KR102096621B1 - pig skinner for processing meat products - Google Patents

Abstract

Provided is a meat processing device for separating pig skin, capable of automatically peeling off and separating a rind portion of pork from the pork without damage. The meat processing device for separating the pig skin includes: a pair of bodies in which an input plate and a discharge plate are spaced apart from each other; a pig skin separation unit including a blade roller having both ends coupled to the bodies, respectively, and a scraper installed under the blade roller; a blade body provided at an upper rear end of the blade roller to peel off a rind portion of pork; a pig skin discharge unit having an inclined plate provided under the pig skin separation unit; a roller rotation driving unit for providing a rotation driving force to rotate the blade roller; a power transmission unit provided between the blade roller and the roller rotation driving unit to transmit the rotation driving force to the blade roller; a hand touch detection unit having a light emitting unit and a light receiving unit disposed on facing sides of an upper portion of the blade roller to detect approach of a hand of a worker toward the blade roller; and a control unit for controlling the roller rotation driving unit to stop a rotation of the blade roller when the hand of the worker is determined to approach the blade roller.

Description

Pig skinner for processing meat products}

The present invention relates to a pigskin separation device for meat processing, and more specifically, after receiving meat such as pork that has been transported through a cognitive vehicle, raw meat that undergoes processing processes such as bone, shaping, etc. In the after-exposure process, it relates to a pork skin separation device for meat processing, so that the shell portion of the pork can be peeled off and separated automatically from the pork without damage.

In general, meat is slaughtered and then provided to consumers through processes such as splitting, crumpling, shaping, and packaging.

In this process of meat processing, raw meat that has been divided into three parts by battery, suspension, and fuji, is divided into three types of conveyors connected to various types of conveyors for mass production. It works by loading and transporting various by-products such as bone and fat.

Meanwhile, a large amount of food is prepared in a group meal facility such as a school or a company or in a franchise restaurant. At this time, cutting or pulverized meat that can be used for cooking is used to shorten the cooking time.

These processed meats are usually ordered and used by a meat processing company, and the meat processing company manufactures processed meat by cutting or crushing cows or pigs by parts, shapes, and sizes.

On the other hand, meat consumption has gradually increased in recent years as the standard of living has improved and the restaurant culture has developed. Among these, the consumption of pork having a low value and high nutritional value is increasing significantly.

However, in general, the fat layer is very thick, so it is necessary to remove the fat layer and pig hair before distribution. Since the removal is usually performed manually by the worker, the thickness of the fat layer varies depending on the skill level of the worker. Being injured during the work or there was a problem that takes a long time.

An example of a donpi separation device according to the prior art for solving this problem is disclosed in Korean Patent Registration No. 10-1965394 (registered April 1, 2019, hereinafter referred to as 'patent document 1').

However, the donpi separating device according to the prior art is not simple in its operation mechanism, so it can be easily broken or damaged, and at that time, a high level of skill is required and the working time is increased because the operator must manually work again. There is a problem that it has to be.

Republic of Korea Patent Registration No. 10-1965394 (registered on April 1, 2019)

An object of the present invention, after the meat, such as pork that has been transported through a cognitive car, is subjected to processing processes such as bone shaping and shaping, the raw meat is subjected to a bone shaping process between a bone shaping process and a shaping process, after which It is to provide a pork skin separation device for meat processing that allows the shell portion to be peeled and separated automatically from the pork without damage.

