KR102122245B1 - Manufacturing Method of Filter by Halogen Welding - Google Patents

Manufacturing Method of Filter by Halogen Welding Download PDF

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KR102122245B1
KR102122245B1 KR1020180134513A KR20180134513A KR102122245B1 KR 102122245 B1 KR102122245 B1 KR 102122245B1 KR 1020180134513 A KR1020180134513 A KR 1020180134513A KR 20180134513 A KR20180134513 A KR 20180134513A KR 102122245 B1 KR102122245 B1 KR 102122245B1
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South Korea
Prior art keywords
filter paper
filter
housing
side plate
halogen
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KR1020180134513A
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Korean (ko)
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KR20200051309A (en
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김기천
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주식회사 케이엠에프
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02—Air cleaners
    • F02M35/024—Air cleaners using filters, e.g. moistened
    • F02M35/02408—Manufacturing filter elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D39/00—Filtering material for liquid or gaseous fluids
    • B01D39/14—Other self-supporting filtering material ; Other filtering material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/14—Filters

Abstract

본 발명은 할로겐 융착을 통한 필터의 제조 방법에 관한 것으로서, 더욱 상세하게는 여과지의 손상 없이 할로겐 융착을 통해 수월하게 필터를 제조할 수 있는 할로겐 융착을 통한 필터의 제조 방법에 관한 것이다.The present invention relates to a method of manufacturing a filter through halogen fusion, and more particularly, to a method of manufacturing a filter through halogen fusion that can easily produce a filter through halogen fusion without damaging the filter paper.

Description

할로겐 융착을 통한 필터의 제조 방법{Manufacturing Method of Filter by Halogen Welding}Manufacturing Method of Filter by Halogen Fusion {Manufacturing Method of Filter by Halogen Welding}

본 발명은 할로겐 융착을 통한 실링부의 제조 방법에 관한 것으로서, 더욱 상세하게는 여과지의 손상 없이 할로겐 융착을 통해 수월하게 필터를 제조할 수 있을 뿐만 아니라, 필터의 견고함을 증대시켜 여과지의 형상 변형 및 이탈을 방지할 수 있는 할로겐 융착을 통한 필터의 제조 방법에 관한 것이다. The present invention relates to a method for manufacturing a sealing part through halogen fusion, and more specifically, it is possible to easily manufacture a filter through halogen fusion without damaging the filter paper, and to increase the robustness of the filter, thereby deforming the shape of the filter paper and It relates to a method of manufacturing a filter through a halogen fusion that can prevent departure.

일반적으로 차량용 필터는 종이 재질 또는 원단 재질로 형성되는 여과지를 통해 오일 등의 여과를 수행하며, 이때 여과지는 상단과 하단에 상부하우징과 하부하우징이 결합되어 여과지를 고정하여 여과지의 이탈을 방지할 수 있다.In general, a vehicle filter performs filtration of oil or the like through a filter paper formed of a paper material or a fabric material. At this time, the upper and lower housings are combined at the top and bottom to fix the filter paper to prevent separation of the filter paper. have.

이때, 여과지에 상부하우징과 하부하우징을 결합하기 위해서는 상부하우징과 하우하우징에 홈 등을 형성한 후, 여과지를 홈에 삽입하는 본딩 작업을 통해 필터를 제조할 수 있다.At this time, in order to combine the upper housing and the lower housing to the filter paper, after forming a groove or the like in the upper housing and the housing, a filter may be manufactured through a bonding operation of inserting the filter paper into the groove.

그러나 상술된 방법은 본딩처리의 미흡 또는 시간의 지남에 따른 접착력의 감소를 통해 여과지가 상부하우징 또는 하우하우징으로부터 이탈되어 제 역할을 수행하기 어렵게 만들뿐만 아니라, 차량용 필터의 수명 또한 단축되게 된다.However, the above-described method not only makes it difficult for the filter paper to escape from the upper housing or the housing, but also shortens the life of the vehicle filter, through the lack of bonding treatment or the reduction of the adhesive force over time.

