KR101659755B1 - Oxygen Reaction Catalyst Composition and Method for Preparing the Same - Google Patents

Oxygen Reaction Catalyst Composition and Method for Preparing the Same Download PDF

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KR101659755B1
KR101659755B1 KR1020160005127A KR20160005127A KR101659755B1 KR 101659755 B1 KR101659755 B1 KR 101659755B1 KR 1020160005127 A KR1020160005127 A KR 1020160005127A KR 20160005127 A KR20160005127 A KR 20160005127A KR 101659755 B1 KR101659755 B1 KR 101659755B1
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metal
precursor
group
catalyst composition
weight ratio
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KR1020160005127A
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김문찬
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이엔에프씨 주식회사
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Priority to PCT/KR2016/009946 priority patent/WO2017122899A1/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • A61L9/01Deodorant compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/063Titanium; Oxides or hydroxides thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • A61L9/14Disinfection, sterilisation or deodorisation of air using sprayed or atomised substances including air-liquid contact processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/08Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of gallium, indium or thallium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/14Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of germanium, tin or lead
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/32Manganese, technetium or rhenium
    • B01J23/34Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0018Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2209/00Aspects relating to disinfection, sterilisation or deodorisation of air
    • A61L2209/20Method-related aspects
    • A61L2209/21Use of chemical compounds for treating air or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/10Constitutive chemical elements of heterogeneous catalysts of Group I (IA or IB) of the Periodic Table
    • B01J2523/12Sodium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/10Constitutive chemical elements of heterogeneous catalysts of Group I (IA or IB) of the Periodic Table
    • B01J2523/13Potassium

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  • Materials Engineering (AREA)
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  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
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Abstract

More particularly, the present invention relates to an oxygen-containing catalyst composition and a method for producing the same, and more particularly, to an oxygen-containing catalyst composition and a method for producing the same, To an oxygen reaction catalyst composition having high utilization in all human living spaces such as inner and outer walls of a building, building materials, inside of a vehicle, inside without a window, and a manufacturing method thereof.

Description

Technical Field [0001] The present invention relates to an oxygen-containing catalyst composition and a method for preparing the same,

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an oxygen-containing catalyst composition and a process for producing the same, and more particularly, to an oxygen-containing catalyst composition which reacts with oxygen and moisture in air at room temperature, .

In recent years, the importance of indoor air quality (IAQ) in indoor space has been emerging as a new environmental issue both domestically and internationally. The indoor space is limited and occupies more than 80% of human life, but it has limitations on environmental regulation and perception. Indoor air is contaminated by various volatile organic compounds (VOCs) generated by building materials and artificial equipments used in construction by remodeling of new buildings or old buildings and paint. , And the concentration of such polluted air is rapidly increasing as the air circulates continuously.

As an alternative, periodic ventilation is also important, but more active methods such as elimination, substitution, or improvement of sources are required.

In general, a photocatalytic composition having the removal of harmful substances using light and an antibacterial effect and a variety of products containing such a photocatalytic composition have been actively studied more than ever. The photocatalyst has a reaction mechanism in which light (ultraviolet ray) is irradiated on the catalyst surface to generate hydroxide radical ions and radical peroxide radicals, and decomposes the substances adsorbed on the surface of the photocatalyst by their strong oxidizing power. As follows.

Photocatalytic Coating Composition Containing Photocatalytic Coating Agent [Korean Patent No. 0609393] and Photocatalytic Composition for Antibacterial Purification Activity and Screening Screen Coated with the Antibacterial Purification Activity [Korean Patent Publication No. 0395264 There are many other research examples.

However, since these reactions are carried out only under limited conditions in which light, that is, ultraviolet light is present, it is pointed out that the reaction is not formed in a dark room or in the absence of light (light) .

Korea Patent Publication No. 2001-100052 Korea Patent No. 0609393 Korean Patent No. 0395264

The main object of the present invention is to solve the above-mentioned problems, and it is an object of the present invention to provide a method for removing harmful substances, deodorization, sterilization and the like by stably expressing a catalyst characteristic of decomposing organic substances at room temperature, And a method for producing the same.

The present invention also provides a sterilization and deodorization mask, a sterilization and deodorization filter, and a sterilization and deodorization product, which are coated with the above-mentioned oxygen reaction catalyst composition.

The present invention also provides a diffuser and a deodorant which are used by spraying the oxygen-containing catalyst composition into the air.