In order to achieve the above object, according to the present invention, in the meat processing process, in the pork skin separation device provided to separate the shell portion of the pork from which the bone is completed in the meat processing process, the upper and lower back and forth between the input plate and the discharge plate is provided to face each other. A pair of disposed bodies; A knife roller having both ends coupled to the body between the input plate and the discharge plate, and a ton separator comprising a scraper installed at a lower portion of the blade roller; A blade body provided at an upper rear end of the blade roller of the pig skin separating portion to peel the shell portion of the pork flowing through the input plate; Donpi discharge unit having an inclined plate provided obliquely below the donpi separation unit; A roller rotation driving unit that provides a rotation driving force to rotate the blade roller; An electric unit provided between the blade roller and the roller rotation driving unit to transmit rotational driving force of the roller rotation driving unit to the blade roller; A tentacle sensor configured to sense that a worker's hand is approaching the blade roller by disposing a light emitting unit and a light receiving unit so as to face each other on an upper portion of the blade roller from the top of the pair of bodies; And a control unit controlling the roller rotation driving unit so that rotation of the blade roller is stopped when it is determined that an operator's hand approaches the blade roller based on a result detected by the tentacle sensing unit. .

Here, the lower portion of the blade body is provided with a camshaft to which both ends are coupled to the pair of bodies, and at one end of the camshaft, a blade height adjustment handle is provided to adjust the height and angle of the blade body. Do.

And, it is preferable that the support is coupled to the front and back of the pair of bodies, and the input plate and the discharge plate are hinged to the support.

According to the present invention, after meat, such as pork that has been transported through a cognitive car, is received and subjected to processing processes such as bone shaping and shaping, the raw meat is subjected to a blasting process between the blasting process and the shaping process, and then the shell of pork. It is possible to provide a pork skin separating device for meat processing, so that the portion can be peeled off and separated automatically from the pork without damage.

1 is an external perspective view of a pigskin separation device for meat processing according to the present invention;
Figure 2 is a perspective view showing the main internal components of the pig skin separation device of Figure 1,
3 is a perspective view showing a state in which the blade body is separated from the pigskin separation device for meat processing of FIG. 1,
Figure 4 is a cross-sectional view of a main portion of the pigskin separation device for meat processing of Figure 1,
5 is a plan view from above of a meat processing system to which a pigskin separation device for meat processing according to the present invention is applied.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

The pigskin separation device for meat processing according to the present invention, as shown in FIGS. 1 to 4, is provided so that the pig skin 3, which is the shell part of the pork 1, in which the bone is completed during the meat processing process, is separated from the pork meat 1 As one, the body 100, the skin part 200, the blade body 300, the skin part discharge part 400, the roller rotation driving part 700, the electric part 710, and the tentacle sensing part ( 800), and a control unit 900.

The body 100, as shown in Figure 1, is provided in a pair of left and right to be provided between the upper and lower input plate 120 and the discharge plate 130 is disposed between the spaced apart from each other, the body 100 has an inner upper On the blade guide guide 101 is combined.

As an embodiment of the present invention, the support 110 is coupled to the upper and back of the pair of body 100, the input plate 120 and the discharge plate 130 is hinged to the end of the support 110 desirable.

Accordingly, the input plate 120 and the discharge plate 130 can be flipped back and forth as necessary to easily separate the blade body 300.

In addition, the body 100 is provided with a moving wheel 102 and a footrest 103 to facilitate the movement and fixing.

Donpi separation unit 200, between the input plate 120 and the discharge plate 130, the blade roller 210 is coupled to both ends of the body 100, and the scraper installed at the bottom of the blade roller 210 It consists of 220.

That is, the scraper 220 is provided at the bottom of the blade roller 210 so that the pig skin 3 carried by the blade roller 210 easily falls off to the inclined plate 410 to be described later of the pig skin discharge portion 400.

Here, the blade roller 210 is operated by the operation switch 901 provided on the body 100, pulls the portion of the pig skin (3) from the pig meat (1) and discharges it to the bottom of the pig skin discharge portion (400).

Accordingly, as shown in FIG. 4, the pork 1 flowing through the input plate 120 is moved by the blade roller 210 and the blade of the blade body 300 located at the top of the blade roller 210. By 303, it is possible to separate the donpi (3) and the flesh. At this time, the separated donpi (3) is rotated together with the blade roller 210, and then separated from the blade roller 210 by the scraper 220 installed at the bottom of the blade roller 210 to the inclined plate 410, and falls off only It is discharged through the discharge plate 130.

