KR101743887B1 - Manufacturing method of stick type moisture absorbent adapted to vacuum dual layer glass - Google Patents
Manufacturing method of stick type moisture absorbent adapted to vacuum dual layer glass Download PDFInfo
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- KR101743887B1 KR101743887B1 KR1020160135483A KR20160135483A KR101743887B1 KR 101743887 B1 KR101743887 B1 KR 101743887B1 KR 1020160135483 A KR1020160135483 A KR 1020160135483A KR 20160135483 A KR20160135483 A KR 20160135483A KR 101743887 B1 KR101743887 B1 KR 101743887B1
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- raw material
- moisture absorption
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- extruder
- absorption bar
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000011521 glass Substances 0.000 title abstract description 34
- 239000002250 absorbent Substances 0.000 title description 3
- 230000002745 absorbent Effects 0.000 title description 3
- 239000002355 dual-layer Substances 0.000 title 1
- 239000002994 raw material Substances 0.000 claims abstract description 30
- 238000010521 absorption reaction Methods 0.000 claims abstract description 22
- 239000000047 product Substances 0.000 claims abstract description 15
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000000292 calcium oxide Substances 0.000 claims abstract description 9
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 238000012856 packing Methods 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000004698 Polyethylene Substances 0.000 claims abstract description 6
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims abstract description 6
- 235000013539 calcium stearate Nutrition 0.000 claims abstract description 6
- 239000008116 calcium stearate Substances 0.000 claims abstract description 6
- 239000002270 dispersing agent Substances 0.000 claims abstract description 6
- -1 polyethylene Polymers 0.000 claims abstract description 6
- 229920000573 polyethylene Polymers 0.000 claims abstract description 6
- 229920000642 polymer Polymers 0.000 claims abstract description 6
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims abstract description 6
- 239000001993 wax Substances 0.000 claims abstract description 5
- 239000011265 semifinished product Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 11
- 238000001125 extrusion Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 10
- 239000007789 gas Substances 0.000 description 9
- 238000002156 mixing Methods 0.000 description 6
- 229910052786 argon Inorganic materials 0.000 description 5
- 239000008187 granular material Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 229910021536 Zeolite Inorganic materials 0.000 description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003230 hygroscopic agent Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 239000010457 zeolite Substances 0.000 description 3
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- 239000001110 calcium chloride Substances 0.000 description 2
- 229910001628 calcium chloride Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 235000017060 Arachis glabrata Nutrition 0.000 description 1
- 241001553178 Arachis glabrata Species 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
- 235000018262 Arachis monticola Nutrition 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2/00—Lime, magnesia or dolomite
- C04B2/02—Lime
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/2611—Polyalkenes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/40—Compounds containing silicon, titanium or zirconium or other organo-metallic compounds; Organo-clays; Organo-inorganic complexes
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/6612—Evacuated glazing units
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/40—Surface-active agents, dispersants
- C04B2103/408—Dispersants
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/249—Glazing, e.g. vacuum glazing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Civil Engineering (AREA)
- Inorganic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
본 발명에 따른 진공복층유리 상에 적용되는 흡습바의 제조방법은, 원료 배합기(1)로 제품 생산에 필요한 복수의 원재료들을 투입하는 단계; 상기 원료 배합기(1)에서 혼합된 재료를 상기 압출기(2)를 이용하여 압출하는 단계; 상기 냉각기(3) 내에서 상기의 압출된 반제품을 수조를 이용하여 15 - 30℃ 상태에서 냉각을 수행하는 단계; 상기 커팅기(4)를 이용하여 압출물을 일정한 크기의 규격별로 컷팅하는 단계; 및 상기 포장기(5)에서 기설정된 중량 단위로 포장하는 단계;를 포함하고, 상기 복수의 원재료들은, Calcium Oxide, Polyethylene, Low Polymer Wax, Calcium Stearate, Zinc Stearate 및 Dispersing Agent 를 포함한다.A method of manufacturing a moisture absorption bar applied to a vacuum double-layered glass according to the present invention comprises the steps of: inputting a plurality of raw materials necessary for product production with a raw material blender (1); Extruding the mixed material in the raw material blender (1) using the extruder (2); Cooling the extruded semi-finished product in the cooler (3) at a temperature of 15 to 30 캜 using a water bath; Cutting the extrudate by a predetermined size using the cutter (4); And packing in a predetermined weight unit in the packing machine (5), wherein the plurality of raw materials include calcium oxide, polyethylene, low polymer wax, calcium stearate, zinc stearate and a dispersing agent.