To achieve these and other advantages and in accordance with the purpose of the present invention, an embodiment of the present invention provides a method of manufacturing a semiconductor device comprising: a first metal (A) selected from the group consisting of titanium, tin and alloys thereof; At least one second metal (B) selected from the group consisting of sodium (Na), potassium (K), rubidium (Rb), cesium (Cs) and francium (Fr); And at least one third metal (C) selected from the group consisting of calcium (Ca), scandium (Sc), manganese (Mn) and gallium (Ga) .

The first metal (A), the second metal (B) and the third metal (C) comprise a first metal (A): a second metal (B) ) = 100: 1 to 1: 1.

In a preferred embodiment of the present invention, the second metal (B) and the third metal (C) contain a second metal (B): a third metal (C) in a weight ratio of 10: 1 to 1:10 .

Another embodiment of the present invention is directed to a method of manufacturing a semiconductor device comprising the steps of: (a) providing at least one second metal (B) selected from the group consisting of sodium (Na), potassium (K), rubidium (Rb), cesium (Cs) Mixing a precursor and at least one third metal (C) precursor selected from the group consisting of calcium (Ca), scandium (Sc), manganese (Mn) and gallium (Ga) into a solvent; (b) impregnating the mixture of step (a) with a first metal (A) precursor selected from the group consisting of titanium, tin and alloys thereof; And (c) drying the impregnated product of step (b) and then calcining the impregnated product.

In another preferred embodiment of the present invention, the second metal (B) precursor and the third metal (C) precursor are independently selected from the group consisting of metal chlorides, metal nitrides and metal hydroxides. A method for preparing a catalyst composition is provided.

In another preferred embodiment of the present invention, the first metal (A) precursor, the second metal (B) precursor and the third metal (C) precursor in the step (b) (B) precursor and a third metal (C) precursor in a weight ratio of 100: 1 to 1: 1.

In another preferred embodiment of the present invention, in the step (a), the second metal (B) precursor and the third metal (C) precursor are selected from the group consisting of a second metal (B) precursor: : 1 to 1:10 by weight.

In another preferred embodiment of the present invention, the step (c) is performed by drying at 110 ° C. or more for 6 hours or more, and then calcining at 400 to 650 ° C. for 2 hours or more.

In another preferred embodiment of the present invention, the solvent may be at least one selected from the group consisting of water, ethanol, propanol, 2-propanol and butanol.

(A) a precursor selected from the group consisting of titanium, tin and alloys thereof, sodium (Na), potassium (K), rubidium (Rb), cesium C), and francium (Fr) and at least one second metal (B) precursor selected from the group consisting of calcium (Ca), scandium (Sc), manganese (Mn) and gallium Mixing at least one third metal (C) precursor into a solvent; And (b) adding an acid to the mixture of step (a) and stirring the mixture.

In another preferred embodiment of the present invention, in the step (a), the first metal (A) precursor, the second metal (A) precursor and the third metal (B) The second metal (B) precursor and the third metal (C) precursor in a weight ratio of 100: 1 to 1: 1.

In another preferred embodiment of the present invention, in the step (a), the second metal (B) precursor and the third metal (C) precursor are selected from the group consisting of a second metal (B) precursor: In a weight ratio of 10: 1 to 1:10.

In another preferred embodiment of the present invention, the stirring in the step (b) is performed by stirring at 20 to 200 ° C for at least 3 hours at 60 rpm or more.

In another preferred embodiment of the present invention, the acid may be at least one selected from the group consisting of nitric acid, hydrochloric acid and hydrochloric acid.

In another preferred embodiment of the present invention, the acid and the first metal (A) precursor, the second metal (A) precursor and the third metal (B) precursor in the step (b) , The second metal (B) precursor and the third metal (C) precursor in a weight ratio of 10: 1 to 1: 100.

In another preferred embodiment of the present invention, the solvent may be at least one selected from the group consisting of water, ethanol, propanol, 2-propanol and butanol.

In another preferred embodiment of the present invention, the second metal precursor and the third metal precursor are independently selected from the group consisting of metal chlorides, metal nitrides and metal hydroxides.

Another embodiment of the present invention provides a sterilizing and deodorizing mask, a sterilizing and deodorizing filter, and a sterilizing and deodorizing product characterized by being coated with the oxygen-containing catalyst composition.

Another embodiment of the present invention provides a diffuser and a deodorant which are used by spraying the oxygen-containing catalyst composition into the air.

The oxygen-catalyzed catalyst composition according to the present invention is excellent not only in the presence of light (light), but also in harmless substances such as matt, dark room without light, deodorization and disinfection effect of interior and exterior walls, building materials, It is expected to be applied to all living spaces such as interior, windowless interior, household goods.

