KR101638660B1 - Adhesive resin composition for silicon wafers - Google Patents

Adhesive resin composition for silicon wafers Download PDF

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KR101638660B1
KR101638660B1 KR1020127007294A KR20127007294A KR101638660B1 KR 101638660 B1 KR101638660 B1 KR 101638660B1 KR 1020127007294 A KR1020127007294 A KR 1020127007294A KR 20127007294 A KR20127007294 A KR 20127007294A KR 101638660 B1 KR101638660 B1 KR 101638660B1
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epoxy resin
bisphenol
skeleton
resin composition
diisocyanate
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KR1020127007294A
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Korean (ko)
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KR20120090984A (en
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타카히로 모리
요시히로 후쿠다
아스카 후지이
유이치로 데구치
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가부시키가이샤 아데카
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3225Polyamines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/4007Curing agents not provided for by the groups C08G59/42 - C08G59/66
    • C08G59/4014Nitrogen containing compounds
    • C08G59/4021Ureas; Thioureas; Guanidines; Dicyandiamides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/44Amides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/02Organic macromolecular compounds, natural resins, waxes or and bituminous materials
    • C08L2666/14Macromolecular compounds according to C08L59/00 - C08L87/00; Derivatives thereof
    • C08L2666/20Macromolecular compounds having nitrogen in the main chain according to C08L75/00 - C08L79/00; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers

Abstract

The present invention relates to a silicone wafer adhesive resin composition which has good adhesion to a silicon wafer after curing, and is characterized in that a compound having a urea structure is added to 100 parts by weight of an epoxy resin, 0.1 to 50 parts by weight. The epoxy resin is preferably an epoxy resin having a bisphenol A skeleton or a bisphenol F skeleton, and the compound having a urea structure is preferably a reaction product of an amine compound and an isocyanate compound.

Description

ADHESIVE RESIN COMPOSITION FOR SILICON WAFERS [0002]

The present invention relates to an adhesive resin composition, and more particularly to an epoxy resin composition containing a certain amount of a compound having a urea structure, which is remarkably excellent in adhesion to a silicon wafer.

2. Description of the Related Art In recent years, with the development of IT technology, various mounting techniques have been developed. Particularly, since the direct fixation of the semiconductor element, the insulating property, the adhesion with the substrate, and the like are indispensable for the process of various mounting techniques and the reliability of mounting, an adhesive for bonding a silicon wafer, which is a semiconductor, to another substrate is important. The application method of the adhesive is limited by the mounting form of the semiconductor, and examples of the main application method thereof include underfill, screen printing, inkjet, dry film laminates, spin coating and the like. The adhesive resin to be applied by such a method is required to have a low viscosity, a solvent-free property, a heat resistance after bonding, and the like depending on the application. As the curing mechanism, a thermosetting mechanism that can easily satisfy the above requirements is preferable.

However, as a resin having good adhesion to a silicon wafer, there is only a very small amount of resin such as solubilized polyimide, and it is not yet known that a thermosetting resin has good adhesion to a silicon wafer.

It is therefore an object of the present invention to provide a thermosetting resin composition that exhibits good adhesion to a silicon wafer.

The inventors of the present invention have made intensive investigations in order to achieve the above object, and as a result, they have found that an epoxy resin composition containing a urea structure in an amount of not less than a certain amount is extremely good, and have reached the present invention.

That is, the present invention is a silicone wafer adhesive resin composition comprising a compound having a urea structure in an amount of 0.1 to 50 parts by weight per 100 parts by weight of an epoxy resin so that the urea structure moiety is contained in the compound.

In the present invention, at least one selected from the group consisting of a polyamide compound having a phenolic hydroxyl group at a position adjacent to the amino group and having a structure derived from an aromatic diamine having a phenolic hydroxyl group, and a phenol resin It may contain a resin.

The epoxy resin is preferably an epoxy resin having a bisphenol A skeleton or a bisphenol F skeleton, and the compound having a urea structure is preferably a reaction product of an amine compound and an isocyanate compound.

The silicone wafer adhesive resin composition of the present invention is an epoxy resin cured product having a proper urea structure when thermally cured, so that it adheres extremely well to a silicon wafer.