On the other hand, as shown in Figure 2, the transmission unit 710 includes a chain, the roller rotation drive unit 700 includes a motor, the chain is a first sprocket coupled to the end of the blade roller 210 ( 211) and the second sprocket 701 coupled to the motor, which causes the blade roller 210 to rotate during operation of the motor.

The blade body 300 is provided on the upper rear end of the blade roller 210 of the skin separator 200 so that the shell portion of the pork 1 flowing through the input plate 120 is peeled off.

Accordingly, after the meat such as pork that has been transported through the cognitive car 5 is received, the raw meat that undergoes processing processes such as bone shaping and shaping is subjected to a bone shaping process between the bone shaping and the shaping process, and then pork ( It is possible to provide a pork skin separation device for meat processing, in which the shell portion of 1) can be peeled off and separated automatically from the pork without damage.

More specifically, as shown in Figures 2 to 4, the blade body 300, the lower plate 301, the upper plate 302, the blade 303 and the tip and the protrusions (304) formed in the middle of the blade handle ( 305), and serves to separate the skin and skin of pork.

Here, as shown in FIG. 3, the lower plate 301 of the blade body 300 is curved so that one side can be in close contact with the bearing housing 230 coupled to both sides of the blade roller 210, and the blade body ( 300) can be separated from the bearing housing 230 by flipping the input plate 120 and the discharge plate 130 hinged to the support 110 back and forth.

As an embodiment of the present invention, as shown in Figure 2, the lower portion of the blade body 300 is provided with a cam shaft 310 to which both ends are coupled to a pair of bodies 100, the cam shaft 310 It is preferable that the blade height adjusting handle 320 is provided at one end of the blade so that the height and angle of the blade body 300 are adjusted.

At this time, the adjusted height and angle of the blade body 300 is fixed by the clamp handle 610.

Accordingly, the height and angle of the blade body 300 is easily adjusted by the camshaft 310 and the blade height adjustment handle 320, so that the pig skin 3 is separated more easily depending on the portion and thickness of the pork 1 It can be done.

On the other hand, on both sides of the camshaft 310, a blade hanger 340 coupled via an eccentric cam 330 is coupled. The blade hanger 340 is formed with a tip at the end so as to engage the projection 304 of the blade handle 305 coupled to the blade body 300, so that the blade hanger 340 moves when the blade height adjustment handle 320 is moved. The eccentric cam 330 is eccentrically rotated around, and accordingly, the protrusion 304 formed at the end of the blade handle 305 moves along the upper surface of the blade guide guide 101.

In addition, a hole 601 in which a thread is formed is formed at a lower end of the camshaft fixing bracket 600 that is fitted into the camshaft 310 and fastened inside the body 100, and a clamp in which a male thread is formed in the hole 601 The handle 610 is fastened, so that the cam shaft 310 rotated by the blade height adjusting handle 320 is fixed by rotating the clamp handle 610.

That is, the blade hanger 340 supporting the blade body 300 is slightly eccentric with the centripetal of the camshaft 310, so that when the camshaft 310 rotates, an elliptical motion is performed within a limited range, and accordingly, the blade The height and angle of the blade 303 coupled to the body 300 changes.

Accordingly, according to the apparatus for separating pork for meat processing according to the present invention, the skin of pork can be easily peeled off, and the height and angle of the blade 303 are changed according to the characteristics of the meat so as to obtain as much meat as possible. can do.

On the other hand, the spring lever 500 is formed with a projection at the end so as to span over the upper surface of the blade hanger 340 is fixed with a pin inside the body 100, the spring fixed to the spring bracket 510 at the bottom of the spring lever 500 This is connected to control the blade body 300 to move only in a certain range.

Donpi discharge unit 400, as shown in Figures 3 and 4, has an inclined plate 410 provided inclined in the lower portion of the donpi separation unit 200.

The inclined plate 410 is fixed through a ring formed on the top of the fixed shaft across the left and right body 100.

The roller rotation driving unit 700 provides a rotation driving force so that the blade roller 210 is rotated, as shown in FIG. 2.