1 is a graph showing the results of measurement of ammonia (50 ppm) removal performance in a dark room according to the catalyst composition oil (a) / (b) prepared in Example 1 of the present invention.
2 is an image showing the bactericidal activity of MRSA ( Staphylococus aures subsp . Aureus ATCC 33591) in the dark room of the catalyst composition prepared in Example 1 of the present invention, wherein (a) is an image before the catalyst composition is sprayed b) is an image after 10 seconds after the catalyst composition is sprayed.

Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In general, the nomenclature used herein is well known and commonly used in the art.

Throughout this specification, when an element is referred to as "including " an element, it is understood that the element may include other elements as well, without departing from the other elements unless specifically stated otherwise.

The present invention, in one aspect, relates to a method for producing a composite material comprising a first metal (A) selected from the group consisting of titanium, tin and alloys thereof; At least one second metal (B) selected from the group consisting of sodium (Na), potassium (K), rubidium (Rb), cesium (Cs) and francium (Fr); And at least one third metal (C) selected from the group consisting of calcium (Ca), scandium (Sc), manganese (Mn) and gallium (Ga) .

More specifically, the catalyst composition according to the present invention comprises a first metal (A), which is titanium and / or tin, and a second metal (A), which can react with oxygen and water in the air, Group 1 metals and 4-period metals.

The catalyst composition of the present invention activates the reaction of the second metal (B) and the second metal (B) which reduce the band gap energy so that the reaction with oxygen and water becomes active on the surface of titanium (Ti) or Sn (tin) A third metal (C) that acts as a promoter catalyst spurts electrons from the surface into the air and produces holes, which are mixed with the first metal (A), which functions to generate hydroxyl groups and oxygen anions, The oxidation and reduction reactions with oxygen and water are performed to form a hydroxyl group. The thus formed hydroxyl group and oxygen anion decompose harmful components attached to the surface of the catalyst and remove bacteria and fungi to perform a strong antibacterial and sterilizing action .

The first metal (A) may be selected from the group consisting of titanium as TiO 2 having a band gap energy of 3.2 eV of metal-oxidized metal oxide, tin as SnO 2 having a band gap energy of 3.6 eV, and alloys thereof It can be more than a species.

(Na), potassium (K), rubidium (Rb), cesium (Cs), and francium (Fr) in the periodic table to lower the oxide band gap energy of the first metal ). ≪ / RTI >

The third metal (C) is a co-catalyst for activating the reaction between the first metal and the second metal. The fourth metal (Ca), scandium (Sc), manganese (Mn) And gallium (Ga).

The weight ratio of the first metal (A), the second metal (B) and the third metal (C) is 100: 1 And the weight ratio of the second metal (B) and the third metal (C) is 10: 1 to 1:10.

If the weight ratio of the first metal (A), the second metal (B) and the third metal (C) is out of the above range, the band gap energy of the first metal oxide can not be lowered. The reaction with water may not be performed properly, or the reaction between the first metal and the second metal may not be activated, resulting in degradation of organic materials and sterilization.

If the weight ratio of the third metal to the second metal is less than 0.1, the reaction between the first metal and the second metal can not be activated, and the decomposition of the organic material, the disinfecting power, etc. of the catalyst may be degraded. A side reaction for suppressing the reaction between the first metal and the second metal is generated, so that the decomposition of organic materials and the sterilizing power may be lowered.

In another aspect, the present invention relates to a method for producing a precursor composition comprising (a) at least one second metal (B) precursor selected from the group consisting of sodium (Na), potassium (K), rubidium (Rb), cesium And at least one third metal (C) precursor selected from the group consisting of calcium (Ca), scandium (Sc), manganese (Mn), and gallium (Ga) into a solvent; (b) impregnating the mixture of step (a) with a first metal (A) precursor selected from the group consisting of titanium, tin and alloys thereof; And (c) drying the impregnated material of step (b) and then calcining the impregnated material.

More specifically, the process for preparing an oxygen-containing catalyst composition according to the present invention comprises mixing a second metal precursor and a third metal precursor in a solvent, and then mixing the mixture with a first metal precursor selected from the group consisting of titanium, Impregnated with a metal precursor, dried and calcined.

The second metal (B) precursor is at least one metal chloride, metal nitride or metal selected from the group consisting of sodium (Na), potassium (K), rubidium (Rb), cesium (Cs) In the case of a compound containing sodium as the first metal precursor, for example, it may be sodium chloride, sodium nitrate and sodium hydroxide. In the case of potassium, it may be potassium chloride, potassium nitrate and potassium hydroxide. In case of rubidium Rubidium chloride, rubidium nitrate, and rubidium hydroxide. In the case of cesium, it may be cesium chloride, cesium nitrate, and cesium hydroxide. In the case of frangium, it may be fridic acid hydroxide.

