KR102043885B1 - Smart counter for manufacturing product of sewing and method, and sewing manufacture management system including it and method for processing thereof - Google Patents

Abstract

The present invention relates to a smart counter and method for manufacturing a sewing product using the Internet of Things, a sewing production management system having the same and a processing method thereof. Smart counter for sewing products is provided corresponding to each of the plurality of sewing machines for processing each of a plurality of different sewing processes in a sewing production line for producing a variety of sewing products. Smart counter for sewing products counts the production of sewing machines that process each sewing process in a sewing production line equipped with a plurality of different sewing processes by applying the Internet of Things technology and four-dimensional industrial technology. Smart counters for the production of articles are communicated with the production management server via a wireless network. The production management server collects production information from smart counters for sewing products, builds a database using the collected production information, analyzes it, and processes it into various data for use in simulation and design of sewing production lines. According to the present invention, it is possible to count and monitor the production amount of the sewing production line in real time using a smart counter for manufacturing a sewing product, it is possible to quickly utilize in solving the problems caused by the production yield can be improved productivity.

Description

SMART COUNTER AND MANUFACTURING MANUFACTURING PRODUCT AND SEWING MANUFACTURING PRODUCT OF SEWING AND METHOD AND AND SEWING MANUFACTURE MANAGEMENT SYSTEM INCLUDING IT AND METHOD FOR PROCESSING THEREOF}

The present invention relates to a smart counter for manufacturing a sewing product, and more particularly, to a smart counter for manufacturing a sewing product using the Internet of Things (IoT) applicable to a sewing production line for producing various kinds of sewing products and a processing method thereof.

In another aspect, the present invention relates to a sewing production management system, and more specifically, sewing production management for improving productivity by monitoring and analyzing production information of a sewing product in real time using a smart counter for manufacturing a plurality of sewing products applied to a sewing production line. A system and a method of treating the same.

The level of ICT (Information and Communication Technology) of domestic sewing production companies focuses on preliminary costing, raw materials requirements calculation, and supply chain management SCM (Supply Chain Management) business, mainly with the introduction of Enterprise Resources Planning (ERP). Lost Some companies are partially automating the cutting process with the introduction of automatic cutting machines linked with CAD, but in the sewing process, which requires the most labor and effort, the introduction of smart factories using the fourth industrial revolution technology is delayed. It is a situation.

In case of a domestic sewing company that operates a large sewing production plant overseas, they are working on sewing line design based on GSD (General Sewing Data) 's sewing working time standard and sample measurement using a stopwatch. Applications of automated sewing line simulators are difficult to find.

In order to verify the smartization concept of a company that demands an OEM production method, a production technology research institute has developed a process management platform technology including a production management system (MES) and process simulation technology for a domestic OEM company entering Vietnam. It is being applied to build a smart factory, but it is still in the early stages of testing that cannot be satisfactorily achieved.

Generally, a sewing production line for producing various kinds of garments such as clothes, bags, shoes and dolls is provided with a plurality of sewing machines according to a plurality of sewing processes. This sewing production line is different in the sewing process is processed by some or all of the sewing machines corresponding to the change of the sewing product to be produced. In addition, in the case of certain sewing products, the sewing process of the sewing production line has been increased and production is possible only by adding sewing machines. Each sewing machine has a different working time depending on the type of sewing product or the sewing process.

The existing sewing production line is provided with a counter for manually counting the number of the finished product in the sewing machine processing each sewing process, or the counting source or a worker manually counts the number of sewing products by hand. In addition, in order for the manager to check the counted production amount, it is necessary to collect the production amount for all the sewing machines through a separate manual operation. Therefore, when the production amount in the sewing process is lowered, there is a problem such that the current state can be known after a long time to identify the problem.

If, in the sewing production line, there is a problem that the productivity is lowered, for example, if the sewing process is performed because the set working time is exceeded in one sewing machine, the sewing machines working in the previous and subsequent steps adjust the production amount. In order to do this, the work time is often delayed.

In particular, when using a manual counter, when the clothes to be worked or when the sewing process is changed or when the sewing process is added, the working time assigned to the sewing machine is changed, so that the working time setting according to the change of the sewing production line is made. Prompt action is difficult.

In the existing sewing production line, it is not possible to quickly identify various problems in which the yield is lowered, and thus measures are required to improve the productivity in that it is not performed quickly.

Republic of Korea Patent Application Publication No. 10-2013-0124208 (Published Date 2013.11.13.) Republic of Korea Patent Publication No. 10-1599061 (Notice date 2016.03.15.) Republic of Korea Patent Publication No. 10-1464821 (Notice date 2014.11.24.) Republic of Korea Patent Publication No. 10-0817372 (Notice date 2008.03.27.)

Sewing production management system having a smart counter for manufacturing a sewing product according to the present invention has the following challenges.

First, we will improve production in response to various kinds of sewing products and various sewing production lines that produce them using smart counters for the production of sewing products.

Second, it monitors the production volume in the sewing production line in real time using the smart counter for the production of sewing products, and enables quick response according to the working environment such as the processing sequence of the sewing production line, line balancing, sewing machine arrangement change, working time, etc. I would like to.

Third, we will build a database using the production information collected through the smart counter for the manufacture of sewing products, and analyze and convert it into big data to quickly solve the problems caused by the decrease in production.

The problem of the present invention is not limited to those mentioned above, and other problems not mentioned will be clearly understood by those skilled in the art from the following description.

In order to achieve the above objects, the smart counter for manufacturing a sewing product of the present invention is characterized by automatically setting the sewing process to count the number of finished products in the sewing production line by applying the IoT technology and the fourth industrial technology. . Such a smart counter for the production of sewing products provides to count and monitor the production amount in each sewing machine of the sewing production line in real time, and can quickly apply the working environment of the sewing process according to the change of the sewing production line.

Smart counter for sewing products of the present invention according to this feature is provided corresponding to each of a plurality of sewing machines for processing each of a plurality of different sewing processes in a sewing production line for producing various kinds of sewing products

Smart counter for producing a sewn product of this feature, the power supply for supplying power; A wireless communication section that is connected to the wireless communication network for handling external production management server and mutual data communication to monitor and manage the production of the sewing production line; A storage unit which stores process information including a work time according to each of the sewing processes; A display unit displaying process information on a sewing process currently set when power is supplied from the power supply unit; When the sewing product to be produced in the sewing machine of the sewing process is completed, input production information according to the amount of production of the sewing product, and when switching from the current sewing process to another sewing process, an input unit for selecting a setting mode for setting the sewing process to be changed ; And counting the production information input from the input unit, and controlling to transmit the production information counted through the wireless communication network to an external production management server in real time, and when the setting mode is selected from the input unit, the setting unit on the display unit. And a control unit configured to display a processing process of a mode and to select the sewing process to be changed among the process information stored in the storage unit through the input unit.
The external production management server
Register identification information to recognize the plurality of smart counters, design a process sequence for a plurality of sewing processes for the sewing production line, set each of the sewing processes to store process information, and establish a wireless communication network. recognizing the respective identifying information of said smart counter via, it recognizes the said smart counter in the step information corresponding to each of the machine location, and transferred to each smart counter, transmits the produced information count from each of said smart counter via a communication network, And collect production information, and determine whether the type of sewing products to be produced in the sewing production line is changed or the sewing process of at least one specific sewing machine is changed, and when the type of sewing product or the sewing process is changed, the external production The smart counter corresponding to the sewing machine whose management server is changed It recognizes the identification information, and may transmit the processing information according to the change in the counter by the external smart production management server recognizes.

