KR102086488B1 - Shou zhua bing and manufacturing method thereof - Google Patents

Shou zhua bing and manufacturing method thereof Download PDF

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KR102086488B1
KR102086488B1 KR1020180169293A KR20180169293A KR102086488B1 KR 102086488 B1 KR102086488 B1 KR 102086488B1 KR 1020180169293 A KR1020180169293 A KR 1020180169293A KR 20180169293 A KR20180169293 A KR 20180169293A KR 102086488 B1 KR102086488 B1 KR 102086488B1
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South Korea
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dough
weight
manufacturing
anthocyanin
extract
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KR1020180169293A
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Korean (ko)
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배성우
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주식회사 비앤케이서울푸드
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D13/00Finished or partly finished bakery products
    • A21D13/30Filled, to be filled or stuffed products
    • A21D13/32Filled, to be filled or stuffed products filled or to be filled after baking, e.g. sandwiches
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/16Extruding machines
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D2/00Treatment of flour or dough by adding materials thereto before or during baking
    • A21D2/08Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
    • A21D2/36Vegetable material
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D8/00Methods for preparing or baking dough
    • A21D8/06Baking processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking

Abstract

The present invention relates to ShouZhua Bing (Chinese street food) and a manufacturing method thereof which can produce the impression of a color to promote the texture by manufacturing ShouZhua Bing with dough where anthocyanin carbonated water is putted, can provide further crispness when being toasted by injecting bubbles, and can improve storage stability by applying an extract of the bark of an evergreen tree on the dough to remove the possibility of the growth of harmful bacteria. The manufacturing method for ShouZhua Bing comprises: a step of manufacturing anthocyanin carbonated water; a step of manufacturing an extract of the bark of an evergreen tree; a step of manufacturing a dough base by mixing 100 parts by weight of flour, 70-95 parts by weight of modified tapioca starch, 30-60 parts by weight of glutinous rice flour, and 12-30 parts by weight of powdered oils and fats; a step of mixing the dough base and the anthocyanin carbonated water in the ratio of 8:2 and kneading the mixture in a kneader at 148 rpm for four minutes; a step of aging the dough; a step of molding the dough into dough skin at the thickness of 0.5-2 mm by using a high-temperature extruder; a step of rapidly freezing and drying the dough skin; a step of applying the extract of the bark of an evergreen tree on the surface of the dried dough skin; a step of overlapping the dough skin applied with the extract of the bark of an evergreen tree in 7-10 layers; a step of making bread by baking the multi-layered dough skin on a greased pan at 180°C; and a step of putting at least one topping among spring onion, egg, ham, and cheese inside the bread.

Description

쇼좌빙 및 그의 제조방법{SHOU ZHUA BING AND MANUFACTURING METHOD THEREOF}Shoving and its manufacturing method {SHOU ZHUA BING AND MANUFACTURING METHOD THEREOF}

이 발명은 안토시아닌 탄산수를 넣어 제조한 반죽으로 쇼좌빙을 제조함으로써 식감을 돋우는 색감을 낼 수 있을 뿐만 아니라 기포를 주입하여 구웠을때 식감을 더욱 바삭하게 만들 수 있으며, 반죽에 상록수 껍질 추출물을 도포함으로써 유해균의 번식가능성을 제거하여 저장안정성을 개선할 수 있는, 쇼좌빙 및 그의 제조방법에 관한 것이다.The present invention is not only to produce a showy color by making the show seating with a dough prepared by adding anthocyanin carbonated water, but also to make the texture more crisp when baked by injecting bubbles, by applying the evergreen bark extract to the dough The present invention relates to a showshaving and a method of manufacturing the same, which can improve the storage stability by removing the possibility of reproduction of harmful bacteria.

쇼좌빙은 대만식 토스트로, 반죽을 겹겹이 쌓아 만든 빵을 기름에 구워 파, 달걀, 햄, 치즈 등의 토핑을 넣어 만든다. 또한, 반죽 사이사이에 공기층을 형성하여 식감을 살려준다.Shovingbing is a Taiwanese toast that is made by layering a layer of dough and baking it in oil with toppings of green onions, eggs, ham and cheese. In addition, by forming an air layer between the dough to help the texture.

최근 1인 가구가 늘어나면서 가족 중심의 식생활에서 개인적인 식생활로의 전환이 이루어지고, 외식 비중이 높아지면서 품질, 영양, 맛에서도 만족을 주기 위한 다양한 시도가 이루어지고 있다.As the number of single-person households has increased recently, the transition from family-centered eating to personal eating has been made, and as the proportion of eating out increases, various attempts have been made to satisfy the quality, nutrition, and taste.

특히, 식생활의 다양화로 쌀국수, 타코 등 해외 전통음식의 소비가 날로 증가함에 따라 각종 해외 전통음식을 한국 입맛에 맞추어 개발하는 연구가 활발하게 진행되고 있으며, 이들의 시장성은 점차 확대되고 있다.In particular, as the consumption of traditional foods such as rice noodles and tacos increases daily due to the diversification of dietary life, researches to develop various overseas foods to suit Korean tastes are being actively conducted, and their marketability is gradually expanding.