상술된 본딩 처리의 문제점을 보완하기 위하여 상부하우징과 하부하우징은 합성수지 재질로 형성되고, 이를 할로겐램프를 통한 열에너지를 발생시켜, 이를 융착하여 여과지를 결합시키는 제조 방법이 고안되었다.In order to compensate for the problems of the above-described bonding treatment, a manufacturing method was devised in which the upper housing and the lower housing are formed of a synthetic resin material, generating heat energy through a halogen lamp, and fusing them to bond the filter paper.

그러나 여과지의 상단에 융착된 상부하우징과 하우하우징을 결합할 시, 결합력의 일정 증대를 위해 상하 방향으로부터 일정 힘을 가하여 여과지를 결합하게 되는데, 이에 따라 여과지가 받는 하중 등에 의해 위치의 이탈이 발생하거나, 형상의 변형이 발생할 우려가 있다.However, when the upper housing fused to the top of the filter paper and the housing are combined, the filter paper is combined by applying a constant force from the vertical direction to increase the binding force. , There is a risk of deformation of the shape.

또한, 필터가 제조된 후에도 상부하우징 또는 하부하우징의 중량이 여과지로 전달되므로, 차량에 적용된 후에도 여과지의 위치 이탈 및 형상 변형 우려가 있다.In addition, since the weight of the upper housing or the lower housing is transmitted to the filter paper even after the filter is manufactured, there is a fear that the filter paper may be displaced and the shape deformed even after being applied to the vehicle.

대한민국 등록특허공보 제10-1863205호(2018.05.25.)Republic of Korea Registered Patent Publication No. 10-1863205 (2018.05.25.)

본 발명은 상술한 바와 같은 문제점을 해결하기 위하여 안출된 것으로서, 본 발명의 목적은 여과지의 손상 없이 할로겐 융착을 통해 수월하게 필터를 제조할 수 있을 뿐만 아니라, 필터의 견고함을 증대시켜 여과지의 형상 변형 및 이탈을 방지할 수 있는 할로겐 융착을 통한 필터의 제조 방법에 관한 것이다. The present invention has been devised to solve the problems as described above, and the object of the present invention is to easily manufacture a filter through halogen fusion without damaging the filter paper, and to increase the robustness of the filter to increase the shape of the filter paper. It relates to a method of manufacturing a filter through halogen fusion that can prevent deformation and departure.