In one embodiment of the present invention, the smart product for producing the sewing machine, the storage unit further stores the identification information that can recognize itself by the external production management server, and the wireless communication unit from the external production management server Receiving the process information via the set mode in the setting mode using the process information one sewing process is set.

In this embodiment, the smart counter for manufacturing the sewing product is provided to be changed to a predetermined sewing process of the process information through the identification information when the sewing product to be produced in the sewing production line is changed or the sewing process is changed.

In this embodiment, the input unit is provided with one button; The smart counter for sewing products is input so that the production information is counted when the button is pressed briefly, and the setting mode is selected when the button is pressed longer.

According to another feature of the present invention, there is provided a processing method of a smart counter for manufacturing a sewing product provided corresponding to each of a plurality of sewing machines for processing each of a plurality of different sewing processes in a sewing production line for producing various kinds of sewing products. .

Method of sewing product by preparative smart counter according to this aspect includes the steps of: when the power is supplied, receiving the process information from an external production control server for monitoring and managing the production of the sewing production line through a wireless communication network; Sewing of the production line by using the received process information in synchronism with the sewing process before and after the current location step to synchronize their sewing process; If the button is pressed by the operator shortly, calculating the production information by counting the production amount for the sewing product currently working in the sewing machine; And transmitting the calculated production information to the external electronic device through a wireless communication network.
The external production management server
Register identification information to recognize the plurality of smart counters, design a process sequence for a plurality of sewing processes for the sewing production line, set each of the sewing processes to store process information, and establish a wireless communication network. recognizing the respective identifying information of said smart counter via, it recognizes the said smart counter in the step information corresponding to each of the machine location, and transferred to each smart counter, transmits the produced information count from each of said smart counter via a communication network, And collect production information, and determine whether the type of sewing products to be produced in the sewing production line is changed or the sewing process of at least one specific sewing machine is changed, and when the type of sewing product or the sewing process is changed, the external production The smart counter corresponding to the sewing machine whose management server is changed It recognizes the identification information, and may transmit the processing information according to the change in the counter by the external smart production management server recognizes.

In one embodiment of this aspect, the processing method, if the button is pressed longer by the operator, switching to a setting mode for setting its own sewing process according to the sewing process change in the sewing production line; It further includes.

In this embodiment, the processing method comprises: initializing the currently set process information when the mode is switched; Displaying process information received from the external production management server; Selecting one sewing process from the received process information using the button; Displaying process information on the selected sewing process; Storing the selected sewing process as setting information; And transmitting the setting information to the external production management server through a wireless communication network.

According to another feature of the invention, there is provided a sewing production management system for a sewing production line having a plurality of sewing machines for processing each of a plurality of different sewing processes to produce various kinds of sewing products.

Sewing production management system according to this feature, is provided corresponding to each of the sewing machine, when the sewing process of the sewing machine is completed, a plurality of smart products for the production of sewing products for counting production information; A production management server recognizing each of the smart counters for manufacturing the sewing products through a communication network, receiving production information counted from the smart counters for manufacturing the sewing products in real time, and collecting production information; And a monitoring device receiving production information from the production management server through a communication network in real time and outputting the monitoring information of each of the sewing machines.

In one embodiment of this aspect, the smart counter for manufacturing the sewing products and the production management server is provided so that mutual data transmission through a wireless communication network; The sewing production management system further includes at least one wireless repeater connected to a plurality of smart counters for manufacturing the sewing products to transmit production information to the production management server.

In this embodiment, the smart counter for manufacturing the sewing product, a power supply for supplying power; A wireless communication unit connected to a wireless communication network to process data communication with the production management server; A storage unit for storing identification information recognizable by the production management server, process information including a work time according to each of the sewing processes, and setting information including process information on a currently set sewing process; A display unit displaying current process information when power is supplied from the power supply unit; When the sewing product to be produced in the sewing machine of the sewing process is completed, input production information according to the amount of production of the sewing product, and when switching from the current sewing process to another sewing process, an input unit for selecting a setting mode for setting the sewing process to be changed ; And counting the production information input from the input unit, and controlling to transmit the production information counted through the wireless communication network to the production management server in real time. When the setting mode is selected from the input unit, the setting unit displays the setting unit. And a control unit configured to display a processing process of a mode and to select the sewing process to be changed among the process information stored in the storage unit through the input unit.

In this embodiment, the smart counter for manufacturing the sewing product, receiving the process information from the production management server via the wireless communication unit to set a sewing process using the process information in the setting mode.

In this embodiment, the smart counter for manufacturing the sewing product is provided to be changed to a predetermined sewing process of the process information through the identification information when the sewing product to be produced in the sewing production line is changed or the sewing process is changed.

In this embodiment, the input unit is provided with one button; The smart counter for sewing products is input so that the production information is counted when the button is pressed briefly, and the setting mode is selected when the button is pressed longer.

In another embodiment, the production management server, Communication unit for receiving in real time the production information transmitted from the smart counter for the production of sewing products through a communication network, and transmits the production information to the monitoring device; Collect production information for each of the sewing machines, build a database of production information to analyze the production of the sewing production line to process the production of each of the sewing production line and the sewing process in real time monitoring, analysis results Sewing production management processing unit for processing the data used for the simulation or design of the sewing production line using; At least the process information, the counter information for the smart product for manufacturing the sewing product matched to each of the sewing processes, the production information transmitted from each of the smart product for manufacturing the sewing product, and categorized and analyzed by various items from the production information to the sewing A database for monitoring the production volume of the production line and storing the processed analysis information into data necessary for the simulation and design of the sewing production line; And different process information according to the sewing process of the sewing production line to control the communication unit, the sewing production management processing unit, and the database to recognize each of the smart counters for manufacturing the sewing product, and to count the production information of the sewing product to be produced. Control to transmit to each of the smart counters for manufacturing the sewing product, and to collect the production information transmitted from each of the smart counters for manufacturing the sewing product to build and analyze a database to process the data available for simulation and design of the sewing production line And a control unit for controlling to transmit production information to the monitoring apparatus in real time.

In this embodiment, the production management server, the current sewing process in the sewing production line through the identification information when the sewing product to be produced in the sewing production line is changed by the smart counter for manufacturing the sewing product or the sewing process is changed And the process information about the sewing process before and after the determined position is transmitted to the smart counter for manufacturing the sewing product.

In this embodiment, the sewing production management processing unit, a process sequence design unit for recognizing each of the smart counters for manufacturing the sewing products, and sets and manages the process sequence for the sewing process of each of the sewing machines; A monitoring processor which collects production information transmitted from each of the smart counters for manufacturing the sewing products, constructs and analyzes the database, and provides the monitoring information to the monitoring device; A production analysis unit classifying and analyzing the production information on the sewing machines into various items; And a line balancing unit for setting a sewing process of the smart counter for manufacturing the sewing product for the changed sewing machine when the sewing product to be produced of the sewing production line is changed or the sewing process is changed.

According to another feature of the invention, there is provided a method of processing a sewing production management system for a sewing production line for producing a variety of sewing products having a plurality of sewing machines for processing each of a plurality of different sewing processes.

