KR101934495B1 - Continuous casting method and device with electromagnetic swirling nozzle - Google Patents
Continuous casting method and device with electromagnetic swirling nozzle Download PDFInfo
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- KR101934495B1 KR101934495B1 KR1020167036195A KR20167036195A KR101934495B1 KR 101934495 B1 KR101934495 B1 KR 101934495B1 KR 1020167036195 A KR1020167036195 A KR 1020167036195A KR 20167036195 A KR20167036195 A KR 20167036195A KR 101934495 B1 KR101934495 B1 KR 101934495B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
- B22D11/11—Treating the molten metal
- B22D11/114—Treating the molten metal by using agitating or vibrating means
- B22D11/115—Treating the molten metal by using agitating or vibrating means by using magnetic fields
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/08—Shaking, vibrating, or turning of moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/50—Pouring-nozzles
- B22D41/62—Pouring-nozzles with stirring or vibrating means
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- Continuous Casting (AREA)
Abstract
The electromagnetic swirl nozzle continuous casting method and apparatus belong to the field of metallurgy continuous casting technology and the method of the present invention is characterized in that the electromagnetic swirl apparatus is selected before proceeding with the continuous casting and the selected electromagnetic swirl apparatus is installed between the tundish and the determiner And the electromagnetic swirl device is allowed to move in the horizontal direction with respect to the nozzle. In the continuous casting, the electromagnetic swirl device is moved to the vicinity of the immersion nozzle, the electric power is supplied to the electromagnetic swirl device, And the rotating electromagnetic field acts on the molten steel in the nozzle to rotate the molten steel in the nozzle to finally make the discharge of the nozzle uniform.
The present invention provides three electromagnetic swirl devices including a double-edged electromagnetic swirl device, an electromagnetic swirl device with one side open and a magnetic circuit closed, and an electromagnetic swirl device with one side opened, thereby satisfying electromagnetic swirl continuous casting requirements, The smooth operation of the electromagnetic swirl continuous casting can be ensured to the maximum extent without affecting the conventional continuous casting process.
Description
The present invention belongs to the field of metallurgy continuous casting technology, and more particularly to an electromagnetic swirl nozzle continuous casting method and apparatus.
In the continuous casting process, the main stream in the immersion nozzle may normally experience a left-right shaking phenomenon. That is, a drift in which the ejection size in the nozzle inside the crystal is unbalanced to the right and left occurs, resulting in non-uniform flow and temperature distribution inside the crystal, A series of problems occur. The drift also causes liquid level fluctuation. Particularly, as the continuous casting speed is improved, the ejection non-uniformity in the nozzles becomes serious, and the fluctuation of the liquid level becomes severe, thereby restricting the improvement of the casting speed. The drift also causes the inflow of molten powder by the eddy current near the nozzle and the cutting of the molten powder near the short side, resulting in severe quality defects in the quality of the slab, such as pinholes on the surface, incorporation of the molten powder under the surface, winding on the panel, The occurrence of this drift is difficult to prevent due to the following reasons:
(1) Inertia of the molten steel in the horizontal direction: Since molten steel has a constant velocity in the horizontal direction when injected into the immersion nozzle, the distribution of molten steel at the nozzle cross section becomes uneven, and molten steel discharged from the nozzle causes drift .
(2) Sliding gate control: Since the sliding gate for controlling the molten steel flow rate in the continuous casting process is usually in a semi-open state, the flow direction of the molten steel injected downward into the immersion nozzle is not vertical but inclined downward, The molten steel in the immersion nozzle flows downward as it moves snaking like a snake, and is injected into the crystallizer, and this flow is not normal flow. That is, molten steel is injected into the crystallizer through an abnormal flow path.
(3) Attachment of inclusions: Since the inclusions present in the molten steel are adsorbed on the inner surface of the nozzle when passing through the immersion nozzle, the molten steel is unevenly distributed on the cross section of the nozzle, thereby causing drift.
(4) Cause of operation: Even if the center of the immersion nozzle and the center of the nozzle on the ladle do not coincide, a drift occurs.
