KR102443208B1 - Manufacturing method of instant frozen noodle and instant frozen noodle prepared therefrom - Google Patents

Manufacturing method of instant frozen noodle and instant frozen noodle prepared therefrom Download PDF

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KR102443208B1
KR102443208B1 KR1020210170243A KR20210170243A KR102443208B1 KR 102443208 B1 KR102443208 B1 KR 102443208B1 KR 1020210170243 A KR1020210170243 A KR 1020210170243A KR 20210170243 A KR20210170243 A KR 20210170243A KR 102443208 B1 KR102443208 B1 KR 102443208B1
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noodles
instant frozen
instant
raw noodles
protein
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박영식
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주식회사 베네핏츠
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/109Types of pasta, e.g. macaroni or noodles
    • A23L7/111Semi-moist pasta, i.e. containing about 20% of moist; Moist packaged or frozen pasta; Pasta fried or pre-fried in a non-aqueous frying medium, e.g. oil; Packaged pasta to be cooked directly in the package
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/17Amino acids, peptides or proteins
    • A23L33/185Vegetable proteins
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/15General methods of cooking foods, e.g. by roasting or frying using wave energy, irradiation, electrical means or magnetic fields, e.g. oven cooking or roasting using radiant dry heat
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20Extruding
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2200/00Function of food ingredients
    • A23V2200/06Function of food ingredients pH modification agent
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2250/00Food ingredients
    • A23V2250/50Polysaccharides, gums
    • A23V2250/51Polysaccharide
    • A23V2250/5108Cellulose
    • A23V2250/51086Hydroxyalkyl cellulose
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2250/00Food ingredients
    • A23V2250/54Proteins
    • A23V2250/548Vegetable protein
    • A23V2250/5488Soybean protein

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Proteomics, Peptides & Aminoacids (AREA)
  • Mycology (AREA)
  • Noodles (AREA)

Abstract

The present invention relates to a method for making instant frozen noodles and to instant frozen noodles made therefrom, and specifically, to a method for making instant frozen noodles, in which mixing water mixed with an alkali agent is added to raw materials mixed in a specific ratio and the materials are kneaded and aged in vacuum conditions to make the instant frozen noodles, and thus even when cooked in a microwave oven, the texture is excellent and the spreadability is low to be sensually excellent, and a protein content is high to solve the problem of lack of protein in existing raw noodles, and to instant frozen noodles made therefrom.

Description

즉석냉동생면의 제조방법 및 이로부터 제조된 즉석냉동생면 {Manufacturing method of instant frozen noodle and instant frozen noodle prepared therefrom}Manufacturing method of instant frozen noodle and instant frozen noodle prepared therefrom {Manufacturing method of instant frozen noodle and instant frozen noodle prepared therefrom}

본 발명은 즉석냉동생면의 제조방법 및 이로부터 제조된 즉석냉동생면에 관한 것으로, 특정비율로 배합한 원료에 알칼리제를 혼합한 배합수를 첨가하고 진공 조건에서 반죽 및 숙성하여 즉석냉동생면을 제조함으로써, 전자레인지로 조리하여도 식감이 우수하고 퍼짐성이 낮아 관능이 우수하며, 단백질 함량이 높아 기존 생면의 단백질 부족 문제를 해결한 즉석냉동생면의 제조방법 및 이로부터 제조된 즉성냉동생면에 관한 것이다.The present invention relates to a method for producing instant frozen raw noodles and instant frozen raw noodles prepared therefrom, by adding mixing water mixed with an alkali agent to raw materials mixed in a specific ratio, kneading and aging under vacuum conditions to produce instant frozen raw noodles , It relates to a method for preparing instant frozen raw noodles, which has excellent texture even when cooked in a microwave, has excellent organoleptic properties due to low spreadability, and has a high protein content, which solves the problem of protein shortage in existing raw noodles, and the instant frozen raw noodles prepared therefrom.

면류는 곡류와 전분을 주원료로 가늘고 길게 썰거나 뽑아내어 삶아먹거나 비벼먹는 음식의 총칭으로, 전세계적으로 널리 섭취되고 있으며 제조나 조리가 비교적 간단하여 빵보다도 역사가 깊다.Noodles are a generic term for foods that are boiled or mixed with grains and starch as main ingredients, cut into long strips, and eaten around the world.

면류는 가공방법에 따라 수분이 13~14% 정도가 되도록 건조시킨 건면, 반죽한 것을 끈 모양으로 만들어 가열한 생면, 기름에 튀겨 제조하는 유탕면 등으로 구분할 수 있으며, 유통방법에 따라서는 생면을 삶은 후 건조시켜 장기 보존할 수 있도록 한 상온면, 생면 또는 생면을 삶은 숙성면을 냉장 유통하는 냉장면, 생면을 삶아서 급속냉동시킨 냉동면으로 구분할 수 있다.Depending on the processing method, noodles can be divided into dry noodles, which are dried so that the moisture content is about 13 to 14%, raw noodles that are kneaded into a string shape and heated, and oiled noodles produced by frying in oil. It can be divided into room temperature noodles, which are boiled and dried for long-term storage, refrigerated noodles, which refrigerate raw noodles or aged noodles boiled raw noodles, and frozen noodles, which are boiled and frozen quickly.

최근, 고령화, 웰빙 식문화 확산 등에 따라 유탕면이나 건면보다는 생면에 대한 소비가 증가하고 있는 추세이며, 유탕면을 활용한 대표적인 식품인 라면에서도 기름에 튀기지 않은 생면을 이용한 라면이 출시되는 등 생면이 면류 시장에서 크게 주목받고 있다.Recently, consumption of raw noodles rather than oiled noodles or dried noodles is increasing due to the aging population and the spread of well-being food culture. It is receiving a lot of attention in the market.

하지만, 생면은 건조하지 않아 수분을 많이 함유하고 있어 유통기한이 짧다는 단점이 있으며, 냉동하여 유통할 경우 삶는 공정이 추가적으로 수반된다. 또한, 밀가루, 메밀가루 등의 곡물가루를 주원료로 이용하여, 단백질은 부족하고 탄수화물이 과다하여 영양면에서 불균형하며 열량이 높아질 수 있는 문제점이 있다.However, raw noodles are not dry and contain a lot of moisture, so they have a short shelf life. In addition, by using grain flour such as wheat flour and buckwheat flour as a main raw material, there is a problem in that the protein is insufficient and the carbohydrate is excessive, resulting in an imbalance in nutrition and high calorie.

이에, 본 발명에서는 대두단백, 밀가루, 글루텐 등을 포함하는 원료들을 특정 비율로 배합하고 알칼리제를 혼합한 배합수를 첨가하여 특정조건에서 반죽 및 숙성하여 즉석냉동생면을 제조하는데, 삶는 공정을 거치지 않아 비용을 절감하면서, 전자레인지로 조리하여도 식감이 우수하고 퍼짐성이 낮아 관능이 우수하며, 높은 단백질 함량으로 기존 생면의 단백질 부족 문제를 해결한 즉석냉동생면의 제조방법 및 이로부터 제조된 즉석냉동생면을 제공하고자 한다.Therefore, in the present invention, raw materials including soy protein, wheat flour, gluten, etc. are mixed in a specific ratio, and mixed water mixed with an alkali agent is added to knead and aged under specific conditions to produce instant frozen raw noodles, without going through the boiling process. A method for producing instant frozen noodles, which has excellent texture even when cooked in a microwave, has excellent sensory properties due to low spreadability and high protein content, and solves the protein shortage problem of existing raw noodles while reducing costs, and instant frozen raw noodles prepared therefrom would like to provide

대한민국 등록특허 제10-1835178호(2018.02.27. 등록)에는, 기존의 생당면을 제조하기까지의 시간을 단축하고, 상온에서의 유통 기한을 증가시킨 즉석 조리용 생당면의 제조방법이 기재되어 있다.Republic of Korea Patent No. 10-1835178 (registered on Feb. 27, 2018) describes a method for producing raw vermicelli noodles for instant cooking that shortens the time to manufacture the existing raw vermicelli and increases the shelf life at room temperature. have. 대한민국 등록특허 제10-1807526호(2017.12.05. 등록)에는, 20종류의 곡류를 혼합한 발효 혼합곡을 이용한 체중조절용 생면 및 이의 제조방법이 기재되어 있다.Korean Patent Registration No. 10-1807526 (registered on Dec. 5, 2017) describes a raw noodle for weight control using fermented mixed grains mixed with 20 kinds of grains and a manufacturing method thereof.