The third metal (C) precursor may be at least one metal chloride, metal nitride or metal hydroxide selected from the group consisting of calcium (Ca), scandium (Sc), manganese (Mn) and gallium For example, a compound containing calcium as the second metal precursor, may be calcium chloride, calcium nitrate and calcium hydroxide. In the case of scandium, scandium chloride, scandium nitrate and scandium hydroxide may be used. In the case of manganese, manganese chloride , Manganese nitrate and manganese hydroxide, and in the case of gallium, it may be gallium chloride, gallium nitrate and gallium hydroxide.

 The second metal precursor and the third metal precursor are mixed in a solvent. The solvent may be any solvent capable of dispersing the second and third metal precursors, and may be water or alcohol, and ethanol, propanol, 2-propanol, butanol, etc. may be used as the alcohol .

In this case, the amount of the solvent is not particularly limited as long as it can sufficiently dissolve and disperse the second metal (B) precursor and the third metal (C) precursor, , The second and third metal precursors can be dissolved and dispersed sufficiently stably without increasing the production cost.

The mixture of the second metal (B) precursor and the third metal (C) precursor thus mixed in the solvent is impregnated with the first metal (A) precursor. The first metal precursor may be titanium oxide, tin oxide, or an alloy thereof.

The content ratio of the first metal (A) precursor, the second metal (B) precursor and the third metal (C) precursor is such that the ratio of the first metal (A) precursor, the second metal (B) The first metal (A) precursor is impregnated with the second metal (B) and the third metal (C) so that the ratio of the precursor is 100: 1 to 1: 1. The weight ratio of the second metal (B) precursor and the third metal (C) precursor is 10: 1 to 1:10.

If the content of the first metal (A) precursor, the second metal (B) precursor and the third metal (C) precursor is out of the above range, the band gap energy of the first metal oxide can not be lowered. The reaction between water and moisture may not be performed properly, or the reaction between the first metal and the second metal may not be activated, resulting in degradation of organic matter and sterilizing power.

If the weight ratio of the third metal precursor to the second metal precursor is less than 0.1, the reaction between the first metal and the second metal may not be activated, so that the decomposition of the organic material and the sterilizing power of the catalyst may be reduced. In the case of exceeding, the side reaction which suppresses the reaction between the first metal and the second metal is generated, so that decomposition of organic matter, disinfecting power and the like may be lowered.

The impregnated material impregnated with the second metal (B) precursor and the third metal (C) precursor in the first metal (A) precursor is dried at 110 ° C. for 6 hours or more and then calcined at 400 ° C. to 650 ° C. for 2 hours or more The catalyst composition may be prepared by drying the catalyst at 110 to 300 ° C. for 6 to 12 hours and then calcining the catalyst at 400 to 650 ° C. for 2 to 10 hours in terms of catalytic activity and production.

In this case, if the drying temperature is too low or the drying time is too short, the catalyst may not be completely dried to contain the solvent on the surface of the catalyst composition, resulting in deterioration of activity. If the drying temperature is too high or the drying time is too long, May result in degradation of the catalyst composition due to the presence of the catalyst.

 If the calcination temperature for the preparation of the catalyst composition is less than 400 ° C, the composite oxide particles and pores of the catalyst composition may be unevenly distributed or the composite metal oxide may not be formed.

The catalyst composition prepared as described above is dispersed in water or alcohol to be coated on a coating object such as a back instrument, a mask, a filter, a wallpaper, ornaments and the like. In order to improve adhesion, the catalyst composition is activated and sterilized, , It is preferable to use an inorganic binder containing SiO 2 in addition to further mixing a binder in terms of not interfering with the deodorizing action. Specific examples thereof include siloxane bonds (Si-O-Si) on the surface and a large number of hydroxyl groups (OH groups) on the surface thereof. The colloid is widely applicable to various fields due to its bonding properties, heat resistance, It is preferable to use phenylmethylsiloxane, methyltrimethoxysiloxane or the like as the colloidal silica.

(A) a precursor selected from the group consisting of titanium, tin and alloys thereof, sodium (Na), potassium (K), rubidium (Rb), cesium ) And at least one second metal (B) precursor selected from the group consisting of calcium (Ca), scandium (Sc), manganese (Mn) and gallium (Ga) Mixing at least three third metal (C) precursors in a solvent; And (b) adding an acid to the mixture of step (a) and stirring the mixture.

