KR101657179B1 - Apparatus Inspecting and Manufacturing Compact Camera Module - Google Patents
Apparatus Inspecting and Manufacturing Compact Camera Module Download PDFInfo
- Publication number
- KR101657179B1 KR101657179B1 KR1020150084108A KR20150084108A KR101657179B1 KR 101657179 B1 KR101657179 B1 KR 101657179B1 KR 1020150084108 A KR1020150084108 A KR 1020150084108A KR 20150084108 A KR20150084108 A KR 20150084108A KR 101657179 B1 KR101657179 B1 KR 101657179B1
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- South Korea
- Prior art keywords
- camera module
- unit
- casing
- dispensing
- focusing
- Prior art date
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B43/00—Testing correct operation of photographic apparatus or parts thereof
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/0202—Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
- H04M1/026—Details of the structure or mounting of specific components
- H04M1/0264—Details of the structure or mounting of specific components for a camera module assembly
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- Engineering & Computer Science (AREA)
- Signal Processing (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a camera module manufacturing and inspecting apparatus for performing operations such as adjusting a focus of a camera module used in a portable terminal such as a mobile phone terminal or a tablet PC, And more particularly, to a camera module manufacturing and inspection apparatus capable of more efficiently inspecting a plurality of camera modules mounted on an array.
The present invention relates to a camera comprising a casing having a rectangular parallelepiped shape and a focusing unit provided inside the casing and including focusing means for adjusting a focus of a camera module accommodated in the camera module array; A dispensing unit including a casing having a rectangular parallelepiped shape and dispensing means for dispensing an adhesive to a camera module provided inside the casing and accommodated in the camera module array; A pawn test unit including a casing in a rectangular parallelepiped shape and pawn test means provided inside the casing and for testing the camera module for final testing; A magazine cassette unit provided inside the casing and housing a plurality of the camera module arrays; And a transfer unit provided on the rear side of the focusing unit, the dispensing unit, the phone test unit, and the magazine cassette unit to load or unload the camera module array into or from the respective units, The casing of the dispensing unit, the phone test unit, and the magazine cassette unit are all formed in the same size and stacked in the up, down, left, and right directions.
Description
BACKGROUND OF THE
The camera module is a component that converts the image input through the lens into a digital signal. Camera modules are installed in portable devices such as mobile phone handsets and tablet PCs. Camera modules have been installed on both sides of smart phones, It is also used.
The camera module is composed of components such as an image sensor, a lens module, an IR-filter, and a package. The manufacturing process of a general camera module is as follows. 1) 2) attaching the fabricated chip to the PCB, 4) connecting the chip and the PCB with a gold wire, 5) attaching the lens and the AFA instrument 7) FPBC bonding step 8) Focus adjustment of the lens 9) Fixing the focus of the lens by injecting and hardening epoxy 10) Image / color inspection And setting.
When the manufacturing process of such a camera module is divided into a pre-process and a post-process, as shown in FIG. 2, the post-process includes: 1) Singulation to separate the PCB interface into individual units; 2) Dispensing 3) Focusing the lens to the optimum focus condition, 4) UV curing to fix the focused lens, 5) Final test to test the camera module's resolution, foreign object, noise, etc. 6) Exterior Inspection, 7) Tape attaching, 8) Packing, 9) Shipment.
The manufacturing process of the above-described compact camera module is performed by manual or automatic equipment by a worker. Recently, the demand for an automatic equipment has been continuously increased in order to increase the labor cost and improve the productivity.
In the manual manufacturing method by the operator, the operator individually separates the camera modules in the PCB array state, transfers them to the tray in units of 50 to 100 units, distributes the products to each process, And each process is carried out.
The equipment for focusing the compact camera module by the operator includes manual equipment for adjusting the focus of the lens using an auxiliary tool that an operator can turn the lens, There is semi-automated equipment that automatically focuses the lens using a program (software). In the manual focusing process, the operator inserts one camera module at a time, focuses on one camera module, removes the completed camera module from the equipment, and installs a new camera module . In addition to the above-described focusing process, other post-processing operations have been performed using a single camera module to perform a task using one apparatus. Therefore, the work speed was limited and the work speed and yield were determined according to the skill level of the worker (in the case of unskilled worker, the work speed was slow and the defect rate was high). The most problematic work by the worker is the test work, Problems arise such as classification of a normal product as a bad product or classification of a defective product as a normal product due to low proficiency, concentration loss, or mistake, which is caused by a product itself (for example, a smartphone using a camera module) This is because it reduces the reliability of In addition, since work is performed on one camera module at a time as described above, a plurality of equipment and a plurality of workers are required to work on several camera modules at once, leading to an increase in manufacturing cost.
