KR101572083B1 - Jig unit clamping multi-weldment for electron-beam welding - Google Patents
Jig unit clamping multi-weldment for electron-beam welding Download PDFInfo
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- KR101572083B1 KR101572083B1 KR1020150134189A KR20150134189A KR101572083B1 KR 101572083 B1 KR101572083 B1 KR 101572083B1 KR 1020150134189 A KR1020150134189 A KR 1020150134189A KR 20150134189 A KR20150134189 A KR 20150134189A KR 101572083 B1 KR101572083 B1 KR 101572083B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K15/00—Electron-beam welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K15/00—Electron-beam welding or cutting
- B23K15/0013—Positioning or observing workpieces, e.g. with respect to the impact; Aligning, aiming or focusing electronbeams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K15/00—Electron-beam welding or cutting
- B23K15/002—Devices involving relative movement between electronbeam and workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K15/00—Electron-beam welding or cutting
- B23K15/0026—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Welding Or Cutting Using Electron Beams (AREA)
Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a clamp jig for multi-arc welding for electron beam welding, and more particularly, to a clamp jig for multiple- To a multi-welded clamp jig for electron beam welding that fixes a weld to minimize the uniformity and deformation of the weld.
Generally, when welding a metal requiring precision, an electron beam welding method using an electron beam is widely used. Electron beam welding is a method of accelerating electrons emitted from a cathode in a high vacuum to a high voltage, colliding with a welding material, and welding with energy.
Since such an electron beam welding method is performed in a high vacuum, it is easy to weld metal which is easy to react with the atmosphere. Further, since the electron beam can be narrowed by a lens to focus energy, welding of high melting point metals such as zirconium, tungsten and molybdenum is possible .
In addition, since electron beam welding has a small amount of welding heat (鎔 insertion heat) as compared with other welding methods, there is very little deformation such as misalignment of welding. Since the width of the welding portion is narrow, precise welding is possible, Therefore, it has various advantages such as high speed welding of thick plate. Therefore, electron beam welding machines are widely used throughout the industry.
A typical electron beam welder is composed of a jig and a fixture, and a weld is loaded on the jig to perform welding by the electron beam. At this time, the sliding plate on which the jig is lifted can freely move in the X-axis and Y-axis directions on a plane with respect to the base plate under the jig. Therefore, usually, a separate jig is placed on the sliding plate, thereby performing electron beam welding.
However, in the electron beam welding machine, a process for high vacuum (hereinafter, referred to as a vacuum exhaust process) is necessarily required for the welding work, and this vacuum exhaust process occupies about 70% of the entire electron beam welding operation. As a result, the time required for actual electron beam welding is only about 10% of the total welding work, and therefore, the efficiency of electron beam welding is inevitably low. In order to solve this problem, in the past, devices for reducing the vacuum exhausting time such as the volume and capacity of the vacuum pump have been utilized. However, since these devices are not only expensive but also require a vacuum evacuation process for each welding material, I have to fall.
Accordingly, there is a need for a jig capable of clamping a plurality of welds in a vacuum chamber and welding the same to an evacuation process and welding in a vacuum chamber.
SUMMARY OF THE INVENTION The present invention has been devised to solve the above-mentioned problems, and it is an object of the present invention to provide a clamp jig for a multi-weld metal for electron beam welding, comprising a single jig having a plurality of jigs for fixing a plurality of welds It has its purpose.
It is another object of the present invention to provide a clamp jig for an electron beam welding which is constructed such that a welded portion clamped to a jig on the jig maintains a balance degree or a cylindrical degree.
It is another object of the present invention to provide a multi-welded clamp jig for electron beam welding, in which a plurality of jigs are simultaneously rotated so as to control the rotational speed for uniform welding and deformation prevention of a plurality of weldings of the jig.
Also, the present invention provides a multi-welded clamp jig for electron beam welding, which is configured such that the welding material is inclined at a predetermined angle while fixing one end of the welding material, instead of fixing both ends of the welding material to the jig It has its purpose.