본 발명은 단백질, 밀가루, 글루텐 및 기타 재료를 특정 비율로 혼합하고, 알칼리제를 혼합한 배합수를 첨가하여 특정조건에서 반죽 및 숙성시킴으로써, 전자레인지로 조리하여도 식감이 우수하고 퍼짐성이 낮아 관능이 우수하며, 단백질 함량이 높아 기존 생면의 단백질 부족 문제를 해결한 즉석냉동생면의 제조방법 및 이로부터 제조된 즉석냉동생면을 제공하고자 한다.The present invention mixes protein, wheat flour, gluten, and other ingredients in a specific ratio, adds mixing water mixed with an alkali agent, and kneads and ripens under specific conditions. An object of the present invention is to provide a method for producing instant frozen raw noodles that are excellent and high in protein, which solves the protein shortage problem of existing raw noodles, and instant frozen raw noodles prepared therefrom.

또한, 본 발명은 즉석냉동생면 제조 시 삶는 공정을 거치지 않음으로써, 생면을 삶고 냉동처리하여 유통하는 종래 기술 대비 공정 비용이 절감된 즉석냉동생면의 제조방법 및 이로부터 제조된 즉석냉동생면을 제공하고자 한다.In addition, the present invention is to provide a method for producing instant frozen raw noodles, which reduces the process cost compared to the prior art of boiling, freezing, and distributing raw noodles by not going through a boiling process when manufacturing instant frozen raw noodles, and instant frozen raw noodles prepared therefrom do.

본 발명은 대두단백, 밀가루, 글루텐, 히드록시프로필 메틸셀룰로스, 팜유분말을 혼합하여 가루혼합물을 제조하는 단계 (a); 상기 단계 (a)에서 제조한 가루혼합물에, 알칼리제, 소금 및 물을 혼합하여 제조한 배합수를 첨가하고 반죽하여 반죽물을 제조하는 단계 (b); 상기 단계 (b)에서 수득한 반죽물로부터 면 시트(sheet)를 형성하는 단계 (c); 상기 단계 (c)에서 수득한 면 시트를 절출하여 면 형태로 성형 후 냉동시키는 단계 (d); 를 포함하여 제조되는 것을 특징으로 하는 즉석냉동생면의 제조방법을 제공한다.the present invention Preparing a powder mixture by mixing soybean protein, wheat flour, gluten, hydroxypropyl methylcellulose, and palm oil powder (a); Step (b) of adding a mixture prepared by mixing an alkali agent, salt and water to the powder mixture prepared in step (a) and kneading to prepare a dough; (c) forming a sheet of noodles from the dough obtained in step (b); A step (d) of cutting out the cotton sheet obtained in step (c), molding it into a noodle shape, and then freezing it (d); It provides a method for producing instant frozen raw noodles, characterized in that it is prepared by including.

본 발명의 즉석냉동생면의 제조방법에 있어서, 상기 단계 (b)의 반죽은, 진공 상태에서 수행하는 것을 특징으로 하는 것일 수 있다.In the method for producing instant frozen raw noodles of the present invention, the kneading in step (b) may be characterized in that it is performed in a vacuum state.

본 발명은 본 발명의 제조방법에 따라 제조된 즉석냉동생면을 제공한다.The present invention provides instant frozen raw noodles prepared according to the manufacturing method of the present invention.

본 발명의 즉석냉동생면의 제조방법에 있어서, 상기 즉석냉동생면은, 전자레인지에서 2~3분간 조리하면 익혀지는 것을 특징으로 하는 것일 수 있다.In the method for producing instant frozen raw noodles of the present invention, the instant frozen raw noodles may be cooked in a microwave oven for 2-3 minutes, characterized in that they are cooked.

본 발명은 본 발명의 즉석냉동생면을 전자레인지에 조리하는 것을 특징으로 하는 즉석냉동생면의 조리방법을 제공한다.The present invention provides a cooking method for instant frozen naengmyeon, characterized in that the instant frozen naengmyeon according to the present invention is cooked in a microwave oven.

본 발명의 즉석냉동생면의 조리방법에 있어서, 상기 조리는, 전자레인지에서 2~3분 동안 수행하는 것을 특징으로 하는 것일 수 있다.In the instant frozen raw noodle cooking method of the present invention, the cooking may be characterized in that it is performed in a microwave oven for 2-3 minutes.

본 발명의 방법에 의해 제조된 즉석냉동생면은, 알칼리제를 혼합한 배합수를 첨가하고 진공 조건에서 반죽 및 숙성시키는 것을 특징으로 하는데, 전자레인지로 조리하여도 식감이 우수하고 퍼짐성이 낮아 관능적으로 우수하다.The instant frozen raw noodles prepared by the method of the present invention are characterized by adding mixing water mixed with an alkali agent and kneading and aging under vacuum conditions. do.

또한, 즉석냉동생면 제조 시 삶는 공정을 거치지 않음으로써, 생면을 삶고 냉동처리하여 유통하는 종래 기술 대비 공정 비용이 절감되는 효과를 발휘할 수 있다.In addition, by not going through a boiling process when preparing instant frozen raw noodles, it is possible to exhibit the effect of reducing process costs compared to the prior art of boiling, freezing, and distributing raw noodles.

도 1은 본 발명의 즉석냉동생면의 진공도 차이에 따른 관능평가 결과이다.
도 2는 본 발명의 즉석냉동생면의 숙성시간 차이에 따른 관능평가 결과이다.
도 3은 본 발명의 즉석냉동생면의 알칼리제 함량 차이에 따른 관능평가 결과이다.
1 is a sensory evaluation result according to the difference in vacuum degree of instant frozen raw noodles of the present invention.
2 is a sensory evaluation result according to the difference in the aging time of the instant frozen raw noodles of the present invention.
3 is a sensory evaluation result according to the difference in the alkali agent content of the instant frozen raw noodles of the present invention.

생면은 기름에 튀기거나 건조하지 않고 수분이 많은 면으로, 부드러운 식감 및 담백한 맛을 가지며 최근 고령화, 웰빙 식문화 확산 등에 따라 식품업계에서 더욱 주목받고 있다. 하지만, 면발 속에 수분이 많이 함유되어 있어 저장기간이 1주일 정도로 짧다는 단점이 있어, 보통 끓는 물에 한번 삶아내는 공정을 거친 후, 냉장 또는 냉동하여 냉장면, 냉동면의 상태로 유통되고 있다. Raw noodles are moist noodles that are not fried or dried in oil, have a soft texture and a light taste, and are attracting more attention in the food industry due to the aging population and the spread of well-being food culture. However, because the noodles contain a lot of moisture, the storage period is short, about one week, so they are usually boiled in boiling water once and then refrigerated or frozen and distributed in the state of refrigerated or frozen noodles.

