KR101686750B1 - Light emitting diode with array pattern and method for manufacturing the same - Google Patents
Light emitting diode with array pattern and method for manufacturing the same Download PDFInfo
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- KR101686750B1 KR101686750B1 KR1020150131711A KR20150131711A KR101686750B1 KR 101686750 B1 KR101686750 B1 KR 101686750B1 KR 1020150131711 A KR1020150131711 A KR 1020150131711A KR 20150131711 A KR20150131711 A KR 20150131711A KR 101686750 B1 KR101686750 B1 KR 101686750B1
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- light emitting
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- semiconductor layer
- light
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/005—Processes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/36—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/44—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the coatings, e.g. passivation layer or anti-reflective coating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/11—Device type
- H01L2924/12—Passive devices, e.g. 2 terminal devices
- H01L2924/1204—Optical Diode
- H01L2924/12041—LED
Abstract
An object of the present invention is to provide a light emitting device having an array structure in which a light emitting device is configured so that a unit cell has an array structure and the light emitting device is moved at a time to form a package, and a method for manufacturing the same. A first semiconductor layer, an active layer, and a second semiconductor layer are sequentially formed on the etching region, and the first semiconductor layer, the active layer, and the second semiconductor layer are sequentially formed on the substrate, To form a light-emitting structure (A); b) etching a part of the active layer and the second semiconductor layer to expose a part of the first semiconductor layer, and etching the side surfaces of the etched active layer and the second semiconductor layer, Forming a first protective layer to prevent short-circuiting; c) forming a first electrode and a second electrode on the upper surface of the substrate in the first semiconductor layer and the second semiconductor layer, respectively; d) forming a second protective layer for protecting the light emitting structure (A), the first and second electrodes; And e) removing the etching region to separate the substrate from the light emitting structure (A), the first electrode, and the second electrode. Accordingly, the present invention is advantageous in that a light emitting device is configured so that a plurality of light emitting structures have an array structure, and a light emitting device having a plurality of array structures other than a unit cell is moved at a time to form a light emitting device package.
Description
The present invention relates to a light emitting device having an array structure and a method of manufacturing the same. More particularly, the present invention relates to a light emitting device having a plurality of light emitting structures having an array structure, Emitting device having an array structure which can be configured as a light-emitting device package by moving the light-emitting device package at a time, and a method of manufacturing the same.
In general, a light emitting diode (LED) is a semiconductor device that converts current into light.
The wavelength of the light emitted by the light emitting element depends on the characteristics of the semiconductor material used to manufacture the light emitting element.
This is because the wavelength of the emitted light depends on the band gap characteristics of the semiconductor material, which represents the energy difference between the valence band, the electrons and the conduction band electrons.
In particular, Gallium Nitride (GaN) has attracted much attention.
This is because the GaN can be combined with other elements to produce a semiconductor layer emitting green, blue or white light.
These GaN-based light emitting devices are generally stacked on a sapphire (Al 2 O 3) layer (or a sapphire wafer).
This is because the sapphire layer is available in a size suitable for mass production of GaN-based devices, supports relatively high-quality GaN thin film growth and has a wide temperature processing capability.
In addition, the sapphire layer is chemically or thermally stable, has a high melting point enabling a high temperature manufacturing process, and has a high binding energy (122.4 kcal) and a dielectric constant.
When such a sapphire layer is used, a horizontal element type method can be adopted.
The description will be made with reference to Fig. 1 showing conceptually the
In the horizontal
The semiconductor layer S includes an n-
At this time, a
In addition, an n-electrode N is stacked on one side of the n-
At this time, the
In other words, all of the electrodes of the horizontal type
As described above, the conventional horizontal flat
To solve this problem, a vertical light emitting device 20 has been proposed.
The vertical light emitting device 20 will be described with reference to FIG. 2 showing the concept of the vertical light emitting device 20. FIG.
As shown in the figure, the vertical light emitting device 20 has a p-
An
An n-electrode N is stacked on the n-
The vertical type light emitting device 20 can increase the number of chips, increase the light emitting area, and increase current diffusion.
