KR101800800B1 - Apparatus capable of manufacturing a toasted sandwich and a rusk together and a manufacturing method using the same - Google Patents

Abstract

The present invention relates to a sandwich manufacturing device. More specifically, plain bread is sealed to prevent various ingredients from getting out of the bread and the outer part of the bread is toasted with heat to make a toasted sandwich, and also, residues of the bread are able to be cooked as extra rusks. To achieve the purpose, according to an embodiment of the present invention, the device includes: an upper frame including a heater, an upper cooling part installed in the upper part, an upper sandwich manufacturing groove dented upwards, and a sandwich cutter installed along the edge of the upper sandwich manufacturing groove; a lower frame including a heater, a lower cooling part installed in the lower part, a lower sandwich manufacturing groove dented downwards, and a sandwich cutting groove installed along the edge of the lower sandwich manufacturing groove; a case including the upper and lower frames inside and an operating part for operating the upper frame; and a control part installed in a side of the case to control the upper and lower frames.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a sandwich toast sandwich, a sandwich sandwich,

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a sandwich making apparatus, and more particularly, to a sandwich making apparatus in which a bread having various materials contained therein is sealed so as to prevent the contents from escaping, The present invention relates to a device for manufacturing a toast sandwich and a rusk which can be manufactured in the form of a separate rusk (Rusk) while making the toast sandwich while remaining the remaining bread.

Sandwiches are a type of food that usually fills the inside of two different breads and covers them with various ingredients.

The sandwich is usually softer and easier to grill as it fills the gap between the loaves and the surrounding rim is cut.

However, it is uncomfortable to eat in the cold weather because it leaks out to the outside during eating and is consumed in a cold state.

To solve these problems, toast sandwiches that are manufactured by filling the inside between the breads and baking them using the oven or filling the inside of the baked breads are sold in various places on the market.

However, while it can be eaten warmly, there is a problem that the ingredients are leaked to the outside during eating and the clothes are discarded or the ingredients are buried in the hands.

In order to solve the above-mentioned problem, in recent years, the bread is heated by applying pressure to the outside while filling the inside of the bread between the breads, and at the same time, the bread is sealed and the frame is sealed so that the ingredients do not leak to the outside Toasted sandwiches are being released.

This toast sandwich is not easy to manufacture, so a separate fan or device is used. In the prior art 1 (Korean Utility Model No. 20-041737 toast pan), the bread is moved to one side by the vertically lifting plate inside the heat- It is advantageous to burn the toast to suit the taste and the taste of the person who wants to take the food. However, when the person pushes the heat plate one by one Since the elevating system is a manual lifting system, the operator must be always present during the manufacturing of the toast, which requires additional manpower, resulting in an increase in labor costs.

In order to solve the above problem, in the prior art 2 (Korean Patent No. 10-0725163 automatic toast fan), a bread is placed on a heating plate, a frame is cut by pressing with a heat plate, and then the wafer is heated and baked, An automatic toaster fan capable of automatically lifting, lowering, and moving forward and backward according to a process is disclosed.

However, in the prior art document 2, it is inconvenient to produce toast only in the state that the rim of the bread is cut while manufacturing the toast, and it is inconvenient to collect the toast separately as the rim is cut off and falls to the outside.

In addition, there is a problem that practicality is deteriorated because it is merely limited to applications in which heat is applied to the outer side of the bread and the edges are cut while the material is sealed so as not to leak.

Prior art 1 (Korean utility model 20-041737 toast fan) Prior Art 2 (Korean Patent No. 10-0725163 automatic toast fan)

Disclosure of Invention Technical Problem [8] Accordingly, the present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a toasted sandwich which can be manufactured automatically using bread, minimizes waste of manpower, The present invention provides a device for manufacturing a toaster sandwich and a rusk which can be manufactured into a rusk simultaneously with the manufacture of a toast sandwich so that the whole bread can be made into a food without waste of the bread, and a manufacturing method using the same .

And an upper frame for heating the bread and an additional cooling part in the lower frame so that the product can be maintained at an appropriate temperature to prevent the product from burning due to overheating and steam can be selectively applied to the toast sandwich using the water circulated in the cooling part It is possible to make the ingredients to be cooked by applying steam firstly according to the contents of the ingredients, so that the ingredients can be cooked warmly, and at the same time, the toast sandwich and the rusk which can produce a soft and crispy toast sandwich together And a manufacturing method using the same.