Various efforts have been made to solve these manual problems and various types of automation equipment have been developed. Conventional automation equipment is equipped with automatic loading-unloading device instead of putting camera module in equipment including basic functions such as dispensing, focusing, UV curing, and test process, . Korean Patent No. 10-864520 relates to a so-called in-line camera module manufacturing system in which each process is arranged in one line. In the case of the in-line method, a camera module is loaded in one process and the operation is completed It is automatically loaded into the next process after unloading. Korean Patent Laid-Open Publication No. 2006-128087 relates to a so-called batch type camera module manufacturing system. In case of a batch type, when one camera module is loaded in the equipment, various kinds of processes are performed in the equipment, Unloading the module.
Such conventional automation equipment also has the following problems.
First, one camera module is inserted into an automation device at one time. Since the time required for one process is very short, which is a few seconds to several tens of seconds, it is difficult to configure a loading device. (In case of in-line method, various equipments are arranged in parallel so that it depends on equipment which takes the longest operation speed.) There is a disadvantage in that the batch method There are various devices in a single device. In fact, there is an inefficiency in that the device other than the device performing the operation does not perform any operation.
In addition, if a problem such as a failure occurs in some equipment or a device, the entire process may be stopped. In addition, when a new process is added, there is a problem in compatibility with the existing equipment. There are also limited problems.
SUMMARY OF THE INVENTION The present invention has been made in order to solve the problems of the background art, and an object of the present invention is to provide a camera module capable of installing in a narrow space, And to provide an inspection apparatus.
As a means for solving the above-mentioned problems,
A camera module manufacturing and inspecting apparatus comprising:
A focusing unit including a casing in a rectangular parallelepiped shape and focusing means provided in the casing for adjusting a focus of a camera module housed in the camera module array;
A dispensing unit including a casing having a rectangular parallelepiped shape and dispensing means for dispensing an adhesive to a camera module provided inside the casing and accommodated in the camera module array;
A pawn test unit including a casing in a rectangular parallelepiped shape and pawn test means provided inside the casing and for testing the camera module for final testing;
A magazine cassette unit provided inside the casing and housing a plurality of the camera module arrays;
And a transfer unit provided on the rear side of the focusing unit, the dispensing unit, the phone test unit, and the magazine cassette unit to load or unload the camera module array into / from the respective units,
Wherein the casing of the focusing unit, the dispensing unit, the phone test unit, and the magazine cassette unit are all manufactured in the same size and stacked in the up, down, left, and right directions.
The camera module array includes a camera module array that accommodates a plurality of camera modules. The focusing unit, the dispensing unit, and the phone test unit sequentially perform focusing operations, dispensing It is desirable to perform operations and phone test operations.
The number of the focusing unit, the dispensing unit, and the pawn test unit to be disposed is preferably determined according to the process speed of each unit.
Preferably, the focusing means includes a contact portion, an MFT chart portion, and a focus adjusting portion for electrically connecting to the camera module.
The phone testing unit may include a contact unit for electrically connecting to the camera module, an MTF chart unit, a focus test unit, an ambient light ratio test unit, a light blur test unit, and a cancer characteristic test unit.
The casing may further include a camera module array input port provided on a front surface of the casing for manually inputting a camera module array accommodating the camera module into the casing.
The magazine cassette unit preferably includes a magazine module, an index robot module, a loading / unloading module, and a defective pickup module, which accommodate a plurality of camera module arrays.
According to the present invention, each process is modularized by accommodating each process in a casing of the same size, and the processes are modularized and stacked vertically and horizontally so that space utilization is high, modular processes can be added or removed only by relatively simple adjustment, It is possible to provide an apparatus for manufacturing and inspecting a camera module capable of working with manpower.
1 is a view for explaining a process of manufacturing a camera module.
2 is a diagram for explaining a post-process during the manufacturing process of the camera module
3 is a schematic view of an apparatus for manufacturing and inspecting a camera module according to an embodiment of the present invention;
4 is a view for explaining the focusing unit shown in Fig. 3; Fig.