본 발명의 즉석냉동생면은 대두단백, 밀가루, 글루텐 등을 포함하는 원료들을 특정 비율로 배합하고 알칼리제를 혼합한 배합수를 첨가하여 진공조건에서 반죽 및 숙성하여 제조하는데, 삶는 공정을 거치지 않아 공정비용을 절감하면서, 전자레인지로 조리하여도 식감이 우수하고 퍼짐성이 낮아 관능이 우수한 효과를 발휘할 수 있다. 또한, 높은 단백질 함량으로 기존 생면의 단백질 부족 문제를 해결할 수 있다.The instant frozen raw noodles of the present invention are prepared by mixing raw materials including soy protein, wheat flour, gluten, etc. in a specific ratio and kneading and aging in a vacuum condition by adding mixing water mixed with an alkali agent. While reducing energy consumption, even when cooked in a microwave, the texture is excellent and the spreadability is low, so that the sensory effect can be exhibited. In addition, the high protein content can solve the problem of lack of protein in the existing raw noodles.

본 발명은 대두단백, 밀가루, 글루텐, 히드록시프로필 메틸셀룰로스, 팜유분말을 혼합하여 가루혼합물을 제조하는 단계 (a); 상기 단계 (a)에서 제조한 가루혼합물에, 알칼리제, 소금 및 물을 혼합하여 제조한 배합수를 첨가하고 반죽하여 반죽물을 제조하는 단계 (b); 상기 단계 (b)에서 수득한 반죽물로부터 면 시트(sheet)를 형성하는 단계 (c); 상기 단계 (c)에서 수득한 면 시트를 절출하여 면 형태로 성형 후 냉동시키는 단계 (d); 를 포함하여 제조되는 것을 특징으로 하는 즉석냉동생면의 제조방법을 제공한다.the present invention Preparing a powder mixture by mixing soybean protein, wheat flour, gluten, hydroxypropyl methylcellulose, and palm oil powder (a); Step (b) of adding a mixture prepared by mixing an alkali agent, salt and water to the powder mixture prepared in step (a) and kneading to prepare a dough; (c) forming a sheet of noodles from the dough obtained in step (b); A step (d) of cutting out the cotton sheet obtained in step (c), molding it into a noodle shape, and then freezing it (d); It provides a method for producing instant frozen raw noodles, characterized in that it is prepared by including.

또한, 본 발명의 제조방법에 따라 제조된 전자레인지로 조리하여 익혀지는 즉석냉동생면을 제공한다.In addition, it provides instant frozen raw noodles cooked and cooked in a microwave oven manufactured according to the manufacturing method of the present invention.

이하, 본 발명의 즉석냉동생면의 제조방법에 대해 각 단계별로 세분화해서 설명하고자 한다. Hereinafter, the manufacturing method of the instant frozen naengmyeon of the present invention will be described in detail in each step.

<단계 (a): 가루혼합물 제조 단계><Step (a): powder mixture preparation step>

본 단계는 대두단백, 밀가루, 글루텐, 히드록시프로필 메틸셀룰로스, 팜유분말을 2~3분간 혼합하여 가루혼합물을 제조하는 과정이다.This step is a process of preparing a powder mixture by mixing soybean protein, wheat flour, gluten, hydroxypropyl methylcellulose, and palm oil powder for 2-3 minutes.

본 단계에서는 대두단백 880~920 중량부, 밀가루 780~820 중량부, 글루텐 280~320 중량부, 히드록시프로필 메틸셀룰로스 20~22 중량부, 팜유분말 8~10 중량부를 2~3분간 혼합하여 가루혼합물을 제조하는 것이 바람직하며, 더욱 바람직하게는 대두단백 900 중량부, 밀가루 800 중량부, 글루텐 300 중량부, 히드록시프로필 메틸셀룰로스 21 중량부, 팜유분말 9 중량부를 2분간 혼합하여 가루혼합물을 제조한다.At this stage 880-920 parts by weight of soy protein, 780-820 parts by weight of wheat flour, 280-320 parts by weight of gluten, 20-22 parts by weight of hydroxypropyl methylcellulose, and 8-10 parts by weight of palm oil powder are mixed for 2-3 minutes to prepare a powder mixture More preferably, 900 parts by weight of soy protein, 800 parts by weight of wheat flour, 300 parts by weight of gluten, 21 parts by weight of hydroxypropyl methylcellulose, and 9 parts by weight of palm oil powder are mixed for 2 minutes to prepare a powder mixture.

본 발명에서는 대두단백 및 글루텐을 밀가루에 과량 첨가함으로써 별도의 익힘 과정이 없이 냉동면으로 제조한 경우라 하더라도, 전자레인지에서 바로 면으로 조리가 가능하게 되는 것이다. 단백질이 많이 첨가되면 될수록 전자레인지에서의 조리적성 (hardness 저감, moisture content 증가)이 좋아져서 즉석면으로 섭취가 가능하다. 하지만, 단백질의 첨가량이 증가함에 따라 면대 형성능이 떨어지는 문제도 함께 수반되는데, 본 발명에서는 글루텐을 추가로 첨가하고, 밀가루와 단백질의 최적 배합비를 찾음으로써, 우수한 조리적성을 가지면서도 면대형성이 가능하게 된 것이다. In the present invention, even when frozen noodles are prepared without a separate cooking process by adding soybean protein and gluten to wheat flour in excess, it is possible to cook noodles directly in a microwave oven. The more protein is added, the better the cooking ability (hardness reduction, moisture content increase) in the microwave oven, so it can be consumed as instant noodles. However, as the amount of protein increases, the ability to form noodles is also accompanied by a problem. In the present invention, by adding gluten and finding the optimal mixing ratio of flour and protein, it is possible to form noodles while having excellent cooking ability. it has become

<단계 (b): 반죽물 제조 단계><Step (b): dough preparation step>

본 단계는 상기 단계 (a)에서 제조한 가루혼합물에, 알칼리제, 소금 및 물을 혼합하여 제조한 배합수를 첨가하고 반죽하여 반죽물을 제조하는 과정이다. 이때, 상기 배합수는 알칼리제 4~20 중량부, 소금 18~22 중량부, 물 900~1100 중량부를 혼합하여 제조한 것을 이용하는 것이 좋다. 상기와 같이 알칼리제를 첨가한 배합수를 첨가하여 반죽함에 따라, 반죽의 결합력이 강화되어 쫄깃하면서 탄력있는 식감의 즉석냉동생면을 제조할 수 있다.This step is a process of preparing a dough by adding the mixing water prepared by mixing an alkali agent, salt and water to the powder mixture prepared in step (a) and kneading the mixture. In this case, it is preferable to use a mixture prepared by mixing 4 to 20 parts by weight of an alkali agent, 18 to 22 parts by weight of salt, and 900 to 1100 parts by weight of water as the blending water. As described above, by adding the mixing water to which the alkali agent is added and kneading, the bonding strength of the dough is strengthened, so that instant frozen noodles with a chewy and resilient texture can be prepared.

