KR101797303B1

KR101797303B1 - Chip conveyor device

Info

Publication number: KR101797303B1
Application number: KR1020150160970A
Authority: KR
Inventors: 강수동
Original assignee: 강수동
Priority date: 2015-11-17
Filing date: 2015-11-17
Publication date: 2017-11-13
Also published as: KR20170057625A

Abstract

The present invention provides a magnetic chip conveyor filter device for effectively removing a non-ferrous chip contained in cutting oil by moving a metal ball in a state of being adsorbed on a base surface using magnetic force of a magnet block.
In order to achieve the above object, the present invention provides a magnetic chip conveyor filter device for separating non-ferrous chips contained in cutting oil, comprising: a base for receiving cutting oil containing the non-ferrous chip; A magnet block disposed at a predetermined distance away from the chain conveyor; a magnet block disposed along the moving direction of the magnet block in a state of being attracted to the surface of the base by the magnetic force of the magnet block; At least one metal ball for drawing a non-ferrous chip contained in the cutting oil supplied to the base to the front of the base and separating the non-ferrous chip from the coolant.

Description

[0001] MAGNETIC CHIP CONVEYOR FILTER [0002]

The present invention relates to a magnetic chip conveyor filter device, and more particularly, to a magnetic chip conveyor filter device, which uses a magnetic force of a closed magnet block to move a metal ball forward in a state of being adsorbed on a base surface, And more particularly, to a magnetic chip conveyor filter device for effectively removing the magnetic chip.

Generally, in a machine tool such as an automated CNC, a cutting oil is supplied for machining a workpiece, and a cutting tool is provided to machine the wave workpiece. In this case, the heat generated during machining of the workpiece is cooled, The workpiece is sprayed on the workpiece and the cutting tool.

As described above, along with the cutting oil supplied as the machine tool is operated, chips as processing by-products generated at the time of machining the workpiece fall down into a receptacle separately provided below the machine tool.

In the machine tools which have been used up to now, chips generated in the process of machining the workpiece are automatically collected by a separate device when they are collected in a container below the machine tool, or automatically by using a discharging means such as a conveyor installed therein Collecting.

In the case of artificially discharging using an electronic device, the worker always has to stand near the machine tool and must discharge artificially while confirming the collection amount of the chip. Therefore, the efficiency of the work is very low, Is not able to confirm the discharge state of the chip, the chip is caught by the machine tool, causing overloading and malfunction, and it is inconvenient that the worker always has to wait for the automatic unmanned operation And this has led to problems such as failure to function properly as high-priced equipment.

In the latter case, when a chip of a workpiece processed in a machine tool is discharged to the lower portion of the machine tool, a discharging means such as a separately installed conveyor is provided, so that the chip as a by-product is discharged automatically. However, Since the physical movement is exposed outdoors, the operator is always exposed to the danger, and there is a problem in the long term durability that the devices are exposed structurally. In addition, there are many difficulties that are not efficient in processing fine chips or non-ferrous chips due to structural limitations due to decisive physical movements.

FIG. 4 is a schematic view of a conventional conveyor chip discharging apparatus. Referring to FIG.

4, the conveyor chip discharging device includes a base 300 and a chain conveyor 310 that rotatably moves on an endless track on the base 300. The chain conveyor 310 is provided with a flat type scraper 320 The scraper 320 moves the non-ferrous chip 200 included in the cutting oil 100 into the base 300 during the movement of the scraper 320 by driving the chain conveyor 310, And discharges it to a non-ferrous chip collection box.

However, the non-ferrous metal chip 200 included in the cutting oil is composed of a thin plate having a very thin thickness and a minute chip, and the non-ferrous metal chip is added to the non-ferrous metal chip. The non-ferrous chip 200 is partially separated from the gap between the scraper 320 and the base 300 in the process of dragging, and a part of the non-ferrous chip 200 is moved in a state of being inserted, so that the separation operation can not proceed smoothly. The scraper 320 and the base 300 are stuck on the surface of the base 300 due to the movement of the scraper 320 in a state where the nonferrous chip 200 is not removed on time and remains on the base 300 for a long time, (Scraper transfer) slip on the base 300 relatively to the scraper 320, and the scrapers 320 are attached to the scrapers 320 by the slippage of the scrapers 320. As a result, 320) are piled up on both sides of the chain, which becomes more difficult to remove.

In addition, since the devices that are physically moved by the chain conveyor are exposed to the outside, the movement of the crawler in the exposed state is dangerous to the safety of the workers. Contamination and so on.

Literature: Registered Utility Model Registration No. 20-0327636

SUMMARY OF THE INVENTION Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and an object of the present invention is to provide a magnetic bearing device, And it is an object of the present invention to provide a magnetic chip conveyor filter device capable of effectively separating a non-iron chip (not only a large chip but also a co-occurring fine chip) by preventing a gap from being generated.

Another object of the present invention is to provide a magnetic chip conveyor filter device capable of separating a non-ferrous chip while continuously circulating a metal ball being transported.