A method of processing a sewing production management system according to this aspect includes registering identification information so that a production management server can recognize a plurality of smart counters for manufacturing a plurality of sewing products; Designing, by the production management server, a process sequence for a plurality of sewing processes for the sewing production line, setting each of the sewing processes, and storing process information; The production management server recognizing identification information of each of the sewing counters for manufacturing smart products through a communication network, and transmitting process information according to the sewing machine position of each of the recognized sewing counters for manufacturing smart products; Receiving, by the production management server, production information counted from each of the smart counters for manufacturing the sewing products through a communication network, collecting production information, and transmitting the collected production information to a monitoring device through the communication network; Determining whether a type of sewing product to be produced in the sewing production line is changed or a sewing process of at least one specific sewing machine is changed; If the type of sewing product or the sewing process is changed, the production management server recognizing identification information of the smart counter for manufacturing the sewing product corresponding to the changed sewing machine; Transmitting the process information according to the change to the smart counter for manufacturing the sewing product recognized by the production management server; And processing, by the production management server, to collect and display production information in real time from each of the smart counters for manufacturing the sewing products of the changed sewing production line.

In one embodiment of this aspect, the processing method, when the production management server completes the sewing process for the sewing product in the sewing production line, building and analyzing a database using the production information for the sewing product, Processing data that can be utilized in the simulation and design of the sewing production line; further includes.

In another embodiment, the step of transmitting the process information according to the change, the sewing machine of the sewing machine production line in the form of a sewing process list including a process information for the sewing machine before and after sewing process of the sewing machine of the sewing production line form Is provided.

In this embodiment, the processing method, when the process information is transmitted, the production management server performs the sewing process of the changed current sewing machine position in the sewing production line through the process information in the smart counter for manufacturing the sewing product of the changed sewing machine Recognizing the changed smart counter for manufacturing the sewing product by receiving the setting information set to be processed; further includes.

Sewing production management system having a smart counter for manufacturing a sewing product according to the present invention has the following effects.

First, the production management server automatically recognizes smart counters for the production of sewing products in response to various kinds of sewing products and various sewing production lines that produce them. It can be provided to count the output of the sewing machine processing the process.

Second, the production of sewing production line can be monitored in real time by collecting and analyzing the production amount from raw material input of sewing production line to finished product shipment using smart counter for manufacturing of sewing products.

Third, a database can be built using production information collected through smart counters for sewing products, and analyzed and used to design sewing production lines such as line balancing control and process order design. It can be utilized.

Fourth, the method of counting the production by hand in the existing sewing production line requires a counting source, requires a task such as aggregating separate statuses, and when a problem occurs due to the decrease in production, it takes a lot of time to recognize it. In the present invention, it is possible to quickly replace the status by automatically counting the status of the production using a smart counter for the production of sewing products, it is possible to reduce the production cost and improve productivity.

The effects of the present invention are not limited to those mentioned above, and other effects that are not mentioned will be clearly understood by those skilled in the art from the following description.

1 is a block diagram showing the network configuration of the sewing production management system comprising a sewing product by preparative smart counter in accordance with the present invention,
2 is a view showing the configuration of a sewing line having a plurality of sewing processes according to the present invention,
Figure 3 is a perspective view showing a schematic configuration of the sewing product by preparative smart counter shown in Figs. 1 and 2,
Figure 4 is a block diagram showing the configuration of a smart counter for manufacturing the sewing product shown in Figure 3,
5 is a flow chart illustrating a processing procedure of the sewing product by preparative coefficient smart counter according to the invention,
FIG. 6 is a flowchart showing a setting mode processing procedure of the smart counter for sewing product shown in FIG. 5; and
Figure 7 is a block diagram showing the configuration of the monitoring device shown in Figure 1,
8 is a block diagram showing the configuration of the sewing production management server shown in FIG.
9 is a flowchart showing a processing procedure of the sewing production management system according to the present invention,
10 to 13 are views showing a monitor screen of the sewing production management system according to an embodiment of the present invention.

Hereinafter, exemplary embodiments of the present invention will be described with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. As those skilled in the art can easily understand, the embodiments described below may be modified in various forms without departing from the concept and scope of the present invention. Where possible, the same or similar parts are represented using the same reference numerals in the drawings.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a,” “an,” and “the” include plural forms as well, unless the phrases clearly indicate the opposite.

As used herein, the meaning of "comprising" embodies a particular property, region, integer, step, operation, element, and / or component, and other specific properties, region, integer, step, operation, element, component, and / or It does not exclude the presence or addition of groups.

All terms including technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. Terms defined in advance are additionally interpreted to have a meaning consistent with the related technical literature and the presently disclosed contents, and are not interpreted in an ideal or very formal sense unless defined.

The smart counter for sewing products of the present invention is installed in a sewing production line including a plurality of different sewing processes for producing various kinds of sewing products and is provided corresponding to each of a plurality of sewing machines for processing each of the different sewing processes. . Smart counter for the production of sewing products counts the production information by the operator when the sewing process of the sewing product is completed. Smart counters for the manufacture of articles are sent to the production management server via wireless networks to monitor production information in real time.

The smart counter for manufacturing the sewing product selects one sewing process corresponding to the sewing machine that is changed according to the type and process order of the sewing product, and counts production information about the sewing process selected by the operator.

In addition, the sewing production management system of the present invention is a production management server that receives production information in real time through a wireless communication network from a smart counter for manufacturing a sewing product provided in correspondence with a plurality of sewing machines, and a smart counter for manufacturing each sewing product by receiving the production information from the production management server It includes a monitoring device for displaying to monitor the production information for. The production management server automatically recognizes the smart counter for the manufacture of products through the wireless communication network, and provides the process information suitable for the current position in the process production line with the smart counter for the manufacture of products. The production management server analyzes the output of each of the smart counters for sewing products, and builds a database to utilize the sewing production line for simulation and design.

Therefore, according to the present invention, when changing part or all of the sewing production line according to various kinds of sewing products and the process sequence, to easily set the process information of the smart counter for manufacturing the sewing products corresponding to the sewing machine, according to the change of sewing products and sewing machine Flexibility in building a sewing production line can be gained, thereby increasing productivity.

Hereinafter, the present invention will be described in detail with reference to the drawings.

1 is a block diagram showing a network configuration of a sewing production management system having a smart counter for manufacturing a sewing product according to the present invention, Figure 2 is a view showing the configuration of a sewing line having a plurality of sewing processes according to the present invention. to be.

1 and 2, the sewing production management system 2 of the present invention is placed on the sewing production line 6, the smart counter 100 for manufacturing a sewing product using the Internet of Thing (IoT) Installed in response to each of the sewing machines (20: 20a ~ 20n) to process the sewing process, through this production management server 300, the production information according to the production amount of the sewing products processed in each sewing machine (20: 20a ~ 20n) Collect, monitor in real time, build and analyze databases, and quickly build sewing production lines 6 according to various kinds of sewing product changes and sewing machine layout changes, thereby improving flexibility and improving productivity for building sewing production lines. Do it. In addition, the sewing production management system (2) of the present invention to be used in the sewing process design, such as the simulation of the sewing process and adjusting the working time, determination of the sewing machine arrangement in the sewing production line through the above-described process.

To this end, the sewing production management system 2 of the present invention includes a communication network 4, a plurality of smart counters 100 for manufacturing a sewing product, a plurality of wireless repeaters 400, at least one monitoring device 200, and production The management server 300 is included.