한편, 상기와 같이 알칼리제를 첨가하여 제조한 배합수와 상기 단계 (a)에서 제조한 가루혼합물을 혼합하여 반죽하는데, 이때 38~42 rpm으로 9~11분, 28~32 rpm으로 4~6분 동안 반죽하는 것이 좋으며, 더욱 바람직하게는, 40 rpm으로 10분, 30 rpm으로 5분 동안 반죽하는 것이 좋다. 또한, 40 rpm으로 반죽시에는 진공을 걸어주는 것이 좋은데, 바람직하게는 반죽 시작 5분 경과 후, 진공을 걸어준다. 이때, 진공은 진공도 100 mmHg ~ 700 mmHg로 걸어주는 것이 바람직하며, 더욱 바람직하게는 진공도 500 mmHg으로 걸어주고, 저속으로 전환시에는 풀어준다. 상기와 같이 고속으로 9~11분, 저속으로 4~6분 반죽하되, 고속단계에서 5분 경과 후 100 mmHg ~ 700 mmHg의 진공을 걸어줌에 따라, 부드러우면서 탄력있는 식감의 즉석냉동생면을 제조할 수 있으며, 전자레인지로 조리하여도 식감이 우수하고 퍼짐성이 낮아 관능이 우수한 효과를 발휘할 수 있다.On the other hand, the mixing water prepared by adding an alkali agent as described above and the powder mixture prepared in step (a) are mixed and kneaded, at this time, at 38 to 42 rpm for 9 to 11 minutes, and at 28 to 32 rpm for 4 to 6 minutes. It is preferable to knead for a while, and more preferably, knead at 40 rpm for 10 minutes and at 30 rpm for 5 minutes. In addition, it is good to apply a vacuum when kneading at 40 rpm, preferably 5 minutes after the start of kneading, apply a vacuum. At this time, the vacuum is preferably applied at a degree of vacuum of 100 mmHg to 700 mmHg, more preferably at a degree of vacuum of 500 mmHg, and is released when switching to a low speed. As above, knead at high speed for 9~11 minutes and at low speed for 4~6 minutes, but after 5 minutes in the high speed step, vacuum of 100 mmHg ~ 700 mmHg is applied to make instant frozen raw noodles with a soft and resilient texture. It can be manufactured, and even when cooked in a microwave, it has excellent texture and low spreadability, thereby exhibiting an excellent sensory effect.

<단계 (c): 면 시트(sheet) 형성 단계><Step (c): Cotton sheet forming step>

본 단계는 상기 단계 (b)에서 수득한 반죽물로부터 면 시트(sheet)를 형성하는 과정이다.This step is a process of forming a sheet of noodles from the dough obtained in step (b).

반죽물로부터 면 시트를 형성하는 과정은 다양한 방법을 통해 수행 가능하다. 다만, 바람직하게는 상기 단계 (b)에서 수득한 반죽물을 다지기에 넣고 정형롤러를 통과시켜 두 장의 면대를 제조한 후, 이렇게 제조한 두 장의 면대를 상하로 맞대 복합하고, 복합롤러를 통과시켜 한 장의 면대로 형성한 후, 여러 단의 압연 공정을 수행하여 면 시트를 형성하는 것이 좋다. 상기 복합 롤러를 통과하는 과정을 통해, 면대에 강한 힘이 가해지게 되면서 면대 내의 글루텐 결합조직이 형성되고, 표면의 균질화가 이루어지게 된다. 이와 같은 복합 공정 후, 면대를 얇게 늘리는 압연 공정을 실시하는데, 면대에 갑자기 무리한 힘이 가해지면 글루텐 조직이 파괴될 수 있어, 4~6번 정도로 나눠서 압연 공정을 진행하는 것이 좋다.The process of forming the noodle sheet from the dough can be performed through various methods. However, preferably, the dough obtained in step (b) is put in a chopper and passed through a shaping roller to prepare two sheets of noodles, and then the two sheets of noodles prepared in this way are combined up and down, and then passed through a compound roller. After forming a single sheet of noodles, it is preferable to perform a multi-stage rolling process to form a sheet of noodles. Through the process of passing through the composite roller, as a strong force is applied to the noodle strip, a gluten connective tissue is formed in the noodle strip, and the surface is homogenized. After this complex process, a rolling process of thinly stretching the noodle strips is performed, but if excessive force is suddenly applied to the noodle strips, the gluten structure may be destroyed, so it is better to divide the dough into 4 to 6 times to proceed with the rolling process.

한편, 상기 단계 (b)에서 수득한 반죽물은 상온에서 10~50분간 숙성하는 단계를 거치는 것이 좋으며, 더욱 바람직하게는 30~50분 숙성한 반죽물로 면 시트를 형성하는 것이 좋다. 상기와 같이 숙성한 반죽물로 면 시트(sheet)를 형성 시, 부드러우면서 탄력있는 식감을 나타내면서 퍼짐성이 낮아 기호도가 높은 즉석냉동생면을 제조할 수 있다.On the other hand, the dough obtained in step (b) is preferably aged for 10 to 50 minutes at room temperature, more preferably, it is good to form a noodle sheet with the dough aged for 30 to 50 minutes. When a noodle sheet is formed with the dough aged as described above, it is possible to prepare instant frozen raw noodles with a low spreadability and high preference while exhibiting a soft and resilient texture.

<단계 (d): 절출 및 냉동 단계><Step (d): Cutting and Freezing Step>

본 단계는 상기 단계 (c)에서 수득한 면 시트(sheet)를 절출하여 면 형태로 성형 후 냉동시키는 과정이다.This step is a process of cutting out the noodle sheet obtained in step (c), molding it into a noodle shape, and then freezing it.

본 단계에서는 상기 단계 (c)에서 수득한 면 시트를 1.2~1.5 mm 너비로 절출하는 것이 바람직하며, 더욱 바람직하게는 각형 절출기(#22) 칼날을 통과시켜 1.36 mm 너비로 절출하여 면으로 성형한 후 냉동시키는 것이 좋다. 일반적으로는, 냉동 전에 타분을 실시하나, 본 발명의 즉석냉동생면은 단백질 함량이 높아 타분을 실시하지 않아도 유통 중 또는 조리 시에 면끼리 달라붙지 않을 수 있게 되는 것이다.In this step, it is preferable to cut out the cotton sheet obtained in step (c) to a width of 1.2 to 1.5 mm, and more preferably pass it through a prismatic cutter (#22) blade to cut it out to a width of 1.36 mm and cut it into cotton. It is best to freeze it after molding. In general, tabbing is performed before freezing, but the instant frozen noodles of the present invention have a high protein content, so that the noodles do not stick to each other during distribution or during cooking without tabbing.

이와 같이, 상기 단계들을 모두 거쳐 제조된 본 발명의 즉석냉동생면은 전자레인지로 조리하여도 퍼지지 않고 부드러우면서 쫄깃한 면발의 식감이 유지되어 관능적으로 우수하며, 삶는 과정을 거치지 않아 공정 비용이 절감되는 효과를 발휘할 수 있다.As such, the instant frozen noodles of the present invention prepared through all of the above steps do not spread even when cooked in a microwave oven, and the texture of soft and chewy noodles is maintained, which is sensually excellent. can be effective.

이하, 본 발명에 대해 하기 실시예 또는 실험예에서 더욱 상세히 설명하고자 한다. 다만, 본 발명의 권리범위가 하기 실시예 또는 실험예에만 한정되는 것은 아니고, 그와 등가의 기술적 사상의 변형까지를 포함한다.Hereinafter, the present invention will be described in more detail in the following Examples or Experimental Examples. However, the scope of the present invention is not limited only to the following examples or experimental examples, and includes modifications of technical ideas equivalent thereto.