5 is a view for explaining focus adjusting means shown in Fig. 3; Fig.
Fig. 6 is a view for explaining the dispensing unit shown in Fig. 3; Fig.
Fig. 7 is a view for explaining the pawn test unit shown in Fig. 3; Fig.
8 is a view for explaining a transfer unit;
9 is a view for explaining the arm shown in Fig.
Fig. 10 is a view for explaining the magazine cassette unit shown in Fig. 3; Fig.
11 is a view for explaining a camera module array receiving portion shown in Fig.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an apparatus for manufacturing and inspecting a camera module according to an embodiment of the present invention will be described with reference to the drawings, and specific details for implementing the present invention will be provided.
FIG. 3 is a view schematically showing an apparatus for manufacturing and inspecting a camera module according to an embodiment of the present invention, FIG. 4 is a view for explaining the focusing unit shown in FIG. 3, Fig. 6 is a view for explaining the dispensing unit shown in Fig. 3, Fig. 7 is a view for explaining the pawn test unit shown in Fig. 3, Fig. 8 is a view for explaining the focus control unit Fig. 9 is a view for explaining the arm shown in Fig. 8, Fig. 10 is a view for explaining the magazine cassette unit shown in Fig. 3, and Fig. 11 is a view for explaining the camera module array receiving portion shown in Fig. Fig.
The apparatus for manufacturing and inspecting a camera module according to the present embodiment is a device for testing the performance of a compact camera module (CCM) used as a component of a smart phone, a tablet PC, a digital camera, etc., And more particularly, to an apparatus and method for manufacturing and inspecting a camera module, which is performed in an optimized automation process.
The apparatus for manufacturing and inspecting a camera module according to the present embodiment includes a focusing
In the present embodiment, a case will be described in which an electric terminal coupled to the board of the
The focusing
The number of the focusing
For example, if the processing speed of the focusing
In this embodiment, the
The focusing
The
The
In the
The pin table 111 moves between a position electrically connected to the
The
The
5, the focus adjusting means 130 includes a
The lens included in the
When the focus adjustment operation for any one of the
When the focusing operation and necessary inspection of any one of the
The dispensing
The
Dispensing means dispensing the adhesive to the position so that the lens is no longer moved after the operation of focusing the lens used in the
The dispensing means 210 includes a
The
As shown in FIG. 7, the phone test unit includes a
The phone testing unit is provided inside the
The
The
The
The focus inspection unit includes a
The peripheral light quantity ratio inspection unit is configured to perform an appropriate correction by comparing the luminance values of the lens center portion and the lens peripheral portion by photographing the
The light blur inspection unit is configured to photograph the
The cancer characteristic testing unit is configured to test an image of the
The
The
The
The
The
The
The
The loading /
The
The
To this end, the
The
The defective pick-up
The
The
The
The
The first moving
The first moving
The
9, a
Hereinafter, a method for inspecting a camera module using the apparatus for manufacturing and inspecting a camera module including the above-described configuration will be described.
First, the operator inserts a plurality of
The
The focusing
The
The dispensing operation of the
The unloaded
The focusing
In the present invention, units can be stacked vertically, horizontally, and vertically with a plurality of work units, and thus, space is efficiently utilized by arranging many work units in a narrow space. In addition, in the case of adding a process, it is possible to simply add a unit by stacking the required units left / right or top and bottom of an existing unit, thereby ensuring a wide process scalability.
In the present invention, dozens of
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the scope of the present invention is not limited to the disclosed exemplary embodiments, It can be embodied as a device for manufacturing and inspecting various types of camera modules.