Sewing products in the present invention includes all products produced by sewing a variety of products, such as clothes, bags, shoes, dolls, toys and the like using a sewing machine. In the embodiment of the present invention will be described taking an example of the clothing of the various sewing products.

The communication network 4 includes, for example, a wired communication network, a wireless communication network, and the like, and may be provided as a single or multiple communication network. For example, the smart counter 100 and the wireless repeater 400 and the production management server 300 for the production of sewing products are interconnected through a wireless communication network, the production management server 300 and the monitoring device 200 are interconnected through a wired or wireless communication network. do. In this embodiment, the wireless communication network is provided with a standard Wi-Fi network.

The smart counter 100 for manufacturing a sewing product 20 is a sewing machine 20 installed in each sewing process of a plurality of sewing production lines 6 in order to build a sewing production line 6 incorporating the Internet of Things (IoT) technology and the fourth industrial technology. It is provided corresponding to each of 20a-20n).

The smart counter 100 for manufacturing a manufactured product is connected to a wireless communication network, and transmits production information to the production management server 300 in real time through the wireless repeater 400. Each of the smart counters 100: 100a to 100n for manufacturing a sewing product is fixedly installed or detachably installed corresponding to each of the sewing machines 10: 10a to 10n.

The smart counter 100 for manufacturing a sewing product is provided to count the production information for the finished product by the worker when the operation of a specific sewing product in the corresponding sewing process is completed. For example, the smart counter 100 for manufacturing a sewing product, when the operation is completed in the sewing process and the button is pressed by the worker, through this to count the production information of the sewing product. The smart counter 100 for manufacturing a manufactured product transmits production information in real time to the production management server 300 using a wireless communication network. The configuration and function of the smart counter 100 for manufacturing a sewing product will be described in detail with reference to FIGS. 3 to 6.

Here, the sewing production line 6 is provided with a table 10: 10a to 10n corresponding to each of the plurality of sewing processes, as shown in FIG. 2, and each table 10: 10a to 10n has a different sewing. A sewing machine 10: 10a to 10n for processing the process is installed. Each sewing process is provided with at least one sewing machine 10: 10a to 10n according to the type of sewing product to be produced, for example, clothing. For example, in the case of producing A garment, each of the first to Nth sewing processes is provided with one table 20: 20a to 20n and one sewing machine 10: 10a to 10n, but to produce B garment. In this case, one table 10a and one sewing machine 20a are installed in the first sewing process, two tables 10b and two sewing machines 20b, and one in the third sewing process are installed in the second sewing process. Table 10c and one sewing machine 20c may be installed. Accordingly, the sewing production line 6 may change the arrangement structure of the sewing machines 20a to 20n according to the type of clothing to be produced and the process order for producing the corresponding clothing, and thus each of the smart counters 100 for manufacturing the sewing products. In order to count the output of the garments for which the sewing process work is completed, a process such as selecting a sewing process and setting a working time is required.

That is, the sewing production line 6 processes a plurality of sewing processes for producing various kinds of clothes. To this end, the sewing production line 6 is provided with a plurality of sewing machines 10: 10a to 10n for processing different sewing processes, that is, each of the first to Nth sewing processes. The sewing machines 10: 10a to 10n are installed about 15 to 70 depending on the clothes to be produced. In addition, each of the sewing machines (10: 10a ~ 10n) is assigned a different working time according to the clothes to be produced, corresponding to the work type according to the type of clothing and sewing process is set in the smart counter 100 for sewing products.

Thus, the sewing production line 6 requires, for example, 15 sewing machines 20 for producing A garments, and 50 sewing machines 20 for producing B garments. At the end, the layout of the sewing machines 20 must be changed in part or in whole for production of the B garment. In the case of producing the same clothing, if a particular sewing machine fails, it must be replaced with another sewing machine. In such a case, the present invention automatically recognizes the smart counter for manufacturing the sewing product 100 and sets it according to the corresponding clothing and sewing process, and collects and monitors the production information of the corresponding garment in real time through the set smart counter for the sewing product manufacturing. can do.

Referring back to FIG. 1, the wireless repeater 400 is provided with, for example, an access point (AP). The wireless repeater 400 is connected to the smart counter 100 for manufacturing a plurality of sewing products and the production management server 300 through a wireless communication network. The wireless repeater 400 receives production information in real time from the smart counter 100 for manufacturing a plurality of sewing products through a wireless communication network and transmits the production information to the production management server 300.

The production management server 300 corresponds to at least the current sewing process so that a working time suitable for the sewing machine installed in each sewing process is set in the smart counter 100 for manufacturing the sewing product according to the sewing product type and the process schedule of the sewing production line 6. One process information is transmitted to the smart counter 100 for manufacturing goods using a wireless communication network.

The production management server 300 receives the production information of the smart counter 100 for sewing product manufacturing from the wireless repeater 400 in real time and processes to monitor the production amount of the sewing machine corresponding to each smart counter for manufacturing the sewing product 100. To this end, the production management server 300 provides the production information of the smart counter 100 for manufacturing each sewing product to the monitoring device 200 through a wired or wireless communication network. In addition, the production management server 300 collects production information, builds a database, and analyzes and provides data by processing the data to be used for simulation and design of the sewing production line. Configurations and functions of the production management server 300 will be described in detail with reference to FIGS. 8 and 9.

And the monitoring device 200 is connected to the production management server 300 through a wired or wireless communication network, and outputs to receive and monitor the production information for each sewing machine of the sewing production line from the production management server 300 in real time. The monitoring device 200 may select and output the production information as a type of sewing product, a sewing process, a sewing machine, an operator, a work time, a predetermined cycle (daily, monthly), and the like.

Specifically, the configuration and function of the smart counter for manufacturing the sewing product of the present invention will be described in detail with reference to FIGS.

3 is a perspective view illustrating a schematic configuration of a smart counter for manufacturing a sewing product illustrated in FIGS. 1 and 2, and FIG. 4 is a block diagram illustrating a configuration of a smart counter for manufacturing a sewing product illustrated in FIG. 3.

3 and 4, the smart counter 100 for manufacturing a sewing product of the present invention is provided in the form of a terminal fixedly installed or detachably installed on the table 10 or sewing machine 20 corresponding to each sewing process.

In detail, the smart counter 100 for manufacturing an article includes a housing 102, a display unit 104, an input unit 106, and a connector 108. In addition, the smart counter 100 for manufacturing an article includes a control unit 110, a power supply unit 112, a wireless communication unit 120, an interface unit 122, and a storage unit 130.

The housing 102 has a rectangular parallelepiped shape, for example, to be mounted or separated on a table or sewing machine. Of course, the housing 102 may be provided in various shapes such as a cylindrical shape, a panel shape, or a size suitable for an installation place. In the housing 102, a printed circuit board on which the control unit 110, the wireless communication unit 120, the interface unit 122, and the storage unit 130 are mounted is accommodated. In addition, one side of the housing 102 is provided with a connector 108, the other side is provided with a connector (not shown) that is electrically connected to the power supply 112.

The display unit 104 is provided on the upper surface of the housing 102 by, for example, an LCD panel, an LED panel, an OLED panel, and receives a driving power from the power supply unit 108 to display a sewing process currently set. When the setting mode for setting the sewing process is selected by the input unit 106, the display unit 104 displays the processing of the setting mode.