[비교예 1: 일반 즉석냉동생면 제조][Comparative Example 1: Preparation of general instant frozen raw noodles]

원재료Raw materials 함량(g)Content (g) 대두단백soy protein 900900 밀가루flour 800800 글루텐gluten 300300 히드록시프로필 메틸셀룰로스hydroxypropyl methylcellulose 2121 팜유분말palm oil powder 99

상기 표 1과 같이, 대두단백 900 중량부, 밀가루 800 중량부, 글루텐 300 중량부, 히드록시프로필 메틸셀룰로스 21 중량부, 팜유분말 9 중량부를 2분간 혼합하여 제조한 가루혼합물에, 소금 20 중량부와 물 1000 중량부를 혼합하여 제조한 배합수를 첨가하고 40 rpm으로 10분, 30 rpm으로 5분 동안 반죽하여 반죽물을 제조하였다. 상기 제조한 반죽물을 다지기에 넣어 형성한 면대를 두장 겹쳐서 롤러에 넣어 복합 후 얇게 늘리는 압연 공정을 수행하여 면 시트(sheet)를 형성하였다. 상기 형성된 면 시트는 각형 절출기(#22)를 통과시켜 일정한 두께로 절출하여 면 형태로 성형 후 옥수수전분을 뿌려 타분하고, 100 g씩 포장한 다음 -18℃에서 냉동시켜 비교예 1의 즉석냉동생면을 제조하였다.As shown in Table 1, in a powder mixture prepared by mixing 900 parts by weight of soy protein, 800 parts by weight of wheat flour, 300 parts by weight of gluten, 21 parts by weight of hydroxypropyl methylcellulose, and 9 parts by weight of palm oil powder for 2 minutes, 20 parts by weight of salt Water and water prepared by mixing 1000 parts by weight of water were added, and kneaded at 40 rpm for 10 minutes and 30 rpm for 5 minutes to prepare a dough. After putting the prepared dough into a chopper, overlapping two sheets of noodles, putting them on a roller, and performing a rolling process of stretching them thinly was performed to form a sheet of noodles. The formed noodle sheet was passed through a square cutter (#22), cut out to a certain thickness, molded into a noodle shape, sprinkled with cornstarch, and tabulated, packaged by 100 g, and then frozen at -18°C for instant freezing of Comparative Example 1. Raw noodles were prepared.

[실시예 1 내지 4 : 진공도를 처리하여 즉석냉동생면 제조][Examples 1 to 4: Preparation of instant frozen raw noodles by vacuum treatment]

상기 비교예 1과 동일한 방법으로 반죽물을 제조하되, 반죽 시 진공을 걸어서 실시예 1 내지 4의 즉석냉동생면을 제조하였다. A dough was prepared in the same manner as in Comparative Example 1, but the instant frozen noodles of Examples 1 to 4 were prepared by applying a vacuum during kneading.

상기 비교예 1과 동일하게 제조한 가루혼합물 및 배합수를 혼합하고 40 rpm으로 10분, 30 rpm으로 5분 동안 반죽을 진행하였는데, 40 rpm으로 진행한지 5분 경과 후에 진공도를 100 mmHg ~ 700 mmHg로 각각 다르게 진공을 걸어주었고, 30 rpm으로 전환 후에는 진공을 풀어주었다. 각각 다른 진공도(100, 300, 500, 700 mmHg) 조건에서 반죽을 진행한 실시예 1 내지 4의 반죽물을, 각각 다지기에 넣어 면대를 형성하고 복합 및 압연 공정을 수행하여 면 시트(sheet)를 형성하였다. 상기 형성된 면 시트는 각형 절출기(#22)를 통과시켜 일정한 두께로 절출하여 면 형태로 성형 후 옥수수전분을 뿌려 타분하고, 각각 100 g씩 포장한 다음 -18℃에서 냉동시켜 실시예 1 내지 4의 즉석냉동생면을 제조하였다.The powder mixture and mixing water prepared in the same manner as in Comparative Example 1 were mixed and kneaded at 40 rpm for 10 minutes and at 30 rpm for 5 minutes. A vacuum was applied differently to each, and the vacuum was released after switching to 30 rpm. The dough of Examples 1 to 4, which was kneaded at different vacuum degrees (100, 300, 500, 700 mmHg), was put into a chopper, respectively, to form a noodle strip, and a composite and rolling process was performed to form a noodle sheet. formed. The formed cotton sheet is passed through a square cutter (#22), After cutting to a certain thickness, forming noodles, sprinkled with corn starch, tabulated, packaged 100 g each, and then frozen at -18°C to prepare instant frozen noodles of Examples 1 to 4.

[실험예 1: 진공도 처리에 따른 즉석냉동생면의 관능평가][Experimental Example 1: Sensory evaluation of instant frozen noodles according to vacuum treatment]

본 실험에서는 상기 실시예 1 내지 4 및, 비교예 1의 각기 다른 진공도 조건에서 제조한 즉석냉동생면의 관능을 평가함으로써, 반죽 시 진공도가 미치는 영향을 확인하고자 하였다. 상기 실시예 1 내지 4 및, 비교예 1을 각각 100 g씩 용기에 넣은 다음 끓는물 400 mL를 넣어주고 700W 전자레인지에 2분간 조리하여 평가를 실시하였다.In this experiment, by evaluating the sensory of the instant frozen noodles prepared in Examples 1 to 4 and Comparative Example 1 under different vacuum degree conditions, it was attempted to confirm the effect of the vacuum degree upon kneading. 100 g of each of Examples 1 to 4 and Comparative Example 1 was put into a container, and 400 mL of boiling water was added thereto, and the evaluation was performed by cooking in a 700 W microwave oven for 2 minutes.

관능평가는 훈련된 관능검사요원 20명을 대상으로 단단함, 쫄깃함, 탄력, 부드러움, 퍼짐성, 기호도의 6가지 평가항목에 대하여 9점 척도법을 수행하였는데 단단함, 쫄깃함, 탄력, 부드러움, 기호도는 “1-전혀 좋지 않다, 2-좀 더 좋지 않다, 3-좋지 않다, 4-조금 좋지 않다, 5-어느쪽도 아니다, 6-조금 좋다, 7-좋다, 8-좀 더 좋다, 9-매우 좋다”로 점수를 부여하여 평균값으로 나타내었다. 다만, 퍼짐성은 “1-매우 빨리 퍼진다, 2-좀 더 빨리 퍼진다, 3-빨리 퍼진다, 4-조금 퍼진다, 5-어느쪽도 아니다, 6-조금 퍼지지 않는다, 7-퍼지지 않는다, 8-좀 더 퍼지지 않는다, 9-전혀 퍼지지 않는다”로 해서 점수를 부여하고 평균값으로 나타내었다.For sensory evaluation, a 9-point scale method was performed for six evaluation items of firmness, chewiness, elasticity, softness, spreadability, and preference for 20 trained sensory test personnel. Not good at all, 2 - Somewhat worse, 3 - Not so good, 4 - Somewhat bad, 5 - Neither, 6 - Somewhat good, 7 - Somewhat good, 8 - Somewhat better, 9 - Very good Scores were given and expressed as average values. However, spreadability is “1 - spreads very quickly,   2 - spreads a little faster,   3 - spreads quickly,   4 - spreads a little, 5 - neither, 6 - does not spread a little,   7 - does not spread, 8 - a little more It does not spread, 9 - does not spread at all”, and scores were given and expressed as the average value.

관능평가 결과는 도 1에 나타내었는데, 반죽 시 진공을 걸어준 실시예 1 내지 4의 경우 비교예 1 (진공도 0 mmHg)에 비해 면의 식감 및 전체적인 기호도가 우수하였으며, 특히 실시예 3 (진공도 500 mmHg)의 식감의 단단함과 퍼짐성이 크게 개선되어 관능이 가장 우수하였다. 한편, 진공도가 증가할수록 식감 및 퍼짐성이 개선되어 전체적인 기호도가 높은 점을 확인할 수 있으나, 진공도 700 mmHg 이상에서는 유의미한 효과가 없음을 확인하였다. The sensory evaluation results are shown in FIG. 1, and in the case of Examples 1 to 4 to which a vacuum was applied during kneading, the texture and overall acceptance of the noodles were superior to those of Comparative Example 1 (vacuum degree 0 mmHg), and in particular, Example 3 (vacuum degree 500). mmHg), the hardness and spreadability of the texture were greatly improved, and the sensory properties were the best. On the other hand, as the degree of vacuum increased, the texture and spreadability were improved, confirming that the overall preference was high, but it was confirmed that there was no significant effect at the vacuum degree of 700 mmHg or higher.