In order to accomplish the above object, an apparatus for manufacturing a toast sandwich and a rusk together according to an embodiment of the present invention and a manufacturing method using the apparatus are provided with a heater, an upper cooling unit 110 on the upper side, An upper mold 100 including an upper sandwich making groove 120 recessed upwardly and a sandwich cutter 130 formed in a blade shape along an outer circumference of the upper sandwich making groove 120; And a lower cooling part 210 is provided at a lower part of the upper mold 100. The upper mold 100 is provided with an upper sandwich manufacturing recess 120 formed to be opposed to the upper mold 100 and recessed downward, And a sandwich cutting groove (230) formed in a groove shape along an outer circumference of the lower sandwich making groove (220). A case 300 having the upper frame 100 and the lower frame 200 installed therein and having a driving unit 310 for driving the upper frame 100; And a control unit 400 provided at one side of the case 300 to control the upper frame 100 and the lower frame 200.

The upper frame 100 further includes an upper rask manufacturing groove 140 which is recessed along the outer side of the sandwich cutter 130 to cook the remaining portion of the bread B with a rusk, 200 is further provided with a lower rask forming groove 240 which is recessed along the outer side of the lower sandwich cutting groove 230 to cook the remaining portion of the bread B with a rusk.

The upper cooling part 110 includes a cooling water flow path 111 formed in a jig shape in the inside thereof and a steam supplying part 130 provided at an upper part of the cooling water flow path to selectively spray steam toward the upper sandwich manufacturing groove 120 side. The steam control unit 112 may further include a lift plate 112a provided directly above the cooling water flow path 111 to selectively control the steam as it is lifted up and down, And an air inlet hole 112b which is opened and closed in accordance with the operation of the elevating plate 112a and a second air inlet hole 112b which is formed on the other side of the air inlet hole 111, A steam hole (not shown) formed to penetrate through the sandwich manufacturing groove 120 and to discharge the cooling water circulated to the cooling water flow path 111 selectively to the toast sandwich side as the lift steel plate 112a is opened and closed. (112c).

The upper rusk manufacturing groove 140 is further provided with a rusk cutter 141 for cutting the rim of the bread B into a plurality of predetermined sizes.

The method for manufacturing the toast sandwich and the buckwheat according to the above-described structure comprises the steps of preparing bread (B) (S510), adding ingredients (I) (S520), cutting and pressing (S540) S550), a steam injection step (S560), a second heating step (S570), and a finished product withdrawing step (S580).

The apparatus and method for manufacturing a toast sandwich according to an embodiment of the present invention can produce the following effects.

First, in manufacturing bread toast sandwiches filled with the ingredient materials by using the bread, it is possible to manufacture the toast sandwich by easily sealing the entire frame so that the ingredients do not leak to the outside.

Secondly, the toast sandwich using the bread is manufactured, and at the same time, the rim portion of the bread is made into a rusk, so that the whole bread can be made into a food without waste of the bread.

Third, the cooling part is applied to the upper frame and the lower frame for heating the bread, so that the temperature can be maintained at an appropriate temperature to prevent overheating.

Fourth, since steam can be applied during the manufacturing process, the outside and inside of the product can be cooked warmly.