More specifically, the process for preparing an oxygen-containing catalyst composition according to the present invention comprises mixing a first metal (A) precursor, a second metal (B) precursor and a third metal (C) precursor in a solvent, Is added and stirred to prepare a catalyst composition in the form of a sol-gel.

At this time, the first metal (A) precursor is a metal oxide precursor of a metal selected from the group consisting of titanium, tin and alloys thereof, preferably titanium alkoxide , Tin alkoxide, and mixtures thereof.

The titanium alkoxide and the tin alkoxide are precursors capable of forming metal oxides because alkoxide such as ethoxide, butoxide, isopropoxide and the like is attached to the metal center atom.

The second metal (B) precursor is at least one metal chloride, metal nitride or metal selected from the group consisting of sodium (Na), potassium (K), rubidium (Rb), cesium (Cs) In the case of a compound containing sodium as the first metal precursor, for example, it may be sodium chloride, sodium nitrate and sodium hydroxide. In the case of potassium, it may be potassium chloride, potassium nitrate and potassium hydroxide. In case of rubidium Rubidium chloride, rubidium nitrate, and rubidium hydroxide. In the case of cesium, it may be cesium chloride, cesium nitrate, and cesium hydroxide. In the case of frangium, it may be fridic acid hydroxide.

The third metal (C) precursor may be at least one metal chloride, metal nitride or metal hydroxide selected from the group consisting of calcium (Ca), scandium (Sc), manganese (Mn) and gallium For example, a compound containing calcium as the second metal precursor, may be calcium chloride, calcium nitrate and calcium hydroxide. In the case of scandium, scandium chloride, scandium nitrate and scandium hydroxide may be used. In the case of manganese, manganese chloride , Manganese nitrate and manganese hydroxide, and in the case of gallium, it may be gallium chloride, gallium nitrate and gallium hydroxide.

The first metal (A) precursor, the second metal (B) precursor and the third metal (C) precursor are mixed in a solvent. The solvent may be any solvent capable of dispersing the first to third metal precursors, and may be water or alcohol. Ethanol, propanol, 2-propanol, butanol and the like may be used as the alcohol .

The content of the solvent is not particularly limited as long as it can sufficiently dissolve and disperse the first to third metal precursors, and preferably the solvent: first to third metal precursors = 100: 1 to 1: 1 It is possible to sufficiently dissolve and disperse the first to third metal precursors without increasing the manufacturing cost.

At this time, the content ratio of the first metal (A) precursor, the second metal (B) precursor and the third metal (C) precursor is selected from the group consisting of the first metal (A) precursor: The second metal (B) and the third metal (C) are mixed with the first metal (A) precursor so that the molar ratio of the first metal (A) to the precursor is from 100: 1 to 1: The weight ratio of the second metal (B) precursor and the third metal (C) precursor is 10: 1 to 1:10.

If the content of the first metal (A) precursor, the second metal (B) precursor and the third metal (C) precursor is out of the above range, the band gap energy of the first metal oxide can not be lowered. The reaction between water and moisture may not be performed properly, or the reaction between the first metal and the second metal may not be activated, resulting in degradation of organic matter and sterilizing power.

If the weight ratio of the third metal precursor to the second metal precursor is less than 0.1, the reaction between the first metal and the second metal may not be activated, so that the decomposition of the organic material and the sterilizing power of the catalyst may be reduced. In the case of exceeding, the side reaction which suppresses the reaction between the first metal and the second metal is generated, so that decomposition of organic matter, disinfecting power and the like may be lowered.

The first metal precursor, the second metal precursor, and the third metal precursor added to the solvent are added with an acid to smoothly maintain the sol state, and the acid-added mixture is stirred to prepare a catalyst composition.

The content ratio of the acid to the first to third metal precursors may be a weight ratio of the acid: the first metal (A) precursor, the second metal (B) precursor and the third metal (C) precursor = 10: 1 to 1: have.

If the content ratio of the acid and the first to third metal precursors is out of the above range and the content of the acid is high, the pH becomes too low to cause generation of acid sites on the oxide surface of the first metal, Is too low, there is almost no generation of acid sites on the oxide surface of the first metal, so that the sol state can not be maintained smoothly.

The stirring can be carried out by an apparatus and a method which can be practiced by a person skilled in the art and can be carried out by stirring the metal at 60 to 200 rpm for at least 3 hours so that the metal is uniformly added onto the metal oxide have.

In order to improve the adhesion of the catalyst composition thus prepared, a binder may be further mixed and used in view of not interfering with the activity of the catalyst composition and the sterilizing, antibacterial and deodorizing action, and it is possible to use an inorganic binder containing SiO 2 . Specific examples thereof include siloxane bonds (Si-O-Si) on the surface and a large number of hydroxyl groups (OH groups) on the surface thereof. The colloid is widely applicable to various fields due to its bonding properties, heat resistance, It is preferable to use phenylmethylsiloxane, methyltrimethoxysiloxane or the like as the colloidal silica.