[실시예 5 내지 9 : 숙성시간을 달리하여 즉석냉동생면 제조][Examples 5 to 9: Preparation of instant frozen raw noodles by varying aging time]

상기 비교예 1과 동일한 방법으로 반죽물을 제조하되, 반죽을 완료한 후 20℃에서 숙성을 실시하여 실시예 5 내지 9의 즉석냉동생면을 제조하였다.The dough was prepared in the same manner as in Comparative Example 1, but after kneading was completed, the instant noodles of Examples 5 to 9 were prepared by aging at 20°C.

상기 비교예 1과 동일하게 제조한 가루혼합물 및 배합수를 혼합하고 40 rpm으로 10분, 30 rpm으로 5분 동안 반죽을 진행하였는데, 상기 반죽 완료 후, 각각 20℃에서 10~50분간 추가적으로 숙성을 진행하였다. 각각 다른 숙성 시간(10, 20, 30, 40, 50 분) 조건에서 추가적으로 숙성을 진행한 실시예 5 내지 9의 반죽물을, 각각 다지기에 넣어 면대를 형성하고 복합 및 압연 공정을 수행하여 면 시트(sheet)를 형성하였다. 상기 형성된 면 시트는 각형 절출기(#22)를 통과시켜 일정한 두께로 절출하여 면 형태로 성형 후 옥수수전분을 뿌려 타분하고, 각각 100 g씩 포장한 다음 -18℃에서 냉동시켜 실시예 5 내지 9의 즉석냉동생면을 제조하였다.The powder mixture and mixing water prepared in the same manner as in Comparative Example 1 were mixed and kneaded at 40 rpm for 10 minutes and at 30 rpm for 5 minutes. proceeded. The doughs of Examples 5 to 9, each additionally aged under different aging time (10, 20, 30, 40, 50 minutes) conditions, were put in a chopper to form a noodle strip, and a compound and rolling process were performed to form a noodle sheet. (sheet) was formed. The formed cotton sheet is passed through a square cutter (#22), After cutting to a certain thickness, forming noodles, sprinkled with corn starch, tabulated, packaged 100 g each, and then frozen at -18°C to prepare instant frozen noodles of Examples 5 to 9.

[실험예 2: 숙성 시간에 따른 즉석냉동생면의 관능평가][Experimental Example 2: Sensory evaluation of instant frozen noodles according to aging time]

본 실험에서는 상기 실시예 5 내지 9 및, 비교예 1의 각기 다른 숙성 시간을 거쳐 제조한 즉석냉동생면의 관능을 평가함으로써, 반죽 후 숙성이 미치는 영향을 확인하고자 하였다. 상기 실시예 5 내지 9 및, 비교예 1을 각각 100 g씩 용기에 넣은 다음 끓는물 400 mL를 넣어주고 700W 전자레인지에 2분간 조리하여 평가를 실시하였다.In this experiment, by evaluating the sensory of the instant frozen raw noodles prepared through different aging times of Examples 5 to 9 and Comparative Example 1, it was attempted to confirm the effect of aging after kneading. 100 g of each of Examples 5 to 9 and Comparative Example 1 was put in a container, and 400 mL of boiling water was added thereto, and the evaluation was performed by cooking in a 700 W microwave oven for 2 minutes.

관능평가는 훈련된 관능검사요원 20명을 대상으로 단단함, 쫄깃함, 탄력, 부드러움, 퍼짐성, 기호도의 6가지 평가항목에 대하여 9점 척도법을 수행하였는데 단단함, 쫄깃함, 탄력, 부드러움, 기호도는 “1-전혀 좋지 않다, 2-좀 더 좋지 않다, 3-좋지 않다, 4-조금 좋지 않다, 5-어느쪽도 아니다, 6-조금 좋다, 7-좋다, 8-좀 더 좋다, 9-매우 좋다”로 점수를 부여하여 평균값으로 나타내었다. 다만, 퍼짐성은 “1-매우 빨리 퍼진다, 2-좀 더 빨리 퍼진다, 3-빨리 퍼진다, 4-조금 퍼진다, 5-어느쪽도 아니다, 6-조금 퍼지지 않는다, 7-퍼지지 않는다, 8-좀 더 퍼지지 않는다, 9-전혀 퍼지지 않는다”로 해서 점수를 부여하고 평균값으로 나타내었다.For sensory evaluation, a 9-point scale method was performed for six evaluation items of firmness, chewiness, elasticity, softness, spreadability, and preference for 20 trained sensory test personnel. Not good at all, 2 - Somewhat worse, 3 - Not so good, 4 - Somewhat bad, 5 - Neither, 6 - Somewhat good, 7 - Somewhat good, 8 - Somewhat better, 9 - Very good Scores were given and expressed as average values. However, spreadability is “1 - spreads very quickly,   2 - spreads a little faster,   3 - spreads quickly,   4 - spreads a little, 5 - neither, 6 - does not spread a little,   7 - does not spread, 8 - a little more Does not spread, 9 - does not spread at all”, and the score was given as an average value.

관능평가 결과는 도 2에 나타내었는데, 반죽 후 숙성을 진행한 실시예 5 내지 9의 경우 비교예 1 (숙성시간 0 분)에 비해 면의 식감 및 전체적인 기호도가 우수하였으며, 특히 30~50분 숙성을 진행하였을 경우, 전체적인 기호도가 우수하였다. 한편, 숙성 시간이 증가할수록 식감 및 퍼짐성이 개선되어 전체적인 기호도가 높은 점을 확인할 수 있으나, 숙성시간 40분 이상에서는 유의미한 효과가 없음을 확인하였다. The sensory evaluation results are shown in FIG. 2, and in the case of Examples 5 to 9, which were aged after kneading, the texture and overall palatability of the noodles were excellent compared to Comparative Example 1 (aging time 0 minutes), and particularly, aged for 30 to 50 minutes. , the overall acceptability was excellent. On the other hand, as the aging time increased, the texture and spreadability were improved, confirming that the overall preference was high, but it was confirmed that there was no significant effect at the aging time of 40 minutes or more.

[실시예 10 내지 13 : 배합수 제조시 알칼리제 첨가량을 달리하여 즉석냉동생면 제조][Examples 10 to 13: Preparation of instant frozen raw noodles by varying the amount of alkali agent added when preparing blended water]

상기 비교예 1과 동일한 방법으로 반죽물을 제조하되, 배합수 제조시 소금, 물 외에 알칼리제를 더 첨가하여 실시예 10 내지 13의 즉석냉동생면을 제조하였다.The dough was prepared in the same manner as in Comparative Example 1, but the instant frozen raw noodles of Examples 10 to 13 were prepared by adding an alkali agent in addition to salt and water when preparing the blended water.

상기 비교예 1과 동일하게 제조한 가루혼합물과, 소금 20 g, 물 1000 g 및 알칼리제 4~20 g으로 알칼리제 첨가 비율을 달리하여(0.2%, 0.4%, 0.8%, 1.0%) 제조한 배합수를 혼합하고 40 rpm으로 10분, 30 rpm으로 5분 동안 반죽을 진행하였다. 상기 반죽을 통해 수득한 실시예 10 내지 13의 반죽물을, 각각 다지기에 넣어 면대를 형성하고 복합 및 압연 공정을 수행하여 면 시트(sheet)를 형성하였다. 상기 형성된 면 시트는 각형 절출기(#22)를 통과시켜 일정한 두께로 절출하여 면 형태로 성형 후 옥수수전분을 뿌려 타분하고, 각각 100 g씩 포장한 다음 -18℃에서 냉동시켜 실시예 10 내지 13의 즉석냉동생면을 제조하였다.The powder mixture prepared in the same manner as in Comparative Example 1, and 20 g of salt, 1000 g of water, and 4 to 20 g of an alkali agent with different alkali agent addition ratios (0.2%, 0.4%, 0.8%, 1.0%) was mixed and kneaded at 40 rpm for 10 minutes and at 30 rpm for 5 minutes. The doughs of Examples 10 to 13 obtained through the kneading were put into a chopper, respectively, to form a noodle strip, and a combination and rolling process was performed to form a noodle sheet. The formed noodle sheet was passed through a square cutter (#22), cut out to a predetermined thickness, molded into a noodle shape, sprinkled with cornstarch, and tabbed, packaged by 100 g each, and then frozen at -18 ° C. Examples 10 to 13 of instant frozen raw noodles were prepared.