본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법은 하부판(11)과, 하부판(11)의 일측에 상부 방향으로 형성되는 측면판(12) 및 상기 측면판(12)과 이격되어 상기 하부판(11)의 타측에 구비되는 여과지(13)를 포함하는 하부하우징(10)을 형성하는 하부하우징 형성단계(S100); 상기 하부판(11)의 형상에 대응하는 상부하우징(20)의 하부와 상기 측면판(12)의 상단을 할로겐램프의 열에너지를 통해 융착하는 하우징 열융착단계(S200); 및 상기 측면판(12)과 여과지(13)의 상단에 상기 상부하우징(30)을 결합시키는 상부하우징 결합단계(S300);를 포함하는 것을 특징으로 한다. 좀 더 상세하게는 일정 곡률을 가지고 완곡되어 형성되는 하부판(11)과, 하부판(11)의 폭 방향 일측에 상부 방향으로 형성되는 측면판(12) 및, 상기 측면판(12)과 이격되어 일정 공간을 형성하도록 상기 하부판(11)의 폭 방향 타측에 상기 하부판(11)의 곡면과 대응되어 배치되는 여과지(13)를 포함하며, 상기 하부판(11), 측면판(12) 및 여과지(13)가 포함되도록 일체로 사출되어 하부하우징(10)을 형성하는 하부하우징 형성단계(S100); 상기 하부판(11)의 형상에 대응하도록 상기 하부하우징(10)과 별도로 사출되어 형성되는 상부하우징(20)의 하부와, 상기 측면판(12)의 상단을 할로겐램프의 열에너지를 이용하여 융착하는 하우징 열융착단계(S200); 및 상기 측면판(12)과 여과지(13)의 상단에 상기 상부하우징(20)을 결합시켜, 여과지(13)로 전달되는 힘을 일정 감소시켜 여과지(13)가 손상되거나 변형되는 것을 방지하는 상부하우징 결합단계(S300);를 포함하되, 상기 하우징 열융착단계(S200)는 상기 측면판(12)과 이격된 상기 여과지(13)의 상단을 할로겐램프로부터의 열에너지가 영향을 미치는 것을 차단하여 여과지(13)가 열에너지에 의해 손상되거나 변형되는 것을 방지하는 여과지 보호단계(S201)를 포함하는 것을 특징으로 한다.The manufacturing method of the filter through the halogen fusion according to the present invention is the lower plate 11 and the lower plate 11 spaced apart from the side plate 12 and the side plate 12 formed in an upper direction on one side of the lower plate 11 ) A lower housing forming step (S100) of forming a lower housing 10 including a filter paper 13 provided on the other side; A housing heat-sealing step (S200) of welding a lower portion of the upper housing 20 corresponding to the shape of the lower plate 11 and an upper end of the side plate 12 through thermal energy of a halogen lamp; And an upper housing coupling step (S300) of coupling the upper housing 30 to the upper side of the side plate 12 and the filter paper 13. More specifically, the lower plate 11 is formed by being curved with a certain curvature, the side plate 12 formed in the upper direction on one side in the width direction of the lower plate 11, and the side plate 12 is spaced apart from the constant It includes a filter paper 13 disposed in correspondence with the curved surface of the lower plate 11 on the other side in the width direction of the lower plate 11 to form a space, the lower plate 11, side plate 12 and filter paper 13 A lower housing forming step (S100) in which the lower housing 10 is integrally injected so as to be included therein; A housing that fuses the lower portion of the upper housing 20 formed by injection separately from the lower housing 10 to correspond to the shape of the lower plate 11 and the upper end of the side plate 12 using thermal energy of a halogen lamp. Heat fusion step (S200); And an upper portion of the side plate 12 and the upper portion of the filter paper 13, which combines the upper housing 20 to reduce the force transmitted to the filter paper 13, thereby preventing the filter paper 13 from being damaged or deformed. Housing coupling step (S300); including, the housing heat-sealing step (S200) is a filter paper by blocking the top of the side plate 12 and the filter paper 13 spaced apart from the influence of thermal energy from the halogen lamp (13) is characterized in that it comprises a filter paper protection step (S201) to prevent damage or deformation by thermal energy.

또한, 상기 하우징 열융착단계(S200)는 상기 여과지(13)의 상단을 할로겐램프로부터의 열에너지를 차단하는 여과지 보호단계(S210)를 포함하는 것을 특징으로 한다.In addition, the housing heat-sealing step (S200) is characterized in that it comprises a filter paper protection step (S210) for blocking the thermal energy from the halogen lamp at the top of the filter paper (13).

또한, 상기 하부하우징 형성단계(S100)는 사출을 통해 상기 하부하우징(10)을 형성하는 것을 특징으로 한다.In addition, the lower housing forming step (S100) is characterized in that to form the lower housing 10 through injection.

또한, 상기 하부하우징 형성단계(S100)는 상기 측면판(12)과 여과지(13) 사이에 일정 공간을 형성하도록 사출하는 것을 특징으로 한다.In addition, the lower housing forming step (S100) is characterized in that the injection to form a certain space between the side plate 12 and the filter paper (13).

또한, 상기 하부하우징 형성단계(S100)는 상기 하부하우징(10)과 별도로 상기 상부하우징(20)을 사출을 통해 형성하는 상부하우징 형성단계를 포함하는 것을 특징으로 한다.In addition, the lower housing forming step (S100) is characterized in that it comprises an upper housing forming step of forming the upper housing 20 by injection separately from the lower housing 10.

본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법은 여과지의 손상 없이 할로겐 융착을 통해 수월하게 필터를 제조할 수 있는 장점이 있다.The method of manufacturing a filter through halogen fusion according to the present invention has an advantage that a filter can be easily manufactured through halogen fusion without damaging the filter paper.

또한, 본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법은 측면판을 함께 상부하우징과 융착하여 결합시킴으로써, 필터의 견고함을 증대시켜 여과지의 형상 변형 및 이탈을 방지할 수 있는 장점이 있다.In addition, the method of manufacturing a filter through halogen fusion according to the present invention has an advantage of preventing the shape deformation and separation of the filter paper by increasing the rigidity of the filter by bonding the side plates together with the upper housing.