The catalyst composition of the present invention can be added with antibacterial and antifungal agents which are generally commercially available components for further sterilization, deodorization and antibacterial activity. In general, organic or inorganic fungicides, bendiimidazoles, triazoles, phenols, sulfones, imides and derivatives thereof can be used. Specific examples thereof include 2-pyridinethiol-oxide-sodium salts, N, N-phenylsulfimide, diiododimethyl-p-tolylsulfone, and derivative compounds thereof may be used alone or in combination.

The antimicrobial and fungicidal agent is used in an amount of 0.1 to 5% by weight. When the amount is less than 0.1% by weight, the effect of addition is not expected. When the amount is more than 5% by weight, It does not need to be added in excess.

The solvent used for dissolving such components may be water or alcohol in consideration of the solubility of all components contained therein, and preferably water is preferably used. If the amount of the solvent is less than 10% by weight, the solubility is problematic. If the amount of the solvent is more than 30% by weight, the solvent is excessively diluted, which results in inadequate use as an oxidation catalyst composition.

The present invention relates to a sterilizing and deodorizing mask, a sterilizing deodorization filter and a sterilizing deodorization product, characterized in that they are coated with an oxygen reaction catalyst composition from another viewpoint.

The present invention relates to a diffuser and a deodorant which are used by spraying the oxygen-containing catalyst composition into air from another viewpoint.

The oxidation catalyst composition performs continuous removal of harmful substances, deodorization and antibacterial action regardless of light (light), and further enhances the effect by using a binder for enhancing the binding force of components and an additive for improving antibacterial and sterilizing power It is possible to coat the surface of the mask such as a disposable mask, a dustproof mask, a dental mask, a winter coat, a surgical mask, a dust mask, etc., with a catalyst composition having excellent sterilization and oxidation performance and use it as a filter such as an air purifier filter, Can be used by coating the catalyst composition.

In addition, the catalyst composition according to the present invention can be applied to a variety of applications such as ornaments, irradiation, toys, bags, wallets, writing instruments, mice, notebooks, cell phones, socks, gloves, shoes, insole, clothes, curtains, cushions, Interior decorating materials, indoor interior products, etc., and the catalyst composition according to the present invention can be applied to a diffuser or deodorant spraying into the air.

Hereinafter, the present invention will be described more specifically by way of specific examples. The following examples are provided to aid understanding of the present invention, and the scope of the present invention is not limited thereto.

≪ Example 1 >

10 g of sodium nitrate (second metal precursor) and 10 g of calcium nitrate (third metal precursor) were mixed with 100 g of water, and the mixed mixture was impregnated with 100 g of titanium dioxide (first metal precursor) The impregnated material was dried at 110 ° C. for 6 hours and further calcined at 400 ° C. for 3 hours to prepare a catalyst composition.

≪ Example 2 >

10 g of potassium chloride (second metal precursor) and 10 g of scandium chloride (third metal precursor) were mixed in 100 g of water, and the mixed mixture was impregnated into 100 g of tin dioxide (first metal precursor) The impregnated material was dried at 110 DEG C for 6 hours and further calcined at 500 DEG C for 3 hours to prepare a catalyst composition.

≪ Example 3 >

10 g of rubidium hydroxide (second metal precursor) and 10 g of manganese hydroxide (third metal precursor) were mixed with 100 g of water, and the mixed mixture was mixed with 50 g of titanium dioxide (first metal precursor) and tin dioxide Precursor), and the impregnated product was dried at 110 ° C for 6 hours and further calcined at 650 ° C for 2 hours to prepare a catalyst composition.

<Example 4>

100 g of water and 10 g of isopropyl alcohol were mixed with 100 g of titanium tetraisopropoxide (first metal precursor), 10 g of cesium nitrate (second metal precursor) and 10 g of gallium nitrate (third metal precursor) 5 g of nitric acid was added to the mixture, and the mixture was stirred at 500 rpm for 5 hours at 150 캜 and then cooled to room temperature to prepare a catalyst composition.

&Lt; Example 5 >

100 g of water and 10 g of ethanol were mixed with 100 g of tin tetraisopropoxide (first metal precursor), 10 g of calcium chloride (second metal precursor) and 10 g of calcium chloride (third metal precursor) 5 g was added and the mixture was stirred at 40 rpm for 10 hours at 500 rpm and then cooled to room temperature to prepare a catalyst composition.