Description
본 발명은 진공복층유리 상에 적용되는 흡습바의 제조방법에 관한 것으로서, 특히 건물 유리창을 이루는 진공복층유리 내에 부가된 상태에서 상기 진공복층유리를 이루는 복수의 유리 간에 발생할 수 있는 수분을 최소화시킬 수 있는 흡습바의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a moisture-absorbing bar applied to a vacuum double-layered glass, and more particularly, to a method of manufacturing a vacuum double-layered glass, And a method for producing the moisture absorption bar.
일반적으로 건물을 시공할 때 함께 시공되는 창호는 건물의 열손실이 제일 많아 단열 효과가 떨어지는 부분이며, 외부로부터의 방음 효과가 현저히 떨어지는 부분이므로 요즈음 시공되는 유리창은 단열과 방음 효과를 높이기 위해 진공유리 또는 복층유리를 사용하는 창호가 많이 시공되고 있다.Generally, the windows that are constructed when the building is constructed are the parts where the heat loss is the most because the heat loss of the building is the greatest, and the sound insulation effect from the outside is considerably decreased. Therefore, the glass windows to be installed these days, Or windows using double-layered glass have been widely used.
상기 진공유리는 복수의 판유리를 이용하되 테두리에 설치되는 스페이서에 의해 내부 공간이 유지되는 두장의 유리판 사이는 진공상태로 만들고, 그 일측의 간봉으로 간격 유지되는 유리판과의 사이 내부로는 단열가스를 주입하여 단열과 방음 성능을 높인 것이 주류를 이루고 있다.The vacuum glass is made of a plurality of plate glasses, and a space between the two glass plates, which are held by spacers provided on the rim, is made to be in a vacuum state, and a heat insulating gas is introduced into the space between the two glass plates, And the insulation and soundproofing performance are improved.
상기와 같은 복층유리를 통해 겨울철 집안을 난방하게 되면 실내쪽 유리판은 집안의 더운 난방열을 받고, 외부쪽 유리판은 외부의 영하 온도에 영향을 받는 심한 온도 편차가 발생하게 되는데, 이때 간봉 내부의 흡습제는 수분을 흡수하고 있는 상태이므로 그 수분에 의해 복층유리 내부의 결로 현상이 발생되어 유리가 잘 보이지 않게 되는 문제점이 발생된다.When the house is heated through the above-mentioned double-layered glass, the indoor glass plate receives hot heating heat of the house, and the outer glass plate causes a severe temperature deviation which is affected by the external temperature of the subzero. There is a problem that the condensation phenomenon occurs inside the multilayer glass due to the moisture, and the glass is not easily seen.
상기의 복층유리 상에 발생할 수 있는 수분을 제거하기 위한 방안으로는 흡습제를 주입하는 방안이 있을 수 있다.As a method for removing moisture that may occur on the above-mentioned multilayer glass, there may be a method of injecting a moisture absorbent.