The input unit 106 is provided with, for example, at least one button, and is provided on one side of the display unit 104 to be pressed by the operator so that the production information is counted when the work is completed in the sewing process. The input unit 106 may select a setting mode for setting a sewing process.

In this embodiment, the input unit 106 is provided with one button, and the button is pressed briefly (for example, about 1 second) to count production information, and for a predetermined time (for example, 2 to 3 seconds). Press and hold to enter setting mode. In addition, when the input unit 106 is repeatedly pressed briefly in the setting mode, the sewing processes are repeatedly displayed on the display unit 104 in order to select any one of the plurality of sewing processes.

The connector 108 is provided on one side of the housing 102 to mount an external electronic device (eg, a reader, scanner, sensor, electronic scale, etc.). The connector 108 is provided with, for example, a serial port connector (RS-232C, USB, etc.) and electrically connects the mounted external electronic device and the interface unit 122 to each other. Here, the connector 108 of the smart counter 100 for sewing products manufactured at the last sewing process position of the sewing production line reads a tag (for example, a barcode or RFID) attached to the sewing product to inspect the finished sewing product. Reader or scanner can be mounted. In this case, the smart counter for manufacturing the sewing product 100 may transmit the inspection information for the corresponding sewing product to the production management server 300 through the wireless repeater 400.

The controller 110 controls the display unit 104, the input unit 106, the wireless communication unit 120, the interface unit 122, and the storage unit 130 to process various operations of the smart counter 100 for sewing products. That is, when power is supplied from the power supply unit 112, the control unit 110 reads identification information from the storage unit 130 and transmits the identification information to the production management server 300, and the wireless communication unit 120 controls the production management server. Control to receive the process information transmitted from the 300 through the wireless communication network, and controls to store the process information in the storage unit 130. The display unit 104 controls to display the process information transmitted from the production management server 300 or the currently set process information. The controller 110 controls to transmit the production information to the production management server 300 through the wireless communication unit 120 when it is pressed shortly from the input unit 106 and to process the setting mode when pressed by the input unit 106. The display unit 104 and the storage unit 130 are controlled. When the controller 110 is shortly pressed by the input unit 106, the controller 110 controls to count production information and store the production information in the storage unit 130. The controller 110 controls the production information to be transmitted in real time to the production management server 300 through the wireless communication unit 120.

The power supply 112 is provided with, for example, an adapter for supplying DC power for driving the smart counter 100 for manufacturing a sewn product by receiving AC power. In this case, the power supply 112 may be electrically connected through the connector 108 or a separate power supply connector to supply power. Of course, the power supply 112 may be installed inside the housing 102 and provided with a rechargeable battery.

The wireless communication unit 120 is provided with, for example, a Wi-Fi communication module and is connected to the wireless repeater 400 through a wireless communication network. When power is supplied from the power supply unit 112, the wireless communication unit 120 receives the control information from the control unit 110, transmits identification information to the production management server 300, and receives process information from the production management server 300. The wireless communication unit 120 transmits production information counted in real time under the control of the control unit 110 to the production management server 300 through the wireless repeater 400.

The interface unit 122 is electrically connected to the connector 108, and transmits data with an external electronic device (not shown) mounted on the connector 108.

In addition, the storage unit 130 is provided as, for example, a memory device, and stores identification information 132 of the smart counter 100 for manufacturing a sewn product. In this case, the identification information 132 is a unique ID of the smart counter for manufacturing a sewing product 100, and when the power of the smart counter for manufacturing a sewing product 100 is supplied, the production management server 300 is provided to automatically recognize the identification information 132. The storage unit 130 stores the process information 134 transmitted from the production management server 300. Here, the process information 134 is a sewing machine position for processing the corresponding sewing process in the sewing production line according to the smart counter 100 for sewing product manufacturing recognized by the production management server 300, the front and rear positions of the sewing production line according to the sewing machine position. A sewing process list indicating the sewing processes, and the like. In addition, the storage unit 130 stores setting information 136 including a sewing process selected from the process information 134 and a working time in the selected sewing process in the setting mode.

5 is a flowchart illustrating a counting procedure of a smart counter for manufacturing a sewing product according to the present invention. This procedure is a program processed by the control unit 110 of the smart counter 100 for manufacturing goods, the program is stored in the internal memory (not shown) or the storage unit 130 of the control unit 110.

Referring to FIG. 5, when the smart counter 100 for manufacturing the sewing product of the present invention is supplied with power from the power supply unit 112 in step S140, the wireless communication unit 120 reads identification information from the storage unit 130 in step S142. Through the transmission to the production management server 300. At this time, the production management server 300 recognizes the smart counter for manufacturing the sewing product through the identification information. For example, the production management server 300 matches the sewing process of the empty position of the sewing production line through the identification information to recognize the smart counter 100 for manufacturing the sewing product, or the specific sewing in the order in which the identification information is recognized By matching the process to recognize the smart counter for manufacturing the sewing product 100. Therefore, the production management server 300 transmits the process information corresponding to the recognized smart counter 100 for manufacturing the sewing products.

When the process information is transmitted from the production management server 300 in step S144, the process information is received through the wireless communication unit 120. The process information received in step S146 is used to synchronize the sewing process before and after the current position in the sewing production line with the sewing process. The smart counter 100 for manufacturing the sewing product is ready so that the production can be counted as the work is made in the sewing machine.

In step S148, it is determined whether the input unit 106 is pressed short by the operator in order to count the production amount. That is, when the sewing process is completed in the current sewing machine and the operator presses the input unit 106, the procedure proceeds to step S150 to count the amount of production for the currently working sewing product to calculate a coefficient, that is, production information. Subsequently, the calculated production information is transmitted to the production management server 300 through the wireless communication unit 120 in step S152.

Therefore, the smart counter 100 for manufacturing the sewing product of the present invention, when the work is completed in the sewing machine disposed in each position of the sewing production line, the production information is counted and transmitted to the production management server 300 to monitor in real time.

FIG. 6 is a flowchart illustrating a setting mode processing procedure of the smart counter for sewing product illustrated in FIG. 5. This procedure is also a program processed by the control unit 110 of the smart counter 100 for manufacturing goods, the program is stored in the internal memory (not shown) or the storage unit 130 of the control unit 110.

Referring to FIG. 6, the smart counter for manufacturing the sewing product 100 of the present invention may recognize the production information at step S160 by the production management server 300 and receive the process information through the wireless communication unit 120 to count the amount of production. You are ready to go.

At this time, if the input unit 106 is pressed for a long time according to the sewing process change in the sewing production line in step S162, the smart counter for sewing product 100 is switched to the setting mode to initialize the process information currently set in step S164, step In step S166, the process information received from the production management server 300 is displayed on the display unit 104. Here, the process information is displayed as a sewing process list including a plurality of sewing processes corresponding to the sewing process recognized by the production management server 300.

When one sewing process is selected from the process information by the input unit 106 in step S168, process information about the sewing process selected in step S170 is displayed on the display unit 104, and stored in the storage unit 130 as setting information. . Subsequently, the setting information is transmitted to the production management server 300 through the wireless communication unit 120 in step S172.

Therefore, the smart counter 100 for manufacturing the sewing product 100 transmits the setting information to the production management server 300 when the setting mode is completed, and the production management server 300 produces the production according to the set sewing process of the smart counter 100 for manufacturing the corresponding product. Process the information so that it can be monitored.