Fifth, when the toast sandwich is manufactured, the inside of the case is cooked and the dish is sanitarily cooked.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a plan view and a bottom surface of an apparatus capable of manufacturing a toast sandwich and a lucs together according to an embodiment of the present invention; Fig.
2 is a cross-sectional view of a device capable of manufacturing a toast sandwich and a lucs together according to an embodiment of the present invention
FIG. 3 is a perspective view illustrating a structure of a steam control unit provided in a cooling unit in an apparatus capable of manufacturing a toast sandwich and a rusk together according to an embodiment of the present invention.
FIG. 4A is a cross-sectional view showing a closed state of the steam control unit in an apparatus capable of manufacturing a toast sandwich and a rusk together according to an embodiment of the present invention
FIG. 4B is a cross-sectional view illustrating an open state of the steam control unit in an apparatus capable of manufacturing a toast sandwich and a lucs together according to an embodiment of the present invention.
FIG. 5 is a perspective view illustrating a state in which a case is provided in an apparatus capable of manufacturing a toast sandwich and a rusk according to an embodiment of the present invention.
FIG. 6 is a perspective view illustrating a driving unit included in an apparatus capable of manufacturing a toast sandwich and a rack together according to an embodiment of the present invention. FIG.
FIG. 7A is an operational state diagram illustrating a state in which a lower frame is pulled out of a case and a bread filled with a material is placed on a lower frame in an apparatus capable of manufacturing a toast sandwich and a loaf together according to an embodiment of the present invention.
FIG. 7B is a view illustrating a state in which a lower frame, which is positioned so that the bread filled with the ingredient material is placed, is positioned below the upper frame inside the case, in an apparatus capable of manufacturing the toast sandwich and the rusk according to an embodiment of the present invention Degree
FIG. 7C is an operational state diagram illustrating a state in which the upper frame is lowered to cut and heat-produce the toast sandwich and the rusk in an apparatus capable of manufacturing the toast sandwich and the rusk according to an embodiment of the present invention.
FIG. 7d is an operational state diagram showing a state in which a lower frame is drawn back to the outside of the case after the manufacture of the toast sandwich and the rusk is completed in an apparatus capable of manufacturing the toast sandwich and the rusk according to an embodiment of the present invention.
8 is a flow chart illustrating a method of manufacturing a toast sandwich and a lusk using an apparatus capable of manufacturing a toast sandwich and a lusk together according to an embodiment of the present invention
FIG. 9 is a flow chart illustrating a method of manufacturing a toast sandwich and a lusk using an apparatus capable of manufacturing a toast sandwich and a lusk together according to another embodiment of the present invention.
10 is a partial cross-sectional perspective view showing a toast sandwich and a lusk produced by a device capable of manufacturing a toast sandwich and a lusk together according to another embodiment of the present invention;

The present invention relates to an apparatus for producing a toasted sandwich, and more particularly, to a toasted sandwich manufacturing apparatus, wherein a toast sandwich is manufactured using the bread, while the rim of the bread is heated at the same time as cutting, The present invention relates to an apparatus capable of manufacturing a sandwich and a rusk together.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an apparatus and method for manufacturing a toast sandwich according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

FIG. 1 is a perspective view showing a plane and a bottom surface of a device capable of manufacturing a toast sandwich and a lucs together according to an embodiment of the present invention, and FIG. 2 is a perspective view illustrating a method of manufacturing a toast sandwich according to an embodiment of the present invention, Fig.

Referring to FIGS. 1 and 2, the present invention mainly includes an upper frame 100, a lower frame 200, a case 300, and a control unit 400.

The upper frame 100 includes a heater (not shown) therein. The upper portion of the upper frame 100 is provided with an upper cooling unit 110 to maintain the temperature of the upper frame 100 at an appropriate temperature, And an upper sandwich making groove 120 formed on the other side of the upper cooling part 110 and recessed upward to press the upper part of the bread B filled with the starting material I and cook it with a toast sandwich, Respectively.

The upper sandwich making groove 120 is formed so as to be deeply formed in the center so that the bread B is formed so as to surround the ingredient I and the bread B is wrapped around the bread B And the upper pressing groove 121 is formed to have a generally thin depth so that the upper side bread B and the lower side bread B are attached by heating.

As a result, the bread (B) can be sealed so as to prevent the component (I) from leaking to the outside in a state of wrapping the component (I) as the frames are pressed together with the upper and lower portions of the component (I)

 The upper sandwich making groove 120 is provided with a sandwich cutter 130 for cutting only the portion for producing the toast sandwich in the bread B along the outer circumference, And the remaining rim of the remaining bread (B) is heated to form an upper rusk manufacturing groove (140) which is made of a rusk (R).

The rusk cutter 141 is provided in the upper rusk manufacturing groove 140 at a predetermined interval to cut the remaining rim portion of the bread B into a plurality of predetermined size portions, Can be cut into a predetermined size and divided into a plurality of pieces.

This makes it possible to prepare the toast sandwich using the bread (B) and make the remaining portion of the frame made of the toast sandwich with the rusk (R), thereby making the bread (B) foodless.

The upper cooling part 110 is formed in the shape of a jig jig therein to form a cooling water flow path 111 through which cooling water (water) circulates.

The cooling water passage 111 has an inlet 111a through which cooling water flows and an outlet 111b through which the cooling water is absorbed.

The cooling water flowing into the low temperature state through the inlet port 111a is circulated along the cooling water flow path 111 to partially absorb the heat generated in the upper mold 100 and prevent the temperature of the upper mold 100 from being excessively increased The temperature can be maintained at an appropriate temperature.