생활수준의 향상과 과학 기술의 급속한 발달로 건강에 대한 관심이 고조되면서 화학첨가제를 천연소재로 대체하는 다양한 레시피들이 개발되고 있다. 인체에 무해할 뿐만 아니라 풍미를 골고루 갖추면서 쉽게 변질되지 않도록 저장성을 향상할 수 있는 레시피 개발이 시급한 실정이다.Increasing interest in health due to the improvement of living standards and the rapid development of science and technology, various recipes are being developed to replace chemical additives with natural materials. It is urgent to develop a recipe that can improve the shelf life so that it is harmless to the human body and has a good flavor evenly.

대한민국 등록특허 제10-1585655호Republic of Korea Patent No. 10-1585655

이 발명은 상기한 기술적 과제에 부응하기 위한 것으로서, 안토시아닌 탄산수를 넣어 제조한 반죽으로 쇼좌빙을 제조함으로써 식감을 돋우는 색감을 낼 수 있을 뿐만 아니라 기포를 주입하여 구웠을때 식감을 더욱 바삭하게 만들 수 있는, 쇼좌빙 및 그의 제조방법을 제공하는데 그 목적이 있다.The present invention is to meet the above technical problem, by producing a show seat with a dough prepared by adding anthocyanin carbonated water can not only produce a texture that enhances the texture, but also make the texture more crisp when infused by baking bubbles It is an object of the present invention to provide a showshaving and a method of manufacturing the same.

이 발명의 다른 목적은, 반죽에 상록수 껍질 추출물을 도포함으로써 유해균의 번식가능성을 제거하여 저장안정성을 개선할 수 있는, 쇼좌빙 및 그의 제조방법을 제공하는데 있다.It is another object of the present invention to provide a showshaving and a method for manufacturing the same, which can improve the storage stability by removing the possibility of propagation of harmful bacteria by applying the evergreen bark extract to the dough.

상기한 목적을 달성하기 위한 수단으로서 이 발명의 구성은, 안토시아닌 탄산수를 제조하는 단계와, 상록수 껍질 추출물을 제조하는 단계와, 밀가루 100 중량부, 타피오카 변성전분 70~95 중량부, 찹쌀가루 30~60 중량부, 분말유지 12~30 중량부를 혼합하여 반죽 베이스를 제조하는 단계와, 상기한 반죽 베이스와 상기한 안토시아닌 탄산수를 중량을 기준으로 8:2로 배합하여 반죽기에서 148rpm 회전속도로 4분 동안 반죽하는 단계와, 상기한 반죽을 숙성하는 단계와, 상기한 반죽을 고온압출기를 이용하여 0.5~2mm 두께의 반죽피로 성형하는 단계와, 상기한 반죽피를 급랭 건조하는 단계와, 상기한 건조된 반죽피 표면에 상기한 상록수 껍질 추출물을 도포하는 단계와, 상기한 상록수 껍질 추출물이 도포된 반죽피를 7~10 겹으로 겹치는 단계와, 상기한 다층구조의 반죽피를 기름을 두른 180℃ 팬에서 구워 빵을 만드는 단계와, 상기한 빵 사이에 파, 달걀, 햄, 치즈 중 적어도 한가지 이상을 넣어 쇼좌빙을 완성하는 단계를 포함하여 이루어지면 바람직하다.As a means for achieving the above object, the composition of the present invention comprises the steps of preparing anthocyanin carbonated water, preparing an evergreen bark extract, 100 parts by weight of flour, 70 to 95 parts by weight of tapioca modified starch, glutinous rice flour 30 ~ Preparing a dough base by mixing 60 parts by weight and 12-30 parts by weight of powder, and mixing the dough base and the anthocyanin carbonated water at 8: 2 based on the weight for 4 minutes at a rotation speed of 148 rpm in the dough machine. Kneading, aging the dough, forming the dough into 0.5 ~ 2mm thick dough skin using a high temperature extruder, quench drying the dough skin, and the dried Applying the above-mentioned evergreen bark extract on the surface of the dough skin, overlapping the dough skin to which the above-mentioned evergreen bark extract is applied in 7 to 10 layers, and half of the multilayer structure described above Preferably comprising including the step of putting the method to make bread baked in the pan 180 ℃ wrapped around the blood, oil, wave between the bread, eggs, ham, cheese of at least one or more complete shows jwabing.

이 발명의 구성은, 상기한 안토시아닌 탄산수를 제조하는 단계는, 가지를 3~4mm의 두께로 30~35°의 각도를 유지하며 비스듬히 절단하는 단계와, 상기 절단 단계를 거친 가지를 -50℃에서 6시간 동결 건조하는 단계, 상기 동결 건조된 가지 5~15 중량%를 정제수 85~95 중량% 비율로 혼합하여 30~40℃를 유지하며 4시간~5시간 동안 1차 숙성하는 단계와, 상기한 1차 숙성 후 안토시아닌을 추출하는 단계와, 상기 추출물을 200 mseh의 면포에서 여과하는 단계와, 여과된 안토시아닌 추출수를 2일 동안 2~6℃의 온도가 유지되는 저온고에서 2차 숙성하는 단계와, 상기한 숙성된 추출수에 탄산가스를 주입하는 단계를 포함하여 이루어지면 바람직하다.The configuration of the present invention, the step of producing the anthocyanin carbonated water, the step of cutting the eggplant at an angle of 30 to 35 ° at an angle of 3 ~ 4mm to the thickness of 3 ~ 4mm, the branch subjected to the cutting step at -50 ℃ 6 hours freeze-drying step, 5-15% by weight of the freeze-dried eggplant mixed with 85 to 95% by weight of purified water to maintain the 30 ~ 40 ℃ primary aging for 4 hours to 5 hours, and the Extracting anthocyanin after the first aging, filtering the extract in a cotton cloth of 200 mseh, and aging the filtered anthocyanin extract in a low temperature high temperature for 2 days at a temperature of 2 to 6 ° C. And, it is preferable to include a step of injecting carbon dioxide gas into the aged extraction water.