Another object of the present invention is to provide a magnetic chip conveyor filter device which does not harm aesthetics through a hermetically closed conveyor structure and which can be operated safely in a closed space without a physical movement being exposed, .

According to an aspect of the present invention, there is provided a magnetic chip conveyor filter device for separating a non-ferrous chip contained in cutting oil, the device comprising: a base for receiving cutting oil containing the non-ferrous chip; A magnet block disposed at a predetermined distance away from the chain conveyor, and a magnet block disposed along the moving direction of the magnet block in a state of being attracted to the surface of the base by the magnetic force of the magnet block. And at least one or more metal balls for moving the non-ferrous chip included in the cutting oil supplied to the base to the front of the base and separating the non-ferrous chip from the cutting oil.

A metal ball circulation path is formed on an outer surface of the magnet roll, and one end of the metal ball circulation path is in contact with an outer surface of the metal ball circulation path, And the metal ball adsorbed on the magnet roll is circulated to the base in a state where the metal ball is positioned at the upper rear of the base.

A non-ferrous metal chip collecting box for collecting non-ferrous chips falling down below the base front through the metal balls is disposed under the front of the base, and a coolant storage tank for storing the non-ferrous chip- It is preferable to install it.

And a housing for sealing the chain conveyor and the magnet block is provided under the base.

The present invention allows a metal ball to be moved forward while being adsorbed on a base surface by using a magnetic force of a magnet block so that a non-ferrous chip is prevented from escaping into a gap between a metal ball and a base surface So that the non-ferrous chip can be effectively separated without remaining.

In addition, the chain conveyor is sealed with the housing to make it look good, and the metal ball is continuously circulated to automatically separate the non-ferrous chips continuously, thereby improving the workability.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a three-dimensional view showing the entire configuration of a magnetic chip conveyor filter device according to a preferred embodiment of the present invention. Fig.
Fig. 2 is a side view of Fig. 1; Fig.
Fig. 3 is a view showing a state in which a metal ball is adsorbed on a base surface in Fig. 1; Fig.
4 is a view showing a configuration of a conventional conveyor filter device.

Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the following detailed description, exemplary embodiments of the present invention will be described in order to accomplish the above-mentioned technical problems. And other embodiments which may be presented by the present invention are replaced by descriptions in the constitution of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.

As shown in Figs. 1 and 2, the magnetic chip conveyor filter device of the present invention recovers waste cutting oil used for lubrication between workpieces in the machining of a workpiece using various cutting tools or grinding tools, The apparatus includes a housing 10, a base 20, a chain conveyor 30, a magnet block 40, a metal ball 50, a magnetic roll 60, a metal ball 60, And a circulation passage (70).

The housing 10 is closed so that the chain conveyor 30 as a conveying means is not exposed to the outside, and a space 12 for installing the chain conveyor 30 is formed therein. On the upper surface of the housing 12, And a base 20 for transporting the non-ferrous chip 200 included in the non-ferrous metal chip 200.

The base 20 is installed on the upper surface of the housing 10 and receives the cutting oil 100 discharged from the supply chute 94 and receives the non-ferrous metal chips 200 included in the cutting oil 100 through the metal balls 50 ).

The chain conveyor 30 includes a drive sprocket 32 installed in front of the inner space 12 of the housing 10 and rotated by the driving motor, as means for rotationally moving the magnet block 40 in an endless track manner, And a driven sprocket 34 disposed behind the inner space 12 of the housing 10 and connected to the drive sprocket 32 by a chain 36. [

At least one or more magnet blocks 40 are provided at a predetermined interval in the chain 36 of the chain conveyor 30 so that when the chain 36 is rotated by the driving motor, And moves along the rotational movement direction of the chain 36 to transport the metal balls 50 in a state of being adsorbed on the base 20.

The metal ball 50 is adsorbed on the surface of the base 20 by the magnetic force of the magnet block 40 while being separated from the base 20 provided on the upper surface of the housing 10, So that the non-ferrous chip 200 included in the cutting oil 100 is dragged in the direction of movement of the magnet block 40. As shown in FIG.

2, the metal ball 50 is moved in the moving direction of the magnet block 40 while being adsorbed on the surface of the base 20 by the magnetic force of the magnet block 40, A gap due to a magnetic force is not generated between the surface of the non-ferrous metal layer 50 and the surface of the base 20, and therefore, when the metal ball 50 attracts and moves the non-ferrous metal chip 200, The nonferrous chip 200 is prevented from escaping between the metal ball 50 and the surface of the base 20 and remaining on the surface of the base 20 without moving along the metal ball 50.

The non-ferrous chip collecting box 80 is installed at a lower front end of the base 20 in a state where the non-ferrous chip collecting box 80 is separated from the cutting oil 100 as the metal ball 50 moves, ) When the nonferrous chip 200 transferred forward is dropped below the base 20, it is picked up and collected. A coolant storage tank 90 for storing the cleaned oil 100 separated from the non-ferrous metal chip 200 is installed under the housing 10 provided with the base 20. The coolant (100) stored in the coolant storage tank (90) is re-supplied to the place of use as the pump (92) is driven.