Korean Patent Laid-Open Publication No. 10-2014-0092090 (entitled: Light Emitting Device Package) discloses a light emitting device package using a general light emitting device.
However, the conventional light emitting devices are manufactured to be unit cells and then individually mounted on the LED package, which makes it difficult to manufacture a micro-sized LED package.
In addition, when the conventional light emitting devices are mounted on a flexible substrate, it is difficult to form a light emitting device formed by a unit cell in an LED package due to the flexibility of the flexible substrate.
In order to solve such problems, the present invention can be configured as a light emitting device package by constructing a light emitting device such that a plurality of light emitting structures have an array structure, and moving the light emitting devices having a plurality of array structures, And a method of manufacturing the same.
According to an aspect of the present invention, there is provided a method of manufacturing a light emitting device, including the steps of: a) growing an etching region on a substrate for separating a light emitting device and a substrate; forming a first semiconductor layer, Sequentially forming a semiconductor layer; b) etching a part of the active layer and the second semiconductor layer at a predetermined interval to form a plurality of light emitting structures (A) arranged in a matrix pattern in which a part of the first semiconductor layer is exposed, Forming a first passivation layer to prevent a side of the second semiconductor layer and a short of the first and second semiconductor layers; c) forming a first electrode and a second electrode, respectively, on the upper surface of the substrate in the first semiconductor layer and the second semiconductor layer of the light emitting structure (A); d) forming a second protective layer for protecting the plurality of light emitting structures (A), the first and second electrodes, and photo-converting light emitted from the light emitting structure (A) on the second protective layer, And a passive region formed at a predetermined interval according to a pattern in which the light emitting structure A is arranged to prevent leakage of light emitted from the light emitting structure A, ; And e) removing the etching region to separate the substrate from the light emitting structure (A), the first electrode, and the second electrode.
The etching region of step a) according to the present invention may be formed of a material having a composition formula of AlxInyGa (1-xy) N (0? X? 1, 0? Y? 1, 0? X + y? 1) .
In addition, the step d) may further include forming a phosphor layer so that light emitted from the light emitting structure A is photo-converted to emit light having at least one color .
In addition, the phosphor layer according to the present invention includes at least one phosphor selected from the group consisting of a transparent, red light conversion phosphor, a green light conversion phosphor and a yellow light conversion phosphor.
In addition, the phosphor layer according to the present invention is formed as a thin film using at least one of silicon, epoxy, and acrylic.
According to another aspect of the present invention, there is provided a light emitting device including a first semiconductor layer, an active layer, and a second semiconductor layer successively formed on a substrate, wherein a part of the active layer and a portion of the second semiconductor layer are etched at regular intervals, A plurality of light emitting structures (A) arrayed in the exposed matrix pattern; A first protective layer that protects the periphery of the light emitting structure A to prevent a short of the first and second semiconductor layers; A first electrode formed to extend from the exposed first semiconductor layer to a bottom surface of the light emitting structure A by a predetermined length; A second electrode extending from the second semiconductor layer to a bottom surface of the light emitting structure A by a predetermined length; A second protective layer for protecting the plurality of light emitting structures (A), the first and second electrodes; And a second passivation layer disposed on the second passivation layer to convert light emitted from the light emitting structure into light having at least one color, And a passivation layer for preventing leakage of light emitted from the light emitting structure A is formed.
In addition, the light emitting device according to the present invention is characterized in that it comprises a plurality of light emitting structure A, and a module in which first and second electrodes are arrayed.
The light emitting device according to the present invention is arranged in a matrix pattern and outputs at least one of blue, green, red, and white light.
The present invention is advantageous in that a light emitting device is configured such that a plurality of light emitting structures have an array structure, and a light emitting device having a plurality of array structures other than a unit cell is moved at a time to constitute a light emitting device package.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view schematically showing a light-emitting element of a horizontal element type.
2 is a cross-sectional view conceptually showing a vertical element type light emitting device.
3 is a cross-sectional view illustrating a light emitting device having an array structure according to the present invention.