Examples of the epoxy resin used in the present invention include polyglycidyl ether compounds of monocyclic polyhydric phenol compounds such as hydroquinone, resorcin, pyrocatechol, and fluoroglucinol; Dihydroxynaphthalene, biphenol, methylene bisphenol (bisphenol F), methylene bis (orthocresol), ethylidene bisphenol, isopropylidene bisphenol (bisphenol A), isopropylidene bis (orthocresol), tetrabromobisphenol A, 1,3-bis (4-hydroxycylbenzene), 1,4-bis (4-hydroxycylbenzene), 1,1,3- Tetra (4-hydroxyphenyl) ethane, thiobisphenol, sulfonylbisphenol, oxybisphenol, phenol novolac, orthocresol novolac, ethylphenol novolac, butylphenol novolak, octylphenol novolak, resorcinol novolac , Polyglycidyl ether compounds of polynuclear polyhydric phenol compounds such as terpene phenol; Polyglycidyl ethers of polyhydric alcohols such as ethylene glycol, propylene glycol, butylene glycol, hexanediol, polyglycols, thiodicyclool, glycerin, trimethylol propane, pentaerythritol, sorbitol and bisphenol A- Diester compounds; But are not limited to, maleic, fumaric, itaconic, succinic, glutaric, suberic, adipic, azela, sebacic, dimeric, trimeric, phthalic, Homopolymers or copolymers of glycidyl esters and glycidyl methacrylates of aliphatic, aromatic or alicyclic polybasic acids such as acetic acid, isophthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, and endomethylenetetrahydrophthalic acid; Epoxy compounds having glycidylamino groups such as N, N-diglycidyl aniline, bis (4- (N-methyl-N-glycidylamino) phenyl) methane and diglycidylorthotoluidine; Vinylcyclohexene diepoxide, dicyclopentadiene diepoxide, 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate, 3,4-epoxy-6-methylcyclohexylmethyl-6-methyl Epoxides of cyclic olefin compounds such as cyclohexanecarboxylate and bis (3,4-epoxy-6-methylcyclohexylmethyl) adipate; Epoxidized conjugated diene polymers such as epoxidized polybutadiene and epoxidated styrene-butadiene copolymer, and heterocyclic compounds such as triglycidylisocyanurate.

The above-mentioned epoxy resin may be obtained by internal crosslinking with a prepolymer of terminal isocyanate, or by high molecular weight polymerization using a polyhydric active hydrogen compound (polyhydric phenol, polyamine, carbonyl group-containing compound, polyphosphoric acid ester, etc.).

The compound having a urea structure used in the present invention is preferably a reaction product of an amine compound and an isocyanate compound. Examples of the amine compound include alkylenediamines such as ethylenediamine, 1,2-diaminopropane, 1,3-diaminopropane, 1,3-diaminobutane, and 1,4-diaminobutane; Polyalkylpolyamines such as diethylenetriamine, triethylenetriamine, and tetraethylenepentamine; Alicyclic polyamines such as 1,3-diaminomethylcyclohexane, 1,2-diaminocyclohexane, 1,4-diamino-3,6-diethylcyclohexane and isophoronediamine; aromatic polyamines such as m-xylylenediamine, diaminodiphenylmethane and diaminodiphenylsulfone; Guanamine such as benzoguanamine and acetoguanamine; 2-methylimidazole, 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-isopropylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, Imidazoles such as phenyl-4-methyl-imidazole and 2-aminopropyl imidazole; There may be mentioned oxalic acid dihydrazide, malonic acid dihydrazide, succinic dihydrazide, glutaric acid dihydrazide, adipic acid dihydrazide, suberic acid dihydrazide, azelic acid dihydrazide, sebacic acid dihydrazide, phthalic acid dihydrazide Dihydrazide; N, N-dimethylaminoethylamine, N, N-diethylaminoethylamine, N, N-diisopropylaminoethylamine, N, N-diallylaminoethylamine, N, N, N-dibenzylaminoethylamine, N, N-dicyclohexylaminoethylamine, N- (2-aminoethyl) pyrrolidine, N- (2-aminoethyl) piperidine, N- (2-aminoethyl) piperazine, N- N, N-diethylaminopropylamine, N, N-diisopropylaminopropylamine, N, N-diallylaminopropylamine, N, N-benzylmethylaminopropylamine, N, Aminopropylamine, N, N-cyclohexylmethylaminopropylamine, N, N-dicyclohexylaminopropylamine, N- (3-aminopropyl) pyrrolidine, N- N- (3-aminopropyl) morpholine, N- (3-aminopropyl) pipera (N, N-diethylamino) benzylamine, 4- (N, N-dimethylamino) benzylamine, N- N, N'-trimethylethylenediamine, N'-ethyl-N, N-diisopropylamino) benzylamine, N, N-dimethylisophthalone diamine, N, N-dimethylbisaminocyclohexane, Dimethylethylenediamine, N, N, N'-trimethylethylenediamine, N'-ethyl-N, N-dimethylpropanediamine, N'-ethyl-N, N-dibenzylaminopropylamine; N, N-bisaminopropylpropylamine, N, N-bisaminopropylpropylamine, N, N-bis (aminopropyl) N, N-diisopropylethylamine, N, N-diisopropylethylamine, aminopropylpentylamine, N, N-bisaminopropylhexylamine, N, (N, N-dimethylaminopropyl) amine, bis [3- (N, N-dimethylaminopropyl) N-diisopropylaminopropyl)] amine, bis [3- (N, N-dibutylaminopropyl)] amine and the like.