The present invention provides a method of manufacturing a metal plate, which is installed at the center of an upper portion of a plate, includes a support portion provided on both sides of the plate so as to face each other and spaced apart from each other and having a binding hole penetrating the inner side thereof, A first main body in which one fixing plate of the rotating body is fixed to one surface of the support body, the first insertion hole being formed on one surface of the support body, and the other rotation of the rotation body is engaged with a coupling hole of the support body; A first clamp connected to one end of a first shaft that is extended to the first insertion hole and exposed to one side of the first body, and the first shaft is connected to the other end, A driving body having a plurality of integrally formed jig units, each of which is composed of a gear portion having teeth formed on an outer periphery thereof while being exposed to the other side surface of the first main body,
A lower body provided on one side of the plate corresponding to the first clamp of the driving body jig unit and provided on the upper surface of the plate and a second insertion portion corresponding to the first insertion hole of the driving body first body, A conical adhered portion connected to one end of a second shaft having a screw thread formed on an outer periphery of the upper body and having a plurality of holes formed therein and a second insertion hole of the upper body and exposed to the outside of the upper body to face the first clamp; And a first movable body having a plurality of deep pressure portions formed of a grip portion connected to the other end of the second shaft and exposed to the outside of the upper body.
The lower body includes a lower body provided on the upper surface of the plate and provided on the other side of the plate in correspondence with the gear portion of the jig unit of the driving body, 3 is connected to one end of a third shaft having a plurality of insertion holes formed therein and a third shaft having a screw thread formed on the outer periphery thereof while being inserted into the second insertion hole of the upper body and being exposed to the outside of the upper body, And a second moving body having a plurality of deep pressure portions formed of a tightly coupled portion and a grip portion connected to the other end of the third shaft and exposed to the outside of the upper body.
[0028] The first and second output gears of the drive motor may be connected to each other by a drive gear, which is provided at one support portion of the support portion. The drive gear may be connected to a second output gear engaged with the first output gear of the drive motor, A power member composed of a reduction gear connected to one surface,
Wherein the speed reducer of the power unit reduction gear is located on a line with the gear portion of the drive body jig unit to connect the reduction gear and the teeth of the plurality of gear portions so that the timing belt is provided so that the entire gear portion rotates by the rotation of the reduction gear, And a clamp jig for clamping the clamping jig.
The first rotating gear is fixed to one surface of the first body of the driving body and is connected to the rotating portion of the rotating body fixed to the binding hole of the supporting portion, and the second rotating gear is rotatably engaged with the first rotating gear. A rotary bevel gear connected to the rotary bevel gear, a first bevel gear connected to one surface of the second rotary gear, a second bevel gear rotated to engage with the first bevel gear, and a grip rotary part connected to the second bevel gear, Welded clamp jig for electron beam welding.
Meanwhile, LM guide rails having predetermined lengths are provided on both sides of the upper surface of the plate, LM guides are installed on both sides of the bottom surface of the lower body of the first moving body corresponding to the LM guide rail,
A pair of supporters spaced apart from each other between the LM guide rails on the upper surface of the plate, and a screw shaft connected to the supporter horizontally to form a screw thread on an outer circumferential surface thereof, Respectively,
And a rotation induction unit having a rotation hole formed with a screw thread on an inner circumferential surface of the screw shaft, the rotation induction unit being fixed within a fastening hole horizontally penetrating into a lower body at a position corresponding to a screw shaft provided on an upper surface of the plate, Provide a jig.
The present invention provides a jig for clamping a plurality of welds to provide a plurality of welds in a vacuum chamber of an electron beam welder, thereby providing an efficiency of welding in a vacuum chamber of an electron beam welder, It is possible to weld while maintaining the balance or cylinder degree by fixing the one end of the welded part in the welded part, and controlling the rotation speed so as to rotate the welded part connected to the multiple jig unit and the deep- It has the advantage that it can do.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a multi-welded clamp jig for electron beam welding according to the present invention; FIG.
