KR101649107B1 - A method for constructing a frp-concrete hybrid valve-house - Google Patents
A method for constructing a frp-concrete hybrid valve-house Download PDFInfo
- Publication number
- KR101649107B1 KR101649107B1 KR1020150067349A KR20150067349A KR101649107B1 KR 101649107 B1 KR101649107 B1 KR 101649107B1 KR 1020150067349 A KR1020150067349 A KR 1020150067349A KR 20150067349 A KR20150067349 A KR 20150067349A KR 101649107 B1 KR101649107 B1 KR 101649107B1
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- South Korea
- Prior art keywords
- frp
- concrete
- panel
- side wall
- sidewall
- Prior art date
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-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/12—Manhole shafts; Other inspection or access chambers; Accessories therefor
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/12—Manhole shafts; Other inspection or access chambers; Accessories therefor
- E02D29/121—Manhole shafts; Other inspection or access chambers; Accessories therefor characterised by the connection between shaft elements, e.g. of rings forming said shaft
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/12—Manhole shafts; Other inspection or access chambers; Accessories therefor
- E02D29/125—Manhole shafts; Other inspection or access chambers; Accessories therefor characterised by the lining of the shaft
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
- E02D2250/0007—Production methods using a mold
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
- E02D2250/0023—Cast, i.e. in situ or in a mold or other formwork
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The present invention relates to a FRP concrete composite valve chamber construction method in which a valve chamber of a concrete structure without a form is greatly shortened by using an FRP panel and deformation and damage do not occur during use, The composite valve chamber manufacturing method comprises the steps of: 1) fabricating a bottom FRP-concrete hybrid panel, a first, second, third, and fourth side wall FRP-concrete hybrid panel, and an upper FRP-concrete hybrid panel; 2) installing the bottom FRP-concrete hybrid panel; 3) installing the first and second side wall FRP-concrete hybrid panels facing each other on the bottom FRP-concrete hybrid panel; 4) installing the third and fourth sidewall FRP-concrete hybrid panels to be slidably coupled to the first and second side wall FRP-concrete hybrid panels, respectively, on the bottom FRP-concrete hybrid panel; 5) installing the upper FRP-concrete hybrid panel on the first, second, third, and fourth side wall FRP-concrete hybrid panel assemblies; 6) sealing and finishing the joints and pipe joints of each panel, and installing a manhole.
Description
The present invention relates to a method of constructing a valve chamber, more particularly, to a method of constructing an FRP concrete hybrid valve chamber in which a valve chamber of a concrete structure is significantly shortened by using an FRP panel, .
Generally, the valve room is installed underground and can have various structures such as concrete structure and steel structure. Among them, the valve room of concrete structure secures necessary space in the basement, then installs the valve-shaped formwork first, then uses it to install and cure the concrete, and after the concrete curing is completed, it removes the formwork. do.
However, it is very difficult and time-consuming to install and dismantle the formwork in a limited space underground. In addition, there is a problem that a valve chamber which is simply constructed with a concrete structure is damaged or deformed by water or the like during long-term use.
Therefore, it is urgently required to develop a valve chamber construction technique which can be easily installed in a short period of time and which is not deformed or damaged even if it is used for a long period of time.
SUMMARY OF THE INVENTION The present invention provides a method for constructing an FRP concrete hybrid valve room in which air is greatly reduced in a valve chamber of concrete structure without using a FRP panel and deformation and damage do not occur during use.
According to another aspect of the present invention, there is provided a method of manufacturing a composite FRP-concrete composite valve seat comprising the steps of: 1) preparing a bottom FRP-concrete hybrid panel, a first, Fabricating a concrete hybrid panel; 2) installing the bottom FRP-concrete hybrid panel; 3) installing the first and second side wall FRP-concrete hybrid panels facing each other on the bottom FRP-concrete hybrid panel; 4) installing the third and fourth sidewall FRP-concrete hybrid panels to be slidably coupled to the first and second side wall FRP-concrete hybrid panels, respectively, on the bottom FRP-concrete hybrid panel; 5) installing the upper FRP-concrete hybrid panel on the first, second, third, and fourth side wall FRP-concrete hybrid panel assemblies; 6) sealing and finishing the joints and pipe joints of each panel, and installing a manhole.