&Lt; Example 6 >

50 g of titanium tetraisopropoxide (first metal precursor), 50 g of tin tetraisopropoxide (first metal precursor), 5 g of sodium hydroxide (second metal precursor), 5 g of potassium hydroxide (second metal precursor) 5 5 g of scandium hydroxide (third metal precursor), 5 g of manganese hydroxide (third metal precursor) and 3 g of methyltrimethoxysilane were mixed with 100 g of water and 10 g of isopropyl alcohol, and 5 g of phosphoric acid Followed by stirring at 200 DEG C for 3 hours at 500 rpm, followed by cooling to room temperature to prepare a catalyst composition.

&Lt; Comparative Example 1 &

After adding 100 g of titanium dioxide (first metal precursor) to 100 g of water, the additive was dried at 110 캜 for 6 hours and further calcined at 400 캜 for 3 hours to prepare a catalyst composition.

&Lt; Comparative Example 2 &

50 g of titanium tetraisopropoxide (first metal precursor), 50 g of tin tetraisopropoxide (first metal precursor) and 3 g of methyltrimethoxysilane were mixed with 100 g of water and 10 g of isopropyl alcohol, 5 g of nitric acid was added to the mixture, followed by stirring at 200 DEG C for 3 hours at 500 rpm, followed by cooling to room temperature to prepare a catalyst composition.

&Lt; Experimental Example 1 >: Measurement of deodorizing performance

In order to measure the deodorization performance of the catalyst compositions prepared in Examples 1 to 6 and Comparative Examples 1 and 2, the deodorization performance of the catalyst compositions prepared in Examples 3 and 6 was measured in the fluorescent light, and the remaining Examples and Comparative Examples The deodorizing performance was measured in the dark room. Ammonia, trimethylamine, formaldehyde, acetaldehyde and toluene were measured using a detector tube according to KS I 2218: 2009, and the results are shown in Table 1.

Further, in order to measure the deodorization performance with respect to the elapsed time, 50 ppm of ammonia was reacted in the dark room using the catalyst composition prepared in Example 1 and measured using a detector tube according to the method of KS I 2218: 2009, Is shown in Fig.

Experimental Example 2: Measurement of sterilization performance

In order to measure the sterilizing performance of the catalyst compositions prepared in Examples 1 to 6 and Comparative Examples 1 and 2, Examples 3 and 6 measured the deodorizing performance in the fluorescent light, while in the remaining Examples and Comparative Examples, Respectively. Examples of the measurement method include a method of detecting the presence of MRSA ( Staphylococus aures subsp . Aureus ATCC 33591), Pseudomonas aeruginosa ATCC 15442, Escherichia coli ATCC 25922, Klebsiella pneumoniae ATCC 4352, Staphylococcus aureus ATCC 6538, The removal rate of Salmonella typhimurium IFO 14193 was measured after incubation for 10 seconds according to the KCL-FIR-1002: 2011 standard. The results are shown in Table 1.

In FIG. 2, MRSA ( Staphylococus aures subsp . Aureus ATCC 33591) was cultured for 10 seconds according to KCL-FIR-1002: 2011 standard, and the removal rate was measured by applying the catalyst composition prepared in Example 1.

[Table 1]

Figure 112016004528347-pat00001

As shown in Table 1 and FIG. 1, in the case of the catalyst compositions prepared in Examples 1 to 6, the deodorizing performance and the bacteria removal rate were significantly higher than those of Comparative Examples 1 and 2, regardless of the presence or absence of light. In addition, as shown in FIG. 2, the initial 1.2 × 10 4 bacteria were reduced to less than 10 after 10 seconds, and the excellent sterilizing performance of 99.9% was confirmed.

Therefore, the oxygen-containing catalyst composition according to the present invention can be applied to the inner and outer walls of buildings, building materials, interior of vehicles, and the like which require deodorization, sterilization and removal of harmful substances by continuously removing harmful substances, It is possible to apply it to all living spaces such as interior, living room without window, and so on.