A magnet roll 60 is installed at a predetermined distance from the base 20 at the front upper end of the base 20 and the magnet roll 60 is mounted on the base 20 of the housing 10 The moved metal balls 50 are attracted by the magnetic force so that the metal balls 50 are not dropped to the non-ferrous chip collection box 80 located below the base 20 together with the non-ferrous chip 200.

The metal balls 50 adsorbed on the outer surface of the magnet roll 60 move in accordance with the rotation of the magnet roll 60 and are supplied to the metal ball circulation passage 70.

The metal ball circulation passage 70 is rotated and moved in a state of being attracted to the magnet roll 60 in a state where one end thereof is in contact with the outer surface of the magnet roll 60 and the other end thereof is located at the rear upper end of the base 20 The metal ball 50 is scraped off from the magnet roll 60 and then the metal ball 50 is supplied again to the rear upper end of the base 20 to circulate the metal ball 50.

Hereinafter, a process of separating the non-ferrous chip included in the cutting oil using the magnetic chip conveyor filter device according to the present invention will be described.

First, in order to cool the heat generated in the machining of the workpiece and prevent damage to the equipment, the supplied cutting oil 100 is supplied through the supply chute 94 in a state of being mixed with the non- Is supplied to the base 20 provided at the upper end of the housing 10 which is the magnetic chip conveyor filter device of the present invention.

At the same time, a plurality of metal balls 50 are also dropped to the rear upper surface of the base 20 through the metal ball circulation passage 70. At this time, the metal balls 50, which are separated from the upper surface of the base 20, ) Is attracted to the surface of the base 20 by the magnetic force of the magnet block 40 disposed in the inner space 12.

When the chain block 30 installed in the inner space 12 of the housing 10 is driven to move the magnet block 40, the metal ball 50 is attracted to the surface of the base 20 The non-ferrous chip 200 included in the cutting oil 100 is dragged in the process of moving along the moving direction of the magnet block 40.

At this time, the metal ball 50 is attracted to the surface of the base 20 of the housing 10 by the magnetic force of the magnet block 40, so that a gap between the base 20 and the metal ball 50 is generated So that the non-ferrous chip 200 having a very thin thickness and mixed with the chips can escape between the metal balls 50 and the surface of the base 20 and can not move along the metal balls 50 and remains on the surface of the base 20 Can be prevented.

Next, the metal ball 50 that has attracted the non-ferrous chip 200 to the front of the base 20 along the moving direction of the magnet block 40 is moved in the direction of the moving direction of the magnet roll 60 The nonferrous chips 200 that are attracted to the outer surface of the base 20 and drawn to the front of the base 20 through the metal balls 50 are dropped below the base 20 and then automatically collected in the nonferrous chip collector 80 .

The metal balls 50 adsorbed on the outer surface of the magnet roll 60 move in one direction in accordance with the rotating operation of the magnet roll 60 and then the metal balls 50 contact the outer surface of the magnet roll 60, The metal ball 50 is returned to the upper rear portion of the base 20 through the metal ball circulation passage 80 after the metal ball 50 is separated from the magnetic roll 60 by one end of the ball circulation passage 80 to continuously circulate the metal ball 50 .

The coolant 100 separated and cleaned in the above manner is stored in a coolant storage tank 90 provided below the housing 10 and then is discharged to a use facility Re-supplied.

10: housing 20: base
30: chain conveyor 40: magnetic block
50: metal ball 60: magnetic roll
70: metal ball circulation passage 80: non-ferrous chip collection box
90: Coolant storage tank 100: Coolant oil
200: Nonferrous chip

Claims

A magnetic chip conveyor filter device for separating a non-ferrous chip (200) contained in a cutting oil (100)
A base 20 for receiving the cutting oil 100 including the nonferrous chip 200;
A chain conveyor 30 installed under the base 20 and rotationally moving in an endless track manner by the power of the drive motor;
A magnet block 40 installed at least one away from the chain conveyor 30 at a predetermined distance and moving by driving the chain conveyor 30;
A housing 10 installed under the base 20 and sealing the chain conveyor 30 and the magnet block 40;
And is supplied to the base through a supply chute installed at the rear of the base and is moved along the moving direction of the magnet block 40 in a state of being attracted to the surface of the base 20 by the magnetic force of the magnet block 40 At least one or more metal pieces 200 for cutting the non-ferrous metal chips 200 from the cutting oil 100 by dragging the non-ferrous metal chips 200 contained in the cutting oil 100 supplied to the base 20 to the front of the base 20, A ball 50;
A magnetic roll (60) rotating in a state of being installed above the base (20) and attracting the metal ball (50) moved in front of the base (20) by magnetic force;
So that the metal ball 50 adsorbed to the magnet roll 60 is circulated to the base 20 in a state where one end thereof is in contact with the outer surface of the magnet roll 60 and the other end is located at the rear upper end of the base And the magnetic chip conveyor device.

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