The step of forming the bottom FRP-concrete hybrid panel in the step 1) of the present invention includes the steps of: a) fabricating a bottom FRP frame having a rectangular tube shape; b) installing a plurality of first fastening recesses on the upper side wall of the bottom FRP frame; c) placing reinforcing bars in the bottom FRP frame; d) casting the concrete in the bottom FRP frame; e) assembling the floor-side FRP lid panel on the upper surface of the floor FRP frame in which the concrete is laid and curing the concrete.
Further, in the present invention, it is preferable that a plurality of hybrid jigs are installed on the bottom side FRP covering panel standing upright on the surface of the panel.
In addition, the step of forming the first and second side wall FRP-concrete hybrid panels in the step 1) of the present invention may include the steps of: f) forming a first and second sidewall FRP frame having a rectangular tube shape or a pipe- ; g) installing the insertion rails on both side edges of the first and second sidewall FRP frames; h) installing a plurality of two fastening recesses at the upper end of the side wall of the first and second side wall FRP frames at positions corresponding to the first fastening recesses; i) disposing reinforcing bars in the first and second sidewall FRP frames; j) pouring concrete into the first and second sidewall FRP frames; k) assembling the first and second sidewall FRP cover panels on the upper surface of the first and second sidewall FRP frame in which the concrete is laid, and curing the concrete.
In addition, in the present invention, it is preferable that a plurality of hybrid jigs are installed on the first and second sidewall FRP cover panels in a direction perpendicular to the surface of the panel.
In addition, the step of forming the third and fourth sidewall FRP-concrete hybrid panels in step 1) of the present invention may include the steps of: 1) fabricating a rectangular sidewall FRP frame; m) installing inserting blocks to be inserted and assembled into the insertion rails at positions corresponding to the insertion rails on both side edges of the 3, 4 side wall FRP frame; n) installing a plurality of third fastening grooves at the upper end of the side wall of the 3, 4 side wall FRP frame at positions corresponding to the first fastening grooves; o) placing reinforcing bars in the 3, 4 side wall FRP frame; p) pouring concrete into the 3, 4 side wall FRP frame; and q) assembling the third and fourth sidewall FRP cover panels on the upper surface of the FRP frame with the concrete placed thereon, and curing the concrete.
In addition, in the present invention, it is preferable that a plurality of hybrid jigs are provided on the third and fourth sidewall FRP covering panels standing upright on the surface of the panel.
In addition, in the step 3) of the present invention, the first fastening means is fastened through the first fastening groove portion and the second fastening groove portion, respectively, so that the bottom FRP-concrete hybrid panel and the first and second side wall FRP- .
Also, in the step 4) of the present invention, the third and fourth sidewall FRP-concrete hybrid panels are pushed downward so that the insertion blocks are respectively inserted into the insertion rails on both sides of the first and second sidewall FRP- As shown in Fig.
Also, in the step 4) of the present invention, the second fastening means is fastened to penetrate the first fastening groove portion and the third fastening groove portion, respectively, so that the bottom FRP-concrete hybrid panel and the third and fourth side wall FRP- .
Since the method of constructing the valve chamber according to the present invention does not involve the step of constructing and removing the formwork, the work performed in the underground is greatly simplified and shortened. In addition, many steps of valve room construction are done at the production factory, not at the construction site, and only simple assembly work is done at the construction site, so that the period of road opening is very short.
Further, since the valve chamber fabricated by the valve chamber construction method according to the present invention is permanently used in combination with the valve chamber structure without removing the FRP frame serving as the mold, the valve chamber can be prevented from being damaged or deformed by the water in the valve chamber There is an advantage.
1 is a view showing a manufacturing process of a bottom FRP-concrete hybrid panel according to an embodiment of the present invention.