The transmission unit 710 is provided between the blade roller 210 and the roller rotation driving unit 700 to transmit the rotation driving force of the roller rotation driving unit 700 to the blade roller 210.

As shown in FIG. 1, the tentacle sensing unit 800 has a light emitting unit and a light receiving unit disposed opposite to each other on the upper portion of the blade roller 210 from the upper portion of the pair of body 100, so that the operator's hand is a blade. It senses that the roller 210 is approaching.

1 and 4, if it is determined that the operator's hand approaches the blade roller 210 based on the results sensed by the tentacle sensor 800, the blade roller 210 The roller rotation driving unit 700 is controlled so that the rotation of the motor is stopped, and the operation switch 901 is connected to control the operation of the roller rotation driving unit 700 by a command signal through the operation switch 901.

Accordingly, when the operator's hand is directly approached to the upper side of the input plate 120 by the tentacle detection unit 800 and the control unit 900, the rotation of the blade roller 210 is stopped, thereby causing a safety accident during work. It can be prevented from occurring.

On the other hand, as shown in Figures 2 and 4, between the left and right pair of body 100 is preferably provided with a washing water jet 910 to be spaced apart in front of the blade roller (210).

Washing water injection unit 910, as shown in Figure 2, the left and right reciprocating guide rods 911, each end of which is coupled to the inner surface of a pair of left and right bodies 100, and reciprocating guide rods 911, left and right It includes an LM guide 913 that is slidably moved, and a washing water spray nozzle 915 disposed to face the blade roller 210 from the LM guide 913.

At this time, as shown in Figure 4, one side of the blade roller 210 is provided with a rotation speed detection encoder 213 for detecting the rotation speed of the blade roller 210 is detected in this rotation speed detection encoder 213 Based on the number of revolutions, the control unit 900 detects a minute change in the number of revolutions of the blade roller 210 to determine whether or not foreign matter is stuck in the blade roller 210, and the foreign matter in the blade roller 210 is greater than a reference value. If it is judged that there is much jamming, the LM guide 913 is reciprocated along the reciprocating guide rod 911 by controlling the LM guide 913 and the washing water spray nozzle 915, and the washing water is transmitted to the blade roller 210 with strong water pressure. Let it spray.

Accordingly, the blade roller 210 automatically maintains a clean state by the washing water injection unit 910 and the efficiency of cutting and separating the pig skin 3 from the pork 1 can always be optimally maintained.

On the other hand, the meat processing system to which the pigskin separation device for meat processing according to the present invention is applied, as shown in FIG. 5, a cognitive education storage room 10, a processing work room 20, a transport trolley rail 11, and a meat processing It includes a pigskin separation device, a sirloin compaction packaging machine 30, an inner packaging part 40, a metal detector 50, and an outer packaging part 60.

As illustrated in FIG. 5, the cognitive education storage room 10 is provided to provide a space in which meat is directly transferred and received in the cognitive car 5 loaded with meat.

As shown in FIG. 5, the processing work room 20 is provided on one side of the cognitive education storage room 10 to provide a space in which meat received and transferred to the cognitive education storage room 10 is processed and provided with a bone work table 21 therein. And the orthopedic work table 23 is provided.

On the other hand, as shown in FIG. 5, the bone work table 21 and the orthopedic work table 23 are provided to be connected to each other, but the middle part of the bone work table 21 and the orthopedic work table 23 is provided with the bone work table 21 and the orthopedic A work table transfer conveyor 25 is provided to move across the work table 23 and to transfer the processed meat to which each work is completed.

Accordingly, several workers are arranged on the crucible work table 21 and the orthopedic work table 23 to perform the crucible and orthopedic work of various parts, respectively, and the processed meat on which the work is completed is transferred to the work table transfer conveyor 25. And can be easily transferred to the next job.

On the other hand, between the orthopedic work table 23 and the inner packaging part 40, a fillet compaction packaging machine 30 may be provided so that the meat for sirloin mainly used for purposes such as pork cutlet is compacted into a round shape.

