KR101581029B1 - Manufacturing toilet door with integrated locking mechanism, and toilet door thereof - Google Patents

Abstract

The present invention relates to a method to manufacture a toilet door integrated with a locking latch. The method to manufacture a toilet door by using a complex panel, comprising a door part and a post part, includes: a step of manufacturing the door part; and a step of manufacturing the post part. The step of manufacturing the door part includes: a step of manufacturing a first core board forming the door part; a step of manufacturing a locking latch pocket, into which the locking latch is inserted; a step of processing a space, in which the locking latch pocket is inserted into the first core board; a step of attaching the locking latch pocket to the processed part of the first core board; a step of attaching a surface film to both sides of the first core board; a step of punching a part, in which a latch handle of the locking latch is placed, on the locking latch pocket and the surface film; and a step of inserting the locking latch into the locking latch pocket. The step of manufacturing the post part includes: a step of manufacturing a second core board forming the post part; a step of manufacturing a post pocket, into which the locking latch is inserted; a step of forming a groove at a predetermined depth on a side of the second core board so that the post pocket is inserted into a position corresponding to the insertion position of the locking latch pocket; a step of attaching the post pocket to the groove by inserting the pocket into the groove; and a step of attaching the surface film to both sides of the second core board.

Description

TECHNICAL FIELD [0001] The present invention relates to a method of manufacturing a toilet door,

The present invention relates to a method of manufacturing a toilet door in which a pile of clasps is embedded, and more particularly to a door for a toilet installed in various places such as a public place, The present invention relates to a method of manufacturing a toilet door which is excellent in durability and effect and can be visually beautiful, and a toilet door by the method.

Generally, toilets in public places are made in the form of cubicles and mainly use particle board (PB) material.

Particleboard is a processing material made by mixing waste wood with adhesive and heating and compressing and heating. It is widely used because it is free from shrinkage and expansion, it is widely used, and has various thicknesses, for example, 18 mm, 25 mm, 30 mm A particle board having various thicknesses such as a thickness of about 2 mm is used.

At this time, if the thickness of the particle board is sufficient, for example, 25 mm or more, it is possible to easily embed the claw bundle through boring. However, when the particle board has a thin thickness of 18 mm, boring is difficult, The use of a separate cover attached to the outside of the catch bundle has made it possible to fix the catch bundle relatively firmly.

That is, the particle board has a strong supporting force against the screw when the screw is tightened in the compressing direction. Therefore, in fixing the toilet door lock assembly, the lock assembly is fixed to the toilet door and screwed in the compression direction Method.

However, in such a method, there is a high risk of breakage because the fastening portion of the catch bundle, for example, the catch bundle cover, is exposed to the outside, and the catch bundle cover is fastened with the surface film adhered to the outside of the particle board. There is a possibility that damage may occur or water or the like may permeate through the gap between the surface film and the clasp cover, thereby damaging the toilet door.

Registered Patent Bulletin (B1) No. 10-0704114 (Announced on Apr. 9, 2007)

It is an object of the present invention to provide a toilet door manufacturing method and a toilet door therefor, in which a bundle of claws is embedded in a core board and a surface film is adhered thereon, thereby suppressing the external exposure of the cage bundle, A method of manufacturing a toilet door in which a bundle of pincers is embedded, and a toilet door by which the toilet door is provided.

According to another aspect of the present invention, there is provided a method for manufacturing a toilet door having a cushion bundle embedded therein, the method comprising the steps of: preparing a door part and a post part; Fabricating a core board; Fabricating a catch pocket into which the catch bundle is to be inserted; Machining a space for inserting the lock pockets into the first core board; Bonding the pawl pocket to a processing site of the first core board; Bonding a surface material film to both surfaces of the first core board; Piercing the surface material film and a portion of the pawl pocket where the pawl grip of the pawl bundle will be positioned; And inserting a clamping pawl into the pawl pocket, wherein the step of fabricating the post part comprises: fabricating a second core board to constitute the post part; Fabricating a post pocket into which the catch is inserted; Forming a groove having a predetermined depth on a side surface of the second core board so that the post pocket can be inserted at a position corresponding to the insertion position of the door portion claw pocket; Inserting and bonding the post pocket in the groove; And bonding a surface material film to both surfaces of the second core board.

In addition, the step of manufacturing the first core board and the step of fabricating the second core board may be performed by any one of thicknesses of 18 mm, 23 mm or 28 mm.

In addition, the step of fabricating the pawl pocket may be made to have the same width as the thickness of the first core board.

Also, the step of fabricating the post pocket may be made to have a width smaller than the thickness of the second core board.

The step of manufacturing the first core board and the step of fabricating the second core board may be performed by selecting a particle board (PB).