[실험예 3: 알칼리제 첨가량에 따른 즉석냉동생면의 관능평가][Experimental Example 3: Sensory evaluation of instant frozen raw noodles according to the amount of alkali added]

본 실험에서는 상기 실시예 10 내지 13 및, 비교예 1의 배합수의 알칼리제 함량을 달리하여 제조한 즉석냉동생면의 관능을 평가함으로써, 알칼리제 함량이 미치는 영향을 확인하고자 하였다. 상기 실시예 10 내지 13 및, 비교예 1을 각각 100 g씩 용기에 넣은 다음 끓는물 400 mL를 넣어주고 700W 전자레인지에 2분간 조리하여 평가를 실시하였다.In this experiment, by evaluating the sensory of the instant frozen noodles prepared by varying the alkali agent content of the mixing water of Examples 10 to 13 and Comparative Example 1, it was attempted to confirm the effect of the alkali agent content. 100 g of each of Examples 10 to 13 and Comparative Example 1 was put in a container, and 400 mL of boiling water was added thereto, and the evaluation was performed by cooking in a 700 W microwave oven for 2 minutes.

관능평가는 훈련된 관능검사요원 20명을 대상으로 단단함, 쫄깃함, 탄력, 부드러움, 퍼짐성, 기호도의 6가지 평가항목에 대하여 9점 척도법을 수행하였는데 단단함, 쫄깃함, 탄력, 부드러움, 기호도는 “1-전혀 좋지 않다, 2-좀 더 좋지 않다, 3-좋지 않다, 4-조금 좋지 않다, 5-어느쪽도 아니다, 6-조금 좋다, 7-좋다, 8-좀 더 좋다, 9-매우 좋다”로 점수를 부여하여 평균값으로 나타내었다. 다만, 퍼짐성은 “1-매우 빨리 퍼진다, 2-좀 더 빨리 퍼진다, 3-빨리 퍼진다, 4-조금 퍼진다, 5-어느쪽도 아니다, 6-조금 퍼지지 않는다, 7-퍼지지 않는다, 8-좀 더 퍼지지 않는다, 9-전혀 퍼지지 않는다”로 해서 점수를 부여하고 평균값으로 나타내었다.For sensory evaluation, a 9-point scale method was performed for six evaluation items of firmness, chewiness, elasticity, softness, spreadability, and preference for 20 trained sensory test personnel. Not good at all, 2 - Somewhat worse, 3 - Not so good, 4 - Somewhat bad, 5 - Neither, 6 - Somewhat good, 7 - Somewhat good, 8 - Somewhat better, 9 - Very good Scores were given and expressed as average values. However, spreadability is “1 - spreads very quickly,   2 - spreads a little faster,   3 - spreads quickly,   4 - spreads a little, 5 - neither, 6 - does not spread a little,   7 - does not spread, 8 - a little more It does not spread, 9 - does not spread at all”, and scores were given and expressed as the average value.

관능평가 결과는 도 3에 나타내었는데, 알칼리제를 첨가한 배합수를 이용하여 반죽을 진행한 실시예 10 내지 13의 경우 비교예 1 (알칼리제 0 g)에 비해 반죽의 결합력이 강화되면서 단단함, 쫄깃함, 탄력이 증가하였고, 퍼짐성은 낮아져 기호도가 상승하였다. 한편, 알칼리제 함량이 증가할수록 단단함 및 퍼짐성이 개선되는 효과를 발휘하나, 첨가량 1%(20 g) 부터는 유의미한 효과를 얻지 못하는 점을 확인하였다. The sensory evaluation results are shown in FIG. 3, and in the case of Examples 10 to 13, in which the kneading was carried out using the mixing water containing the alkali agent, the bonding strength of the dough was strengthened compared to Comparative Example 1 (0 g of the alkali agent), while firmness, chewiness, Elasticity increased, spreadability decreased, and acceptance increased. On the other hand, as the alkali agent content increases, the effect of improving hardness and spreadability is exhibited, but it was confirmed that no significant effect was obtained from the addition amount of 1% (20 g).

[실시예 14 : 본 발명의 즉석냉동생면 제조][Example 14: Preparation of instant frozen noodles of the present invention]

상기 비교예 1과 같이, 대두단백 900 중량부, 밀가루 800 중량부, 글루텐 300 중량부, 히드록시프로필 메틸셀룰로스 21 중량부, 팜유분말 9 중량부를 2분간 혼합하여 제조한 가루혼합물을 제조하였다. 상기 제조한 가루혼합물에, 알칼리제 20 중량부, 소금 20 중량부 및 물 1000 중량부를 혼합하여 제조한 배합수를 첨가하고 40 rpm으로 10분, 30 rpm으로 5분 동안 반죽을 진행하였는데, 40 rpm으로 진행한지 5분 경과 후에 진공도 500 mmHg로 진공을 걸어주었고, 30 rpm으로 전환 후에는 진공을 풀어주었다. 상기 반죽 완료 후, 20℃에서 30분간 숙성을 진행한 다음, 다지기에 넣어 면대를 형성하고 복합 및 압연 공정을 수행하여 면 시트(sheet)를 형성하였다. 상기 형성된 면 시트는 각형 절출기(#22)를 통과시켜 일정한 두께로 절출하여 면 형태로 성형 후 옥수수전분을 뿌려 타분하고, 100 g씩 포장한 다음 -18℃에서 냉동시켜 실시예 14의 즉석냉동생면을 제조하였다. As in Comparative Example 1, 900 parts by weight of soy protein, 800 parts by weight of wheat flour, 300 parts by weight of gluten, 21 parts by weight of hydroxypropyl methylcellulose, and 9 parts by weight of palm oil powder were mixed for 2 minutes to prepare a powder mixture. Water prepared by mixing 20 parts by weight of alkali agent, 20 parts by weight of salt and 1000 parts by weight of water was added to the prepared powder mixture, and kneading was carried out at 40 rpm for 10 minutes and at 30 rpm for 5 minutes, at 40 rpm. After 5 minutes, a vacuum was applied at a vacuum degree of 500 mmHg, and the vacuum was released after switching to 30 rpm. After the kneading was completed, aging was carried out at 20° C. for 30 minutes, and then, it was put in a chopper to form a noodle strip, and a composite and rolling process was performed to form a noodle sheet. The formed noodle sheet is passed through a square cutter (#22), cut out to a predetermined thickness, molded into noodles, sprinkled with cornstarch, and tabulated, packaged by 100 g, and then frozen at -18 ° C. Raw noodles were prepared.

[실험예 4: 본 발명에 따른 최종 즉석냉동생면의 관능평가][Experimental Example 4: Sensory evaluation of the final instant frozen noodles according to the present invention]

본 실험에서는 상기 실시예 14에서 제조한 즉석냉동생면의 관능을 평가하고자 하였다. 상기 실시예 14의 즉석냉동생면 100 g을 용기에 넣은 다음 끓는물 400 mL를 넣어주고 700W 전자레인지에 2분간 조리하여 평가를 실시하였다.In this experiment, the sensory evaluation of the instant frozen noodles prepared in Example 14 was evaluated. 100 g of instant frozen raw noodles of Example 14 was put in a container, and 400 mL of boiling water was added thereto, and the evaluation was performed by cooking in a 700 W microwave oven for 2 minutes.

