 복수의 분배관(9)을 통하여 공급노즐(6)로 분배 이동되고, 분배관(9)은 히터(9a)에 의해 가열되어 MTS증착가스 온도가 처리조(가) 내부온도와 일치되도록 구비된다. In Fig. 4, the MTS vaporized gas vaporized through the
이에 MTS증착가스가 분사되는 중에 증착실(1') 내부 온도가 일정하게 유지되어 탄화규소 증착품질이 향상됨과 더불어 기화기(8)에 연결되는 복수의 분배관(9) 수량 및 길이에 영향을 받지 않고 공급노즐(6)를 통하여 분사되는 MTS증착가스 품질이 균일하게 유지된다.Accordingly, the temperature inside the deposition chamber (1') is kept constant while the MTS deposition gas is sprayed, improving the silicon carbide deposition quality, and is not affected by the number and length of the plurality of distribution pipes (9) connected to the vaporizer (8). The quality of the MTS deposition gas injected through the
도 5 (a)에서, 상기 공급노즐(6)은, 단부에 분출구(6c)가 형성되는 가스 분사관(6b)과, 가스 분사관(6b) 외주면을 감싸도록 형성되고, 주입관(6e)과 배출관(6f)을 통하여 냉각수가 순환되는 냉각수저장실(6d)로 구성되며, 상기 가스 분사관(6b) 분출구(6c) 외면에는 그라파이트로 형성되어 일정길이를 가지는 관형상의 보호캡(6g)이 설치되고, 상기 보호캡(6g) 선단부는 보온 내통(4) 내주면에서 내측방향으로 연장되어 돌출관부를 형성하도록 구비된다. 이에 주입관(6e)이 보호캡(6g) 내측으로 함몰 설치되어 증착실(1') 내부에 존재하는 미증착 MTS증착가스를 포함하는 이물질들로 부터 안전하게 보호되어 막힘등의 작동 불량이 방지된다.In Figure 5 (a), the
이때, 상기 분사관(6b)은 냉각수저장실(6d)의 냉각수에 의해 지속적으로 냉각됨과 더불어 보호캡(6g)에 의해 증착실(1') 내부 열전달이 일부 차단됨에 따라 분사관(6b)이 1200~1600℃로 가열되는 증착실(1') 내부 온도에 의해 과열되어 손상 및 막히는 현상이 방지되면서 수명이 장구히 연장된다. At this time, the
도 6에서, 상기 하부 덮개(1b)는 이동장치대(200)에 의해 하향 개방되어 수평 이동되도록 구비되고, 상기 이동장치대(200)는 하부 덮개(1b)를 상, 하향 이동하는 리프트(210)와, 하향 개방된 하부 덮개(1b)를 수평 이동하는 셔틀(220)로 구성된다. In FIG. 6, the
이에 하부 덮개(1b)와 본체(1)의 결합, 분리 작동에 의해 증착실(1') 내부 공간이 개폐작동되는 구조로 인해 진공도 조성에 따른 기밀처리구조가 간단하고, 특히 하부 덮개(1b)가 하향 개방되어 셔틀(220)을 타고 수평 이동되는 방식으로 이동장치대(200)가 로딩, 언로딩되므로 탄화규소 증착층(2c')이 형성된 그라파이트모재(2c)의 교체 작업이 신속하게 이루어진다.Accordingly, due to the structure in which the inner space of the deposition chamber 1'is opened and closed by the combination and separation operation of the
도 8은 본 발명에 따른 화학적 기상증착에 의한 탄화규소 증착장치를 이용한 탄화규소 증착 방법을 개략적으로 나타내는 순서도이다.8 is a flow chart schematically showing a silicon carbide deposition method using the silicon carbide deposition apparatus by chemical vapor deposition according to the present invention.