The lower frame 200 is provided with a heater (not shown) therein and a lower cooling unit 210 for keeping the lower frame 200 at an appropriate temperature while circulating cooling water to the inside thereof so that the lower frame 200 is not overheated And a lower sandwich making groove 220 formed on the other side of the lower cooling portion 210 and recessed downward to be heated by the lower portion of the bread B filled with the starting material I to be cooked with a toast sandwich, Respectively.

The lower cooling part 210 is provided with a cooling water flow path 211 in which a dewar cooling water is circulated in a jig shape inside and an inlet 211a through which cooling water flows is formed at one end of the cooling water flow path 211 And the other end thereof is formed with a discharge port 211b through which the cooling water, which is circulated to the upper cooling part and absorbs heat, is recovered.

The bottom sandwich manufacturing groove 220 is formed so that the center of the bottom sandwich manufacturing groove 220 is formed deeply so that the bread B is formed into a shape wrapping the component material I and the bread B is wrapped around the bread And the lower pressing groove 221 is formed to have a generally thin depth so that the upper side bread B and the lower side bread B are attached by heating.

As a result, the bread (B) can be sealed so as to prevent the component (I) from leaking to the outside in a state of wrapping the component (I) as the frames are pressed together with the upper and lower portions of the component (I)

 The sandwich cutter 130 is inserted into the lower sandwich making groove 220 at a position corresponding to the sandwich cutter 130 provided in the upper frame 100 along the outer circumference, A remaining portion of the remaining portion of the bread B which is made of a toast sandwich is recessed along the outer circumference of the sandwich cutting groove 230 to heat the remaining portion of the bread B, (R) is formed on the lower russet forming groove 240.

At this time, in the lower rusk manufacturing groove 240, the rusk cutter 141 provided in the upper frame 100 cuts the remaining portion of the rim of the bread B, and after the manufacturing is completed, A cutting preventing space 241 is formed.

The cut preventing space 241 is formed deeper than the rusk cutter 141 so that the rusk R made from the remainder of the rim of the bread B located on the lower side, The lower part of the rusk is not cut so that the rusk divided into a plurality of pieces of a predetermined size can be taken out at once and then divided into a plurality of pieces according to a slight amount of force.

At this time, the lower frame 200 is further provided with the rusk separation grooves 242 on both sides of the lower rusk manufacturing groove 240 in order to facilitate the withdrawal of the manufactured rusk R.

The rusk separation grooves 242 are formed on both sides of the outer side of the lower frame 200 so as to be pulled downward to draw out the finished rusk R. The rusk separation grooves 242 can be easily pulled out by hand .

The lower frame 200 is further provided with a lower frame transfer plate 250 for transferring the lower frame 200 to the inside or the outside of the case 300.

The lower frame transfer plate 250 includes a position fixing part 251 for fixing the white bread B filled with the component material I to be positioned just below the upper frame 100, A guide block 252 slidably supporting the lower frame transfer plate 250 when the lower frame transfer plate 250 is drawn out from the inside or outside of the case 300, A guide rail 253 connected to a lower side of the guide block 253 and fixed to a bottom surface of the case 300 to guide a path through which the guide block 253 is fed, A handle 254 fixed to the front surface of the case 250 to allow the lower case 200 to be pulled out from the case 300 when the case 200 is pulled out or retracted can be easily gripped by a hand.

The position fixing unit 251 is fitted in a guide shaft 313 provided in a driving unit 310 to be described later and fixes the lower frame 200 to be aligned with the upper frame 100, 251 are provided symmetrically on both sides of the lower frame conveying plate 150 and an elastic supporting portion 251a corresponding to the guide shaft 313 is provided on the inner side to hold the handle 254, 200 is temporarily pulled by applying a slight force to the case 300, the elastic supporting portion 251a is temporarily deformed by the elasticity so that the position fixing portion 251 can be easily separated from the guide shaft 313, When the elastic body 251a is pushed into the inside of the case 300 in a state in which the bread B filled with the ingredient I is placed on the lower frame 200 and then the elastic support 251a passes temporarily through the guide shaft 313, And the guide After passing the soft 313, it is possible to fixedly supported not to move the guide shaft 313 is returned to the original form of which corresponds to the lower mold 200, the lower mold carrier plate (250) is installed.