To solve casting quality defects due to drift, engineers have developed a mechanical swirl nozzle, and the discharge of the molten steel nozzle in the swirl state is uniform and stable, although the flow and temperature distribution inside the crystal is improved to some extent, And improves the surface and internal quality of the slab, but mechanical swirl nozzles are accompanied by severe defects such as:
(1) The spiral blade made of refractory material has a short life due to the erosion of molten steel, and the molten steel inclusion is easily adsorbed on the helical blade, resulting in clogging. give.
(2) When the molten steel flows at low speed (for example, low-speed casting), effective turning flow can not be obtained because the turning speed and the descending speed of molten steel are directly proportional to each other. That is, the molten steel can not obtain the necessary swirling flow at the beginning of casting, the ladle replacing step and the end of casting, and the functions such as uniform temperature field and inclusion removal rapidly deteriorate.
(3) Since the swirl mode can not be adjusted, it is difficult to adapt to various process demands, and thus it is limited in application.
Regarding the disadvantage of the above-mentioned mechanical swirl nozzle, Chinese Patent No. 200510047290.6 discloses an electromagnetic swirl nozzle, and a rotating electromagnetic field is provided around the immersion nozzle to generate a swirl of molten steel inside the nozzle, As well as free from clogging and longevity problems, whilst at the same time the swirl strength can be more flexibly adapted to the needs of various steel grades and continuous cast shapes. According to the basic research, the electromagnetic swirl nozzle can generate the swirl intensity equivalent to that of the mechanical swirl nozzle in the nozzle, and the equivalent metallurgical effect can be expected.
However, since the electromagnetic swirl nozzle is required to install an electromagnetic swirl device around the nozzle, it is limited by the continuous casting process, the space around the crystallizer is narrow, and the space between the tundish and the crystallizer is also limited. Although the above patent discloses an electromagnetic swirl device having three structural types such as a 360-degree overall annular structure, a 180-degree semicircular annular structure, and a 360-degree separated annular structure, the electromagnetic swirl device using a 360- The use of an electromagnetic swirl device with a 180-degree semicircular annular structure results in a very low magnetic field efficiency. When an electromagnetic swirl device having a 360-degree separable annular structure is used, the channel and circuit system become enormous , The opening and closing and supporting devices have to be designed separately, and when the device is closed, it still has a 360-degree annular shape, which seriously affects the addition of the field mold powder, and the magnetic field frequency of the electromagnetic swirl device of the patent is relatively low, Only a relatively strong magnetic field can be generated, and the energy input is increased.
For the above reasons, a new design must always be made for a conventional electromagnetic swirl device, while at the same time satisfying the demand for electromagnetic swirl continuous casting, it should not have a great influence on the conventional continuous casting process.
In view of the problems existing in the prior art, the present invention provides an electromagnetic swirl nozzle continuous casting method and apparatus which can satisfy the requirement of electromagnetic swirl continuous casting but does not have a great influence on the conventional continuous casting process, , Continuous casting requirements of billets and slabs.
In order to achieve the above object, the present invention uses the following technique.
In an electromagnetic swirl nozzle continuous casting method,
Step 1: Before proceeding to continuous casting, selecting an electromagnetic swirl device according to a different continuous casting process;
Step 2: installing the electromagnet swirl device between the tundish and the determiner, and allowing the electromagnetic swirl device to move in the horizontal direction with respect to the nozzle;
Step 3: During the continuous casting, moving the electromagnetic swirl device around the nozzle;
Step 4: regulating the current and frequency according to the process demand, supplying electric power to the electromagnetic swirl device and causing the electromagnetic swirl device to generate a rotating electromagnetic field;
Step 5: The rotating electromagnetic field acts on the molten steel in the nozzle to rotate the molten steel in the nozzle, thereby finally making the discharge of the nozzle uniform.
There are three electromagnetic swirl devices as described below.
First: double-edged electromagnetic swirl device;
Second: an electromagnetic swirl device with one side open and a magnetic circuit closed;
Third: An electromagnetic swirl device with one side opened.