7 is a block diagram showing the configuration of the monitoring apparatus shown in FIG.

Referring to FIG. 7, the monitoring device 200 of the present invention receives the production information of the smart counters 300 for manufacturing a plurality of sewing products from the production management server 300 through the communication network 4 and displays the managers to monitor in real time. do.

The monitoring device 200 includes, for example, a personal computer, a tablet PC, a dashboard display device, a display device, and the like, and includes a control unit 202, a display unit 204, an input unit 206, and a communication unit 208. And a storage unit 210.

Specifically, the communication unit 208 is provided with, for example, a wired or wireless communication module, and is connected to the production management server 300 through the communication network (4). The communication unit 208 processes data communication with the production management server 300. The communication unit 208 receives production information of the smart counters 100 for manufacturing a plurality of sewing products from the production management server 300 in real time.

The display unit 204 outputs the manager to monitor the production information transmitted from the production management server 300 in real time. When the display unit 204 selects an item to be monitored by the input unit 206, for example, a type of sewing product, a sewing process, a sewing machine, an operator, a working time, and a predetermined period (day, month), the display unit 204 produces the product according to the corresponding item. Display information.

The input unit 206 selects an item that the manager wants to monitor the production information transmitted from the production management server 300. The input unit 206 may input management information for each sewing machine, for example, a failure or a maintenance request, by the manager. The input unit 206 may input production information for each sewing machine by the manager.

The storage unit 210 stores the management information 212, identification information 214 for the smart counter 100 for manufacturing a sewing product, production information 216 transmitted from the production management server 300, and the like.

The controller 202 controls the communication unit 208, the input unit 206, the display unit 204, and the storage unit 210 to process various operations of the monitoring apparatus 200. That is, the controller 202 controls the communication unit 208 to receive the production information from the production management server 300 and stores the production information in the storage unit 210. In addition, the control unit 202 controls the display unit 204 to classify and display the production information by various items. Although not shown in the drawings, the controller 202 may include not only hardware such as a central processing unit and a memory, but also software such as an operating system program and a control program.

Therefore, the monitoring device 200 of the present invention is provided so that the manager can monitor in real time the operating status, maintenance and production of the sewing machines in the field of the sewing production line.

8 and 9, the configuration and function of the production management server of the present invention will be described in detail.

8 is a block diagram showing the configuration of the sewing production management server shown in FIG.

Referring to FIG. 8, the production management server 300 of the present invention recognizes each of the smart counters 100 for manufacturing a plurality of sewing products through identification information, and counts the production information of the sewing product to be produced. Different process information according to the sewing process is transmitted to each of the smart counter 100 for manufacturing the sewing product. The production management server 300 collects production information transmitted from each of the smart counters 100 for manufacturing a plurality of sewing products through the wireless repeater 400, builds a database, analyzes the simulation, design, etc. for the sewing production line. Process the data for use. The production management server 300 transmits the production information to the monitoring apparatus 200 through the communication network 4 so as to monitor production information in real time.

In detail, the production management server 300 includes a control unit 302, a communication unit 304, a sewing production management processing unit 310, and a database 320. Although not shown in the drawings, the production management server 300 includes components of a typical computer system, for example, a central processing unit, a memory device, an input / output device, a storage device, and the like. In addition, the production management server 300 is provided in the headquarters and branch offices of the sewing production line to manage production such as an enterprise resources planning system (ERP) and a manufacturing execution system (MES). Connected via the system and the communication network (4) can be integrated management of the sewing production line.

The communication unit 304 is connected to the plurality of wireless repeaters 400 and the monitoring apparatuses 200 through the communication network 4 to process mutual data communication. The communicator 304 receives production information transmitted from the smart counters 100 for manufacturing a finished product through the wireless repeaters 400 in real time, and transmits the production information to the monitoring apparatus 200.

Sewing production management processing unit 310 may be provided with software, hardware, collect the production information for each of the sewing machines of the sewing production line, build a database to analyze the production, through this sewing the entire production line and each sewing Processes are processed for real-time monitoring of production by process, and data are processed to simulate or utilize process sequence design management, line balancing control, etc. of sewing production lines using analysis results.

The sewing production management processing unit 310 recognizes each of the plurality of sewing products manufacturing smart counters 100 and processes the sewing process such as the position, working time, and quantity of each sewing machine of the sewing production line in order to produce various kinds of sewing products. A process sequence design unit 312 for setting and managing a process sequence for the process, and a monitoring processor 314 for collecting, constructing, and analyzing a production information transmitted from each of the smart counters 100 for manufacturing a finished product, and providing the database to the monitoring device 200. ), And the production analysis unit 316 for classifying and analyzing the production information for each sewing machine into various items, and when changing the sewing process according to the change according to the change of sewing products to be produced, sewing machine failure, etc. of the sewing production line, It includes a line balancing unit 318 for setting the sewing process of the smart counter 100 for sewing products for sewing machines.

The sewing production management processor 310 is processed under the control of the control unit 302, and processes to read various information from the database 320 or to store the various information generated according to the process to the database 320.

The database 320 includes process information 322 including the number of sewing machines for processing the entire sewing production line according to various kinds of sewing products, the number of sewing machines for each sewing process, working hours, and the like, respectively. Classification and analysis of the counter information 324 for the smart counter for manufacturing a smart product 100 matched to the product information, the production information 326 transmitted from each of the smart counter for manufacturing a sewing product 100, and the production information 326 by various items Through this, the production quantity is monitored, and the processed analysis information 328 is stored as data for simulation and design of the sewing production line.

The database 310 stores various information according to the processing of the sewing production management processor 310 under the control of the controller 302. In this embodiment, the database 310 is provided inside the production management server 100, but may be provided as a separate database server.

The control unit 302 controls the communication unit 304, the sewing production management processing unit 310, and the database 320 to process the above-described general operations of the production management server 300. Although not shown in the drawings, the controller 302 may include, for example, hardware such as a central processing unit, a memory, or a web server, as well as software such as an operating system program and a control program.

The control unit 302 recognizes each of the plurality of smart counters 100 for manufacturing the sewing product using the sewing production management processor 310 and according to the sewing process of the sewing production line to count production information of the sewing product to be produced. Different process information is controlled to transmit to each of the smart counter 100 for manufacturing goods. The controller 302 collects production information transmitted from each of the plurality of sewing product manufacturing smart counters 100, constructs a database, and analyzes the data to process data for use in simulation, design, and the like of the sewing production line. . In addition, the controller 302 controls to transmit the production information to the monitoring device 200 through the communication network 4 to monitor in real time. Details of functions and operations of the controller 302 will be described with reference to FIG. 9.

That is, Fig. 9 is a flowchart showing the processing procedure of the sewing production management system according to the present invention. This procedure is a program processed by the production management server 300, and this program is processed by the sewing production management processor 310 under the control of the controller 302.

Referring to FIG. 9, the sewing production management system 2 of the present invention registers identification information to automatically recognize the plurality of sewing product manufacturing smart counters 100 in the production management server 300 in step S350.

In operation S352, the production management server 300 designs a process sequence for a plurality of sewing processes for the sewing production line for each sewing product to produce various kinds of sewing products, and counts the number of sewing machines and working hours for each of the sewing processes. Set to save process information.