도 1은 본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법을 나타낸 도면
도 2는 본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법을 통해 제조된 필터를 사시도로 나타낸 도면
도 3은 본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법을 통해 제조된 필터를 분해사시도로 나타낸 도면
도 4는 본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법을 순서로 나타낸 도면
도 5는 본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법을 나타낸 또 다른 도면1 is a view showing a method of manufacturing a filter through fusion by halogen according to the present invention
2 is a perspective view showing a filter manufactured through a method for manufacturing a filter through halogen fusion according to the present invention
3 is a view showing an exploded perspective view of a filter manufactured through a method of manufacturing a filter through halogen fusion according to the present invention
Figure 4 is a view showing a method of manufacturing a filter through fusion by halogen according to the present invention
5 is another view showing a method of manufacturing a filter through halogen fusion according to the present invention

이하, 상술한 바와 같은 본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법을 첨부된 도면을 참조로 상세히 설명한다.Hereinafter, a method of manufacturing a filter through halogen fusion according to the present invention as described above will be described in detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법을 나타낸 도면이고, 도 2는 본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법을 통해 제조된 필터를 사시도로 나타낸 도면이고, 도 3은 본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법을 통해 제조된 필터를 분해사시도로 나타낸 도면이며, 도 4는 본 발명에 따른 할로겐 융착을 통한 필터의 제조 방법을 순서로 나타낸 도면이다.1 is a view showing a method of manufacturing a filter through halogen fusion according to the present invention, and FIG. 2 is a view showing a filter manufactured through a method of manufacturing a filter through halogen fusion according to the present invention, and FIG. 3 is It is a diagram showing a filter manufactured through a method of manufacturing a filter through halogen fusion according to the present invention in an exploded perspective view, and FIG. 4 is a view showing a method of manufacturing a filter through halogen fusion according to the present invention in order.

도 1과 도 4를 참조하면, 본 발명의 일 실시예에 따른 할로겐 융착을 통한 필터의 제조 방법(S1000)은 하부판(11)과 측면판(12) 및 여과지(13)를 포함하는 하부하우징(10)과, 하부하우징(20)의 상단에 결합되어 측면판(12) 및 여과지(13)와 결합되는 상부하우징(20)을 포함하는 필터의 제조 방법에 관한 것이다.1 and 4, the manufacturing method (S1000) of a filter through halogen fusion according to an embodiment of the present invention includes a lower housing 11 including a lower plate 11, a side plate 12, and a filter paper 13 ( 10) and a method of manufacturing a filter including an upper housing 20 coupled to the upper side of the lower housing 20 and the side plate 12 and the filter paper 13.

이때 본 발명의 일 실시예에 따른 할로겐 융착을 통한 필터는 차량의 펌프에 다양하게 적용될 수 있으며, 바람직하게는 SCR(선택적 촉매 환원법)펌프에 구비되는 것이 바람직하다.At this time, the filter through halogen fusion according to an embodiment of the present invention can be variously applied to a pump of a vehicle, and is preferably provided in an SCR (selective catalytic reduction method) pump.

물론, 본 발명의 일 실시예에 따른 할로겐 융착을 통한 필터의 제조 방법을 통해 제조되는 필터는 차량용 펌프뿐만 아니라, 필터가 구비되기 위한 다양한 구성에 적용 가능한 실시예가 가능하므로, 한정하지는 않는다,Of course, the filter manufactured through the method of manufacturing a filter through halogen fusion according to an embodiment of the present invention is not limited, since it is possible to apply to various configurations for providing a filter as well as a vehicle pump.

본 발명의 일 실시예에 따른 할로겐 융착을 통한 필터의 제조 방법(S1000)은 크게 하부하우징 형성단계, 하부하우징 열융착단계 및 상부하우징 결합단계를 포함하여 이루어진다.The method of manufacturing a filter through halogen fusion according to an embodiment of the present invention (S1000) is largely composed of a lower housing forming step, a lower housing heat fusion step and an upper housing bonding step.

하부하우징 형성단계는 상술된 하부판(11), 측면판(12) 및 여과지(13)를 포함하는 하부하우징(10)을 형성하는 단계이다.The lower housing forming step is a step of forming the lower housing 10 including the lower plate 11, the side plate 12 and the filter paper 13 described above.