종래의 흡습제는 주로 실리카겔 등의 다공성 물질과 염화칼슘 또는 염화마그네슘 등의 염화물계가 주로 사용되었으며, 실리카겔은 인체에 무해하고 사후에도 흡습제에 열을 가해줌으로써 흡습제의 재생이 가능한 장점이 있으나, 가격이 고가 이며 낮은 습도에서는 흡습량이 그다지 크지 않기 때문에 사용범위가 제한되는 단점이 있고, 또한 염화칼슘 등의 염화물 계 흡습제는 강한 조해성을 가짐으로 흡습량은 아주 크다는 장점이 있는 반면에 과량 흡수된 수분에 의해 흡습제가 녹게 되어, 과잉의 수분이 외부로 누출되는 문제점이 있었다.Conventional hygroscopic agents mainly use porous materials such as silica gel and chlorides such as calcium chloride or magnesium chloride. Silica gel is harmless to the human body and it is advantageous to regenerate the hygroscopic agent by applying heat to the hygroscopic agent afterwards. However, Since the moisture absorption amount is not so large at low humidity, there is a disadvantage in that the use range is limited. Further, since the chloride type moisture absorbent such as calcium chloride has strong deliquescence, the moisture absorption amount is very large. And excess moisture is leaked to the outside.
진공복층유리의 제조장치에 관한 종래의 문헌을 보면, 등록특허공보 제10-1606857호를 들 수 있는데, 두겹으로 부착된 유리판과 유리판 사이의 수분 제거와 진공을 이루어 단열 및 방음 효과를 높이면서도 결로 현상이 방지되는 진공 복층유리를 간편하게 제조하는 진공 복층유리의 제조방안에 관한 내용을 제시한다. A conventional document related to a manufacturing apparatus for a vacuum double-layered glass is disclosed in Japanese Patent Registration No. 10-1606857. In this case, moisture between the glass plate and the glass plate attached to the glass plate is vacuumed to improve the heat insulation and soundproofing effect, The present invention relates to a manufacturing method of a vacuum double-layered glass in which a vacuum double-layered glass is easily prevented.
본 발명은 상기한 문제점을 해결하기 위한 것으로서, 건물 유리창을 이루는 진공복층유리 내에 부가된 상태에서 상기 진공복층유리를 이루는 복수의 유리 간에 발생할 수 있는 수분을 최소화시킬 수 있는 흡습바의 제조방법을 제공하는 데에 그 목적이 있다.The present invention provides a method of manufacturing a moisture absorption bar capable of minimizing moisture that may be generated between a plurality of glasses constituting the vacuum multilayer glass in a state of being added to a vacuum multilayer glass constituting a building glass window The purpose is to do.
상기 목적을 달성하기 위하여 본 발명에 따른 진공복층유리 상에 적용되는 흡습바의 제조방법은, 원료 배합기(1)로 제품 생산에 필요한 복수의 원재료들을 투입하는 단계; 상기 원료 배합기(1)에서 혼합된 재료를 상기 압출기(2)를 이용하여 압출하는 단계; 상기 냉각기(3) 내에서 상기의 압출된 반제품을 수조를 이용하여 15 - 30℃ 상태에서 냉각을 수행하는 단계; 상기 커팅기(4)를 이용하여 압출물을 일정한 크기의 규격별로 컷팅하는 단계; 및 상기 포장기(5)에서 기설정된 중량 단위로 포장하는 단계;를 포함하고, 상기 복수의 원재료들은, Calcium Oxide, Polyethylene, Low Polymer Wax, Calcium Stearate, Zinc Stearate 및 Dispersing Agent 를 포함한다.In order to achieve the above object, a method of manufacturing a moisture absorption bar applied to a vacuum multilayer glass according to the present invention comprises the steps of: inputting a plurality of raw materials necessary for product production with a raw material blender (1); Extruding the mixed material in the raw material blender (1) using the extruder (2); Cooling the extruded semi-finished product in the cooler (3) at a temperature of 15 to 30 캜 using a water bath; Cutting the extrudate by a predetermined size using the cutter (4); And packing in a predetermined weight unit in the packing machine (5), wherein the plurality of raw materials include calcium oxide, polyethylene, low polymer wax, calcium stearate, zinc stearate and a dispersing agent.