이 발명의 구성은, 상기한 상록수 껍질 추출물을 제조하는 단계는, 상록수 껍질을 80% 에탄올로 추출하는 단계와, 상기한 추출물에서 용매를 완전히 제거하여 농축액을 수득하는 단계와, 상기한 농축액을 물 중량의 20%가 되도록 균질혼합하여 수용액으로 제조하는 단계를 포함하고, 상기한 상록수 껍질은 가문비나무, 측백나무, 주목나무 중 적어도 한가지 이상에서 채취하여 사용하면 바람직하다.The composition of the present invention, the step of preparing the evergreen bark extract, the step of extracting the evergreen bark with 80% ethanol, the step of completely removing the solvent from the extract to obtain a concentrate, and the above concentrated liquid It comprises a step of homogeneous mixing to make an aqueous solution to 20% of the weight, wherein the evergreen bark is preferably used by collecting at least one or more of spruce, cypress, yew tree.

이 발명의 구성은, 상기한 반죽을 숙성하는 단계는, 항온항습기에서 온도 10℃, 습도 40% 조건으로 12시간 동안 숙성하면 바람직하다.The configuration of the present invention, the step of ripening the dough, preferably aged for 12 hours at a temperature 10 ℃, 40% humidity conditions in a thermo-hygrostat.

이 발명의 구성은, 상기한 반죽피를 급랭건조하는 단계는, 성형된 반죽피를 냉각 이송벨트로 이송하여 -20℃에서 급랭하고 15~20분 동안 건조하면 바람직하다.In the configuration of the present invention, the step of quenching the kneaded blood is preferably carried out by transferring the molded kneaded blood with a cooling feed belt to quench at -20 ° C and dry for 15 to 20 minutes.

이 발명으로 제조한 쇼좌빙은 실제 식품산업에 적용할 수 있으며, 안토시아닌 탄산수를 넣어 제조한 반죽으로 쇼좌빙을 제조함으로써 식감을 돋우는 색감을 낼 수 있을 뿐만 아니라 기포를 주입하여 구웠을때 식감을 더욱 바삭하게 만들 수 있으며, 반죽에 상록수 껍질 추출물을 도포함으로써 유해균의 번식가능성을 제거하여 저장안정성을 개선할 수 있다.Showshaving prepared by this invention can be applied to the actual food industry, by producing a showshaving with a dough prepared by adding anthocyanin carbonated water not only can produce a texture that enhances the texture, but also when injecting bubbles to bake It can be made crispy, and by applying the evergreen bark extract to the dough can remove the possibility of harmful bacteria to improve the storage stability.

도 1은 이 발명에 따른 쇼좌빙 제조방법의 흐름도이다.1 is a flow chart of a manufacturing method for a showshaving according to the present invention.

이하, 이 발명에 속하는 기술분야에서 통상의 지식을 가진 자가 이 발명을 용이하게 실시할 수 있을 정도로 상세히 설명하기 위하여, 이 발명의 바람직한 시릿예를 첨부된 도면을 참조로 하여 상세히 살명하기로 한다. 이 발명의 목적, 작용, 효과를 포함하여 다른 목적들, 특징점들, 그리고 동작상의 이점들이 바람직한 실시예의 설명에 의하여 보다 명확하여질 것이다.Hereinafter, in order to explain in detail that a person having ordinary skill in the art can easily carry out the present invention, preferred examples of the present invention will be described in detail with reference to the accompanying drawings. Other objects, features, and operational advantages, including the object, operation, and effect of this invention, will become more apparent from the description of the preferred embodiment.

참고로, 여기에서 개시되는 실시예는 여러가지 실시 가능한 예중에서 당업자의 이해를 돕기 위하여 가장 바람직한 실시예를 선정하여 제시한 것일 뿐, 이 발명의 기술적 사상이 반드시 제시된 실시예에만 의해서 한정되거나 제한되는 것은 아니고, 이 발명의 기술적 사상을 벗어나지 않는 범위 내에서 다양한 변화와 부가 및 변경이 가능함은 물론, 균등한 타의 실시예가 가능함을 밝혀 둔다.For reference, the embodiments disclosed herein are only presented by selecting the most preferred embodiment in order to help those skilled in the art from the various possible examples, the technical spirit of the present invention is not limited or limited only by the embodiments presented In addition, various changes, additions and changes are possible within the scope not departing from the technical idea of the present invention, as well as other equivalent embodiments.