The method may further include the step of puncturing a portion of the surface material film where the display portion of the clamping piece is to be positioned after the step of adhering the surface material film if the display portion capable of checking whether the catch is locked is included in the catching block It is possible to do.

In addition, the product according to the method for manufacturing the toilet door with the cushion bundle of the present invention embedded therein is characterized by comprising: a first core board serving as a base of the door portion; A catch pocket insertion portion provided at one side of the first core board; A catch pocket inserted and bonded to the catch pocket insert; A surface material film adhered to both surfaces of the first core board; A catch bundle inserted into the catch pocket; A second core board as a base of the post part; A post pocket groove provided at a position corresponding to the catch pocket of the second core board; And a post pocket inserted and bonded to the post pocket groove.

The details of other embodiments are included in the detailed description and the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS The advantages and / or features of the present invention and the manner of achieving them will be apparent from and elucidated with reference to the embodiments described hereinafter in conjunction with the accompanying drawings. It should be understood, however, that the invention is not limited to the disclosed embodiments, but may be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. And is provided to fully explain the scope of the present invention to those skilled in the art.

According to the present invention, the bundle of claws is embedded in the core board and the surface film is adhered thereon, thereby suppressing the external exposure of the cage bundle, thereby reducing the risk of breakage of the cage bundle and making visually beautiful bundles of claws Thereby providing a method and a toilet door therefor.

FIG. 1 is a flowchart of steps of manufacturing a door part in a method of manufacturing a toilet door in which a pile of clamps is embedded according to an embodiment of the present invention.
FIG. 2 is a flowchart of a step of manufacturing a post part in a method of manufacturing a toilet door in which a pile of clamps is embedded according to an embodiment of the present invention.
FIG. 3 is a view showing a catch bundle and a catch pocket in a method of manufacturing a toilet door with a catch bundle embedded therein according to an embodiment of the present invention.
FIG. 4 is a view illustrating a process of installing a catch pocket installation space of a first core board in a method of manufacturing a toilet door in which a bundle of catches is embedded according to an embodiment of the present invention.
Fig. 5 is a view showing the adhesion of the pouch pocket and the adhesion of the surface material film in the method of manufacturing the toilet door in which the punch bundle is embedded according to one embodiment of the present invention.
FIG. 6 is a view illustrating a punch for a catch pawl and a pawl handle portion on a surface film in a method of manufacturing a toilet pouch in which the pouch bundle is embedded according to an embodiment of the present invention.
FIG. 7 is a view illustrating a bundle of claws inserted into a catch pocket in a method of manufacturing a toilet door in which a catch bundle is embedded according to an embodiment of the present invention.
FIG. 8 is a view illustrating a hole processing of a second core board and insertion of a post pocket in a method of manufacturing a toilet door in which a pile of clamps is embedded according to an embodiment of the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS The advantages and features of the present invention and the manner of achieving it will become apparent with reference to the embodiments described in detail below with reference to the accompanying drawings.

The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. To fully disclose the scope of the invention to those skilled in the art, and the invention is only defined by the scope of the claims.

In the following description, well-known functions or constructions are not described in detail since they would obscure the invention in unnecessary detail.

A method of manufacturing a toilet door comprising a door part and a post part, the method comprising the steps of: fabricating a door part and fabricating a post part,

The step of fabricating the door part

Fabricating a first core board to constitute the door portion;

Fabricating a catch pocket into which the catch bundle is to be inserted;

Machining a space for inserting the lock pockets into the first core board;

Bonding the pawl pocket to a processing site of the first core board;

Bonding a surface material film to both surfaces of the first core board;

Piercing the surface material film and a portion of the pawl pocket where the pawl grip of the pawl bundle will be positioned; And

Inserting a lock punch into the lock pockets,

The step of fabricating the post portion

Fabricating a second core board to constitute the post part;

Fabricating a post pocket into which the catch is inserted;

Forming a groove having a predetermined depth for inserting the post pocket at a position corresponding to an insertion position of the door portion catch pockets on a side surface of the second core board;

Inserting and bonding the post pocket in the groove; And

And adhering a surface material film to both sides of the second core board, wherein the clips are embedded.

According to the present invention, the bundle of claws is embedded in the core board and the surface film is adhered thereon, thereby suppressing the external exposure of the cage bundle, thereby reducing the risk of breakage of the cage bundle and making visually beautiful bundles of claws Method.

FIG. 1 is a flowchart of steps of manufacturing a door part in a method of manufacturing a toilet door in which a pile of clamps is embedded according to an embodiment of the present invention.

FIG. 2 is a flowchart of a step of manufacturing a post part in a method of manufacturing a toilet door in which a pile of clamps is embedded according to an embodiment of the present invention.