이때, 하부하우징(10)의 형상은 한정하지 않으나, 펌프 등에 구비되기 위해 하부판(11)은 판 형상이되, 일정 곡률을 가지도록 형성되는 것이 바람직하며, 측면판(12)은 하부판(11)의 일측에 상부 방향으로 형성되고, 여과지(13)는 하부판(11)의 타측에 측면판(12)과 일정 이격되어 형성된다.At this time, the shape of the lower housing 10 is not limited, but in order to be provided in a pump, the lower plate 11 is shaped like a plate, and is preferably formed to have a constant curvature, and the side plate 12 is a lower plate 11 Is formed in the upper direction on one side of, the filter paper 13 is formed spaced apart from the side plate 12 on the other side of the lower plate (11).

측면판(12)은 하부판(11)의 일측 즉 내주면 측에 형성되는 것이 바람직하고, 여과지(13)는 하부판(11)의 타측 즉 외주면에 측에 형성되어, 여과지(13)를 통해 여과하고 이를 측면판(12)과 사이에 여과된 물질이 저장됨과 함께, 측면판(12)을 통과하여 내측 여과된 물질이 이동될 수 있다. The side plate 12 is preferably formed on one side of the lower plate 11, that is, the inner circumferential surface, and the filter paper 13 is formed on the other side of the lower plate 11, that is, on the outer circumferential surface, filtered through the filter paper 13 and The filtered material is stored between the side plate 12 and the inside filtered material can be moved through the side plate 12.

이때, 하부하우징 형성단계(S100)는 측면판(12)과 여과지(13) 사이에 일정 공간이 형성되도록 하며, 하부하우징 형성단계(S100)는 하부하우징(10)을 형성하기 위해 사출작업을 통해 형성하는 것을 특징으로 한다.At this time, the lower housing forming step (S100) so that a certain space is formed between the side plate 12 and the filter paper 13, the lower housing forming step (S100) through the injection operation to form the lower housing 10 It is characterized by forming.

즉, 하부판(11)과 측면판(12) 및 여과지(13)는 형성하기 위한 위치에 배치되도록 사출작업을 통해 형성되며, 좀 더 상세하게는 여과지(13)는 하부판(11)의 외주 곡면과 대응되는 고정부를 통해 일정 곡률을 가지도록 배치되며, 측면판(12)의 중앙에는 여과지(13) 방향 즉, 외측 방향으로부터 여과된 물질이 유동하는 유동부(14)를 배치시킨 후, 사출함으로써, 여과지(13)와 유동부(14)를 포함하는 하부판(11)과 측면판(12)의 형상을 형성할 수 있다.That is, the lower plate 11, the side plate 12, and the filter paper 13 are formed through an injection operation so as to be disposed at a position for forming, and more specifically, the filter paper 13 is in contact with the outer circumferential surface of the lower plate 11 It is arranged to have a certain curvature through the corresponding fixing part, and by placing the flow part 14 through which the filtered material flows from the direction of the filter paper 13, that is, the outside direction, in the center of the side plate 12, and then ejecting it , The shape of the lower plate 11 and the side plate 12 including the filter paper 13 and the flow portion 14 may be formed.

여과지(13)는 종이 재질 또는 원단 재질로 형성되며, 여과 기능을 수행할 수 있는 다양한 재질로 형성 가능함은 물론이다.The filter paper 13 is formed of a paper material or a fabric material, and can be formed of various materials capable of performing a filtration function.

하우징 열융착단계(S200)는 사출을 통해 형성된 하부하우징(10) 상단에 상부하우징(20)을 융착하여 결합시킴으로써, 하부하우징(10)과 결합됨과 함께 여과지(13)와도 결합되어 여과지(13)의 이탈을 방지함과 함께, 여과지(13)의 강도를 증대시키는 단계이다.The housing heat-sealing step (S200) is combined with the lower housing 10 by fusion-bonding the upper housing 20 to the upper end of the lower housing 10 formed through injection, and also combined with the filter paper 13 and the filter paper 13 It is the step of increasing the strength of the filter paper 13, while preventing the separation of.