It is preferable that a pair of compaction rollers is rotatably provided on the top of the sirloin compaction packaging machine 30.

Accordingly, when the worker at the shaping work table 23 completes the shaping work, the worker wraps the meat in plastic for a long time and slightly touches between the pair of compaction rollers of the fillet compaction packaging machine 30, and the fillet meat stacked with vinyl is approximately round. It can be rolled and rolled to have a single sectional shape.

The transfer trolley rail 11 is provided on the ceiling of the cognitive education storage room 10 and the processing work room 20 to guide the meat to be transferred from the cognitive education storage room 10 to the processing work room 20 in a suspended state.

More specifically, as shown in FIG. 5, the transport trolley rail 11 is a plurality of branches extending from the main rail and the main rail to which meat received from the cognitive car 5 is first transferred and transferred, and extending parallel to the main rail. It is provided with auxiliary rails, the transport trolley rail 11 is provided with a plurality of hook hooks are transported along the transport trolley rail 11, each of the meat is caught, the main rail and the main rail at the point where the main rail is branched It is preferable that a transfer path changer is provided to transfer the meat that has been transported along to any one of a plurality of auxiliary rails, if necessary, to convert the route to be transported along the auxiliary rail.

Accordingly, the meat is classified according to the grade of the meat received from the cognitive car 5 or the classification of the production farm, etc., so that the meat is easily transported and processed.

At this time, it is preferable that the meat transferred from the cognitive education storage room 10 to be hooked on a hook ring is divided into three parts with a battery, a middle finger, and a fuji after being divided into two conductors in advance to be transferred to the processing work room 20 in an angled state.

As shown in FIG. 5, the inner packaging part 40 is provided with a part on one side of the orthopedic work table 23 inside the processing workroom 20, and the other part extends outside the processing workroom 20 and is shaped It includes an inner packaging transfer conveyor 47 so that the processed meat, which has been formed through the work table 23, is vacuum-packed and transferred.

As an embodiment of the present invention, the inner packaging portion 40 is provided on one side of the orthopedic workbench 23 inside the processing workroom 20, as shown in FIG. A vacuum packaging machine 41 to be packaged with, a hot water heater 43 provided on one side of the vacuum packaging machine 41 to allow the processed meat vacuum-packed in the vacuum packaging machine 41 to pass through heated hot water, and a hot water heater. It is preferable to include a cold water heater (45) that is provided on one side of (43) and is passed through the hot water heater (43) to be vacuum-packed processed meat passing in cold water.

That is, the inner packaging transport conveyor 47 is provided on one side of the cold water heater 45 so that the vacuum-packed processed meat coming out through the cold water heater 45 is transferred to the next process, for example, the metal detector 50.

Accordingly, it is possible to easily vacuum-pack the processed meat after the shaping work is completed in the shaping work table 23, so that the packaged processed meat can be easily and continuously heated hot water 43 and the cold water heater 45. By passing through, the packaged processed meat can be prevented from being easily released in a vacuum-packed state.

As shown in FIG. 5, the metal detector 50 is provided in the path of the inner packaging conveying conveyor 47 and is vacuum-packed and processed through the inner packaging part 40 and transferred by the inner packaging conveying conveyor 47 Check whether the meat contains metal components.

Accordingly, the metal component that may be mixed with the vacuum-packed processed meat 1 is easily detected by the metal detector 50, so that products processed and packaged through the meat processing system are always certified as HACCP certification standards. Quality control can be achieved in accordance with.

The outer packaging unit 60, as shown in FIG. 5, is provided at the rear end of the inner packaging conveying conveyor 47 to carry the work of packaging the vacuum-packed processed meat that has been transferred into a box.

At this time, when packaging in a box in the outer packaging unit 60, it is preferable to perform a taping operation to seal the box together with a labeling operation indicating the meat portion, weight, grade, and the like.

Accordingly, a series of processing processes such as bone, shaping, packaging, etc. can be systematically, efficiently, conveniently, and hygienically performed after the meat transported through the cognitive education vehicle 5 is received.