The double-edged electromagnetic swirler includes an electromagnetic swirler main body, an opening / closing control means, and a supporting device, wherein windings are installed inside the electromagnetic swirler main body, the electromagnetic swarf main body includes a left half case and a right half case The left half case and the right half case have two symmetrical semicircular annular structures. The left half case has an inlet port, an outlet port and a lead wire connection part. The right half case has an inlet port, an outlet port, The left half case and the right half case are connected to each other through the hinge connection part and the left half through groove and the right half through groove are respectively provided on the opposite side walls of the other end, When the right half case is closed, the main body of the electromagnetic swirl device is formed into a circular shape , The left half through groove and the right half through groove form a through hole which is a molding powder addition hole and the non-hinge connecting portions of the left half case and the right half case are respectively connected to the opening / closing control means, And the other end is fixedly connected to the tundish crossbar. The support base is a stretchable structure. The support base and the tundish crossbar are fixedly connected through a fixed steel plate of the tundish crossbar.
And the opening / closing control means is connected to the left half case and the right half case through the arm panel, and the windings inside the electromagnetic swirl apparatus main body are connected to the left half case and the right half case through the arm panel, Wherein the open / close control means comprises a first link, a second link and a third link, the inner ends of the first link, the second link and the third link are hinged to each other, The outer end of the first link is hinged to the arm panel of the left half case and the outer end of the third link is hinged to the arm panel of the right half case.
An electromagnetic swirl device having one side opened and a magnetic circuit closed includes an electromagnetic swirl device main body having an opening at one side, a magnetic circuit compensating device and a supporting device, a winding is provided inside the electromagnetic swirl device main body, The magnetic circuit compensating device is made of an iron core packed with a refractory material and installed in an opening portion of the electromagnetic swirler main body to form a closed magnetic circuit structure together with the electromagnetic swirler main body, And the other end is fixedly connected to the tundish crossbar, the support is a stretchable structure, and the support and the tundish crossbar are fixedly connected through a fixed steel plate of the tundish crossbar.
Wherein the electromagnetic swirl device main body and the magnetic circuit compensating device are connected through a hinge connection portion, and the closed magnetic circuit structure formed by the magnetic circuit compensating device and the electromagnetic swirler main body is circular or U-shaped, The outside is air-cooled, water-cooled or oil-cooled.
The electromagnetic swirl device having one side opened includes an electromagnetic swirler main body and a supporting device having an opening at one side thereof, and an iron core and a winding are provided in the main body of the electromagnetic swirler, and the iron core is provided with an opening The opening of the iron core and the opening of the electromagnetic swirler body correspond to each other, the windings are wound on the iron core, one end of the support device is fixedly connected to the electromagnetic swirler main body, and the other end is fixed to the tundish crossbar Wherein the support is a stretchable structure, and the support between the support and the tundish crossbar is fixedly connected via a fixed steel plate of the tundish crossbar.
Wherein the iron core comprises three protruding teeth, the two external teeth being distributed symmetrically on both sides of the immersion nozzle, the non-opening side of the iron core being straight or arcuate, the windings being wound on three protruding teeth of the iron core Respectively.
The beneficial effects of the present invention are as follows:
1. Using the electromagnetic swirl nozzle continuous casting method and apparatus of the present invention, it is possible to quickly move the electromagnetic swirl device to a proper position around the nozzle during continuous casting, thereby satisfying the electromagnetic swirl continuous casting requirement, It is possible to ensure the smooth operation of the electromagnetic swirl continuous casting to a maximum extent and to quickly release the electromagnetic swirl device from the periphery of the nozzle when the continuous casting is stopped or the nozzle is replaced, When the electromagnetic swirl device operates in the nozzle region, the magnetic field frequency in the nozzle can reach up to 800 Hz, and this high frequency can reach a very strong swirl effect with a relatively small current Therefore, the energy input can be reduced.
2. The double-edged electromagnetic swirl device used in the present invention can ensure the closing of the magnetic field circuit to the maximum extent and generate a relatively strong magnetic field inside the immersion nozzle, so that the molten steel is relatively strongly rotated inside the immersion nozzle, Uniformity and stability can be effectively improved to improve the molten steel flow and heat transfer behavior in the crystallizer and to improve the quality of continuous casting and the design of the mold powder addition sphere has the advantage that the mold powder addition The continuous casting process is not greatly influenced and smooth progress of continuous casting can be guaranteed to the maximum extent.
3. The magnetic circuit compensator of the electromagnetic swirl apparatus with one side opened and the magnetic circuit closed in the present invention ensures the closing of the magnetic circuit and can generate a relatively strong magnetic field inside the immersion nozzle, It is possible to effectively improve the uniformity and stability of the nozzle discharge, improve the molten steel flow and heat transfer behavior in the crystallizer, and improve the quality of continuous casting.