이때, 하우징 열융착단계(S200)에서 하부하우징(10)과 함께 융착되는 상부하우징(20)은 하부하우징(10)과 별도로 사출작업을 통해 형성된다.At this time, in the housing heat-sealing step (S200), the upper housing 20 fused together with the lower housing 10 is formed through an injection operation separately from the lower housing 10.

하우징 열융착단계(S200)는 하부판(11)의 형상에 대응하는 상부하우징(20)의 하부를 할로겐램프를 통해 열에너지를 공급함으로써 융착시키고, 측면판(12)의 상단을 할로겐램프를 통해 열에너지를 공급함으로써 융착하게 된다.In the housing heat-sealing step (S200), the lower portion of the upper housing 20 corresponding to the shape of the lower plate 11 is fused by supplying thermal energy through a halogen lamp, and the upper end of the side plate 12 is heat-heated through a halogen lamp. It fuses by supply.

상부하우징 결합단계(S300)는 하부하우징(10)의 상단에 상부하우징(20)을 결합시켜 필터를 제조하는 단계로서, 하부가 융착된 상부하우징(20)을 상단이 융착된 측면판(12)의 상단 및 여과지(13)의 상단에 결합하게 된다.The upper housing coupling step (S300) is a step of manufacturing a filter by combining the upper housing 20 with the upper end of the lower housing 10, and the upper side of the fused upper housing 20 is fused to the upper side. It is coupled to the top of the top and the filter paper (13).

즉, 본 발명의 일 실시예에 따른 할로겐 융착을 통한 필터의 제조 방법(S1000)은 필터(100)의 하부하우징(10)의 경우, 여과된 물질이 일시 저장되는 공간을 형성하도록 측면판(12)과 여과지(13)는 일정 이격되어 하부판(11)에 위치되므로, 측면판(12)과 여과지(13)의 이격 공간을 통해 하부하우징(10)과 상부하우징(20)을 포함하는 필터(100)를 일체로 사출작업을 통해 형성하기 어렵다.That is, in the method of manufacturing a filter through halogen fusion according to an embodiment of the present invention (S1000), in the case of the lower housing 10 of the filter 100, the side plate 12 to form a space in which filtered material is temporarily stored ) And the filter paper 13 are spaced apart from each other and are located on the lower plate 11. Thus, the filter 100 including the lower housing 10 and the upper housing 20 through the spaces between the side plates 12 and the filter paper 13 ) Is difficult to form through an injection operation.

이를 위해, 하부하우징(10)은 하부하우징 형성단계(S100)에서 하부판(11), 측면판(12) 및 여과지(13)를 포함하여 일체로 사출되고, 상부하우징(20)은 하부하우징(10)과 달리 별도로 사출한 후, 융착을 통해 결함함으로써, 필터를 제조하게 된다.To this end, the lower housing 10 is integrally injected, including the lower plate 11, the side plate 12 and the filter paper 13 in the lower housing forming step (S100), the upper housing 20 is the lower housing 10 Unlike ), after injection, the defect is produced through fusion, thereby producing a filter.

상술된 바와 같이, 상부하우징(20)은 융착된 하부 일측이 융착된 상부를 가지는 측면판(12)과 결합되고, 융착된 하부 타측이 여과지(13)의 상단과 결합된다.As described above, the upper housing 20 is coupled to the side plate 12 having a fused lower one side and a fused upper side, and the other fused lower side is combined with the top of the filter paper 13.

이를 통해, 상부하우징(20)은 여과지(13)와 결합되어 여과지(13)의 위치 이탈 및 형상을 보존할 수 있으며, 여과지(13) 뿐만 아니라, 측면판(12)의 상단과 결합되므로, 하부하우징(10)과 상부하우징(20)을 포함하는 필터(100)의 견고성을 증대시킬 수 있다.Through this, the upper housing 20 can be combined with the filter paper 13 to preserve the position and shape of the filter paper 13, as well as the filter paper 13, as well as the top of the side plate 12, the lower The robustness of the filter 100 including the housing 10 and the upper housing 20 may be increased.

이는 본딩처리를 통해 여과지를 고정시키는 종래의 필터에 비해 견고성이 증대되어 여과지의 이탈을 방지함으로써, 필터의 수명을 증대시킬 수 있는 효과를 가진다.This has the effect of increasing the life of the filter by preventing the separation of the filter paper by increasing the robustness compared to the conventional filter for fixing the filter paper through the bonding process.