Meanwhile, as illustrated in FIG. 5, a refrigerator 70 and a freezer 80 are preferably provided on one side of the outer packaging part 60 together.

Accordingly, the processed meat packaged in the box in the outer packaging portion 60 can be easily refrigerated or frozen according to its type and use.

The technical aspects of the present invention have been described in the drawings and described by the above, but the technical spirit of the present invention is for the purpose of explanation, and is not intended to limit the person skilled in the art. It will be understood that various modifications and changes of the present invention can be made without departing from the technical scope of the technical scope of the present invention, which will be described later in the claims.

100: body 120: input plate
130: discharge plate 200: Donpi separation
210: blade roller 220: scraper
300: blade body 310: camshaft
320: blade height adjustment handle 400: money discharge unit
410: inclined plate 700: roller rotation drive unit
710: electric unit 800: tentacle detection unit
900: control unit

Claims (3)

In the meat processing process, in the pig skin separation device for meat processing, which is provided so that the shell part of the pork whose bone is completed is separated from the pork,
A pair of bodies 100 arranged opposite to each other so that the upper and lower input plates 120 and the discharge plates 130 are provided between them;
Between the input plate 120 and the discharge plate 130, a blade roller 210 having both ends coupled to the body 100, and a scraper 220 installed below the blade roller 210. The made money separation unit 200;
A blade body 300 provided at an upper rear end of the blade roller 210 of the donation separator 200 to peel off the shell portion of the pork 1 flowing through the input plate 120;
Donpi discharge unit 400 having an inclined plate 410 provided obliquely below the donpi separation unit 200;
A roller rotation driving unit 700 providing a rotation driving force so that the blade roller 210 is rotated;
An electric unit 710 provided between the blade roller 210 and the roller rotation driving unit 700 to transmit rotational driving force of the roller rotation driving unit 700 to the blade roller 210;
A light-emitting unit and a light-receiving unit are disposed to face each other on an upper portion of the blade roller 210 from the upper portion of the pair of body 100, and a tentacle sensing unit that senses an operator's hand approaching the blade roller 210 (800); And
If it is determined that the operator's hand approaches the blade roller 210 based on the results sensed by the tentacle sensor 800, the roller rotation driver 700 is controlled to stop rotation of the blade roller 210. The control unit 900 to;
Including,
Between the pair of body 100 is provided with a washing water injection unit 910 to be spaced apart in front of the blade roller 210,
The washing water spraying unit 910 includes a reciprocating guide rod 911 at which each end is coupled to the inner surface of the pair of bodies 100 and an LM guide (left and right sliding movement) inserted into the reciprocating guide rod 911 ( 913), and includes a washing water spray nozzle 915 disposed opposite to the blade roller 210 in the LM guide 913,
One side of the blade roller 210 is provided with a rotation speed detection encoder 213 for detecting the rotation speed of the blade roller 210, based on the rotation speed detected by the rotation speed detection encoder 213 In (900), by detecting a minute change in the number of revolutions of the blade roller 210, it is determined whether or not there is a foreign substance stuck in the blade roller 210, and the blade roller 210 is stuck with a lot of foreign substances more than a reference value. If it is determined that there is, by controlling the LM guide 913 and the washing water injection nozzle 915, the LM guide 913 is reciprocated along the reciprocating guide rod 911 and the blade roller 210 with a strong washing water pressure ).
The blade body 300, the lower plate 301, the upper plate 302, the blade 303 and the end and the middle of the protrusions 304 are combined with a blade handle 305 is formed,
The lower portion of the blade body 300 is provided with a cam shaft 310 to which both ends are coupled to the pair of bodies 100, and at one end of the cam shaft 310, the height and angle of the blade body 300 Is provided with a blade height adjustment handle 320 to be adjusted,
Adjusted height and angle of the blade body 300 is a pigskin separation device for meat processing, characterized in that fixed by a clamp handle (610). delete delete

Images