2 is a plan view of a multi-weld clamp jig for electron beam welding according to the present invention;
3 is a front view of a multi-weld clamp jig for electron beam welding according to the present invention;
4 is an overall assembly view of a multi-weld clamp jig for electron beam welding according to the present invention.
5 is a plate structural view of a multi-weld clamp jig for electron beam welding according to the present invention.
FIG. 6 is a view showing a supporting portion and a second body assembly of a driving body of a multi-welding clamp jig for electron beam welding according to the present invention. FIG.
7 is a structural view of a jig unit in a multi-weld clamp jig for electron beam welding according to the present invention.
8 is a first moving object assembly view in a multi-weld clamp jig for electron beam welding according to the present invention.
9 is a structural view of a deep pressure part in a first moving body of a multi-welded clamp jig for electron beam welding according to the present invention.
10 is a plan view of an actuator in a multi-weld clamp jig for electron beam welding according to the present invention.
11 is a structural view of a power unit-jig unit-timing belt assembly in a multi-weld clamp jig for electron beam welding according to the present invention.
12 is a structural view of a power member in a multi-weld clamp jig for electron beam welding according to the present invention.
13 is a structural view showing a first and a second output gear of a power member as a bevel gear in a multi-joint clamp jig for electron beam welding according to the present invention.
Fig. 14 is an assembled view of a power member using a bevel gear in a multi-weld clamp jig for electron beam welding according to the present invention; Fig.
Fig. 15 is a plan view of an actuator of a rotary movable member in a multiple-jig clamp jig for electron beam welding according to the present invention; Fig.
16 is an assembled view of a rotatable movable member in a clamp jig of a multi-weld metal for electron beam welding according to the present invention.
17 is a structural view showing a rotation of a welding member in the operation of a rotary movable member in a multiple-jig clamp jig for electron beam welding according to the present invention.
18 is a plan view of an actuator using a gear wheel and a rotary shaft of a rotary movable member in a multi-weld clamp jig for electron beam welding according to the present invention.
19 is a view showing a gear wheel and a rotary shaft assembly of a rotary movable member in a multi-weld clamp jig for electron beam welding according to the present invention.
20 is a structural view of the gear wheel and the rotary shaft of the rotary movable member in the multi-weld clamp jig for electron beam welding according to the present invention.
FIG. 21 is a structural view of the assembly of a supporter, a screw shaft, a rotating motor, and a rotation induction part in a first moving body in a multi-welding clamp jig for electron beam welding according to the present invention.
22 is a front perspective view (a) and a rear perspective view (b) of another deep pressure portion in the multi-weld metal clamp jig for electron beam welding according to the present invention.
FIG. 23 is a perspective view of another grip portion of the multi-weld clamp jig for electron beam welding according to the present invention shown in FIG. 22; FIG.
Fig. 24 is a plan view of another clamping jig for an electron beam welding according to the present invention shown in Fig.
FIG. 25 is a view showing another washer portion and rotation bar fastening assembly of another deep pressure portion in the multi-weld jig for electron beam welding according to the present invention shown in FIG. 22; FIG.
FIG. 26 is a view showing an embodiment in which a welded material is assembled to a multi-joint clamp jig for electron beam welding according to the present invention. FIG.
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described in detail with reference to the drawings.
Note that the same or corresponding portions in the drawings are denoted by the same reference numerals and the description thereof will not be repeated.
The multi-welded clamp jig for electron beam welding of the present invention enables electron beam welding through a plurality of welded materials in a vacuum chamber at a time and firmly fixes and rotates them during electron beam welding, And the first and second moving bodies are provided on the jig to fix a plurality of welding materials so that the plurality of welding materials are welded and the first and second moving bodies are formed in order to achieve efficient improvement in terms of productivity through shortening of work time, .