또한, 하부하우징과 상부하우징을 융착하고 여과지와 직접 결합되는 종래의 필터에 비해, 여과지(13) 뿐만 아니라, 할로겐 융착을 통해 결합되는 측면판(12)을 통해 필터의 견고성을 증대시켜 필터의 수명을 증대시킬 수 있는 효과를 가진다.In addition, compared to the conventional filter that fuses the lower housing and the upper housing and is directly coupled to the filter paper, the filter's life is increased by increasing the robustness of the filter through the filter paper 13 as well as the side plate 12 coupled through halogen fusion. It has the effect of increasing.

도 5는 본 발명의 일 실시예에 따른 할로겐 융착을 통한 필터의 제조 방법을 나타낸 또 다른 도면이다.5 is another view showing a method of manufacturing a filter through halogen fusion according to an embodiment of the present invention.

도 5를 참조하면, 본 발명의 상술된 본 발명의 일 실시예에 따른 할로겐 융착을 통한 필터의 제조 방법(S1000)의 하우징 열융착단계(S200)는 여과지(13)의 상단을 할로겐램프로부터의 열에너지를 차단하는 여과지 보호단계(S210)를 포함하여 이루어질 수 있다.Referring to FIG. 5, the housing heat-sealing step (S200) of the method for manufacturing a filter (S1000) through halogen fusion according to the above-described embodiment of the present invention of the present invention includes the top of the filter paper 13 from a halogen lamp. It may be made to include a filter paper protection step (S210) to block the thermal energy.

즉, 여과지(13)의 경우 하부판(11) 및 측면판(12)과 함께 사출되어 하부하우징(10)을 이루게 되는데, 하우징 열융착단계(S200)에서 측면판(12)의 상단을 할로겐램프를 통한 열에너지를 통해 융착할 시, 종이 재질로 이루어지는 여과지(13)에 열에너지가 전달될 경우, 여과지(13)의 상단이 타거나, 열에너지에 의해 형상의 변형이 발생할 우려가 있다.That is, in the case of the filter paper 13, the lower plate 11 and the side plate 12 are injected together to form the lower housing 10. In the heat-sealing step (S200) of the housing, the halogen lamp is applied to the top of the side plate 12. When fusion is performed through thermal energy, when thermal energy is transferred to the filter paper 13 made of a paper material, there is a fear that the top of the filter paper 13 is burned or shape deformation is caused by the thermal energy.

이를 위해, 본 발명의 일 실시예에 따른 할로겐 융착을 통한 필터의 제조 방법(S1000)의 하우징 열융착단계(S200)는 여과지(13)의 상단을 할로겐램프로부터의 열에너지를 차단함으로써, 여과지(13)의 손상 및 변형을 방지하는 여과지 보호단계(S210)를 포함할 수 있다.To this end, the housing heat-sealing step (S200) of the manufacturing method (S1000) of a filter through halogen fusion according to an embodiment of the present invention blocks the thermal energy from the halogen lamp at the top of the filter paper (13), thereby removing the filter paper (13). ) May include a filter paper protection step (S210) to prevent damage and deformation.

여과지 보호단계(S210)는 할로겐램프를 통해 열 융착 시, 열에너지를 차단할 수 있는 차단수단을 여과지(13)의 상부에 위치되도록 하여 여과지(13)의 손상 및 변형을 방지할 수 있으며, 그 외에 할로겐램프의 조사 방향을 제어하여 여과지(13)로 열에너지가 전달되는 것을 일정 차단할 수 있는 실시예 등 다양한 실시예가 가능함은 물론이다.The filter paper protection step (S210) may prevent damage and deformation of the filter paper 13 by placing a blocking means capable of blocking thermal energy at the top of the filter paper 13 when heat-fusing through a halogen lamp. Of course, various embodiments are possible, such as an embodiment in which heat energy is transferred to the filter paper 13 by controlling the irradiation direction of the lamp.