Examples of the isocyanate compound include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 4,4-diphenylmethane diisocyanate, phenylene diisocyanate, xylylene diisocyanate, Xylylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, lysine diisocyanate ester, 1,4-cyclohexylene diisocyanate, 4,4'-dicyclohexylene methane diisocyanate, 3,3'-dime 4,4'-biphenylene diisocyanate, 1,5-naphthalene diisocyanate, 1,5-tetrahydronaphthalene diisocyanate, isophorone diisocyanate, and the like.

Examples of commercial products of compounds having a urea structure that can be used in the present invention include Adeka Hardener EH-4380S (trade name of an amine-based curing agent having a urea structure of ADEKA Co., Ltd.) "urea structure content U-CAT 3503N (trade name of an aliphatic dimethyl urea compound manufactured by SANA PRO Co., Ltd.), Dyhard UR (trade name, manufactured by Nippon Kayaku Co., Ltd.), 22.8 wt% Dyhard UR 300 (trade name of aromatic gum urea compound, manufactured by Degussa Japan), Dyhard UR 200 (aromatic dimethyl aromatic compound, manufactured by Degussa Japan Co., Ltd.) (Trade name of urea compound).

In the silicone wafer adhesive resin composition of the present invention, the urea structure moiety in the compound is preferably 0.1 to 50 parts by weight, preferably 0.2 to 30 parts by weight per 100 parts by weight of the epoxy resin use. When the portion having a urea structure (-NHCONH-) is less than 0.1 part by weight or exceeds 50 parts by weight, sufficient adhesion can not be obtained, which is not preferable.

In the silicone wafer adhesive resin composition of the present invention, other resins may be used together with the epoxy resin. Examples of the other resin include phenol resin, polyamide resin, polyimide resin, cyanate ester compound, phenoxy resin, polybutadiene rubber and the like.

The silicone wafer adhesive resin composition of the present invention preferably further contains a phenolic resin. As a result, the inherent regions can be obtained in terms of temperature, toughness, water resistance, chemical resistance, and high adhesion.

As the phenol resin, there is a phenol resin synthesized from phenols and aldehydes. Examples of the phenol include phenol, cresol, ethylphenol, n-propylphenol, isopropylphenol, butylphenol, tert-butylphenol, octylphenol, nonylphenol, dodecylphenol, cyclohexylphenol, chlorophenol, (4-hydroxyphenyl) propane, 4,4'-thiodiphenol, dihydroxydiphenylmethane, naphthol, terpene phenol, phenol dicyclohexylcarbodiimide And chloropentadiene. Examples of the aldehyde include formaldehyde.

In the present invention, a part of the phenols may be substituted with an aromatic compound such as biphenyl. A phenol resin obtained by linking the phenols with dicyclopentadiene can also be used.

The silicone wafer adhesive resin composition of the present invention preferably further contains a polyamide compound having a phenolic hydroxyl group at a position adjacent to the amino group and having a structure derived from a phenolic hydroxyl group-containing aromatic diamine. Thereby, the inherent regions are further improved in temperature, toughness, high adhesion, and low thermal expansion.

The silicone wafer adhesive resin composition of the present invention may further contain additives such as glass fiber, carbon fiber, cellulose, silica, cement, kaolin, clay, aluminum hydroxide, bentonite, talc, silica, fine powder silica, , Fillers or pigments such as graphite, iron oxide, bituminous material, metal particles, resin particles coated with metal, and the like; Thickener; Thixotropic agents; Flame retardant; Defoamer; Waterproofing agent; Colloidal silica, colloidal alumina and the like may be added, or a tacky resin such as xylene resin or petroleum resin may be used in combination.

Particularly when a silica filler is used in combination, not only the control of the coefficient of thermal expansion of the composition becomes easy, but also the elasticity of the cured resin after the heat curing of the silicone wafer adhesive resin composition of the present invention is improved, Is preferable because of its high strength.

The silicone wafer adhesive resin composition of the present invention will be described in more detail with reference to the following examples, but the present invention is not limited thereto.