상기 복수의 원재료들을 이루는 Calcium Oxide, Polyethylene, Low Polymer Wax, Calcium Stearate, Zinc Stearate 및 Dispersing Agent의 함유율은 각각,The content ratios of calcium oxide, polyethylene, low polymer wax, calcium stearate, zinc stearate and dispersing agent,
20~70%, 30~80%, 1~8%, 0.5~2%, 0.5~3%, 0.5~5% 이다.20 to 70%, 30 to 80%, 1 to 8%, 0.5 to 2%, 0.5 to 3%, and 0.5 to 5%.
상기 Calcium Oxide의 순도는 75 내지 95% 이다.The purity of the calcium oxide is 75 to 95%.
상기 원료 배합기(1)에 원료의 배합은 여과집진시설에서 이루어지고, 140㎥/분의 처리 용량으로 진행된다.
상기 흡습바는 스틱형으로 제작되는 것이 바람직하다.The raw material is mixed in the raw material compounder (1) at a filtering and dust collecting facility and proceeds at a treatment capacity of 140
It is preferable that the moisture absorption bar is formed in a stick shape.
이상에서 설명한 바와 같은 본 발명의 흡습바의 제조방법은 건물 유리창을 이루는 진공복층유리 내에 부가된 상태에서 상기 진공복층유리를 이루는 복수의 유리 간에 발생할 수 있는 수분을 최소화시킬 수 있다.As described above, the method of manufacturing a moisture absorption bar of the present invention can minimize moisture that may be generated between a plurality of glass constituting the vacuum multilayer glass in a state of being added to the vacuum multilayer glass constituting a building glass window.
도 1은 본 발명에 따라 흡습바의 제조 과정을 보이는 공정도이다.
도 2는 도 1의 흡습바 제조 공정을 보이는 블럭도이다.1 is a process diagram showing a manufacturing process of a moisture absorption bar according to the present invention.
2 is a block diagram showing a process of manufacturing the moisture absorption bar of FIG.
이하에서는, 첨부된 도면을 참고하여 본 발명에 따른 바람직한 실시예를 보다 상세하게 설명하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
본 발명의 설명에 앞서, 이하의 특정한 구조 내지 기능적 설명들은 단지 본 발명의 개념에 따른 실시예를 설명하기 위한 목적으로 예시된 것으로, 본 발명의 개념에 따른 실시예들은 다양한 형태로 실시될 수 있으며, 본 명세서에 설명된 실시예들에 한정되는 것으로 해석되어서는 아니된다.Prior to the description of the present invention, the following specific structure or functional description is merely illustrative for the purpose of describing an embodiment according to the concept of the present invention, and embodiments according to the concept of the present invention may be embodied in various forms , And should not be construed as limited to the embodiments described herein.
또한, 본 발명의 개념에 따른 실시예는 다양한 변경을 가할 수 있고 여러 가지 형태를 가질 수 있으므로, 특정 실시예들을 도면에 예시하고 본 명세서에 상세하게 설명하고자 한다. 그러나, 이는 본 발명의 개념에 따른 실시예들을 특정한 개시 형태에 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경물, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.In addition, embodiments according to the concept of the present invention can make various changes and have various forms, so that specific embodiments are illustrated in the drawings and described in detail herein. However, it should be understood that the embodiments according to the concept of the present invention are not intended to limit the present invention to specific modes of operation, but include all modifications, equivalents and alternatives falling within the spirit and scope of the present invention.
이하, 도 1 및 도 2를 참조하여 본 발명에 따른 흡습바의 제조 과정을 설명한다.Hereinafter, a manufacturing process of the moisture absorption bar according to the present invention will be described with reference to FIGS. 1 and 2. FIG.