Thus, the remaining portion of the rim made of toast sandwich while making the toast sandwich using the bread (B) is made of the rusk (R), and the finished rusk is produced in the upper frame 100 and the lower frame 200 It can be easily taken out and food can be made.

3 is a perspective view illustrating a structure of a steam control unit provided in a cooling unit in an apparatus capable of manufacturing a toast sandwich and a rusk together according to an embodiment of the present invention.

 Referring to FIG. 3, a steam control unit 112 is provided at the upper cooling unit 110 just above the cooling water flow channel 111 to selectively inject steam toward the upper sandwich manufacturing recess 120.

The steam control unit 112 includes a lift plate 112a for selectively controlling the steam to be injected toward the sandwich manufacturing groove 120 while being vertically lifted and lowered and a plurality of through holes formed directly above the cooling water flow channel 111, An air inflow hole 112b through which the air is introduced or blocked while being opened and closed by the steel plate 112a and a plurality of air inflow holes 112b formed directly below the cooling water flow path 111 to the upper sandwich manufacturing recess 120, (Water) circulated in the cooling water flow path 111 is introduced into the upper sandwich making groove 120 side due to the difference in gravity and air pressure, and is heated and steam is injected into the steam groove 112c. .

The lifting plate 112a is opened by a magnetic force and includes an electromagnet 112d that generates a magnetic force selectively by an electric force at a position spaced apart by a predetermined distance from the upper portion of the lifting plate 112a and an electromagnet 112d which is disposed between the lifting plate 112a and the electromagnet 112d When the magnetic force of the electromagnet 112d is released, the lift plate 112a is selectively moved up and down by the spring 112e closing the air inlet hole 112b by closely contacting the lift plate 112a with the air inlet hole 112b.

 As a result, the toast sandwich can be manufactured more effectively by selectively spraying or cutting off the steam by the electric signal.

For example, when cheese or butter is used as the ingredient (I), the bread (B) is softened by heating the bread (B) while being melted by the steam heat and spreading uniformly throughout the ingredient (I) It is possible to manufacture a toast sandwich which can feel crispy texture.

Hereinafter, the operation of the steam controller 112 will be described in detail with reference to the accompanying drawings.

FIG. 4A is a cross-sectional view illustrating a closed state of a steam control unit in an apparatus capable of manufacturing a toast sandwich and a rusk according to an embodiment of the present invention.

Referring to FIG. 4A, when steam is not used in manufacturing the toast sandwich, the steel plate 112a is brought into close contact with the air inlet hole 112b by the spring 112e so that the air inlet hole 112b is closed maintain.

As a result, the air does not flow into the air inlet hole 112b and the cooling water (water) is circulated only in the cooling water channel 111 without being lowered toward the upper sandwich manufacturing groove 120 by the air pressure, .

FIG. 4B is a cross-sectional view illustrating an open state of the steam control unit in an apparatus capable of manufacturing a toast sandwich and a rusk according to an embodiment of the present invention.

Referring to FIG. 4b, when the steam is to be sprayed in manufacturing the toast sandwich, a current is supplied to the electromagnet 112d provided at the upper part spaced apart from the elevating plate 112a so that the electromagnet 112d is magnetized, The lift plate 112a rises to the electromagnet 112d side and the air inlet hole 112b provided just below the lift plate 112a is opened.

The cooling water circulated along the cooling water flow path 111 is lowered to the steam hole 112c side by the gravity and the atmospheric pressure while the outside air is introduced into the opened air inlet hole 112b and the cooling water flows into the steam hole 112c And is injected into the upper sandwich making groove 120 in the form of steam.

As a result, the steam can be selectively injected toward the toast sandwich side.

FIG. 5 is a perspective view illustrating a case in which an apparatus capable of manufacturing a toast sandwich and a rusk together according to an embodiment of the present invention is provided.

Referring to FIG. 5, a case 300 having the upper frame 100 and the lower frame 200 is installed on the outer side of the upper frame 100 and the lower frame 200.

The case 300 has a closed structure as a whole, and a door 320 is provided on a front surface thereof so that the lower frame 200 can be selectively drawn or drawn.

A handle 321 is provided at one side of the door 320 to facilitate opening and closing of the door 320.

As a result, it can be manufactured in the case 300 in a manufacturing process, and can be manufactured hygienically and safely.

FIG. 6 is a perspective view illustrating a driving unit included in an apparatus capable of manufacturing a toast sandwich and a rack together according to an embodiment of the present invention. Referring to FIG.