본 발명에 따른 화학적 기상증착에 의한 탄화규소 증착장치를 이용한 탄화규소 증착 방법은, 제품장치대(2)의 다단거치부(2b)에 복수의 그라파이트모재(2c)를 적층하여 처리조(가) 내부로 투입하는 준비단계(S1); 상기 준비단계(S1) 이후, 처리조(가)를 진공처리하고, 1200~1600℃로 가열하는 히팅단계(S2); 상기 히팅단계(S2) 이후, 제품장치대(2)의 폴대(2a)를 1 ~ 25rpm으로 회전하면서 가스공급부(100)의 공급노즐(6)을 통하여 MTS증착가스를 분사하여, 그라파이트모재(2c) 표면에 탄화규소 증착층(2c')을 형성하는 증착단계(S3); 및 상기 증착단계(S3)에서 탄화규소 증착층(2c')이 소정의 두께로 증착되는 공정이 완료되면, 증착실(1') 내부 가스를 여과 배출하면서 퍼징가스를 주입하여, 증착실(1') 내부 온도를 600℃ 이하로 냉각하는 냉각퍼징단계(S4);를 포함하여 이루어진다.The silicon carbide deposition method using the silicon carbide deposition apparatus by chemical vapor deposition according to the present invention is a treatment tank (a) by laminating a plurality of
이때, 상기 증착단계(S3)에서, MTS증착가스는 기화기(8)를 통하여 MTS 100중량부, 수소 50~90중량부를 혼합하여 형성되고, 상기 기화기(8)를 통하여 생성된 MTS증착가스는 수소가스공급부(30)를 통하여 공급되는 수소에 의해 공급노즐(6)을 통한 분사압력이 제어되도록 구비된다.At this time, in the deposition step (S3), the MTS deposition gas is formed by mixing 100 parts by weight of MTS and 50 to 90 parts by weight of hydrogen through the
이에 상기 MTS 100중량부, 수소 50~90중량부를 혼합으로 인해 소량의 수소가스를 이용하여 MTS입자가 초미립자화 되어 MTS증착가스가 생성되고, 추가로 주입되는 수소가스에 의해 MTS증착가스가 활성화되어 증착실 내부로 분사되는 압력이 간단하게 제어됨으로 MTS의 손실이 최소화되면서 시간당 탄화규소 증착효율이 향상되고, 특히 그라파이트모재(2c) 사이즈에 대응하여 MTS증착가스 분사거리 및 분사량이 정밀하게 제어되어 다양한 사이즈의 탄화규소 증착층을 형성 가능한 범용성이 제공된다.Accordingly, by mixing 100 parts by weight of MTS and 50 to 90 parts by weight of hydrogen, the MTS particles are made ultra-fine using a small amount of hydrogen gas to generate MTS deposition gas, and the MTS deposition gas is activated by additionally injected hydrogen gas. As the pressure injected into the deposition chamber is simply controlled, the loss of MTS is minimized, and the silicon carbide deposition efficiency per hour is improved.In particular, in response to the size of the graphite base material (2c), the MTS deposition gas injection distance and injection amount are precisely controlled. The versatility of forming a silicon carbide vapor deposition layer of the size is provided.
1 : 본체 1a,1b : 덮개
1c : 수조 2 : 제품장치대
2a : 폴대 2b : 다단거치부
2c : 그라파이트모재 2d : 모터
3 : 전기발열체 4 : 내통
5 : 단열재 6 : 기화소스공급노즐
6a : 지지외통 6b : 소스분사관
6d : 냉각수저장실 6e : 냉각수주입관
6f : 배출관 6g : 보호캡
7 : 액체유량제어기 8 : 기화기
9 : 기화소스분배관 9a : 라인히터
10 : 유량계 11 : 진공펌프
가 : 처리조1:
1c: water tank 2: product equipment stand
2a:
2c:
3: electric heating element 4: inner cylinder
5: insulation material 6: vaporization source supply nozzle
6a: support
6d: cooling
6f:
7: liquid flow controller 8: vaporizer
9: vaporization
10: flow meter 11: vacuum pump
A: Treatment tank
Claims (11)
상기 전기발열체(3)와 본체(1) 내주면 사이에 설치되어 보온 내통(4);
상기 하부 덮개(1b)에서 처리조(가) 내부로 돌출되어 모터(2d)에 의해 회전되는 폴대(2a)와, 폴대(2a) 외주면에 그라파이트모재(2c)를 적층하는 다단거치부(2b)로 이루어지는 제품장치대(2); 및
상기 처리조(가) 및 보온 내통(4)을 관통하여 그라파이트모재(2c)와 대응하도록 설치되는 복수의 공급노즐(6)을 통하여 MTS증착가스, 수소가스, 퍼징가스 중 적어도 1종 이상의 가스를 투입하도록 구비되는 가스공급부(100);를 포함하여 이루어지고,
상기 가스공급부(100)는, 상기 공급노즐(6)로 이동되는 가스 공급량을 제어하는 유량계(10)와, 유량계(10)에 연결되고, 기화기(8)를 통하여 기화된 MTS(Methyltrichlorosilane), 수소를 포함하는 MTS증착가스를 공급하는 증착가스공급부(20)와, 유량계(10)에 연결되고, 수소가스를 공급하는 수소가스공급부(30)와, 유량계(10)에 연결되고, 질소를 포함하는 퍼징가스를 공급하는 퍼징가스공급부(40)와, MTS증착가스공급부(20), 수소가스공급부(30) 및 퍼징가스공급부(40)를 제어하여 MTS증착가스, 수소가스, 퍼징가스 공급을 제어하는 제어부로 이루어지고,
상기 수소가스공급부(30)는 제 1, 2분배관(31)(32)을 통하여 수소가 분배 이동량이 제어되고, 제 1분배관(31)은 기화기(8)에 연결되어 MTS와 혼합 기화된 MTS증착가스를 형성하며, 제 2분배관(32)은 유량계(10)에 연결되어 공급노즐(6)을 통한 MTS증착가스 분사압력을 조절하도록 구비되는 것을 특징으로 하는 화학적 기상증착에 의한 탄화규소 증착장치.The body 1 is closed by the upper and lower covers 1a and 1b to form the evaporation chamber 1', and the electric heating element 3 is installed therein, and a vacuum to create the internal vacuum degree of the body 1 A treatment tank comprising a pump 11 and a dust collector for filtering gas exhausted from the main body 1;