먼저, 흡습바의 제조 장치는 원료 배합기(1), 원료 배합기(1)에서 배합된 재료에 대한 압출 공정을 진행하는 압출기(2), 압출기(2)를 통과한 재료에 대한 수냉 방식의 냉각을 수행하는 냉각기(3), 냉각기(3)를 통과한 압출물에 대해 일정한 크기의 규격별로 재단하는 커팅기(4) 및 커팅기(4)를 통한 제품을 중량 단위로 포장하는 포장기(5)를 포함한다.First, the apparatus for producing a moisture absorption bar comprises a raw material blender (1), an extruder (2) for performing an extrusion process on the material blended in the raw material blender (1), and a water- A
흡습바의 제조 과정은 원료 입고, 원료 배합기(1)에서의 배합, 압출기(2)를 통한 압출, 냉각, 커팅, 포장 및 검사/출하 과정이 일련의 과정을 통해 발생한다.The manufacturing process of the moisture absorption bar is performed through a series of processes such as raw material loading, blending in the raw material blender (1), extrusion through the extruder (2), cooling, cutting, packaging and inspection / shipment.
흡습바의 단면 형상은 원형, 삼각형, 사각형을 포함한 형상 중 어느 하나의 형상을 채용하는 것이 가능하다. 한편, 일 실시예로서 직경 3mm 의 원형 단면 제품 또는 6mm, 9mm 직경을 갖는 제품은 땅콩 형상으로 제품 생산이 가능하다.The cross-sectional shape of the moisture absorption bar may be any one of a shape including a circle, a triangle, and a rectangle. Meanwhile, as an example, a product having a circular cross section having a diameter of 3 mm or a product having a diameter of 6 mm or 9 mm may be produced in the form of a peanut.
먼저, 원료 투입은 제품 생산에 필요한 원재료를 입고하고 수작업으로 검사한다.First, the raw material input is inspected manually by wearing the raw materials necessary for product production.
입고되는 원료의 배합비는 다음의 표 1과 같다.The blending ratio of the raw materials to be received is as shown in Table 1 below.
입고되는 원료 중 calcium Oxide의 배합비를 보면, 60% 이상이거나 또는 50%이하의 경우는 흡습력이 현저히 떨어져 복층 유리 내의 수분 흡수력 효과가 저하되는 경향이 있는바, 이에 의해 calcium Oxide의 배합비는 50% 내지 60% 의 범위를 갖는 것이 바람직할 수 있다.The mixing ratio of calcium oxide in the raw materials to be added is 60% or more and 50% or less, the moisture absorbing power tends to be considerably lowered, and the water absorption effect in the multi-layer glass tends to be lowered. 60% < / RTI >
원료의 배합은 여과집진시설에서 이루어지는데, 구체적으로 140㎥/분의 처리 용량으로 진행된다.The mixing of the raw materials is carried out in a filtration and dust collecting facility, specifically with a treatment capacity of 140
원료의 배합은 혼합시설인 원료 배합기(1)를 이용하여 원료 등을 혼합시킨다. 예를 들어, 원료 배합기(1)는 50HP×1기의 처리 용량으로 진행된다.The raw materials are mixed by using the raw material blender (1) as a mixing facility. For example, the
압출은 배합된 원재료를 압출기(2)를 이용하여 압출하는데, 예를 들어 50HP×1기의 용량으로 진행한다.The extruded material is extruded using the
압출기(2) 내부를 구성하는 실린더의 압출 온도는 하기의 표 2에 개시된다.The extrusion temperature of the cylinder constituting the inside of the
한편, 압출기(2)의 스크류 속도는 1200 내지 1600RPM 이다.On the other hand, the screw speed of the
냉각은 냉각기(3) 내에서 압출된 반제품을 수조를 이용하여 15 - 30℃ 상태에서 냉각을 수행한다. 수조는 0.9㎥ 체적의 단일 수조에서 진행된다.The cooling is performed by cooling the semi-finished product extruded in the cooler (3) at a temperature of 15 to 30 占 폚 using a water bath. The tank runs in a single tank of 0.9m3 volume.
컷팅은 커팅 시설인 커팅기(4)를 이용하여 압출물을 일정한 크기의 규격별로 컷팅한다. 컷팅은 3HP×1기의 처리 용량으로 진행된다.In the cutting, the extrudate is cut according to a certain size standard by using a
포장은 포장기(5)에서 요구에 맞게 중량 단위로 포장한다.The packaging is packaged in the packing machine (5) in the weight unit as required.
