KR101629757B1 - Led lamp using gold-plated thermal conductivity chip - Google Patents
Led lamp using gold-plated thermal conductivity chip Download PDFInfo
- Publication number
- KR101629757B1 KR101629757B1 KR1020150165180A KR20150165180A KR101629757B1 KR 101629757 B1 KR101629757 B1 KR 101629757B1 KR 1020150165180 A KR1020150165180 A KR 1020150165180A KR 20150165180 A KR20150165180 A KR 20150165180A KR 101629757 B1 KR101629757 B1 KR 101629757B1
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- KR
- South Korea
- Prior art keywords
- gold
- film
- via hole
- copper
- pcb assembly
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/85—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
- F21V29/89—Metals
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
- F21S2/005—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction of modular construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/64—Heat extraction or cooling elements
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- F21Y2101/02—
Abstract
Description
The present invention relates to a large-sized LED lighting device using an LED device as a light source, and more particularly, to maximize heat dissipation effect of an LED lighting device by effectively transferring high heat radiated through a thermal terminal of an LED device mounted on the LED lighting device to a heat- And a LED lighting lamp using a gold-plated heat-dissipating chip.
LED street light and security light, which are called meca of modern lighting, are positioned as high efficient lighting.
However, in order to maintain a constant luminous efficiency and life span of an excellent LED light source in terms of life and efficiency, it is a fundamental problem of an LED lighting lamp to effectively dissipate the high heat radiated from the heat terminal of the LED.
An example of a heat dissipating structure for efficiently discharging heat generated from an LED is disclosed in Korean Patent No. 10-0975970 filed by the applicant of the present invention and entitled " Large-sized lamp with power LED "and Korean Patent No. 10-1558889" LED using high- A lighting system and a heat radiation system ".
1 and 2, FIG. 1 shows a process of manufacturing a
As shown in FIG. 2, the LED assembly is mounted on the upper copper (Cu) foil and the heat sink is mounted on the lower copper (Cu) foil, as shown in FIG. Two
However, in the above-mentioned "large lighting lamp having a power LED", it is difficult to manufacture the
That is, it is inevitable to reduce the diameter of the via hole (through hole) corresponding to the thermal terminal (LED element heat dissipation point). Accordingly, since the diameter of the heat transfer medium interposed in the via hole must also be reduced, a compact 3.5 × 3.5 standard The heat transfer medium on the PCB substrate of the LED lighting using the LED element is an environment in which the high heat generated from the LED can be smoothly discharged by using a material having better thermal conductivity than the conventional one.
Therefore, in order to overcome difficulties in manufacturing a conventional heat transfer medium and to improve thermal conductivity, a cream solder of a specific component is interposed in a via hole (through hole), and then a tin chip free of solder or silver coating in a via hole (through hole) (Ag) material having the best thermal conductivity, and a heat dissipation system interposed therebetween by forming a copper (Cu) film on the via-hole coated with the conductive material. (Cu) coated on the surface of the LED, thereby causing a problem in the improvement of the heat conduction efficiency of the heat dissipating system which is discharged from the thermal terminal of the LED element to the heat dissipating member. In order to solve this problem, It is necessary to develop the heat dissipation system.
Accordingly, it is an object of the present invention to provide a semiconductor device and a method of manufacturing the same, which are capable of effectively dissipating heat generated from an LED device mounted on a double- And to provide a highly efficient heat dissipation system that is free from voids between the heat transfer media and can be easily combined.
In order to achieve the above object, the present invention provides a method of manufacturing an LED lighting device, including a PCB assembly (50), a PCB assembly (50), a PCB assembly (50) on which a thermal terminal (19) A
A copper (Cu)
In the
Further, it is preferable that the thickness of the
The
The
The height of the gold-plated
A PCB assembly (50) in which a thermal terminal of an LED element mounted on an upper copper surface of a double-sided board constituting an LED lighting lamp is coupled to a PCB assembly (50) A thermal
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a process for manufacturing a heat transfer medium of the prior art; Fig.
2 is a PCB assembly in which a conventional thermal transfer medium is interposed.
3 is a cross-sectional view of a via hole of a PCB according to the present invention, with a gold-plated heat conduction chip interposed therebetween.
4 is a cross-sectional view of the gold-plated heat conduction chip interposed in the via hole of FIG. 3 in a compressed state.
FIG. 5 is a cross-sectional view of a LED chip mounted on a PCB on which a gold-plated heat conductive chip is pressed.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
4 and 5 are schematic views illustrating a configuration of a
The LED
The construction of the thermal
The thermally
The
The thermal
The structure of the thermal
The heat conducting
The
Two via holes of 0.8 mm in diameter are formed in the
In order to provide a space for attaching the thermally
It is preferable that the via hole is larger than the diameter of a via hole (two formed by limiting the diameter to 0.8 mm) of the prior art Patent No. 10-1558889, but it is preferable that the via hole is formed to have a diameter of 1.3 mm. ) Is applied is 3.5 x 3.5 standard LED element having a thermal terminal width of 1.3 mm.
The
An effective heat transfer system between the
In addition, it is preferable that the thermal
The thermal
In this case, a method of forming a gold (Au) film on the silver (Ag) core is a method of forming an electroplated or gold (Au) thin plate by coating it on a silver (Ag) core.