1 to 9, a
A
1 to 3 and 5, the
The driving
As shown in FIG. 4, the
6, the first
The
As shown in FIGS. 4 and 7, a plurality of first insertion holes 221 are formed in the
The
The protrusion 242-2 may be inserted into the elongated groove 242-1 and moved along the elongated groove 242-1 so as to transversely press the side of the
The driving force for realizing the movement of the protruding protrusion 242-2 is generated as the operator adjusts and controls the protrusion 242-2. Specifically, (Not shown) is engaged with a gear box (not shown). As the gear box is operated according to the rotation of the lentz (not shown), the protrusion jaw 242-2 moves in conjunction with the gear box.
The driving
4, 8, and 9, the first moving
The
The
The
The driving
When the
As shown in FIG. 26, a plurality of
4, the shape of the
1 and 4, the driving
When the first moving
A plurality of second insertion holes 321 are formed in the
The
The first and second moving
10 to 12, a driving
The
The power is transmitted to the
The
The
13 and 14, a bevel gear may be used instead of the toothed gear having the first and second output gears 411 and 421 of a sawtooth shape.
Further, an IDLE roller, which is conventionally used for adjusting the tension of the timing belt, is used to adjust the tension acting on the timing belt.
15 to 17, the driving
The rotatable
The driving
When the operator rotates the
The rotatable
Rotation of the driving
The
Therefore. As the first
The
18 to 20, a ring-shaped
The rotation of the
4, 5 and 21, an
A pair of
A
The first
A pair of
The
The
Also, the first moving
22 to 24, the
A second auxiliary shaft 374-1 inserted in the
The
The third auxiliary shaft 373-1 is disposed such that a predetermined length of the first connecting hole 371-6 of the
The third auxiliary shaft 373-1 of the
And a
The
The
The rotating means 371-2 is rotated by a rotating means 371-2 such as a bearing portion so that the supporting shaft 371-3 stopped by the tightly
The conical tight
The
When the welding member is in close contact with the outer circumferential surface of the
A part of the
The
The
When the
When the
The
25, a screw thread formed at an end of the
As described above with reference to the above embodiments, the grill for an electric cooking stove can be manufactured by variously changing the design. It is possible to manufacture the grill for the electric stove by limiting the principle of the present invention to the constitution of the present invention through the embodiments, It is possible to easily make a design change with the owner.
A
Claims (6)
A lower body 310 installed on one side of the plate 100 in correspondence with the first clamp 242 of the jig unit 240 of the driving unit 200 and installed on the upper surface of the plate 100, An upper body 320 having a plurality of second insertion holes 321 corresponding to the first insertion holes 221 of the first body 220 of the driving body 200, And is connected to one end of a second shaft 371 having a screw thread 371-1 formed on its outer circumference and exposed to the outside of the upper main body 320 while being exposed to the first clamp 242, And a grip portion 373 connected to the other end of the second shaft 371 and exposed to the outside of the upper main body 320. The first movable body 370 includes a plurality of integrally formed tightly coupled portions 372, (300a). ≪ / RTI >
The reduction gear 422 of the power member 400 is located on a line with the gear portion 243 of the jig unit 240 of the drive unit 200 and is connected to the reduction gear 422 and the plurality of gear portions 243) and the timing belt (450) is provided so that the entire gear portion (243) rotates synchronously by the rotation of the reduction gear (422).
A pair of supporters 350 spaced between the LM guide rails 110 on the upper surface of the plate 100 are installed and the supporter 350 and the supporter 350 are connected horizontally to form a screw 341 on the outer peripheral surface A screw shaft 340 is connected to a rotary motor 342 at one end exposed to the outside of the one supporter 350,
A rotation inducing unit 360 having a rotation hole 361 formed in the inner circumferential surface of the screw shaft 340 and having a thread 341 formed thereon is disposed on a lower portion of the lower main body 340 corresponding to the screw shaft 340 provided on the upper surface of the plate 100, Is fixed in a fastening hole (311) horizontally penetrating into the inside of the clamping jig (310).