또한, 명세서 및 청구범위에 사용된 용어나 단어의 표현은, 발명자가 그 자신의 발명을 가장 최선의 방법으로 설명하기 위하여 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 정의된 것으로서, 통상적이거나 사전적인 의미로만 한정하여서 해석되어서는 아니 되며, 이 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다. 일례로서, 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한 복수의 표현을 포함한다.In addition, the terms or words used in the specification and claims are defined on the basis that the inventor can properly define the concept of terms in order to best describe the invention in his own way, usually It should not be construed as being limited to only or in a dictionary sense, but should be construed as meanings and concepts consistent with the technical spirit of this invention. As an example, singular forms include plural forms unless the context clearly indicates otherwise.

도 1은 이 발명에 따른 쇼좌빙 제조방법의 흐름도이다.1 is a flow chart of a manufacturing method for a showshaving according to the present invention.

도 1에 도시된 것과 같이, 이 발명에 따른 쇼좌빙 제조방법의 구성은, 안토시아닌 탄산수를 제조하는 단계(S10)와, 상록수 껍질 추출물을 제조하는 단계(S20)와, 밀가루 100 중량부, 타피오카 변성전분 70~95 중량부, 찹쌀가루 30~60 중량부, 분말유지 12~30 중량부를 혼합하여 반죽 베이스를 제조하는 단계(S30)와, 상기한 반죽 베이스와 상기한 안토시아닌 탄산수를 중량을 기준으로 8:2로 배합하여 반죽기에서 148rpm 회전속도로 4분 동안 반죽하는 단계(S40)와, 상기한 반죽을 숙성하는 단계(S50)와, 상기한 반죽을 고온압출기를 이용하여 0.5~2mm 두께의 반죽피로 성형하는 단계(S60)와, 상기한 반죽피를 급랭 건조하는 단계(S70)와, 상기한 건조된 반죽피 표면에 상기한 상록수 껍질 추출물을 도포하는 단계(S80)와, 상기한 상록수 껍질 추출물이 도포된 반죽피를 7~10 겹으로 겹치는 단계(S90)와, 상기한 다층으로 겹쳐진 반죽피를 기름을 두른 180℃ 팬에서 구워 빵을 만드는 단계(S100)와, 상기한 빵 사이에 파, 달걀, 햄, 치즈 중 적어도 한가지 이상을 토핑하는 단계(S110)를 포함하여 이루어진다.As shown in Figure 1, the configuration of the showshaving manufacturing method according to the present invention, the step of preparing anthocyanin carbonated water (S10), the step of preparing an evergreen bark extract (S20), 100 parts by weight of flour, tapioca modified Starch 70 ~ 95 parts by weight, glutinous rice powder 30 ~ 60 parts by weight, powder maintenance step 12 to 30 parts by weight to prepare a dough base (S30), the dough base and the anthocyanin carbonated water based on the weight 8 : 2 to knead for 4 minutes at 148rpm rotation speed in the kneading machine (S40), the step of aging the dough (S50), and the dough by using a high temperature extruder 0.5 ~ 2mm thick dough fatigue Forming step (S60), the step of quenching and drying the kneaded blood (S70), the step of applying the evergreen bark extract on the surface of the dried kneaded skin (S80) and the evergreen bark extract is 7 ~ 10 layers of applied dough Overlapping step (S90), the step of making the bread by baking the above-mentioned multi-layered dough in a 180 ° C pan with oil (S100), and topping at least one or more of green onions, eggs, ham, cheese between the bread It comprises a step (S110).

상기한 안토시아닌 탄산수를 제조하는 단계(S10)는, 가지를 3~4mm의 두께로 30~35°의 각도를 유지하며 비스듬히 절단하는 단계(S11)와, 상기 절단 단계를 거친 가지를 -50℃에서 6시간 동결 건조하는 단계(S12)와, 상기 동결 건조된 가지 5~15 중량%를 정제수 85~95 중량% 비율로 혼합하여 30~40℃를 유지하며 4시간~5시간 동안 1차 숙성하는 단계(S13)와, 상기한 1차 숙성 후 안토시아닌을 추출하는 단계(S14)와, 상기 추출물을 200 mseh의 면포에서 여과하는 단계(S15)와, 여과된 안토시아닌 추출수를 2일 동안 2~6℃의 온도가 유지되는 저온고에서 2차 숙성하는 단계(S16)와, 상기한 숙성된 추출수에 탄산가스를 주입하는 단계(S17)를 포함하여 이루어진다.The step of preparing the anthocyanin carbonated water (S10), the step of cutting the eggplant at an angle of 30 ~ 35 ° at an angle of 3 ~ 4mm (S11) and the branched through the cutting step at -50 ℃ 6 hours freeze-drying step (S12), and 5-15% by weight of the freeze-dried eggplant in a ratio of 85-95% by weight of purified water to maintain the 30 ~ 40 ℃ step of primary ripening for 4 hours to 5 hours (S13), and extracting the anthocyanin after the first aging (S14), and filtering the extract in a cotton cloth of 200 mseh (S15), and filtered anthocyanin extract water for 2-6 ℃ It comprises a step (S16) of secondary aging in a low temperature high temperature is maintained, and the step of injecting carbon dioxide gas into the aged extract (S17).

상기한 안토시아닌 탄산수는, 식감을 돋우는 색감을 낼 수 있을 뿐만 아니라 반죽에 탄산가스를 주입하여 구웠을때 탄산가스가 제거되며 형성되는 빈공간으로 바삭한 식감을 낼 수 있다.The anthocyanin carbonated water may not only produce a color that enhances the texture, but may also give a crispy texture to the empty space formed by removing carbon dioxide when baked by injecting carbon dioxide into the dough.