The step of manufacturing the door part starts with the step of manufacturing the first core board 300 to constitute the door part (S10).

Here, the thickness of the first core board 300 can be selected by selecting one of thicknesses of 18 mm, 23 mm, or 28 mm.

The thickness of 18 mm, 23 mm or 28 mm is one of the specifications of a generally sold core board so that a thickness of a general standard, rather than a specially constructed core board for embedding the cage bundle 200, It is easy to manufacture the core board and it is also possible to easily replace the installed toilet door.

 In addition, the first core board 300 can be manufactured by selecting a particle board (PB).

Particleboard is a material made by mixing waste wood with adhesive and heating and compressing. It is cheap, and has the advantage of not causing shrinkage and expansion.

However, since the screw supporting force in the lateral direction is weaker than the screw holding force in the compression direction and the water contact is frequent due to the nature of the place where the toilet is located, waterproofing must be taken into account. Therefore, in order to prevent the particle board itself from being exposed to the outside as much as possible, Is mostly fastened in the compression direction of the particle board from outside the particle board.

On the other hand, according to the present invention, there is an advantage that the problem of bearing capacity and waterproofing of the catch puck 200 can be solved even though the material of the particle board is selected and manufactured. This will be described later in detail.

FIG. 3 is a view showing a catch bundle 200 and a catch pocket 100 in a method of manufacturing a toilet door with a catch bundle embedded therein according to an embodiment of the present invention.

Referring to FIG. 3, a method of manufacturing a toilet door in which a bundle of clamps is embedded according to the present invention includes the step of fabricating a clamping pocket 100 into which a bundle of clamps 200 is inserted (S11).

The first core board 300 to be used in the door part is manufactured, and then the catch pocket 100 into which the catch bundle 200 is inserted is manufactured.

The lock pockets 100 are embedded in the first core board 300 so that the lock punch 200 can be inserted, and the lock pockets 100 can be manufactured through a mold.

Here, the width of the catch pocket 100 can be made equal to the thickness of the first core board 300.

This has the effect of maintaining the airtightness at the time of attaching the surface material film 310 to both sides of the core board. When inserting the catch assembly 200, the catch handle 201 and the display unit for indicating whether or not the catch assembly 200 is locked are exposed to the outside Manipulation, and identification.

FIG. 4 is a view showing a process of installing a lock pocket 100 of a first core board 300 in a method of manufacturing a toilet door in which a pile of clamps is embedded according to an embodiment of the present invention.

Referring to FIG. 4, a space for inserting the pawl pocket 100 into the first core board 300 is manufactured (S12) after the manufacture of the pawl pocket 100.

The space in which the lock pocket 100 is to be inserted is processed to have the same shape according to the shape of the lock pocket 100 so that the lock pocket 100 can be embedded.

Fig. 5 is a view showing the adhesion (S13) of the lock pocket 100 and the adhesion (S14) of the surface film in the method of manufacturing the toilet door in which the lock assembly is embedded according to one embodiment of the present invention.

Referring to FIG. 5, the lock pockets 100 are bonded to the first core board 300. As the adhesive used herein, it is possible to use silicon or the like.

The above described problem can be solved by bonding the lock pockets 100 by an adhesive rather than by screws and by supporting the load of the lock pockets 100 by the core board itself.

After the lock pockets 100 are adhered to the first core board 300, a surface material film is bonded to both sides of the first core board 300 to produce a composite panel.

6 is a view showing a puncture pouch 100 and a perforation S15 for a catch handle 201 portion of a surface film film 310 in a method of manufacturing a toilet door in which a bundle of catches is embedded according to an embodiment of the present invention.

Referring to FIG. 6, a portion where the catch handle 201 is to be positioned is pierced so that the catch handle 201 can be exposed to the outside.

When a display unit for confirming whether or not the lock assembly 200 is locked is provided, a portion where the display portion of the lock assembly 200 is to be positioned is inserted into the surface film 310 and the lock pocket 100, It is possible to make it clear.

FIG. 7 is a view of a catch bundle 200 that is inserted into a catch pocket 100 in a method of manufacturing a toilet door with a catch bundle embedded therein according to an embodiment of the present invention.

Referring to FIG. 7, the lock assembly 200 is inserted into the lock pocket 100 (S16), and the lock assembly 201 is coupled to complete the door assembly.

The step of fabricating the post part also starts with the step of fabricating the second core board 500 to constitute the post part (S20).

The step of manufacturing the second core board 500 is substantially the same as the step of fabricating the first core board 300 described above, so that reference is made to the step of manufacturing the first core board 300.

FIG. 8 is a view showing the hole processing of the second core board 500 and the insertion of the post pocket 400 in the method of manufacturing the toilet door in which the punch bundle is embedded according to an embodiment of the present invention.