본 발명은 상술한 실시예에 한정하지 않으며, 적용범위가 다양함은 물론이고, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 본 발명이 속하는 기술분야에서 통상의 지식을 가진 사람이라면 누구든지 다양한 변형 실시가 가능한 것은 물론이다.The present invention is not limited to the above-described embodiments, the scope of application is various, and anyone who has ordinary knowledge in the technical field to which the present invention pertains without departing from the gist of the present invention as claimed in the claims. Of course, various modifications are possible.

S1000 : 할로겐 융착을 통한 필터의 제조 방법
S100 : 하부하우징 형성단계
S200 : 하우징 열융착단계
S210 : 여과지 보호단계
S300 : 상부하우징 결합단계
100 : 차라용 필터
10 : 하부하우징
11 : 하부판
12 : 측면판
13 : 여과지
14 : 유동부
20 : 상부하우징S1000: Method of manufacturing a filter through halogen fusion
S100: lower housing forming step
S200: housing heat fusion step
S210: Protection stage of filter paper
S300: upper housing coupling step
100: chara filter
10: lower housing
11: bottom plate
12: side panel
13: filter paper
14: moving part
20: upper housing

Claims (5)

일정 곡률을 가지고 완곡되어 형성되는 하부판(11)과, 하부판(11)의 폭 방향 일측에 상부 방향으로 형성되는 측면판(12) 및, 상기 측면판(12)과 이격되어 일정 공간을 형성하도록 상기 하부판(11)의 폭 방향 타측에 상기 하부판(11)의 곡면과 대응되어 배치되는 여과지(13)를 포함하며, 상기 하부판(11), 측면판(12) 및 여과지(13)가 포함되도록 일체로 사출되어 하부하우징(10)을 형성하는 하부하우징 형성단계(S100);
상기 하부판(11)의 형상에 대응하도록 상기 하부하우징(10)과 별도로 사출되어 형성되는 상부하우징(20)의 하부와, 상기 측면판(12)의 상단을 할로겐램프의 열에너지를 이용하여 융착하는 하우징 열융착단계(S200); 및
상기 측면판(12)과 여과지(13)의 상단에 상기 상부하우징(20)을 결합시켜, 여과지(13)로 전달되는 힘을 일정 감소시켜 여과지(13)가 손상되거나 변형되는 것을 방지하는 상부하우징 결합단계(S300);를 포함하되,
상기 하우징 열융착단계(S200)는
상기 측면판(12)과 이격된 상기 여과지(13)의 상단을 할로겐램프로부터의 열에너지가 영향을 미치는 것을 차단하여 여과지(13)가 열에너지에 의해 손상되거나 변형되는 것을 방지하는 여과지 보호단계(S201)를 포함하는, 할로겐 융착을 통한 필터의 제조 방법.The lower plate 11 formed by being curved with a certain curvature, the side plate 12 formed in the upper direction on one side in the width direction of the lower plate 11, and spaced apart from the side plate 12 to form a certain space It includes a filter paper 13 disposed in correspondence with the curved surface of the lower plate 11 on the other side in the width direction of the lower plate 11, integrally to include the lower plate 11, the side plate 12 and the filter paper 13 A lower housing forming step (S100) of extruding to form a lower housing 10;
A housing that fuses the lower portion of the upper housing 20 formed by injection separately from the lower housing 10 to correspond to the shape of the lower plate 11, and the upper end of the side plate 12 using thermal energy of a halogen lamp. Heat fusion step (S200); And
The upper housing 20 is coupled to the upper side of the side plate 12 and the filter paper 13 to reduce the force transmitted to the filter paper 13, thereby preventing the filter paper 13 from being damaged or deformed. Containing step (S300); includes,
The housing heat fusion step (S200)
Filter paper protection step of preventing the filter paper 13 from being damaged or deformed by heat energy by blocking the upper end of the filter paper 13 spaced apart from the side plate 12 from affecting heat energy from the halogen lamp (S201) The method of manufacturing a filter comprising fusion, including a halogen. 삭제delete 삭제delete 삭제delete 삭제delete
KR1020180134513A 2018-11-05 2018-11-05 Manufacturing Method of Filter by Halogen Welding KR102122245B1 (en)

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KR100959547B1 (en) * 2008-02-11 2010-05-27 산일테크(주) Manufacturing methods of paper filter unit and fuel filter including the paper filter unit and paper filter unit and fuel filter made by the methods
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