4 is a cross-sectional view showing a light emitting structure of a light emitting device having an array structure according to FIG. 3;
5 is a sectional view showing a state in which the light emitting device having the array structure according to FIG. 3 is etched.
6 is a sectional view showing a state in which electrodes are formed in a light emitting device having an array structure according to the present invention.
7 is a sectional view showing a state in which a fluorescent layer is formed in a light emitting device having an array structure according to the present invention.
8 is a cross-sectional view illustrating a state in which a substrate is removed from a light emitting device having an array structure according to the present invention.
Hereinafter, preferred embodiments of a light emitting device having an array structure and a method of manufacturing the same according to the present invention will be described in detail with reference to the accompanying drawings.
FIG. 3 is a cross-sectional view illustrating a light emitting device having an array structure according to the present invention, FIG. 4 is a cross-sectional view illustrating a light emitting device having an array structure according to FIG. 3, and FIG. 5 is a cross- 6 is a cross-sectional view illustrating a state in which an electrode is formed in a light emitting device having an array structure according to the present invention, and FIG. 7 is a cross-sectional view illustrating a state in which a light emitting device having an array structure according to the present invention, FIG. 8 is a cross-sectional view illustrating a state in which a substrate is removed from a light emitting device having an array structure according to the present invention.
3 to 8, a
The
The
The light emitting structure A includes a
The light-emitting structure A may be formed by, for example, a metal organic chemical vapor deposition (MOCVD) method, a chemical vapor deposition (CVD) method, a plasma enhanced chemical vapor deposition (PECVD) , Molecular beam epitaxy (MBE), and hydride vapor phase epitaxy (HVPE), but the present invention is not limited thereto.
The
The
In addition, when the
In addition, when the
The
The
The
The
When the
In addition, when the
Hereinafter, the case where the
The
The
The
The
The
The
The
The phosphor includes a ceramic-based fluorescent material, a quantum dot fluorescent material, a garnet-based fluorescent material, a silicate-based fluorescent material, a nitrite-based fluorescent material, an oxynitride-based fluorescent material, or the like.
Also, at least one of the red light-converting phosphor, the green light-converting phosphor and the yellow light-converting phosphor is formed so that light conversion can occur at a position corresponding to the light-emitting structure A, or the light- So that the
The
The
Next, a manufacturing process of a light emitting device having an array structure according to the present invention will be described.
An
The
The
The
In order to prevent the side surfaces of the
A current spreading
The
The upper surface of the unetched
The first and
When the first and
The
The
When the
Accordingly, the first, second, and third light emitting
In addition, since the light emitting device can be constructed so that the plurality of light emitting structures have an array structure, and the light emitting device having multiple array structures other than the unit cells can be moved at a time to constitute the light emitting device package, ) At the same time, it is possible to improve the manufacturing efficiency.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims. It can be understood that
In the course of the description of the embodiments of the present invention, the thicknesses of the lines and the sizes of the components shown in the drawings may be exaggerated for clarity and convenience of explanation, , Which may vary depending on the intentions or customs of the user, the operator, and the interpretation of such terms should be based on the contents throughout this specification.
100: light emitting
100b: second light emitting
110: substrate 120: first semiconductor layer
130: active layer 140: second semiconductor layer
150: first protection layer 160: current diffusion layer
170: first electrode 180: second electrode
190: Second protective layer 200: Phosphor layer
200a:
200c: blue phosphor layer 210: passive region
Claims (8)
b) etching a portion of the active layer 130 and the second semiconductor layer 140 at regular intervals to form a plurality of light emitting structures A arranged in a matrix pattern in which a part of the first semiconductor layer 120 is exposed, And a first passivation layer 150 for preventing the side surfaces of the etched active layer 130 and the second semiconductor layer 140 and the first and second semiconductor layers 120 and 140 from short- ;
c) a first electrode 170 and a second electrode 180 are formed on the upper surface of the substrate 110 in the first semiconductor layer 120 and the second semiconductor layer 140 of the light emitting structure A, respectively, ;
d) forming a second passivation layer 190 for protecting the plurality of light emitting structures A, the first and second electrodes 170 and 180, and forming a light emitting structure A (A) on the second passivation layer 190, (A) is formed at a predetermined interval according to a pattern in which the light emitting structure (A) is arranged, so that leakage of light emitted from the light emitting structure (A) Forming a phosphor layer (200) having a passive region (210) for preventing the phosphor layer (200) from being formed; And
e) removing the etching region (111) to separate the substrate (110) from the light emitting structure (A), the first electrode (170), and the second electrode (180) Way.