It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (22)

At least one first metal (A) selected from the group consisting of titanium and tin;
At least one second metal (B) selected from the group consisting of sodium (Na), potassium (K), rubidium (Rb), cesium (Cs) and francium (Fr); And
And at least one third metal (C) selected from the group consisting of calcium (Ca), scandium (Sc), manganese (Mn) and gallium (Ga)
(A): [second metal (B) and third metal (C)] = 100: 1 to 100: 1, and the first metal (A) 1: 1 by weight.
delete The method according to claim 1,
Wherein the second metal (B) and the third metal (C) comprise a second metal (B): a third metal (C) in a weight ratio of 10: 1 to 1:10.
(a) at least one second metal (B) precursor selected from the group consisting of sodium (Na), potassium (K), rubidium (Rb), cesium (Cs) and francium (Fr) Mixing at least one third metal (C) precursor selected from the group consisting of Sc, manganese and gallium into a solvent;
(b) impregnating the mixture of step (a) with at least one first metal (A) selected from the group consisting of titanium and tin; And
(c) drying the impregnated material of step (b) and then firing the impregnated material,
In the step (b), the first metal (A), the second metal (B) precursor and the third metal (C) precursor are mixed with the first metal (A): the second metal (B) precursor and the third metal C) precursor] = 100: 1 to 1: 1 weight ratio.
5. The method of claim 4,
Wherein the second metal (B) precursor and the third metal (C) precursor are independently selected from the group consisting of metal chlorides, metal nitrides, and metal hydroxides.
delete 5. The method of claim 4,
In the step (a), the second metal (B) precursor and the third metal (C) precursor are mixed in a weight ratio of the second metal (B) precursor and the third metal (C) precursor in a ratio of 10: 1 to 1:10 And then mixing the resultant mixture.
5. The method of claim 4,
Wherein the step (c) comprises drying at 110 ° C. or higher for 6 hours or more, and calcining at 400 ° C. to 650 ° C. for 2 hours or more.
5. The method of claim 4,
Wherein the solvent is at least one selected from the group consisting of water, ethanol, propanol, 2-propanol and butanol.
(a) at least one first metal (A) precursor selected from the group consisting of titanium and tin, a group consisting of sodium (Na), potassium (K), rubidium (Rb), cesium (Cs) And at least one third metal (C) precursor selected from the group consisting of calcium (Ca), scandium (Sc), manganese (Mn) and gallium (Ga) To a solvent;
(b) adding an acid to the mixture of step (a) and stirring the mixture; And
(c) drying and firing the mixture of step (b)
In the step (a), the first metal (A) precursor, the second metal (A) precursor and the third metal (B) precursor are mixed with the first metal (A) 3 metal (C) precursor] = 100: 1 to 1: 1 weight ratio.
delete 11. The method of claim 10,
In the step (a), the second metal (B) precursor and the third metal (C) precursor are mixed in a weight ratio of the second metal (B) precursor and the third metal (C) precursor in a ratio of 10: 1 to 1:10 And then mixing the resultant mixture.
11. The method of claim 10,
Wherein the stirring in the step (b) is carried out by stirring at 20 to 200 ° C at 60 rpm or more for 3 hours or more.
11. The method of claim 10,
Wherein the acid is at least one selected from the group consisting of nitric acid, hydrochloric acid and phosphoric acid.
11. The method of claim 10,
(A) precursor, the second metal (A) precursor, and the third metal (B) precursor in the step (b) And the third metal (C) precursor) at a weight ratio of 10: 1 to 1: 100.
11. The method of claim 10,
Wherein the solvent is at least one selected from the group consisting of water, ethanol, propanol, 2-propanol and butanol.
11. The method of claim 10,
Wherein the second metal precursor and the third metal precursor are independently selected from the group consisting of metal chlorides, metal nitrides, and metal hydroxides.
The sterilization and deodorization mask according to claim 1, wherein the mask is coated with the oxygen reaction catalyst composition.
The sterilization and deodorization filter according to claim 1, wherein the filter is coated with the oxygen reaction catalyst composition.
A sterilizing and deodorizing product coated with the oxygen reaction catalyst composition of claim 1.
A diffuser in which the oxygen-containing catalyst composition of claim 1 is sprayed into air.
A deodorant used by spraying the oxygen-containing catalyst composition of claim 1 in air.
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KR20010100052A (en) 2001-08-03 2001-11-14 위승용 Paint for antibiosis and removal of volatile organic compound
KR100395264B1 (en) 2001-05-15 2003-08-21 주식회사 엔바이오니아 Photocatalytic composition having functions of air purification and antimicrobial activity and a moth-proof net coated with the composition
JP2003310723A (en) * 2002-04-22 2003-11-05 Denso Corp Air cleaner and catalyst
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KR100523020B1 (en) * 1998-02-25 2006-02-01 엘지전자 주식회사 deodorant
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KR100609393B1 (en) 2001-04-17 2006-08-04 토소산교 컴패니 리미티드 Coating material composition having photocatalytic activity
KR100395264B1 (en) 2001-05-15 2003-08-21 주식회사 엔바이오니아 Photocatalytic composition having functions of air purification and antimicrobial activity and a moth-proof net coated with the composition
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