[Examples 1 to 11 and Comparative Examples 1 to 5]

The resin composition shown in Tables 1 or 2 and propylene glycol monomethyl ether were mixed and applied on a silicon wafer so that the film thickness after curing became 30 to 40 占 퐉 and the solvent was removed at 100 占 폚 for 10 minutes And then the resin was cured at 180 캜 for 1 hour. The obtained test pieces were subjected to a fill test (cross-cut test) using a cellophane adhesive tape conforming to the cross-cut test method of JIS DO202, and the number of the remaining portions was shown in the table. Further, a pressure cooker test was conducted for 96 hours under the condition of 121 占 폚 / 2.1 atm / 100% RH, followed by a crosscut test, and the number of the remaining portions was shown in the table.

Reference Example (Synthesis of urea-containing Compound 1)

162.5 g of isobutanol, 162.5 g of xylene, 408 g of N, N-dimethylaminopropylamine and 148 g of 1,2-propanediamine were charged and stirred and mixed at 60 to 70 DEG C for 30 minutes. Next, 190 g of Adeka Resin EP-4100E (bisphenol A type epoxy resin manufactured by ADEKA Corporation, trade name of epoxy equivalent 190) was slowly added dropwise so that the temperature in the reaction system did not rise, and the mixture was refluxed for 2 hours and aged.

Further, 666 g of a 67% by weight xylene solution of isophorone diisocyanate was slowly added dropwise so that the temperature in the reaction system did not rise. After completion of the dropwise addition, the temperature was raised, and the mixture was aged at 140 to 150 ° C for 2 hours under reflux. After confirming that the absorption of 2,250 cm -1 , which is absorption of isocyanate by IR, disappeared, the temperature was raised to 200 ° C, Respectively. And further subjected to vacuum degassing at 190 to 200 DEG C and 50 to 60 mmHg for 1 hour to obtain a pale-colored solid.

[Table 1]

Figure 112012022804878-pct00001

[Table 2]

Figure 112012022804878-pct00002

The results of Tables 1 and 2 demonstrate the effect of the present invention that the compound having a urea structure is contained in an amount of 0.1 to 50 parts by weight based on 100 parts by weight of the epoxy resin.

The silicone wafer adhesive resin composition of the present invention has good adhesion to a silicon wafer after curing and is useful when bonding different materials to metal silicon or when mounting semiconductor devices directly on different substrates Alternatively, the composition itself may be used as an interlayer insulating film or a protective film, and thus is extremely useful in industry.

Claims (9)

A silicone wafer adhesive resin composition comprising a compound having a urea structure in an amount of 0.1 to 50 parts by weight per 100 parts by weight of an epoxy resin, (2-aminoethyl) pyrrolidine, N- (3-aminopropyl) pyrrolidine, N, N'-diphenylmethane - (2-aminoethyl) piperidine, N- (3-aminopropyl) piperidine, N- (3-aminopropyl) -N'- methylpiperidine, N- , N- (2-aminoethyl) morpholine, N- (2-aminoethyl) piperazine, N- (2-aminoethyl) -N'-methylpiperazine and N- At least one amine compound selected from the group consisting of tetramethylene diisocyanate, hexamethylene diisocyanate, lysine diisocyanate Isocyanate compound and at least one isocyanate compound selected from the group consisting of 1,4-cyclohexylene diisocyanate, 4,4'-dicyclohexylenemethane diisocyanate and isophorone diisocyanate. Adhesive resin composition. The method according to claim 1,
The adhesive resin composition for a silicon wafer, which further comprises a polyamide compound having a phenolic hydroxyl group at a position adjacent to the amino group and having a structure derived from an aromatic diamine having a phenolic hydroxyl group.
The method according to claim 1,
Also disclosed is a silicone wafer adhesive resin composition comprising a phenol resin.
3. The method of claim 2,
Also disclosed is a silicone wafer adhesive resin composition comprising a phenol resin.
The method according to claim 1,
Wherein the epoxy resin is an epoxy resin having a bisphenol A skeleton or a bisphenol F skeleton.
3. The method of claim 2,
Wherein the epoxy resin is an epoxy resin having a bisphenol A skeleton or a bisphenol F skeleton.
The method of claim 3,
Wherein the epoxy resin is an epoxy resin having a bisphenol A skeleton or a bisphenol F skeleton.
5. The method of claim 4,
Wherein the epoxy resin is an epoxy resin having a bisphenol A skeleton or a bisphenol F skeleton.
delete
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CN103059786A (en) * 2011-10-21 2013-04-24 山东轻工业学院 Adhesive for insulating materials
DE102011118760A1 (en) 2011-11-15 2013-05-16 Alzchem Ag Use of N, N '(-dimethyl) -units and methods for curing epoxy resin compositions
CN115003726B (en) * 2020-03-25 2023-12-05 株式会社艾迪科 Curable resin composition and method for inhibiting curing shrinkage of curable resin composition

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WO2011039948A1 (en) 2011-04-07
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TWI504710B (en) 2015-10-21
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