검사/출하 과정은 제반 품질검사 및 완제품은 거래처로 납품한다.Inspection / shipment process shall be carried out for all quality inspection and finished products.
본 발명에 따른 제조 과정을 통해 생산된 흡습바의 실험 방법을 설명한다.An experimental method of the moisture absorption bar produced through the manufacturing process according to the present invention will be described.
먼저, 본 발명의 제조방법에 따라 생산된 스틱형 제품 및 종래의 그래뉼형(제오라이트 or 실리카겔)을 각각 20g을 0.0001g까지 계량한다.First, 20 g of each of the stick-shaped product produced according to the production method of the present invention and the conventional granule type (zeolite or silica gel) is weighed to 0.0001 g.
밀폐 용기 안에 도가니에 물을 받아서 넣는다.Take water into the crucible in an airtight container.
계량한 스틱형 제품 및 그래뉼형 각각 밀폐 용기에 넣는다.Weigh the stick-type product and granule into each sealed container.
밀폐 용기를 5일 동안 햇빛이 드는 옥외에서 6일 정도의 시험 기간을 정해 방치해 둔다. Let the airtight container stand for 6 days in the sunlight outdoors for 5 days.
시료를 꺼내 0.0001g까지 계량하여 흡수율을 계산한다.The sample is taken out and weighed to 0.0001g to calculate the absorption rate.
흡수율을 테스트한 결과는 하기 표 3과 같다.The results of the water absorption test are shown in Table 3 below.
본 발명에 따른 제조 과정을 통해 생산된 흡습바의 장점은 하기와 같다.Advantages of the moisture absorption bar produced through the manufacturing process according to the present invention are as follows.
복층 유리의 내부 온도가 올라가도 수분 방출을 하지 않는다.Even when the internal temperature of the multilayered glass rises, no moisture is released.
종래의 그래뉼형(제오라이트등)은 60도 이상이 되면 수분을 다시 공기 중으로 방출하나, 스틱형 제품은 500도 이상이 되어야 수분방출함으로 일반 기상으로는 방출 불가하다.Conventional granular type (zeolite, etc.) emits moisture again into the air when the temperature exceeds 60 degrees, but it can not be released into the general atmosphere because the stick type product should emit moisture only when it is above 500 degrees.
복층 유리에 아르곤 가스 주입시 가스를 흡수하지 않는다.It does not absorb gas when argon gas is injected into the multilayer glass.
종래의 그래뉼타입(제오라이트 등)은 제품의 다공성으로 인하여 복층유리에 주입한 아르곤 가스를 흡착하여 주입한 가스의 30%이상을 흡수하여 아르곤가스의 주요 기능을 저하시키지만, The conventional granule type (zeolite or the like) absorbs 30% or more of the injected gas by adsorbing the argon gas injected into the double-layered glass due to the porosity of the product, thereby lowering the main function of the argon gas.
본 발명의 제조 방법에 따른 스틱형 제품은 아르곤 가스는 비활성 기체임으로 스틱형제품과는 전혀 반응하지 않아 가스를 흡수, 흡착하지 않아 아르곤 가스의 기능을 유지시킨다. Since the argon gas is an inert gas, the stick type product according to the present invention does not react with the stick type product at all and does not absorb or adsorb the gas, thereby maintaining the function of the argon gas.
이상에서와 같은 기술적 구성에 의해 본 발명의 기술적 과제가 달성되는 것이며, 비록 한정된 실시예와 도면에 의해 설명되었으나 여기에 한정되지 않고 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 극히 용이하게 본 발명의 기술사상과 아래에 기재될 청구범위의 균등범위 내에서 다양한 수정 및 변형이 가능한 것임은 물론이다. Although the present invention has been fully described in connection with the preferred embodiments thereof with reference to the accompanying drawings, it is to be noted that various changes and modifications will be apparent to those skilled in the art. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the appended claims.