6, the upper frame 100 provided inside the case 300 is further provided with a driving unit 310 that automatically reciprocates the upper frame 100 toward or away from the lower frame 200 .

The driving unit 310 includes a driving cylinder 311 provided at an upper portion of the upper frame 100 to reciprocate the upper frame 100 toward or away from the lower frame 200, An LM guide 312 which is provided on both sides of the upper frame 100 to support the upper frame 100 so that the upper frame 100 can be accurately driven without being broken by the clearance when the upper frame 100 is reciprocally driven, And an upper end portion and a lower end portion are fixed to the inside of the case 300 to guide the LM guide 312 so that the upper frame 100 can be operated without a gap And a guide shaft 313 for supporting the guide shaft 313.

As a result, the upper frame 100 may be moved up and down with respect to the lower frame 200 according to the operation of the driving unit 310, so that the toaster sandwich can be compressed and sealed.

5, an operation switch 410 for controlling the operation of the upper frame 100 is provided at one side of the front side of the case 300, and an operation switch 410 for controlling the temperature of the upper frame 100 and the lower frame 200 A steam switch 430 for selectively injecting steam to the upper sandwich manufacturing groove 120 side and a timer 440 for setting a time for cooking the toast sandwich and the rusk R .

This makes it possible to easily control the cooking process of the toast sandwich and the rusk.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an operation state of a device capable of manufacturing a toast sandwich and a rusk according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

7A shows a state in which a lower frame is pulled out of a case and a bread B filled with a starting material I is placed on a lower frame in a device capable of manufacturing a toast sandwich and a rusk according to an embodiment of the present invention Fig.

Referring to FIG. 7A, first, the lower frame 200 is taken out from the case 300, and then two loafs B filled with the ingredient material I are placed on the upper frame 200 to be raised.

At this time, the ingredient (I) is placed in the lower sandwich making groove 220 and the lower rasp making groove 240 while being filled in the center of the bread (B).

FIG. 7B is a view showing a state in which a lower frame on which a bread B filled with a component material I is placed is positioned right under the upper frame in the case in an apparatus capable of manufacturing a toast sandwich and a rusk according to an embodiment of the present invention Fig.

Referring to FIG. 7B, the lower frame 200 is moved so as to be positioned directly below the upper frame 100 in a state where the bread B filled with the ingredient (I) is placed on the lower frame 200.

At this time, when the lower frame 200 is moved to the right position, the door 320 is closed.

FIG. 7C is an operational state diagram illustrating a state in which an upper frame is lowered to cut and heat-produce the toast sandwich and the rusk in an apparatus capable of manufacturing a toast sandwich and a rusk according to an embodiment of the present invention.

Referring to FIG. 7C, the lower frame 200 is positioned below the upper frame 100 and coincides with the position of the upper frame 100, and then the upper frame 100 is lowered, The bread B is pressed while the outside of the toast sandwich is cut while the outside of the toast sandwich is pressed together with the heating for a certain time.

At this time, the rim remaining portion of the loaf located in the upper and lower rusk manufacturing grooves 140 and 240 is heated in a state of being cut by the rusk cutter 141 to be made into a rusk.

As a result, while the toast sandwich is produced, the remaining portion of the rim of the bread (B) can be produced and cut into rusks.

FIG. 7D is an operational state diagram showing a state in which a bottom frame is drawn out to the outside of the case after the manufacture of the toast sandwich and the buckets in the apparatus capable of manufacturing the toast sandwich and the buck according to the embodiment of the present invention.

Referring to FIG. 7D, the toast sandwich and the rusk, which have been manufactured, can be taken out of the frame and fooded by opening the door 320 and pulling the lower frame 200 out of the case 300.

As a result, the toast sandwich can be easily manufactured, and the remaining portion of the rim of the bread (B) used in the manufacture of the toast sandwich can be made into a rusk.

FIG. 8 is a flowchart illustrating a method of manufacturing a toast sandwich and a lusk using an apparatus capable of manufacturing a toast sandwich and a lusk together according to an embodiment of the present invention.

Referring to FIG. 8, a method of manufacturing a toast sandwich and a rusk using an apparatus capable of manufacturing a toast sandwich and a rusk according to an embodiment of the present invention includes preparing bread B (S510) (S520), a cutting and pressing step S540, a first heating step S550, a steam injection step S560, a second heating step S570, and a finished product drawing step S580 .