4. The electromagnetic swirl device having one side opened in the present invention can ensure sufficient electromagnetic swirl strength because of a large winding space so that the molten steel is relatively strongly rotated in the immersion nozzle by satisfying the electromagnetic swirl strength, It is possible to improve the uniformity and stability of discharge effectively to improve the molten steel flow and heat transfer behavior in the crystallizer and to improve the quality of continuous casting and the electromagnetic swirl device with one side opened is located at one side of the immersion nozzle in the course of the electromagnetic swirl operation, And sufficient space is provided on the other side so that the field worker can perform operations such as observing the surface of the crystallizer, selecting the powder, and adding the mold powder.
1 is a schematic view of a continuous casting apparatus to which the electromagnetic swirl nozzle continuous casting method of the present invention is applied.
2 is a structural schematic view of a double-edged electromagnetic swirl apparatus according to the present invention.
Figure 3 is a side view of Figure 2;
4A and 4B are electromagnetic swirl arrangements in which one side is opened and a magnetic circuit is closed according to the present invention.
Figure 5 is a side view of Figure 4a.
6 is a schematic view of the structure of an electromagnetic swirl apparatus having one side opened.
Fig. 7 is a side view of Fig. 6. Fig.
8A and 8B are schematic views of an iron core and a winding structure of an electromagnetic swirl apparatus having one side opened.
In the drawing, a first tundish, a second immersion nozzle, a 3-electromagnetic swirl device, a 4-crystal device, a 5-electromagnetic swirl device main body, a 6-hinge connection, Link, 10-third link, 11-support, 12-tundish crossbar fixed steel plate, 13-tundish crossbar, 14-magnetic circuit compensation device, 15-iron core, 16-winding, 17-tooth.
BRIEF DESCRIPTION OF THE DRAWINGS The invention will be further described in detail in conjunction with the drawings and specific embodiments.
In an electromagnetic swirl nozzle continuous casting method,
Step 1: Before proceeding to continuous casting, selecting an
Step 2: installing the
Step 3: During the continuous casting, moving the
Step 4: Supply electric power to the
Step 5: The applied continuous casting apparatus is as shown in Fig. 1, and the rotating electromagnetic field acts on the molten steel in the
The
First: double-edged electromagnetic swirl device;
Second: an electromagnetic swirl device with one side open and a magnetic circuit closed;
Third: An electromagnetic swirl device with one side opened.
As shown in Figs. 2 and 3, the double-edged electromagnetic swirl apparatus includes an electromagnetic swirl apparatus
An opening / closing control means is connected to the left half case and the right half case through the
As shown in Figs. 4A, 4B and 5, the electromagnetic swirl device in which the one side is opened and the magnetic circuit is closed includes an electromagnetic swirl apparatus
The electromagnetic swirling apparatus
As shown in Figs. 6, 7, 8A and 8B, the electromagnetic swirl apparatus having one side opened includes an electromagnetic swirl apparatus
The
Example One
In the present embodiment, the power source box for supplying power to the electromagnetic swirl device is a power source box for supplying electric power to the electromagnetic swirl device in the range of 0 to 100 degrees so that the magnetic field can generate clockwise or counterclockwise rotation. The height h of the
The
Example 2
An electromagnetic swirl continuous casting is carried out using an electromagnetic swirl device, one side of which is open and the magnetic circuit is closed. In this embodiment, a power source box that supplies power to the electromagnetic swirl device generates a clockwise or
The magnetic
Example 3
The electromagnetic swirl continuous casting is performed using an electromagnetic swirl device having one side opened. In this embodiment, a power source box for supplying electric power to the electromagnetic swirl device is set to 0 to 800 Hz so that the magnetic field can generate a clockwise or counterclockwise rotation , The electric current of 0 to 1000 A can be supplied to the electromagnetic swirler
The length of the support table 11 is adjusted so that the electromagnetic swirl apparatus
The measures in the embodiments are not intended to limit the scope of the claims of the present invention, and all equivalent implementations or modifications mentioned in the present invention should be included in the claims of the present application.