상기한 2차 숙성하는 단계(S16)를 통하여 추출된 안토시아닌의 붉은색이 더욱 짙게 발색되도록 할 수 있으며, 숙성 기간이 2일을 초과하는 경우 시큼한 냄새가 발생한다는 문제점이 있었다.Through the second aging step (S16) it is possible to make the red color of the anthocyanin extracted more deeply, there was a problem that a sour smell occurs when the aging period exceeds 2 days.

상기한 상록수 껍질 추출물을 제조하는 단계(S20)는, 상록수 껍질을 80% 에탄올로 추출하는 단계와, 상기한 추출물에서 용매를 완전히 제거하여 농축액을 수득하는 단계와, 상기한 농축액을 물 중량의 20%가 되도록 균질혼합하여 수용액으로 제조하는 단계를 포함하여 이루어진다.The step of preparing the evergreen bark extract (S20), the step of extracting the evergreen bark with 80% ethanol, the step of completely removing the solvent from the extract to obtain a concentrate, the concentrate is 20% by weight of water It comprises the step of preparing a homogeneous mixing to an aqueous solution to a%.

상기한 상록수 껍질은 가문비나무, 측백나무, 주목나무 중 적어도 한가지 이상에서 채취 하여 사용한다.The above-mentioned evergreen bark is used by collecting at least one of spruce, cypress, yew tree.

상기한 상록수 껍질 추출물은, 항균활성이 우수한 것으로 알려져 있기 때문에 반죽에 도포함으로써 유해균 번식을 막아 저장안정성을 개선할 수 있다. 또한, 상록수 껍질에 함유되어 있는 키라야사포닌은 분자 내에 하이드록시기가 다수 존재하기 때문에 사포닌 중에서도 기포력이 우수하고 거품안정성이 높다고 알려져 있어 반죽피 사이사이에 기포를 안정화하여 바삭한 시감을 부여할 수 있다.Since the above-mentioned evergreen bark extract is known to be excellent in antibacterial activity, it can be prevented from propagating harmful bacteria by applying it to dough and improving storage stability. In addition, the chiraya saponin contained in the evergreen bark is known to be excellent in foaming ability and foam stability among the saponins because there are a large number of hydroxyl groups in the molecule, it is possible to give a crispy taste by stabilizing the bubble between the dough skin. .

상기한 반죽을 숙성하는 단계(S50)는, 항온항습기에서 온도 10℃, 습도 40% 조건으로 30~40분 동안 숙성한다. 이는 반죽의 탄력을 증가시키는데 효과적이다. 숙성시간이 40분을 초과하게 되면 반죽사이에 주입되어 있던 기포들이 배출되어 바삭한 식감을 내기 어렵다는 문제점이 있다.The step of aging the dough (S50), the temperature in the thermo-hygrostat at 10 ℃, 40% humidity conditions for 30 to 40 minutes. This is effective to increase the elasticity of the dough. If the aging time exceeds 40 minutes, the bubbles injected between the dough is discharged is difficult to give a crispy texture.

상기한 반죽피를 성형하는 단계(S60)는, 두께 2mm 초과로 제조하면 여러겹으로 겹쳐 구울때 밀착력이 저하되어 쉽게 분리되고, 0.5mm 미만으로 제조하면 제조과정에서 쉽게 찢어진다는 문제점이 있다.The step (S60) of forming the batter skin has a problem in that if it is manufactured with a thickness of more than 2 mm, the adhesive force is easily separated when baked in several layers, and easily separated, and if it is manufactured with less than 0.5 mm, it is easily torn in the manufacturing process.

상기한 반죽피를 급랭건조하는 단계(S70)는, 성형된 반죽피를 냉각 이송벨트로 이송하여 -20℃에서 급랭하고 15~20분 동안 건조한다.In the step of squeezing the kneaded blood (S70), the molded kneaded blood is transferred to a cold transfer belt, quenched at -20 ° C, and dried for 15 to 20 minutes.

(실험예 1)Experimental Example 1

상기한 상록수 껍질 추출물을 반죽피에 도포함으로써 유해균의 번식을 방지할 수 있는지 확인하기 위하여, 상록수 껍질 추출물의 도포 유무만을 달리하여 반죽피(실시예 1, 비교예 1)를 준비하여 균 검출 시험을 수행하였다. 균 검출 시험은 무균 작업대에서 수행하였으며, 황색포도상구균용 건조필름 배지를 사용하였다. In order to confirm that the growth of harmful bacteria can be prevented by applying the above-mentioned evergreen bark extract to the kneaded blood, preparing the kneaded blood (Example 1, Comparative Example 1) by varying the presence or absence of the application of the evergreen bark extract to test the bacteria detection test Was performed. Bacterial detection tests were performed on a sterile workbench and dry film medium for Staphylococcus aureus was used.