An inner cylinder 4 installed between the electric heating element 3 and the inner circumferential surface of the main body 1 to keep warm;
A multi-stage mounting portion (2b) in which a pole (2a) protruding from the lower cover (1b) into the treatment tank (a) and rotated by a motor (2d), and a graphite base material (2c) on the outer peripheral surface of the pole (2a) Product device stand (2) consisting of; And
At least one gas of MTS deposition gas, hydrogen gas, and purging gas is supplied through a plurality of supply nozzles 6 installed to correspond to the graphite base material 2c through the treatment tank (A) and the thermal insulation inner cylinder (4). Made including; a gas supply unit 100 provided to be injected,
The gas supply unit 100 includes a flow meter 10 for controlling the amount of gas supplied to the supply nozzle 6, and MTS (Methyltrichlorosilane) vaporized through the vaporizer 8, connected to the flow meter 10, and hydrogen. The deposition gas supply unit 20 for supplying the MTS deposition gas including, and connected to the flow meter 10, the hydrogen gas supply unit 30 for supplying hydrogen gas, and connected to the flow meter 10, containing nitrogen The purging gas supply unit 40 that supplies the purging gas, the MTS deposition gas supply unit 20, the hydrogen gas supply unit 30, and the purging gas supply unit 40 are controlled to control the supply of MTS deposition gas, hydrogen gas, and purging gas. Consists of a control unit,
The hydrogen gas supply unit 30 controls the amount of distribution and movement of hydrogen through the first and second distribution pipes 31 and 32, and the first distribution pipe 31 is connected to the vaporizer 8 to be mixed and vaporized with MTS. Silicon carbide by chemical vapor deposition, characterized in that it forms MTS deposition gas, and the second distribution pipe 32 is connected to the flow meter 10 and provided to control the injection pressure of the MTS deposition gas through the supply nozzle 6 Evaporation equipment.
상기 가스공급부(100)는 제품장치대(2)의 폴대(2a) 회전축 중심과 그라파이트모재(2c) 외주면 사이 영역(L)으로 MTS증착가스가 분사되도록 설치되는 것을 특징으로 하는 화학적 기상증착에 의한 탄화규소 증착장치.The method of claim 1,
The gas supply unit 100 is installed so that the MTS deposition gas is injected into the region L between the center of the rotation axis of the pole 2a of the product stand 2 and the outer peripheral surface of the graphite base material 2c. Silicon carbide deposition apparatus.
상기 기화기(8)를 통하여 기화된 MTS증착가스는 복수의 분배관(9)을 통하여 공급노즐(6)로 분배 이동되고, 분배관(9)은 히터(9a)에 의해 가열되어 MTS증착가스 온도가 처리조(가) 내부온도와 일치되도록 구비되는 것을 특징으로 하는 화학적 기상증착에 의한 탄화규소 증착장치.The method of claim 1,
The MTS vaporized gas vaporized through the vaporizer 8 is distributed and moved to the supply nozzle 6 through a plurality of distribution pipes 9, and the distribution pipe 9 is heated by a heater 9a to provide the MTS vapor deposition gas temperature. A processing tank (a) silicon carbide deposition apparatus by chemical vapor deposition, characterized in that provided to match the internal temperature.
상기 공급노즐(6)은, 단부에 분출구(6c)가 형성되는 가스 분사관(6b)과, 가스 분사관(6b) 외주면을 감싸도록 형성되고, 주입관(6e)과 배출관(6f)을 통하여 냉각수가 순환되는 냉각수저장실(6d)로 구성되는 것을 특징으로 하는 화학적 기상증착에 의한 탄화규소 증착장치.The method of claim 1,
The supply nozzle 6 is formed so as to surround the gas injection pipe 6b having a discharge port 6c formed at the end, and the outer peripheral surface of the gas injection pipe 6b, and through the injection pipe 6e and the discharge pipe 6f. Silicon carbide deposition apparatus by chemical vapor deposition, characterized in that consisting of a cooling water storage chamber (6d) in which cooling water is circulated.