2 is a view illustrating a manufacturing process of a first sidewall FRP-concrete hybrid panel according to an embodiment of the present invention.
3 is a view showing a manufacturing process of a third sidewall FRP-concrete hybrid panel according to an embodiment of the present invention.
4 is a view illustrating a manufacturing process of an upper FRP-concrete hybrid panel according to an embodiment of the present invention.
5 to 6 are views showing a valve chamber construction process according to an embodiment of the present invention.
Hereinafter, a specific embodiment of the present invention will be described in detail with reference to the accompanying drawings.
The method of manufacturing a valve chamber according to the present embodiment includes a bottom FRP-
First, the step of forming the bottom FRP-
Next, as shown in FIG. 1A, the step of installing the first fastening and depressing
As shown in FIG. 1A, the first fastening and depressing
Next, as shown in FIG. 1B, the step of arranging the
Next, as shown in FIG. 1C, a step of pouring the
Next, as shown in Figs. 1D and 1E, the bottom
In the present embodiment, the bottom
Next, the first and second side wall FRP-
First, the process of forming the first side wall FRP-
Next, as shown in FIGS. 2A and 2F, the step of installing the
Next, a step of installing a plurality of two fastening recessed
Next, as shown in FIG. 2B, a step of arranging the reinforcing
Then, as shown in FIG. 2C, the step of pouring the concrete 250 into the first
Next, as shown in FIGS. 2d and 2e, the upper surface of the first
The first side wall
While the step of manufacturing the second sidewall side
Next, the step of forming the third and fourth side wall FRP-concrete
First, as shown in FIG. 3A, a step of manufacturing a rectangular sidewall-shaped third side
As shown in FIG. 3A, a plurality of third fastening recesses 430 are formed at the upper end of the side wall of the three side
Next, as shown in FIG. 3B, reinforcing
Then, as shown in FIGS. 3d and 3e, the third side wall
Next, the upper FRP-
Since the remaining steps are substantially the same as those of other hybrid panel fabrication steps, a repetitive description thereof will be omitted.
When the
Then, as shown in Fig. 5B, the step of installing the
Next, as shown in FIG. 5C, the step of installing the third and fourth side wall FRP-concrete
5D, the first and second sidewall FRP-concrete
5E, the upper FRP-
Finally, as shown in FIG. 6A, when the joints and
1: valve chamber according to one embodiment of the present invention
100: bottom FRP-concrete hybrid panel
200: first side wall FRP-concrete hybrid panel
300: second side wall FRP-concrete hybrid panel
400: Third side wall FRP-concrete hybrid panel
500: fourth side wall FRP-concrete hybrid panel
600: upper FRP-concrete hybrid panel
700: Manhole
800: fastening means
Claims (10)
2) installing the bottom FRP-concrete hybrid panel;
3) installing the first and second side wall FRP-concrete hybrid panels facing each other on the bottom FRP-concrete hybrid panel;
4) installing the third and fourth sidewall FRP-concrete hybrid panels to be slidably coupled to the first and second sidewall FRP-concrete hybrid panels, respectively, on the bottom FRP-concrete hybrid panel;
5) installing the upper FRP-concrete hybrid panel on the first, second, third, and fourth side wall FRP-concrete hybrid panel assemblies;
6) sealing and finishing the joints and pipe joints of each panel and installing a manhole,
The step of forming the bottom FRP-concrete hybrid panel in the step 1)
a) fabricating a rectangular bottomed FRP frame;
b) installing a plurality of first fastening recesses on the upper side wall of the bottom FRP frame;
c) placing reinforcing bars in the bottom FRP frame;
d) casting the concrete in the bottom FRP frame;
e) assembling the bottom FRP cover panel on the top surface of the bottom FRP frame in which the concrete is laid, and curing the concrete.