In operation S354, the production management server 300 recognizes identification information of each of the plurality of sewing product manufacturing smart counters 100 through the communication network 4, and sewing machines of each of the sewing product manufacturing smart counters 100 recognized in step S356. Send process information by location. Here, the sewing machine position means a position arranged in the sewing production line. At this time, in the sewing production line, raw materials for the sewing products to be produced are put in order to process the corresponding sewing process in each sewing machine sequentially, and when the work is completed in each sewing machine, the worker works by using the smart counter for manufacturing the sewing products 100 Count production information for completed articles.

In operation S358, the production management server 300 receives the production information counted from each of the smart counters 100 for manufacturing the sewing products through the wireless repeater 400, collects the production information, and transmits it to the monitoring device 200 Mark for monitoring.

In step S360, it is determined whether the sewing production line is switched. That is, when a sewing product to be produced in the sewing production line is changed, or when a specific sewing machine of the sewing production line is changed to another sewing machine, this procedure proceeds to step S362 and the production management server 300 changes the smart counter for manufacturing the sewing product manufactured. Automatically recognize the identification information of (100), and transmits the process information to the smart counter 100 for manufacturing the sewing products recognized in step S364. In this case, the process information is provided to the smart counter 100 for manufacturing a sewing product in the form of a sewing process list including process information on the sewing machine before and after sewing of the sewing machine of the sewing production line. Accordingly, the smart counter 100 for manufacturing the changed sewing machine of the sewing machine may process the setting mode through the process information to process the sewing process of the changed current sewing machine position in the sewing production line.

In operation S366, the production management server 300 processes to collect and display production information from each of the smart counters 100 for manufacturing the sewing product of the changed sewing production line, and when the sewing process for the corresponding sewing product is completed in step S368, step S370 Builds and analyzes the database with production information on the products. Subsequently, in step S372, the production management server 300 processes to display the analysis information processed data so that the manager can utilize the simulation, design, etc. for the sewing production line through the production information.

10 to 13 are views showing a monitoring screen of the sewing production management system according to an embodiment of the present invention.

10 to 13, the monitoring screens of the sewing production management system 2 according to the embodiment of the present invention are displayed on the production management server 300. Of course, such monitoring screens may be displayed on the monitoring device 200.

Here, the monitoring screen of FIG. 10 shows the daily target value and the working status of the production amount for each sewing machine processing each sewing process, and the monitoring screen of FIG. The line status is displayed. In addition, the monitoring screen of FIG. 12 displays daily and fixed cycles of production of the sewing machine of a specific sewing process, and the monitoring screen of FIG. 13 shows analyzing the work of the sewing production line.

Therefore, the sewing production management system 2 of the present invention can be processed and displayed in various types of data by analyzing various types of sewing products, sewing production lines corresponding thereto, and a variety of information on each sewing process.

The embodiments described in the present specification and the accompanying drawings are merely illustrative of some of the technical ideas included in the present invention. Therefore, since the embodiments disclosed herein are not intended to limit the technical spirit of the present invention but to explain, it is obvious that the scope of the technical spirit of the present invention is not limited by these embodiments. Modifications and specific embodiments that can be easily inferred by those skilled in the art within the scope of the technical spirit included in the specification and drawings of the present invention should be construed as being included in the scope of the present invention.

2: sewing production management system
4: communication unit
6: sewing production line
10: table
20: sewing machine
100: Smart counter for sewing products
102: housing
104: display unit
106: input unit
108: connector
200: monitoring device
300: production management server
400: wireless repeater

Claims (20)