먼저, 분쇄된 반죽피 1g에 멸균수 9mL을 넣고 균질기를 이용하여 고르게 혼합한 10배 희석용액을 만든다. 멸균된 시험관에 시료 희석용액을 옮긴 후 황색포도상구균을 3.0×102 CFU/mL 농도가 되도록 접종하고 볼텍스 믹서(Voltex Mixer)를 사용하여 혼합한다. 완성된 시료용액의 1mL를 건조필름 배지에 접종한 후 인큐베이터로 옮겨 35℃에서 48시간 동안 배양한다. 48시간 뒤 건조필름 배지에 형성되는 집락수를 판독하여 균수의 변화율을 계산하였다. 그 결과를 하기 표 1에 나타내었다.First, 9 ml of sterile water is added to 1 g of pulverized dough skin to make a 10-fold diluted solution evenly mixed using a homogenizer. Transfer the sample dilution solution to the sterile test tube and inoculate S. aureus to 3.0 × 10 2 CFU / mL concentration and mix using a Vortex Mixer. Inoculate 1 mL of the finished sample solution into the dry film medium, transfer to an incubator, and incubate at 35 ° C. for 48 hours. After 48 hours, the number of colonies formed on the dry film medium was read to calculate the rate of change of the number of bacteria. The results are shown in Table 1 below.

실시예1Example 1 비교예1Comparative Example 1 상록수 껍질 추출물
도포 유무
Evergreen bark extract
Application
××
균 농도
(CFU/mL)
Fungal concentration
(CFU / mL)
2.7×102 2.7 × 10 2 4.3×102 4.3 × 10 2
균수의
변화율
Fungal
Rate of change
-9%-9% +44%+ 44%

상기한 결과와 같이, 비교예 1의 경우 접종한 균농도보다 증가하였으며, 실시예 1의 경우 균이 소량 제거된 것을 확인하였다. 상록수 껍질 추출물의 도포 유무에 따라 균 농도가 달라졌음을 확인할 수 있으며, 이는 상록수 껍질 추출물의 항균효과를 나타낸다고 판단할 수 있다. 따라서 이 발명의 상록수 껍질 추출물이 도포된 반죽피는 유해균의 번식가능성을 제거할 수 있다.As described above, in Comparative Example 1 was increased than the inoculated bacteria concentration, in the case of Example 1 it was confirmed that a small amount of bacteria removed. It can be confirmed that the bacterium concentration was changed depending on the application of the evergreen bark extract, which can be judged to show the antibacterial effect of the evergreen bark extract. Therefore, the dough skin coated with the evergreen bark extract of the present invention can eliminate the possibility of reproduction of harmful bacteria.

(비교예 2, 비교예 3, 비교예 4, 비교예 5, 비교예 6, 비교예 7)(Comparative Example 2, Comparative Example 3, Comparative Example 4, Comparative Example 5, Comparative Example 6, Comparative Example 7)

실시예 1 및 실시예 2와 비교하여 안토시아닌 탄산수 제조방법 및 반죽과 안토시아닌 탄산수의 배합만을 달리하여 비교예 2, 비교예 3, 비교예 4, 비교예 5, 비교예 6, 비교예 7의 까르타니스를 각각 다음과 같이 제조하였고, 나머지 공정은 상기 실시예 1과 동일한 제조방법으로 제조하였다.Carta of Comparative Example 2, Comparative Example 3, Comparative Example 4, Comparative Example 5, Comparative Example 6, Comparative Example 7 by only changing the anthocyanin carbonated water production method and the mixing of the dough and anthocyanin carbonated water in comparison with Examples 1 and 2 Each varnish was prepared as follows, and the rest of the process was prepared in the same manner as in Example 1.

실시예1Example 1 실시예2Example 2 비교예2Comparative Example 2 비교예3Comparative Example 3 비교예4Comparative Example 4 비교예5Comparative Example 5 비교예6Comparative Example 6 비교예7Comparative Example 7 1차 숙성 Primary ripening 숙성 온도(℃)Aging temperature (℃) 3030 4040 2525 5050 3030 4040 3030 4040 숙성 시간(h)Ripening time (h) 44 44 44 44 44 44 44 44 2차 숙성Secondary ripening 숙성 온도(℃)Aging temperature (℃) 22 66 22 66 -4-4 1010 22 66 숙성 시간(h)Ripening time (h) 4848 4848 4848 4848 4848 4848 4848 4848 반죽 베이스:
안토시아닌 탄산수
Dough base:
Anthocyanin carbonated water
8:28: 2 8:28: 2 8:28: 2 8:28: 2 8:28: 2 8:28: 2 6:46: 4 6:46: 4