Wherein a plurality of hybrid jigs are installed perpendicularly to the surface of the panel.
f) fabricating a first and second sidewall FRP frame having a rectangular tube shape or a pipe insertion groove formed therein;
g) installing the insertion rails on both side edges of the first and second sidewall FRP frames;
h) installing a plurality of two fastening recesses at the upper end of the side wall of the first and second side wall FRP frames at positions corresponding to the first fastening recesses;
i) disposing reinforcing bars in the first and second sidewall FRP frames;
j) pouring concrete into the first and second sidewall FRP frames;
k) assembling the first and second sidewall FRP lid panels on the upper surface of the first and second sidewall FRP frame in which the concrete is laid, and curing the concrete, wherein the prefabricated FRP- Gt;
Wherein a plurality of hybrid jigs are installed perpendicularly to the surface of the panel.
l) fabricating a rectangular, tubular third and fourth side wall FRP frame;
m) installing inserting blocks to be inserted and assembled into the insertion rails at positions corresponding to the insertion rails on both side edges of the 3, 4 side wall FRP frame;
n) installing a plurality of third fastening grooves at the upper end of the side wall of the 3, 4 side wall FRP frame at positions corresponding to the first fastening grooves;
o) placing reinforcing bars in the 3, 4 side wall FRP frame;
p) pouring concrete into the 3, 4 side wall FRP frame;
and q) assembling the third and fourth sidewall FRP lid panels on the upper surface of the FRP frame with the concrete placed thereon, and curing the concrete. Way.
Wherein a plurality of hybrid jigs are installed perpendicularly to the surface of the panel.
And the first and second side wall FRP-concrete hybrid panels are fastened to each other by fastening the first fastening means so as to penetrate the first fastening groove portion and the second fastening groove portion, respectively, Method for manufacturing concrete hybrid valve seals.
And the third and fourth sidewall FRP-concrete hybrid panels are assembled to the first and second sidewall FRP-concrete hybrid panels by pushing downward to insert the insertion blocks into the insertion rails on both sides, respectively. Method for manufacturing concrete hybrid valve seals.
Wherein the first FRP-concrete composite panel and the third FRP-concrete composite panel are fastened together by fastening a second fastening means so as to penetrate the first fastening groove portion and the third fastening groove portion, respectively, Method for manufacturing concrete hybrid valve seals.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150067349A KR101649107B1 (en) | 2015-05-14 | 2015-05-14 | A method for constructing a frp-concrete hybrid valve-house |
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KR1020150067349A KR101649107B1 (en) | 2015-05-14 | 2015-05-14 | A method for constructing a frp-concrete hybrid valve-house |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102263661B1 (en) * | 2020-12-03 | 2021-06-10 | 주식회사 준별에프알피산업 | A method for constructing the valve housing and the structure thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR200399772Y1 (en) * | 2005-06-24 | 2005-10-28 | 장재식 | Construction cement panels |
KR200413569Y1 (en) * | 2006-01-20 | 2006-04-07 | (주)세종건설 | Prefabricated structure manhole made from autoclaved lightweight cincrete for underground water |
KR100848566B1 (en) * | 2007-01-17 | 2008-07-25 | 주식회사 준별에프알피산업 | Compound construction method valve room and that construction method |
KR101199916B1 (en) * | 2012-03-15 | 2012-11-09 | 하나케이텍(주) | Concrete block and method for manufacturing the same |
-
2015
- 2015-05-14 KR KR1020150067349A patent/KR101649107B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200399772Y1 (en) * | 2005-06-24 | 2005-10-28 | 장재식 | Construction cement panels |
KR200413569Y1 (en) * | 2006-01-20 | 2006-04-07 | (주)세종건설 | Prefabricated structure manhole made from autoclaved lightweight cincrete for underground water |
KR100848566B1 (en) * | 2007-01-17 | 2008-07-25 | 주식회사 준별에프알피산업 | Compound construction method valve room and that construction method |
KR101199916B1 (en) * | 2012-03-15 | 2012-11-09 | 하나케이텍(주) | Concrete block and method for manufacturing the same |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102263661B1 (en) * | 2020-12-03 | 2021-06-10 | 주식회사 준별에프알피산업 | A method for constructing the valve housing and the structure thereof |
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