상기 가스 분사관(6b) 분출구(6c) 외면에는 그라파이트로 형성되어 일정길이를 가지는 관형상의 보호캡(6g)이 설치되고, 상기 보호캡(6g) 선단부는 보온 내통(4) 내주면에서 내측방향으로 연장되어 돌출관부를 형성하도록 구비되는 것을 특징으로 하는 화학적 기상증착에 의한 탄화규소 증착장치.The method of claim 5,
A tubular protective cap (6g) formed of graphite and having a predetermined length is installed on the outer surface of the gas injection pipe (6b) outlet (6c), and the tip of the protective cap (6g) is inward from the inner circumferential surface of the thermal insulation inner cylinder (4) Silicon carbide deposition apparatus by chemical vapor deposition, characterized in that provided to extend to form a protruding tube portion.
상기 하부 덮개(1b)는 이동장치대(200)에 의해 하향 개방되어 수평 이동되도록 구비되고, 상기 이동장치대(200)는 하부 덮개(1b)를 상, 하향 이동하는 리프트(210)와, 하향 개방된 하부 덮개(1b)를 수평 이동하는 셔틀(220)로 구성되는 것을 특징으로 하는 화학적 기상증착에 의한 탄화규소 증착장치.The method of claim 1,
The lower cover (1b) is provided to be horizontally moved by being opened downward by the moving device stand 200, and the moving device stand 200 includes a lift 210 moving up and down the lower cover 1b, and a downwardly opened Silicon carbide deposition apparatus by chemical vapor deposition, characterized in that consisting of a shuttle 220 horizontally moving the lower cover (1b).
상기 본체(1) 및 상, 하부 덮개(1a)(1b)는 내, 외벽(a)(b) 이중 구조로 형성되고, 내, 외벽(a)(b) 사이에 냉각수가 순환되는 수조(1c)가 구비되는 것을 특징으로 하는 화학적 기상증착에 의한 탄화규소 증착장치.The method of claim 1,
The main body (1) and the upper and lower covers (1a) (1b) are formed in a dual structure of inner and outer walls (a) (b), and a water tank 1c in which cooling water is circulated between the inner and outer walls (a) and ) Silicon carbide deposition apparatus by chemical vapor deposition, characterized in that provided.
상기 보온 내통(4) 내면에 그라파이트 단열재(5)가 구비되는 것을 특징으로 하는 화학적 기상증착에 의한 탄화규소 증착장치.The method of claim 1,
Silicon carbide deposition apparatus by chemical vapor deposition, characterized in that a graphite insulating material (5) is provided on the inner surface of the insulating inner cylinder (4).
상기 제품장치대(2)의 다단거치부(2b)에 복수의 그라파이트모재(2c)를 적층하여 처리조(가) 내부로 투입한 후, 처리조(가)를 진공처리하고, 1200~1600℃로 가열하고, 제품장치대(2)의 폴대(2a)를 1 ~ 25rpm으로 회전하면서 가스공급부(100)의 공급노즐(6)을 통하여 MTS증착가스를 분사하여, 그라파이트모재(2c) 표면에 탄화규소 증착층(2c')을 형성한 후, 증착실(1') 내부 가스를 여과 배출하면서 퍼징가스를 주입하여, 증착실(1') 내부 온도를 600℃ 이하로 냉각하는 냉각퍼징처리하도록 구비되는 것을 특징으로 하는 화학적 기상증착에 의한 탄화규소 증착장치.The method of claim 1,
After stacking a plurality of graphite base materials (2c) on the multi-stage mounting portion (2b) of the product stand (2) and putting them into the treatment tank (A), the treatment tank (A) was vacuum-treated, and then 1200~1600℃ By heating and rotating the pole (2a) of the product stand (2) at 1 to 25 rpm, and spraying the MTS deposition gas through the supply nozzle (6) of the gas supply unit (100) to carbonize the surface of the graphite base material (2c) After the silicon deposition layer 2c' is formed, a purging gas is injected while filtering out the gas inside the deposition chamber 1'to cool the inside of the deposition chamber 1'to 600°C or less. Silicon carbide deposition apparatus by chemical vapor deposition, characterized in that.
상기 MTS증착가스는 기화기(8)를 통하여 MTS 100중량부, 수소 50~90중량부를 혼합하여 형성되고, 상기 기화기(8)를 통하여 생성된 MTS증착가스는 수소가스공급부(30)를 통하여 공급되는 수소에 의해 공급노즐(6)을 통한 분사압력이 제어되도록 구비되는 것을 특징으로 하는 화학적 기상증착에 의한 탄화규소 증착장치.The method of claim 10,
The MTS deposition gas is formed by mixing 100 parts by weight of MTS and 50 to 90 parts by weight of hydrogen through the vaporizer 8, and the MTS deposition gas generated through the vaporizer 8 is supplied through the hydrogen gas supply unit 30. Silicon carbide deposition apparatus by chemical vapor deposition, characterized in that provided to control the injection pressure through the supply nozzle (6) by hydrogen.
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