(실험예 2)Experimental Example 2

상기한 안토시아닌 탄산수를 적용하여 더욱 바삭한 식감을 낼 수 있는지 확인하기 위하여 상기한 방법으로 제조한 쇼좌빙(실시예 1, 실시예 2, 비교예 2, 비교예 3, 비교예 4, 비교예 5, 비교예 6, 비교예 7)을 준비한 후, 이를 20 내지 55세 연령을 대상으로 공복을 느끼는 정오시간을 피하여 오후 3시부터 4시까지 블라인드 테스트를 실시하여 비교하였다. 관능검사용 쇼좌빙은 토핑없이 일회용 종이컵에 담아 제공하였고, 평가 시 입안을 헹궈낼 수 있도록 물과 뱉는 종이컵을 함께 제공하였다. 평가내용은 색, 식감, 냄새로 분류하여 최저 1점, 최고 10점 척도법으로 평가하도록 하였고, 총 15명의 패널들에게 관능평가 방법과 평가 특성에 대하여 충분히 훈련한 후에 평가를 진행하였다. 그 결과를 평균점수로 계산하여 하기 표 3에 나타내었다.Show-shaving prepared by the above-described method (Example 1, Example 2, Comparative Example 2, Comparative Example 3, Comparative Example 4, Comparative Example 5, in order to determine whether the anthocyanin carbonated water can give a more crisp texture After preparing Comparative Example 6 and Comparative Example 7), the blinds were compared from 3 pm to 4 pm, avoiding the noon time of fasting for 20 to 55 year olds. The sensory show-shaving was provided in disposable paper cups without toppings, and water and spit paper cups were provided to rinse the mouth during evaluation. The evaluation contents were classified into color, texture, and odor to be evaluated by the minimum 1-point and the maximum 10-point scales. After a total of 15 panelists were thoroughly trained on the sensory evaluation method and evaluation characteristics, the evaluation was conducted. The results are calculated as average scores and are shown in Table 3 below.

평가항목Evaluation item 실시예1Example 1 실시예2Example 2 비교예2Comparative Example 2 비교예3Comparative Example 3 비교예4Comparative Example 4 비교예5Comparative Example 5 비교예6Comparative Example 6 비교예7Comparative Example 7 color 9.39.3 9.59.5 7.57.5 6.56.5 7.17.1 6.66.6 8.38.3 8.48.4 식감Texture 9.09.0 9.29.2 9.09.0 9.29.2 8.68.6 8.28.2 6.76.7 6.76.7 냄새smell 8.98.9 8.78.7 8.48.4 8.68.6 8.58.5 6.56.5 8.78.7 8.68.6

상기한 결과와 같이, 실시예 1과 실시예 2의 경우 쇼좌빙의 색감이 붉은색을 띠며 식욕을 돋우고 식감이 바삭하며 고소한 냄새가 좋다는 평가와 함께 색과 식감, 냄새 모든 부분에서 가장 높은 점수를 나타내었다. 반면에 비교예 2는 1차 숙성 온도가 낮아서 안토시아닌의 추출수율이 저하되어 쇼좌빙의 색감이 아이보리 색에 가까웠으며 선호도가 낮았다. 1차 숙성 온도가 가장 높았던 비교예 3의 경우 여과하는 단계에서 과육이 섞여나왔으며 구워진 쇼좌빙의 표면이 얼룩덜룩하여 이물질처럼 느껴진다는 평가를 받았다. 비교예 4의 경우 2차 숙성 온도가 낮아 안토시아닌의 붉은색이 충분히 발색되지 못하여 색에서 낮은 점수를 받았다. 비교예 5의 경우 숙성 온도가 높아 숙성 과정에서 시큼한 냄새가 발생하여 냄새항목에서 낮은 점수를 받았다. 반죽에서 안토시아닌 탄산수의 배합비율을 높인 비교예 6과 비교예 7의 경우 반죽의 점도가 낮아 탄산가스를 안정하게 잡아주지 못하여 바삭한 식감이 부족하다는 평가를 받았다. 따라서 이 발명의 실시예 1 또는 실시예 2의 제조방법으로 쇼좌빙을 제조하는 것이 가장 바람직하다.As shown in the above results, in Examples 1 and 2, the color of the show-bing is red, the appetite, the texture is crisp, and the smell is good. It was. On the other hand, in Comparative Example 2, the extraction yield of anthocyanin was lowered due to the low first aging temperature, so that the color of the show ice was close to the ivory color, and the preference was low. In Comparative Example 3, in which the primary aging temperature was the highest, the pulp was mixed in the filtration step, and the surface of the baked show-single was speckled and evaluated as a foreign substance. In Comparative Example 4, the red color of the anthocyanin was not sufficiently developed due to the low second aging temperature, thereby obtaining a low score in color. In Comparative Example 5, the sour odor occurred during the aging process due to the high aging temperature, which received a low score in the odor item. In Comparative Example 6 and Comparative Example 7 in which the compounding ratio of anthocyanin carbonated water in the dough was increased, the viscosity of the dough was low, so that the carbon dioxide gas could not be stably grabbed, and the crispy texture was evaluated. Therefore, it is most preferable to manufacture showshaving by the manufacturing method of Example 1 or Example 2 of this invention.

Claims (6)