Referring to FIG. 8, after the second core board 500 is manufactured, a post pocket 400 is formed (S21) so that the catch 202 has a space capable of rotating.

Here, the width of the post pocket 400 may be smaller than the thickness of the second core board 500.

The post pocket 400 has only enough space for the pawl 202 to pivot, unlike the pawl 200 including the pawl handle 201 that must be exposed to the outside, The width of the post pocket 400 is made smaller than the thickness, so that the post pocket 400 can be completely embedded.

After forming the post pocket 400, a groove having a predetermined depth to insert the post pocket 400 at a position corresponding to the insertion position of the first core board 300 of the second core board 300, (S22).

Thereafter, the post pocket 400 is adhered to the groove of the second core board 500 (S23), and the surface material film 310 is adhered to both sides (S24), thereby completing the production of the post portion.

By the above-described manufacturing method, the first core board as the foundation of the door portion; A catch pocket insertion portion provided at one side of the first core board; A catch pocket inserted and bonded to the catch pocket insert; A surface material film adhered to both surfaces of the first core board; A catch bundle inserted into the catch pocket; A catch handle provided on the catch assembly; A second core board as a base of the post part; A post pocket groove provided at a position corresponding to the catch pocket of the second core board; And a post pocket inserted and adhered to the post pocket groove to provide a toilet door with a buried toilet pocket.

As described above, the present invention provides a method of manufacturing a toilet door using a composite panel and a toilet door using the composite panel, wherein a bundle of the clamps is embedded in the core board and the surface film is adhered thereon, And to provide a toilet door by which a bundle of catches is visually beautiful.

Although the present invention has been described with respect to a method for manufacturing a toilet door in which a cage bundle is embedded and a toilet door according to the present invention, it is obvious that various modifications can be made without departing from the scope of the present invention.

Therefore, the scope of the present invention should not be limited to the above-described embodiments, but should be determined by the scope of the appended claims and equivalents thereof.

It is to be understood that the foregoing embodiments are illustrative and not restrictive in all respects and that the scope of the present invention is indicated by the appended claims rather than the foregoing description, It is intended that all changes and modifications derived from the equivalent concept be included within the scope of the present invention.

100: Catch pocket
200: a bundle of catches
201: Locking handle
202: Clasp
300: First core board
310: Surface material film
400: Post pocket
500: second core board

Claims (7)

A method of manufacturing a toilet door using a composite panel comprising a door part and a post part, the method comprising the steps of: fabricating a door part; and fabricating a post part,
The step of fabricating the door part
Fabricating a first core board to constitute the door portion;
Fabricating a catch pocket into which the catch bundle is to be inserted;
Machining a space for inserting the lock pockets into the first core board;
Bonding the pawl pocket to a processing site of the first core board;
Bonding a surface material film to both surfaces of the first core board;
Piercing the surface material film and a portion of the pawl pocket where the pawl grip of the pawl bundle will be positioned; And
Inserting a lock punch into the lock pockets,
The step of fabricating the post portion
Fabricating a second core board to constitute the post part;
Fabricating a post pocket into which the catch is inserted;
Forming a groove having a predetermined depth on a side surface of the second core board so that the post pocket can be inserted at a position corresponding to the insertion position of the door portion claw pocket;
Inserting and bonding the post pocket in the groove; And
And adhering a surface film to both sides of the second core board.
The method according to claim 1,
The step of fabricating the first core board and the step of fabricating the second core board
Wherein the thickness of the core board is 18 mm, 23 mm or 28 mm.
The method according to claim 1,
The step of fabricating the catch pocket
Wherein the width of the first core board is equal to the thickness of the first core board.
The method according to claim 1,
The step of fabricating the post pocket
Wherein the width of the second core board is smaller than the thickness of the second core board.
The method according to claim 1,
The step of fabricating the first core board and the step of fabricating the second core board
And a particle board (PB) is selected.
The method according to claim 1,
The method comprising the steps of: attaching the surface film to the surface film; and puncturing a portion where the display portion of the claw bundle is to be positioned in the surface film and the pawl pocket after the step of adhering the surface film, Further comprising the step of inserting the catches.
A toilet door comprising a door part and a post part,
A first core board constituting the door portion;
A catch pocket insertion portion provided at one side of the first core board;
A catch pocket inserted and bonded to the catch pocket insert;
A surface material film adhered to both surfaces of the first core board; And
And a pawl inserted into the pawl pocket,
A second core board constituting the post portion;
A post pocket groove provided at a position corresponding to the catch pocket of the second core board;
A post pocket inserted into and bonded to the post pocket groove; And
And a surface film film bonded to both sides of the second core board.

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