1: camera module 10: camera module array
100: focusing unit 200: dispensing unit
300: Phone test unit 400: Magazine cassette unit
500: transfer unit
Claims (7)
A casing unit having a rectangular parallelepiped shape and focusing means for adjusting a focus of a camera module accommodated in the camera module array and a camera module array for accommodating the camera module are manually inserted into the casing, A focusing unit including a camera module array input port provided therein;
A dispensing unit including a casing having a rectangular parallelepiped shape and dispensing means for dispensing an adhesive to a camera module provided inside the casing and accommodated in the camera module array;
A pawn test unit including a casing in a rectangular parallelepiped shape and pawn test means provided inside the casing and for testing the camera module for final testing;
A magazine cassette unit provided inside the casing and housing a plurality of the camera module arrays;
And a transfer unit provided on the rear side of the focusing unit, the dispensing unit, the phone test unit, and the magazine cassette unit to load or unload the camera module array into / from the respective units,
The casing of the focusing unit, the dispensing unit, the phone test unit, and the magazine cassette unit are all formed in the same size and stacked in the up, down, left, and right directions, Is determined according to the processing speed of each unit,
The camera module array accommodates a plurality of camera modules. The focusing unit, the dispensing unit, and the phone test unit are connected to the camera module array, The dispensing operation and the phone testing operation are continuously performed on the plurality of camera modules accommodated in the camera module.
Wherein the focusing means includes a contact portion for electrically connecting to the camera module, an MFT chart portion, and a focus adjusting portion.
Wherein the phone testing unit includes a contact unit for electrically connecting to the camera module, an MTF chart unit, a focus test unit, an ambient light ratio test unit, a light blur test unit, and a cancer characteristic test unit.
Wherein the magazine cassette unit includes a magazine module, an index robot module, a loading / unloading module, and a defective pickup module, which accommodate a plurality of camera module arrays.
Priority Applications (1)
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KR1020150084108A KR101657179B1 (en) | 2015-06-15 | 2015-06-15 | Apparatus Inspecting and Manufacturing Compact Camera Module |
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KR1020150084108A KR101657179B1 (en) | 2015-06-15 | 2015-06-15 | Apparatus Inspecting and Manufacturing Compact Camera Module |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20180101153A (en) * | 2017-03-03 | 2018-09-12 | (주)인스케이프 | Switching board for camera module test operation, operation unit based on switching board, and method for controlling said operation unit |
KR102058376B1 (en) * | 2018-07-06 | 2019-12-24 | 주식회사 메리테크 | Integrated camera module inspection equipment |
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KR20050101819A (en) * | 2004-04-20 | 2005-10-25 | 미래산업 주식회사 | Handler for compact camera module and method for operating the same |
KR100691321B1 (en) * | 2004-06-18 | 2007-03-12 | 삼성전자주식회사 | Manufactured Goods Test System |
KR20090004142A (en) * | 2007-07-06 | 2009-01-12 | 김대봉 | Method for controlling process of inspection apparatus for camera module |
KR20150050414A (en) * | 2013-10-29 | 2015-05-08 | 도쿄엘렉트론가부시키가이샤 | Maintenance carriage for wafer inspection apparatus and maintenance method for wafer inspection apparatus |
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2015
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Patent Citations (4)
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KR20050101819A (en) * | 2004-04-20 | 2005-10-25 | 미래산업 주식회사 | Handler for compact camera module and method for operating the same |
KR100691321B1 (en) * | 2004-06-18 | 2007-03-12 | 삼성전자주식회사 | Manufactured Goods Test System |
KR20090004142A (en) * | 2007-07-06 | 2009-01-12 | 김대봉 | Method for controlling process of inspection apparatus for camera module |
KR20150050414A (en) * | 2013-10-29 | 2015-05-08 | 도쿄엘렉트론가부시키가이샤 | Maintenance carriage for wafer inspection apparatus and maintenance method for wafer inspection apparatus |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20180101153A (en) * | 2017-03-03 | 2018-09-12 | (주)인스케이프 | Switching board for camera module test operation, operation unit based on switching board, and method for controlling said operation unit |
KR20180101136A (en) * | 2017-03-03 | 2018-09-12 | (주)인스케이프 | process unit |
KR20180101135A (en) * | 2017-03-03 | 2018-09-12 | (주)인스케이프 | process unit |
KR102069744B1 (en) * | 2017-03-03 | 2020-01-23 | (주)인스케이프 | process unit |
KR102096317B1 (en) * | 2017-03-03 | 2020-04-02 | (주)인스케이프 | process unit |
KR102142618B1 (en) * | 2017-03-03 | 2020-08-07 | (주)인스케이프 | Switching board for camera module test operation, operation unit based on switching board, and method for controlling said operation unit |
KR102058376B1 (en) * | 2018-07-06 | 2019-12-24 | 주식회사 메리테크 | Integrated camera module inspection equipment |
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