Claims (4)
상기 원료 배합기(1)로 제품 생산에 필요한 복수의 원재료들을 투입하는 단계;
상기 원료 배합기(1)에서 혼합된 재료를 상기 압출기(2)를 이용하여 압출하는 단계;
상기 냉각기(3) 내에서 상기의 압출된 반제품을 수조를 이용하여 15 - 30℃ 상태에서 냉각을 수행하는 단계;
상기 커팅기(4)를 이용하여 압출물을 일정한 크기의 규격별로 컷팅하는 단계; 및
상기 포장기(5)에서 기설정된 중량 단위로 포장하는 단계;를 포함하고,
상기 복수의 원재료들은,
Calcium Oxide, Polyethylene, Low Polymer Wax, Calcium Stearate, Zinc Stearate 및 Dispersing Agent 를 포함하며,
상기 Calcium Oxide, Polyethylene, Low Polymer Wax, Calcium Stearate, Zinc Stearate 및 Dispersing Agent의 함유율은 각각 40~70%, 30~80%, 1~8%, 0.5~2%, 0.5~3%, 0.5~5% 이며,
상기 흡습바는 스틱형으로 제작되는, 흡습바의 제조 방법.
An extruder (2) for carrying out an extrusion process on a material blended in the raw material blender (1), a cooler (3) for cooling the material passed through the extruder (2) (4) for cutting the extrudate having passed through the cutter (3) and a packing machine (5) for packing the product through the cutter (4) in a weight unit, the method comprising the steps of:
Introducing a plurality of raw materials necessary for product production into the raw material compounder (1);
Extruding the mixed material in the raw material blender (1) using the extruder (2);
Cooling the extruded semi-finished product in the cooler (3) at a temperature of 15 to 30 캜 using a water bath;
Cutting the extrudate by a predetermined size using the cutter (4); And
And packing in a predetermined weight unit in the packing machine (5)
The plurality of raw materials
Calcium Oxide, Polyethylene, Low Polymer Wax, Calcium Stearate, Zinc Stearate and Dispersing Agent.
The contents of the calcium oxide, polyethylene, low polymer wax, calcium stearate, zinc stearate and dispersing agent are 40 to 70%, 30 to 80%, 1 to 8%, 0.5 to 2%, 0.5 to 3% %,
Wherein the moisture absorption bar is made of a stick type.
상기 Calcium Oxide의 순도는 75 내지 95% 인,
흡습바의 제조 방법.
The method according to claim 1,
Wherein the purity of the calcium oxide is 75 to 95%
A method for producing a moisture absorption bar.
상기 원료 배합기(1)에 원료의 배합은 여과집진시설에서 이루어지고, 140㎥/분의 처리 용량으로 진행되는,
흡습바의 제조 방법.The method according to claim 1,
The raw material is mixed in the raw material compounder (1) at a filtering and dust collecting facility,
A method for producing a moisture absorption bar.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020160135483A KR101743887B1 (en) | 2016-10-19 | 2016-10-19 | Manufacturing method of stick type moisture absorbent adapted to vacuum dual layer glass |
| CN201611135674.8A CN107964146A (en) | 2016-10-19 | 2016-11-24 | Suitable for the manufacture method of the moisture absorption rod on vacuum double-layer glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020160135483A KR101743887B1 (en) | 2016-10-19 | 2016-10-19 | Manufacturing method of stick type moisture absorbent adapted to vacuum dual layer glass |
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| Publication Number | Publication Date |
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| KR101743887B1 true KR101743887B1 (en) | 2017-06-07 |
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| WO2011052433A1 (en) * | 2009-10-26 | 2011-05-05 | 日本クラウンコルク株式会社 | Moisture-absorbing resin composition and molded products thereof |
| CN102408608A (en) * | 2011-10-19 | 2012-04-11 | 乌鲁木齐聚兴永塑胶有限公司 | Water-absorbing master batch and preparation method and application thereof |
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