안토시아닌 탄산수를 제조하는 단계와,
상록수 껍질 추출물을 제조하는 단계와,
밀가루 100 중량부, 타피오카 변성전분 70~95 중량부, 찹쌀가루 30~60 중량부, 분말유지 12~30 중량부를 혼합하여 반죽 베이스를 제조하는 단계와,
상기한 반죽 베이스와 상기한 안토시아닌 탄산수를 중량을 기준으로 8:2로 배합하여 반죽기에서 148rpm 회전속도로 4분 동안 반죽하는 단계와,
상기한 반죽을 숙성하는 단계와,
상기한 반죽을 고온압출기를 이용하여 0.5~2mm 두께의 반죽피로 성형하는 단계와,
상기한 반죽피를 급랭 건조하는 단계와,
상기한 건조된 반죽피 표면에 상기한 상록수 껍질 추출물을 도포하는 단계와,
상기한 상록수 껍질 추출물이 도포된 반죽피를 7~10 겹으로 겹치는 단계와,
상기한 다층으로 겹쳐진 반죽피를 기름을 두른 180℃ 팬에서 구워 빵을 만드는 단계와,
상기한 빵 사이에 파, 달걀, 햄, 치즈 중 적어도 한가지 이상을 토핑하는 단계를 포함하여 이루어지는 것을 특징으로 하는 쇼좌빙 제조방법.
Preparing anthocyanin carbonated water,
Preparing an evergreen bark extract,
Preparing a dough base by mixing 100 parts by weight of flour, 70 to 95 parts by weight of tapioca modified starch, 30 to 60 parts by weight of glutinous rice flour, and 12 to 30 parts by weight of powder oil and fat;
Mixing the dough base and the anthocyanin carbonated water at 8: 2 based on the weight and kneading at a kneading machine at 148 rpm for 4 minutes;
Aging the dough;
Molding the dough into a dough skin having a thickness of 0.5 to 2 mm using a high temperature extruder;
Quenching and drying the dough paste;
Coating the evergreen bark extract on the surface of the dried dough;
And overlapping the dough peeled with the above-mentioned evergreen bark extract in 7 to 10 layers,
Baking the dough layer overlapped with the above-mentioned layer in a 180 ℃ pan with oil to make bread,
Tossing manufacturing method comprising the step of topping at least one or more of the leek, egg, ham, cheese between the bread.
제 1항에 있어서,
상기한 안토시아닌 탄산수를 제조하는 단계는,
가지를 3~4mm의 두께로 30~35°의 각도를 유지하며 비스듬히 절단하는 단계와,
상기 절단 단계를 거친 가지를 -50℃에서 6시간 동결 건조하는 단계와,
상기 동결 건조된 가지 5~15 중량%를 정제수 85~95 중량% 비율로 혼합하여 30~40℃를 유지하며 4시간~5시간 동안 1차 숙성하는 단계와,
상기한 1차 숙성 후 안토시아닌을 추출하는 단계와,
상기 추출물을 200 mesh의 면포에서 여과하는 단계와,
여과된 안토시아닌 추출수를 2일 동안 2~6℃의 온도가 유지되는 저온고에서 2차 숙성하는 단계와,
상기한 숙성된 추출수에 탄산가스를 주입하는 단계를 포함하여 이루어지는 것을 특징으로 하는 쇼좌빙 제조방법.
The method of claim 1,
Preparing the anthocyanin carbonated water,
Cutting the branches obliquely at an angle of 30 to 35 ° with a thickness of 3 to 4 mm,
Lyophilizing the branched eggplant at -50 ° C. for 6 hours
5 to 15% by weight of the freeze-dried eggplant mixed with 85 to 95% by weight of purified water to maintain the 30 ~ 40 ℃ the first step of 4 hours to 5 hours, and
Extracting anthocyanin after the first aging,
Filtering the extract on a cotton cloth of 200 mesh;
Secondary aging of the filtered anthocyanin extract water at low temperature for 2 days at a temperature of 2 ~ 6 ℃,
Show-shaving manufacturing method comprising the step of injecting carbon dioxide gas into the aged extraction water.
제 1항에 있어서,
상기한 상록수 껍질 추출물을 제조하는 단계는,
상록수 껍질을 80% 에탄올로 추출하는 단계와,
상기한 추출물에서 용매를 완전히 제거하여 농축액을 수득하는 단계와,
상기한 농축액을 물 중량의 20%가 되도록 균질혼합하여 수용액으로 제조하는 단계를 포함하고,
상기한 상록수 껍질은 가문비나무, 측백나무, 주목나무 중 적어도 한가지 이상에서 채취하여 사용하는 것을 특징으로 하는 쇼좌빙 제조방법.
The method of claim 1,
Preparing the above-mentioned evergreen bark extract,
Extracting the evergreen bark with 80% ethanol,
Completely removing the solvent from the extract to obtain a concentrate;
Homogenously mixing the concentrated solution to 20% of the weight of water to prepare an aqueous solution,
The above-mentioned evergreen bark is produced by using at least one or more of the spruce, cypress, yew, showshaving production method.
제 1항에 있어서,
상기한 반죽을 숙성하는 단계는,
항온항습기에서 온도 10℃, 습도 40% 조건으로 12시간 동안 숙성하는 것을 특징으로 하는 쇼좌빙 제조방법.
The method of claim 1,
The step of ripening the dough,
The method of manufacturing a showshaving, characterized in that aged for 12 hours at a temperature 10 ℃, 40% humidity conditions in a constant temperature and humidity.
제 1항에 있어서,
상기한 반죽피를 급랭건조하는 단계는,
성형된 반죽피를 냉각 이송벨트로 이송하여 -20℃에서 급랭하고 15~20분 동안 건조하는 것을 특징으로 하는 쇼좌빙 제조방법.
The method of claim 1,
Rapidly drying the dough blood,
Show-shaving manufacturing method characterized in that the molded dough blood is transferred to the cooling transfer belt quenched at -20 ℃ and dried for 15 to 20 minutes.
제 1항 내지 제 5항 중 어느 한 항의 방법으로 제조되는 것을 특징으로 하는 쇼좌빙.A showshaving characterized in that it is produced by the method of any one of claims 1 to 5.
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