The etching region 111 in the step a) is formed of a material having a composition formula of AlxInyGa (1-xy) N (0? X? 1, 0? Y? 1, 0? X + y? 1) Emitting element having an array structure.
Wherein the phosphor layer (200) comprises at least one phosphor selected from the group consisting of transparent, red light conversion fluorescent substance, green light conversion fluorescent substance, and yellow light conversion fluorescent substance.
Wherein the phosphor layer (200) is formed of a thin film using at least one of silicon, epoxy, and acrylic.
The active layer 130 and the second semiconductor layer 140 exposed by the etching and the peripheral portion of the light emitting structure A are protected to prevent a short of the first and second semiconductor layers 120 and 140 A first passivation layer (150);
A first electrode 170 formed by extending a predetermined length from the exposed first semiconductor layer 120 to the bottom surface of the light emitting structure A;
A second electrode 180 formed to extend from the second semiconductor layer 140 to a bottom surface of the light emitting structure A by a predetermined length;
A second passivation layer 190 for protecting the plurality of light emitting structures A, the first and second electrodes 170 and 180; And
The second light emitting structure A is disposed on the second passivation layer 190 so that light emitted from the light emitting structure A is photo-converted to output light having at least one color, And a phosphor layer (200) formed at regular intervals to form a passive region (210) for preventing leakage of light emitted from the light emitting structure (A).
Wherein the light emitting device is arranged in a matrix pattern and outputs at least one of blue, green, red, and white light.
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KR1020150131711A KR101686750B1 (en) | 2015-09-17 | 2015-09-17 | Light emitting diode with array pattern and method for manufacturing the same |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2019190089A1 (en) * | 2018-03-27 | 2019-10-03 | ㈜라이타이저 | Display device and method for manufacturing same |
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KR20060121454A (en) * | 2005-05-24 | 2006-11-29 | 엘지전자 주식회사 | Method for fabricating light emitting device array |
KR100757800B1 (en) * | 2006-06-30 | 2007-09-11 | 서울옵토디바이스주식회사 | Light emitting diode for ac operation with insulation passivation layer and method of fabricating the same |
KR20090122833A (en) * | 2008-05-26 | 2009-12-01 | 한국광기술원 | Light emitting diode and method for fabricating the same |
KR20110086348A (en) * | 2010-01-22 | 2011-07-28 | 영남대학교 산학협력단 | Method for manufacturing vertical light emitting diode |
KR20140092090A (en) | 2013-01-15 | 2014-07-23 | 엘지이노텍 주식회사 | Light emitting device package |
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2015
- 2015-09-17 KR KR1020150131711A patent/KR101686750B1/en active IP Right Grant
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20060121454A (en) * | 2005-05-24 | 2006-11-29 | 엘지전자 주식회사 | Method for fabricating light emitting device array |
KR100757800B1 (en) * | 2006-06-30 | 2007-09-11 | 서울옵토디바이스주식회사 | Light emitting diode for ac operation with insulation passivation layer and method of fabricating the same |
KR20090122833A (en) * | 2008-05-26 | 2009-12-01 | 한국광기술원 | Light emitting diode and method for fabricating the same |
KR20110086348A (en) * | 2010-01-22 | 2011-07-28 | 영남대학교 산학협력단 | Method for manufacturing vertical light emitting diode |
KR20140092090A (en) | 2013-01-15 | 2014-07-23 | 엘지이노텍 주식회사 | Light emitting device package |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2019190089A1 (en) * | 2018-03-27 | 2019-10-03 | ㈜라이타이저 | Display device and method for manufacturing same |
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