The preparing step (S510) of preparing the bread (B) is a step of preparing two breads (B) positioned at the upper and lower portions of the toast sandwich.

In the adding step (S520) of the ingredient (I), the ingredient (I) to be consumed is added to the prepared bread (B) and the other bread is covered on the top of the ingredient (I) (I) is placed between the first and second substrates (B).

At this time, the ingredient (I) is put in the center of the bread (B) in consideration of the cutting of the remaining portion of the frame and the squeezing of the rim of the toast sandwich.

In addition, butter, honey, cinnamon, herb, and the like are prepared in the remaining rims between the upper rusk making grooves 140, the lower rusk making grooves 240 and the upper and lower two loaves B, So that it is possible to produce various types of rusks.

The cutting and pressing step S540 may be performed by placing the bread B filled with the ingredient I on the upper side of the lower frame 200 and placing the lower frame 200 directly below the upper frame 100, 200, the rim of the bread B is cut and the rims of the toast sandwich are pressed against each other by the pressure.

In addition, the remaining portion of the frame of the cut bread B is cut to a certain size by the lusk cutter 141.

In the first heating step S550, the upper frame 100 and the lower frame 200 are primarily heated in a state in which the upper frame 100 and the lower frame 200 are in close contact with each other, At the same time as being cooked to be baked, steam is kept at a suitable temperature for jetting.

The steam injection step S560 is performed by using the steam control part 112 provided directly above the upper cooling part 110 and the upper cooling part 110 with the steam holes 112c formed in the upper frame 100 heated, The cooling water is injected to the bread B side in the form of steam by the heated upper mold 100 passing through the steam hole 112c.

At this time, the steam is delivered to the ingredient (I) through the bread (B) located above the ingredient (I), and the ingredient (I) can be cooked while the inside of the bread (B) filled with the ingredient (I) So that it can be kept smooth.

In the second heating step S570, the steam is sprayed to the bread (B) side again in a state where the steam is shut off again after the steam is injected, and the inside is softened by steam through the second heating step (S570) The outside of the held bread (B) can be cooked crisply.

The step of withdrawing the finished product (S580) is a step of withdrawing the toast sandwich and the cooked sauce from the lower frame 200 after withdrawing the lower frame 200 from the case 300 again.

At this time, the rusk is cooked in a state in which the lower portion is not completely cut off by the cut prevention space 241 formed in the lower frame 200, and is easily drawn out through the rusk separation groove 242 formed on both sides of the lower frame, As a result of cutting, a plurality of rusks (R) having a predetermined size can be used for food.

FIG. 9 is a flowchart illustrating a method of manufacturing a toast sandwich and a lusk using an apparatus capable of manufacturing a toast sandwich and a lusk together according to another embodiment of the present invention.

Referring to FIG. 9, a method of manufacturing a toast sandwich and a rusk using an apparatus capable of manufacturing a toast sandwich and a rusk together according to another embodiment of the present invention includes combining a toast sandwich and a rusk together according to an embodiment of the present invention A smoldering step S530 may be further added between the addition step S520 of adding the ingredient (I) and the cutting and pressing step S540 in the method of manufacturing the toast sandwich and the rusk using the device capable of producing the tobacco.

The smoldering step S530 is a step in which the smell of charcoal, herb, firewood, and the like is smoothed on the white bread B before cooking and the ingredient material I.

At this time, a separate smoking section (not shown) is provided inside or outside the case 300 so that the bread B and the ingredient I can be smoked by pouring the smoking incense into the case.

This gives the product a smell that gives off its appetite and improves the flavor of the product.

10 is a partial cross-sectional perspective view showing a toast sandwich and a lusk produced by a device capable of manufacturing a toast sandwich and a lusk together according to an embodiment of the present invention.

Referring to FIG. 10, the device for manufacturing the toast sandwich and the rusk together, and the toast sandwich manufactured by the manufacturing method using the same, are manufactured in such a state that the rims are squeezed to each other, Is finished with a plurality of rasks (R) having a predetermined size.

According to the present invention as described above, it is possible to produce the toast sandwich which is filled with the ingredients and the rim of which is enclosed by using the bread, and the remaining portion of the rim of the bread (B) can be produced by the rusk, , It is possible to produce two foods at once.