In a smart counter for manufacturing a sewing product provided in correspondence with each of a plurality of sewing machines for processing each of a plurality of different sewing processes in a sewing production line for producing various kinds of sewing products:
A power supply unit supplying power; A wireless communication section that is connected to the wireless communication network for handling external production management server and mutual data communication to monitor and manage the production of the sewing production line; A storage unit which stores process information including a work time according to each of the sewing processes; A display unit displaying process information on a sewing process currently set when power is supplied from the power supply unit; When the sewing product to be produced in the sewing machine of the sewing process is completed, input production information according to the amount of production of the sewing product, and when switching from the current sewing process to another sewing process, an input unit for selecting a setting mode for setting the sewing process to be changed ; And counting the production information input from the input unit, and controlling to transmit the production information counted through the wireless communication network to an external production management server in real time, and when the setting mode is selected from the input unit, the setting unit on the display unit. And a control unit configured to display a processing process of a mode and to select the sewing process to be changed among the process information stored in the storage unit through the input unit.
The external production management server
Register identification information to recognize the plurality of smart counters, design a process sequence for a plurality of sewing processes for the sewing production line, set each of the sewing processes to store process information, and establish a wireless communication network. recognizing the respective identifying information of said smart counter via, it recognizes the said smart counter in the step information corresponding to each of the machine location, and transferred to each smart counter, transmits the produced information count from each of said smart counter via a communication network, And collect production information, and determine whether the type of sewing products to be produced in the sewing production line is changed or the sewing process of at least one specific sewing machine is changed, and when the type of sewing product or the sewing process is changed, the external production the smart counter, the management server corresponding to the changed machine Recognize the identification information and sewing product by preparative smart counter, it characterized in that the step of transmitting information according to changes in the external smart counter by the production management server recognizes. The method according to claim 1,
The smart counter for manufacturing the sewing product,
Stored in the storage unit identification information more recognizable themselves by said external production control server, and receives from the external production control server transmitting the process information through said wireless communication means of the process information in the setting mode, Smart counter for manufacturing a sewing product, characterized in that for setting one sewing process. The method according to claim 2,
The smart counter for manufacturing the sewing product,
When the sewing product to be produced in the sewing production line is changed or the sewing process is changed, the smart counter for manufacturing the sewing product, characterized in that it is provided to be changed to a predetermined sewing process of the process information through the identification information. The method according to any one of claims 1 to 3,
The input unit is provided with one button;
The sewing product by preparative smart counters sewing product by preparative smart counter short press the button pressing input and so that the production information is counted, the longer the button, characterized in that for selecting the set mode. In the sewing product processing method for producing a smart counters provided in correspondence to each of a plurality of the sewing machine to handle a plurality of different each other, each of the sewing process from the sewing production line for producing different kinds of sewing product:
Receiving power information from an external production management server for monitoring and managing the production of the sewing production line through a wireless communication network when power is supplied; Sewing of the production line by using the received process information in synchronism with the sewing process before and after the current location step to synchronize their sewing process; If the button is pressed by the operator shortly, calculating the production information by counting the production amount for the sewing product currently working in the sewing machine; Includes,; and the production output to the external information producing the management server through a wireless network comprising: transmitting to the external production control server
The external production management server
Register identification information to recognize the plurality of smart counters, design a process sequence for a plurality of sewing processes for the sewing production line, set each of the sewing processes to store process information, and establish a wireless communication network. recognizing the respective identifying information of said smart counter via, it recognizes the said smart counter in the step information corresponding to each of the machine location, and transferred to each smart counter, transmits the produced information count from each of said smart counter via a communication network, And collect production information, and determine whether the type of sewing products to be produced in the sewing production line is changed or the sewing process of at least one specific sewing machine is changed, and when the type of sewing product or the sewing process is changed, the external production the smart counter, the management server corresponding to the changed machine It recognizes the identification information, and the transfer of process information in accordance with changes in the smart counter by the external production control server recognizes
Method of sewing product by preparative smart counter as claimed. The method according to claim 5,
The treatment method,
When the button is pressed by the operator for a longer time, the step of switching to the setting mode for setting its own sewing process in accordance with the sewing process change in the sewing production line; processing of the smart counter for sewing products manufacturing further comprising Way. The method according to claim 6,
The treatment method,
When switched to the setting mode, initializing the current setting process information;
Displaying the process information received from the external production management server;
Selecting one sewing process from the received process information using the button;
Displaying process information on the selected sewing process;
Storing the selected sewing process as setting information; And
And transmitting the setting information to the external production management server through a wireless communication network. In a sewing production management system for a sewing production line having a plurality of sewing machines for processing each of a plurality of different sewing processes to produce a variety of sewing products:
A counter for each of the sewing machines, a smart counter for manufacturing a plurality of sewing products for counting the production information when the sewing process of the sewing machine is completed; A production management server recognizing each of the smart counters for manufacturing the sewing products through a communication network, receiving production information counted from the smart counters for manufacturing the sewing products in real time, and collecting production information; And a monitoring device receiving production information from the production management server through a communication network in real time and outputting the monitoring information of each of the sewing machines.
The production management server,
A communication unit for receiving real-time production information transmitted from the smart counters for manufacturing the sewing products through a communication network and transmitting the production information to the monitoring device; Collect production information for each of the sewing machines, build a database of production information to analyze the production of the sewing production line to process the production of each of the sewing production line and the sewing process in real time monitoring, analysis results Sewing production management processing unit for processing the data used for the simulation or design of the sewing production line using; The sewing production line by classifying and analyzing process information, counter information on the smart counter for manufacturing the sewing product matched to each of the sewing processes, production information transmitted from each of the smart counter manufacturing smart counters, and various items from the production information. A database that monitors the production of and stores processed analysis information into data necessary for the simulation and design of the sewing production line; And
By controlling the communication unit, the sewing production management processing unit and the database to recognize each of the smart counters for the production of the sewing product, different process information according to the sewing process of the sewing production line to count the production information of the sewing product to be produced Control to transmit to each of the smart counters for manufacturing the sewing products, and to collect the production information transmitted from each of the smart counters for manufacturing the sewing products to build and analyze a database to process the data available for simulation and design of the sewing production line And a control unit controlling to transmit production information to the monitoring apparatus in real time. The method according to claim 8,
The smart counter for manufacturing the sewing product and the production management server are provided to perform mutual data transmission through a wireless communication network;
The sewing production management system,
Sewing production management system further comprises; at least one wireless repeater connected to a plurality of smart products for manufacturing the sewing products for transmitting production information to the production management server. The method according to claim 9,
The smart counter for manufacturing the sewing product,
A power supply unit supplying power;
A wireless communication unit connected to a wireless communication network to process data communication with the production management server;
A storage unit for storing said produced control identifiers that the server can recognize the information, the setting information includes the process information for the sewing process of sewing process, the operation time and the step information, including the current set in accordance with, respectively;
A display unit displaying current process information when power is supplied from the power supply unit;
When the sewing product to be produced in the sewing machine of the sewing process is completed, input production information according to the amount of production of the sewing product, and when switching from the current sewing process to another sewing process, an input unit for selecting a setting mode for setting the sewing process to be changed ; And
Counting the production information inputted from the input unit, controlling to transmit the production information counted through the wireless communication network to the production management server in real time, and when the setting mode is selected from the input unit, the setting mode on the display unit And a control unit controlling to display a processing process of the control unit and controlling to select the sewing process to be changed among the process information stored in the storage unit through the input unit. The method according to claim 10,
The smart counter for manufacturing the sewing product,
Sewing production management system, characterized in that for receiving the process information from the production management server via the wireless communication unit to set a sewing process using the process information in the setting mode. The method according to claim 10,
The smart counter for manufacturing the sewing product,
When a change is sewing product is produced in the production line sewing or sewing the process is changed, the sewing production management system, characterized in that provided for the changes in the sewing process, a predetermined process of the information in the identification information. The method according to any one of claims 10 to 12,
The input unit is provided with one button;
The sewing machine manufacturing smart counter inputs the production information is counted by pressing the button briefly, the sewing production management system, characterized in that to select the setting mode by pressing the button longer. delete The method according to claim 10,
The production management server,
When the sewing product to be produced in the sewing production line is changed or the sewing process is changed, the smart counter for manufacturing the sewing product determines the current sewing process in the sewing production line through the identification information, Sewing production management system, characterized in that for transmitting the process information for the smart counter for manufacturing the sewing product. The method according to claim 8,
The sewing production management processing unit,
A process sequence design unit for recognizing each of the smart counters for manufacturing the sewing product and setting and managing a process schedule for each sewing process of the sewing machines;
A monitoring processor which collects production information transmitted from each of the smart counters for manufacturing the sewing products, constructs and analyzes the database, and provides the monitoring information to the monitoring device;
A production analysis unit classifying and analyzing the production information on the sewing machines into various items; And
And a line balancer for setting a sewing process of the smart counter for manufacturing the sewing product for the changed sewing machine when the sewing product to be produced of the sewing production line is changed or the sewing process is changed. In the method of processing a sewing production management system for a sewing production line for producing a variety of sewing products having a plurality of sewing machines for processing each of a plurality of different sewing processes:
Registering identification information so that the production management server can recognize the smart counters for manufacturing a plurality of sewing products;
Designing, by the production management server, a process sequence for a plurality of sewing processes for the sewing production line, setting each of the sewing processes, and storing process information;
The production management server recognizing identification information of each of the sewing counters for manufacturing smart products through a communication network, and transmitting process information according to the sewing machine position of each of the recognized sewing counters for manufacturing smart products;
Step of the production management server collects information production takes transmits the count information produced from each of the sewing product by preparative smart counter via a communication network, and transmitting the collected information produced by the monitoring device via a communication network;
Determining whether a type of sewing product to be produced in the sewing production line is changed or a sewing process of at least one specific sewing machine is changed;
If the type of sewing product or the sewing process is changed, the production management server recognizing identification information of the smart counter for manufacturing the sewing product corresponding to the changed sewing machine;
Transmitting the process information according to the change in the sewing product for manufacturing a smart counter the production management server is listening; And
Treatment of the sewing production management system comprising: a; step of the production management server, is collected and processed to display the production information from the sewing product by preparative smart counter of each of the modified garment production line in real time. The method according to claim 17,
The treatment method,
When the production management server is a sewing process for its sewing product completed in the sewing production line, the data using the production information for the sewing product can be built and analyzed a database, use the simulation and design for the sewing production line Processing the; processing method of the sewing production management system further comprises. The method according to claim 17,
The step of transmitting the process information according to the change,
A method of processing a sewing production management system, characterized in that it is provided to the smart counter for manufacturing the sewing product in the form of a sewing process list including the process information on the sewing machine before and after sewing of the sewing machine of the sewing production line. The method according to claim 19,
The treatment method,
When the process information is transmitted, the production management server receives the setting information set to process the sewing process of the changed current sewing machine position in the sewing production line through the process information in the smart counter for manufacturing the sewing product of the changed sewing machine treatment of the sewing production management system according to claim 1, further including; modified recognizing the sewing product by preparative smart counter.

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