Claims (8)
An electromagnetic swirler main body, an opening / closing control means, and a supporting device,
Wherein a winding is provided in the electromagnetic swirler body, the electromagnetic swirler body is composed of a left half case and a right half case,
The left half case and the right half case have two symmetrical semicircular annular structures,
The left semicircular annular case is provided with a lead connecting portion of the left semicircular annular case, the right semicircular annular case is provided with a lead connecting portion of the right semicircular annular case,
One end of the left semicircular annular case and one end of the right semicircular annular case are connected through a hinge connection portion and a left half through groove and a right half through groove are respectively provided on opposite side walls of the other half,
When the left semicircular annular case and the right semicircular annular case are closed, the electromagnetic sweeper main body has an annular shape,
The left half through groove and the right half through groove are formed through holes, which are mold powder addition holes,
The left semicircular annular case and the non-hinged connection of the right semicircular annular case are respectively connected to the opening / closing control means,
Wherein the support device includes a support having one end fixedly connected to the hinge connection part and the other end fixedly connected to the tundish crossbar,
The support is a stretchable structure,
Wherein the support plate and the tundish cross bar are fixedly connected to each other through a fixed steel plate of the tundish crossbar,
Double swing type electromagnetic swirl device.
An arm panel is provided on the left semicircular case and the right semicircular case, respectively,
Wherein the opening / closing control means is connected to the left semicircular annular case and the right semicircular annular case through the arm panel,
Wherein a winding in the electromagnetic swirl apparatus main body uses a ridge type concentric winding or an annular winding,
Wherein the open / close control means comprises a first link, a second link and a third link,
The inner ends of the first link, the second link and the third link are hinged,
The outer end of the first link is hingedly connected to the arm panel of the left semicircular case,
And an outer end of the third link is hinged to an arm panel of the right semicircular annular case.
Applications Claiming Priority (11)
Application Number | Priority Date | Filing Date | Title |
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CN201410256671.4 | 2014-06-10 | ||
CN201410255519.4 | 2014-06-10 | ||
CN201420306598.2U CN203956040U (en) | 2014-06-10 | 2014-06-10 | A kind of two lobe formula submersed nozzle electromagnetic eddy flow device and bracing or strutting arrangements thereof |
CN201420306647.2 | 2014-06-10 | ||
CN201410256671.4A CN105195697A (en) | 2014-06-10 | 2014-06-10 | Electromagnetic rotational flow device opened at single side and support device thereof |
CN201420306598.2 | 2014-06-10 | ||
CN201410256672.9A CN105312521B (en) | 2014-06-10 | 2014-06-10 | The electromagnetic eddy flow device and its support device of one side opening, magnetic circuit closure |
CN201410255519.4A CN105268935B (en) | 2014-06-10 | 2014-06-10 | A kind of two-flap type submersed nozzle electromagnetic eddy flow device and its support meanss |
CN201410256672.9 | 2014-06-10 | ||
CN201420306647.2U CN203956039U (en) | 2014-06-10 | 2014-06-10 | A kind of electromagnetic eddy flow device and bracing or strutting arrangement thereof of one-sided opening |
PCT/CN2014/089881 WO2015188573A1 (en) | 2014-06-10 | 2014-10-30 | Continuous casting method and device with electromagnetic swirling nozzle |
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KR20170010841A KR20170010841A (en) | 2017-02-01 |
KR101934495B1 true KR101934495B1 (en) | 2019-01-02 |
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JP (1) | JP6185666B2 (en) |
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EP3332891A1 (en) | 2016-12-12 | 2018-06-13 | ABB Schweiz AG | An assembly for a metal-making process |
CN107150116B (en) * | 2017-05-10 | 2018-11-06 | 辽宁科技大学 | A kind of method that electromagnetism regulation and control manufacture large-scale casting ingot from inoculation |
CN111950107B (en) * | 2019-04-30 | 2024-06-04 | 上海梅山钢铁股份有限公司 | Method for analyzing flow characteristics of flow field in multi-stream continuous casting tundish |
CN114029463A (en) * | 2021-11-25 | 2022-02-11 | 山东钢铁股份有限公司 | Method for solving segregation of large round billet of special steel |
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- 2014-10-30 JP JP2016526442A patent/JP6185666B2/en active Active
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US20090294091A1 (en) * | 2008-05-30 | 2009-12-03 | Jan-Erik Eriksson | Continuous Casting Device |
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JP6185666B2 (en) | 2017-08-23 |
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