A second auxiliary shaft 374-1 inserted in the second shaft 371 and extending outwardly to one side of the second blocking plate 374-1 of the same shape as the first blocking plate 371-4, 2 is formed and communicated from the center of the second blocking plate 374-1 to the end of the second auxiliary shaft 374-2 so that the supporting shaft 371-3 of the second shaft 371 is inserted, (374-3) are formed on the outer circumferential surface
The second shaft 371 and the rotation bar 374 are engaged with the second insertion hole 321 of the upper main body 320 by the tight contact portion 372, the second shaft 371, and the rotation shaft 374, A portion 372 is protruded on one side of the upper body 320,
The third auxiliary shaft 373-1 is disposed such that a predetermined length of the first connecting hole 371-6 of the second shaft 371 is engaged with the second connecting hole 374-3 of the rotating rod 374, And the third auxiliary shaft 373-1 of the grip portion 373 passes through the center of the grip portion 373 when the grip portion 373 is installed in the second insertion hole 321 of the upper main body 320. [ There is provided a washer portion 375 in which a connection hole 375-1 is formed,
The third auxiliary shaft 373-1 of the grip portion 373 is screwed to the outer peripheral surface of the other side of the third auxiliary shaft 373-1 so that the third auxiliary shaft 373-1 of the grip portion 373 rotates and moves on the thread of the third connection hole 375-1 of the washer portion 375, (373-2)
And a cushion spring 377 inserted into the bolt 376 when the washer 375 is fastened to the second insertion hole 321 of the upper main body 320 with bolts 376 on the outer side thereof Multi-Weld Clamp Jig for Electron Beam Welding.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150134189A KR101572083B1 (en) | 2015-09-22 | 2015-09-22 | Jig unit clamping multi-weldment for electron-beam welding |
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KR1020150134189A KR101572083B1 (en) | 2015-09-22 | 2015-09-22 | Jig unit clamping multi-weldment for electron-beam welding |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101671420B1 (en) * | 2016-04-07 | 2016-11-01 | 오정식 | hardfacing welding apparatus capable of buffering thermal expansion |
KR102001831B1 (en) | 2019-03-28 | 2019-07-19 | 이길영 | A Rotating jig for electron beam welding |
KR20190115307A (en) | 2018-04-02 | 2019-10-11 | 주식회사 경일지엠씨 | Jig device for electron beam welder |
CN110919265A (en) * | 2019-11-26 | 2020-03-27 | 耒阳市亚湘电子科技有限公司 | Network transformer welding jig frock |
KR102139731B1 (en) * | 2019-06-19 | 2020-07-31 | 대한민국 | Moveable non-power source spring winding device and spring forming method using the same |
CN114888392A (en) * | 2022-04-06 | 2022-08-12 | 中国北方车辆研究所 | Batch production type adjustable electric connector clamp |
-
2015
- 2015-09-22 KR KR1020150134189A patent/KR101572083B1/en active IP Right Grant
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101671420B1 (en) * | 2016-04-07 | 2016-11-01 | 오정식 | hardfacing welding apparatus capable of buffering thermal expansion |
KR20190115307A (en) | 2018-04-02 | 2019-10-11 | 주식회사 경일지엠씨 | Jig device for electron beam welder |
KR102044909B1 (en) * | 2018-04-02 | 2019-11-14 | 주식회사 경일지엠씨 | Jig device for electron beam welder |
KR102001831B1 (en) | 2019-03-28 | 2019-07-19 | 이길영 | A Rotating jig for electron beam welding |
KR102139731B1 (en) * | 2019-06-19 | 2020-07-31 | 대한민국 | Moveable non-power source spring winding device and spring forming method using the same |
CN110919265A (en) * | 2019-11-26 | 2020-03-27 | 耒阳市亚湘电子科技有限公司 | Network transformer welding jig frock |
CN114888392A (en) * | 2022-04-06 | 2022-08-12 | 中国北方车辆研究所 | Batch production type adjustable electric connector clamp |
CN114888392B (en) * | 2022-04-06 | 2024-05-14 | 中国北方车辆研究所 | Batch production type adjustable electric connector clamp |
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