100: upper frame 110: upper cooling part
111: Cooling water flow path 111a: Inlet port
111b: exhaust port 112: steam control section
112a: Steel plate 112b: Air inlet hole
112c: steam hole 112d: electromagnet
112e: spring 120: upper sandwich manufacturing groove
121: upper pressing groove 130: sandwich cutter
140: upper rasp manufacturing groove 141: rush cutter
200: Lower frame 210: Lower cooling part
211: cooling water flow path 211a: inlet port
211b: outlet 220: lower sandwich manufacturing groove
221: lower pressing groove 230: sandwich cutting groove
240: lower rasp manufacturing groove 241: cutting prevention space
242: Russe separation groove 250: Lower frame feed plate
251: Position fixing part 251a:
252: guide block 253: guide rail
254: Handle 300: Case
310: driving part 311: driving cylinder
312: LM Guide 313: Guide Shaft
320: Door 321: Handle
400: control unit 410: operation switch
420: heating switch 430: steam switch
440: Timer B: Bread
I: Ingredient R: Rusk

Claims (5)

The upper part is provided with an upper cooling part 110. The lower part of the upper part of the bread B is recessed upward to press the upper part of the bread B filled with the inner material I, Sandwich manufacturing groove 120 and a circumferential portion of the bread B in the form of wrapping the bread ingredient I around the outer circumference of the upper sandwich making groove 120, An upper pressing groove 121 for attaching the edges of the lower bread B and the lower bread B to each other, and an upper pressing groove 121 for cutting the edge of the bread B, which is a sandwich material, An upper frame (100) including a sandwich cutter (130) for cutting a part;
And a lower cooling unit 210. The upper mold 100 is provided at a lower portion of the upper mold 100 so as to face the upper mold 100 and is recessed downwardly to form a cavity, A lower sandwich making groove 220 for heating the lower portion of the bread B in a state where the bread B filled with the upper sandwich making groove 220 is accommodated in the lower sandwich making groove 220, The bread B is pressed and heated to wrap the circumference of the upper bread B and the lower bread B in such a manner that the bread B surrounds the ingredient I as the bread B is lifted closer to or away from the upper bread B, The sandwich cutter according to any one of claims 1 to 3, wherein the sandwich cutter (130) is inserted or removed along the outer circumference of the lower sandwich making groove (220) A lower frame 200 including a cutting groove 230;
A case 300 having the upper frame 100 and the lower frame 200 installed therein and a driving unit 310 for driving the upper frame 100 to move up and down the upper frame 100 toward or away from the lower frame 200; Wherein,
The driving unit 310 includes a driving cylinder 311 provided in the case 300 to reciprocate the upper frame 100 toward or away from the lower frame 200, An LM guide 312 for supporting the upper frame 100 so that the upper frame 100 can be precisely driven without being disturbed by the clearance when the upper frame 100 is reciprocally driven, And an upper end portion and a lower end portion are fixed to the inside of the case 300 to guide the LM guide 312 so that the upper frame 100 can be operated without a gap And a guide shaft 313,
And a control unit 400 provided at one side of the case 300 to control the operation of the upper frame 100 and the lower frame 200,
The upper frame 100 further includes an upper rusk manufacturing groove 140 which is recessed along the outer side of the sandwich cutter 130 to cook the remaining portion of the bread B with a rusk,
The lower frame 200 is further provided with a lower rusk forming groove 240 which is recessed along the outer side of the sandwich cutting groove 230 to heat and cook the remaining portion of the bread B with a rusk,
The upper cooling unit 110 includes a cooling water flow path 111 formed in a jig jig shape and a steam control unit provided on the cooling water flow path to selectively spray steam toward the upper sandwich manufacturing groove 120 The steam control unit 112 is provided directly above the cooling water flow path 111 and selectively controls the steam as it is lifted up and down by the electromagnet 112d provided at the upper part, An air inflow hole 112b which is formed in the upper portion of the cooling water flow path 111 and opens and closed according to the operation of the rising steel plate 112a and the air inlet hole 112b, And the cooling water circulated to the cooling water flow path 111 is selectively supplied to the upper sandwich manufacturing groove 120 through the other side where the inlet hole is formed so that the rising steel plate 112a is opened and closed. Contains steam holes (112c) for ejecting side value,
The rusk cutter 141 is provided in the upper rusk manufacturing groove 140 at a predetermined distance to cut the rim of the bread B into a plurality of predetermined sizes as the upper frame 100 is lifted up and down Wherein the toast sandwich comprises a toast sandwich and a toast.
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