It is an important technology to fill the space of the
The diameter of the
In this case, it is preferable that the diameter of the thermally
On the other hand, since it is difficult to quickly insert the gold (Au) film thermally
This is because if the inclined portion is formed on the upper copper foil surface of the PCB assembly, the
The fabrication cost of the thermally
That is, a thermally
Hereinafter, a process of forming a heat transfer system on the
The via
The cross-sectional shape of the via
The penetrating via
A thermally
The thickness of the gold (Au) film is preferably 7 to 12 탆, more preferably 10 탆. As the thickness of the gold (Au) film becomes thicker, the thermally
A method of interposing a thermally
The thermally
4, a thermally
As shown in FIG. 5, an LED element or the like is mounted on the
The LED lighting lamp manufacturing process using the gold-plated heat conduction chip of the present invention,
The
The
A thermally
It is preferable that the diameter of the via
The gold-plated thermally
The gold-plated thermally
A method of interposing the gold-plated thermally
While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. Therefore, the scope of the present invention should not be limited by the described embodiments, but should be determined by the scope of claims and equivalents thereof.
(50) --- PCB assembly (200) --- Double-sided board
(210) --- intermediate layer (220) of FR-4 material --- upper copper foil surface
(221) --- Lead frame bonding of LED element Copperface
(222) --- Thermal terminal bonding copper surface of LED element
(230) --- Lower copper foil surface (240) --- Via hole
(250) --- copper film (300) --- gold-plated heat conduction chip
(Au) layer 320 - Ag (Ag) core
(400) --- heat sink
Claims (9)
A PCB assembly 50 of LED lighting or the like and a thermal terminal 19 of each LED element mounted on the upper copper surface 220 of the PCB assembly 50 are connected to the LED element thermal terminal 19 of the upper copper- A via hole 240 is formed between the surface 222 and the lower copper foil surface 230. The via hole 240 is formed with a funnel-shaped inclined portion on the lower end side of the PCB assembly 50 to which the heat discharging body 400 is coupled,
A copper (Cu) film 250 is formed on the inner diameter of the via hole 240,
In the copper film 250, a gold-plated thermally conductive chip 300 coated with a gold (Au) film is inserted into a silver (Ag)
The gold plating thermal conductive chip 300 in the copper film 250 is formed by bonding the gold-plated thermally conductive chip 300 having a diameter smaller than the diameter of the via hole formed with the copper film 250 and having a height larger than the thickness of the PCB assembly 50, And then the gold-plated thermally conductive chip 300 is pressed and formed on the upper and lower ends of the PCB assembly 50 to form the LED lighting lamp using the gold-plated thermally conductive chip.
And the thickness of the copper film 250 is 25 to 35 占 퐉.
And the diameter of the via hole 240 is 1.3 mm to 1.6 mm.
The thickness of the gold (Au) film 320 of the gold-plated heat conduction chip 300 is 7 to 12 占 퐉.
The height of the gold-plated thermally conductive chip 300 inserted into the via hole formed with the copper film 250 is 0.15 mm to 0.25 mm higher than the thickness of the PCB assembly 50.
Wherein the diameter of the gold-plated thermally conductive chip 300 inserted into the via hole formed with the copper film 250 is smaller than the diameter of the via hole formed with the copper film 250 by 0.05 mm to 0.15 mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150165180A KR101629757B1 (en) | 2015-11-25 | 2015-11-25 | Led lamp using gold-plated thermal conductivity chip |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150165180A KR101629757B1 (en) | 2015-11-25 | 2015-11-25 | Led lamp using gold-plated thermal conductivity chip |
Publications (1)
Publication Number | Publication Date |
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KR101629757B1 true KR101629757B1 (en) | 2016-06-13 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101963738B1 (en) * | 2017-11-16 | 2019-03-29 | (주)제이엔텍 | Led lighting apparatus |
KR20200064373A (en) | 2018-11-29 | 2020-06-08 | 주식회사 씨에이피코리아 | LED security light with improved heat dissipation function |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20050045558A (en) * | 2003-11-12 | 2005-05-17 | 주식회사 에이팩 | A heatsink and its manufaturing method |
KR100975970B1 (en) | 2009-11-27 | 2010-08-13 | 주식회사 테크엔 | The large illuminations with power led |
KR20140095751A (en) * | 2013-01-25 | 2014-08-04 | 정연보 | Metal printed circuit board, assembly substrate for light emitting diode, assembly body for light emitting diode using the same |
JP5569210B2 (en) * | 2010-07-21 | 2014-08-13 | 住友ベークライト株式会社 | Light source device |
KR101558889B1 (en) | 2015-06-10 | 2015-10-13 | 주식회사 테크엔 | Led lamp a radiation systems using a high-efficiency thermal conductivity chip |
KR101570053B1 (en) * | 2015-07-28 | 2015-11-19 | 주식회사 테크엔 | Led street light with variable color temperature according to weather changes |
-
2015
- 2015-11-25 KR KR1020150165180A patent/KR101629757B1/en active IP Right Grant
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20050045558A (en) * | 2003-11-12 | 2005-05-17 | 주식회사 에이팩 | A heatsink and its manufaturing method |
KR100975970B1 (en) | 2009-11-27 | 2010-08-13 | 주식회사 테크엔 | The large illuminations with power led |
JP5569210B2 (en) * | 2010-07-21 | 2014-08-13 | 住友ベークライト株式会社 | Light source device |
KR20140095751A (en) * | 2013-01-25 | 2014-08-04 | 정연보 | Metal printed circuit board, assembly substrate for light emitting diode, assembly body for light emitting diode using the same |
KR101558889B1 (en) | 2015-06-10 | 2015-10-13 | 주식회사 테크엔 | Led lamp a radiation systems using a high-efficiency thermal conductivity chip |
KR101570053B1 (en) * | 2015-07-28 | 2015-11-19 | 주식회사 테크엔 | Led street light with variable color temperature according to weather changes |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101963738B1 (en) * | 2017-11-16 | 2019-03-29 | (주)제이엔텍 | Led lighting apparatus |
KR20200064373A (en) | 2018-11-29 | 2020-06-08 | 주식회사 씨에이피코리아 | LED security light with improved heat dissipation function |
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