관능평가는 훈련된 관능검사요원 20명을 대상으로 단단함, 쫄깃함, 탄력, 부드러움, 퍼짐성, 기호도의 6가지 평가항목에 대하여 9점 척도법을 수행하였는데 단단함, 쫄깃함, 탄력, 부드러움, 기호도는 “1-전혀 좋지 않다, 2-좀 더 좋지 않다, 3-좋지 않다, 4-조금 좋지 않다, 5-어느쪽도 아니다, 6-조금 좋다, 7-좋다, 8-좀 더 좋다, 9-매우 좋다”로 점수를 부여하여 평균값으로 나타내었다. 다만, 퍼짐성은 “1-매우 빨리 퍼진다, 2-좀 더 빨리 퍼진다, 3-빨리 퍼진다, 4-조금 퍼진다, 5-어느쪽도 아니다, 6-조금 퍼지지 않는다, 7-퍼지지 않는다, 8-좀 더 퍼지지 않는다, 9-전혀 퍼지지 않는다”로 해서 점수를 부여하고 평균값으로 나타내었다.For sensory evaluation, a 9-point scale method was performed for six evaluation items of firmness, chewiness, elasticity, softness, spreadability, and preference for 20 trained sensory test personnel. Not good at all, 2 - Somewhat worse, 3 - Not so good, 4 - Somewhat bad, 5 - Neither, 6 - Somewhat good, 7 - Somewhat good, 8 - Somewhat better, 9 - Very good Scores were given and expressed as average values. However, spreadability is “1 - spreads very quickly,   2 - spreads a little faster,   3 - spreads quickly,   4 - spreads a little, 5 - neither, 6 - does not spread a little,   7 - does not spread, 8 - a little more Does not spread, 9 - does not spread at all”, and the score was given as an average value.

관능평가 결과는 도 4에 나타내었는데, 알칼리제를 첨가한 배합수를 이용하고, 반죽 시 진공을 걸어주고, 반죽 후 숙성을 진행하여 제조한 실시예 14의 즉석냉동생면은 비교예 1 대비 모든 평가 항목에서 월등히 우수한 점을 확인할 수 있었다. 또한, 실시예 1 내지 13의 즉석냉동생면에 비해서도 우수한 관능을 나타냈는데, 전자레인지로 조리하였음에도 퍼짐성 및 단단함이 크게 개선되고 부드러우면서도 탄력있는 면의 식감을 느낄 수 있어 가장 높은 기호도를 나타내는 점을 확인하였다.The sensory evaluation results are shown in FIG. 4, and the instant frozen raw noodles of Example 14 prepared by using mixing water to which an alkali agent was added, applying a vacuum during kneading, and performing aging after kneading, were all evaluation items compared to Comparative Example 1. was found to be significantly superior. In addition, it showed superior sensory compared to the instant frozen noodles of Examples 1 to 13, and the spreadability and hardness were greatly improved even when cooked in a microwave oven, and the texture of the soft and resilient noodles could be felt, indicating the highest degree of preference. Confirmed.

Claims (6)

대두단백, 밀가루, 글루텐, 히드록시프로필 메틸셀룰로스, 팜유분말을 혼합하여 가루혼합물을 제조하는 단계 (a);
상기 단계 (a)에서 제조한 가루혼합물에, 알칼리제, 소금 및 물을 혼합하여 알칼리제 함량이 0.2~1중량%가 되도록 제조한 배합수를 첨가하고 반죽하여 반죽물을 제조한 후 상온에서 30~50분 숙성하는 단계 (b);
상기 단계 (b)에서 수득한 숙성한 반죽물로부터 면 시트(sheet)를 형성하는 단계 (c);
상기 단계 (c)에서 수득한 면 시트를 절출하여 면 형태로 성형 후 냉동시키는 단계 (d); 를 포함하여 제조되며,
상기 단계 (b)의 반죽은, 진공도 100~700 mmHg의 진공 상태에서 수행하는 것을 특징으로 하는 전자레인지 조리용 고단백 즉석냉동생면의 제조방법.
Preparing a powder mixture by mixing soybean protein, wheat flour, gluten, hydroxypropyl methylcellulose, and palm oil powder (a);
To the powder mixture prepared in step (a), mixing water prepared by mixing an alkali agent, salt and water so that the alkali agent content is 0.2 to 1% by weight is added and kneaded to prepare a dough, and then at room temperature 30 to 50 Minute aging step (b);
(c) forming a sheet of noodles from the aged dough obtained in step (b);
A step (d) of cutting out the cotton sheet obtained in step (c), molding it into a noodle shape, and then freezing it (d); Manufactured, including
The kneading in step (b) is a method of producing high-protein instant frozen raw noodles for microwave cooking, characterized in that it is performed in a vacuum of 100 to 700 mmHg of vacuum.
삭제delete 제1항의 제조방법에 따라 제조된 전자레인지 조리용 고단백 즉석냉동생면.
A high-protein instant frozen raw noodles for microwave cooking manufactured according to the manufacturing method of claim 1.
제3항에 있어서,
상기 즉석냉동생면은,
전자레인지에서 2~3분간 조리하면 익혀지는 것을 특징으로 하는 전자레인지 조리용 고단백 즉석냉동생면.
4. The method of claim 3,
The instant frozen raw noodles,
High-protein instant frozen raw noodles for microwave cooking, characterized in that they are cooked when cooked in a microwave for 2-3 minutes.
제3항의 즉석냉동생면을 전자레인지에 조리하는 것을 특징으로 하는 고단백 즉석냉동생면의 조리방법.
A method of cooking high-protein instant frozen raw noodles according to claim 3, characterized in that the instant noodles are cooked in a microwave oven.
제5항에 있어서,
상기 조리는,
전자레인지에서 2~3분 동안 수행하는 것을 특징으로 하는 고단백 즉석냉동생면의 조리방법.
6. The method of claim 5,
The cooking is
A method of cooking high-protein instant frozen raw noodles, characterized in that it is performed in a microwave for 2-3 minutes.
KR1020210170243A 2021-01-11 2021-12-01 Manufacturing method of instant frozen noodle and instant frozen noodle prepared therefrom KR102443208B1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001299257A (en) * 2000-04-20 2001-10-30 Ohland Foods Kk Raw chinese noodle for microwave oven cooking and method for producing the same
WO2015041234A1 (en) * 2013-09-17 2015-03-26 不二製油株式会社 Method for producing agent for improving untangling of noodles
KR101807526B1 (en) 2015-06-29 2017-12-12 우석대학교 산학협력단 Weight regulation wet nooddle using fermented mixed grains and the manufacturing method thereof
KR101835178B1 (en) 2015-01-05 2018-03-06 씨제이제일제당 (주) Preparation method of instant fresh glass noodle and glass noodle prepared therefrom
JP2019013156A (en) * 2017-07-04 2019-01-31 日清食品ホールディングス株式会社 Method of producing frozen noodle

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001299257A (en) * 2000-04-20 2001-10-30 Ohland Foods Kk Raw chinese noodle for microwave oven cooking and method for producing the same
WO2015041234A1 (en) * 2013-09-17 2015-03-26 不二製油株式会社 Method for producing agent for improving untangling of noodles
KR101835178B1 (en) 2015-01-05 2018-03-06 씨제이제일제당 (주) Preparation method of instant fresh glass noodle and glass noodle prepared therefrom
KR101807526B1 (en) 2015-06-29 2017-12-12 우석대학교 산학협력단 Weight regulation wet nooddle using fermented mixed grains and the manufacturing method thereof
JP2019013156A (en) * 2017-07-04 2019-01-31 日清食品ホールディングス株式会社 Method of producing frozen noodle

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