CN214149180U - Automobile brake disc machining device capable of detecting smoothness of grooves - Google Patents

Automobile brake disc machining device capable of detecting smoothness of grooves Download PDF

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Publication number
CN214149180U
CN214149180U CN202022415452.XU CN202022415452U CN214149180U CN 214149180 U CN214149180 U CN 214149180U CN 202022415452 U CN202022415452 U CN 202022415452U CN 214149180 U CN214149180 U CN 214149180U
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brake disc
wire feeding
plate
smoothness
fixed
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邓同顺
莫炜权
陈楚淇
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Shanghai China Testing Technology Co ltd
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Chongqing Youyundi Technology Co ltd
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Abstract

The invention discloses an automobile brake disc processing device capable of detecting smoothness of a groove, which particularly comprises a bottom plate, an annular slide rail, a welding mechanism, a detection mechanism and an assembling mechanism, wherein a top plate is fixed on one side of the top of the bottom plate through a support column, a pressure plate is arranged on the support column below the top plate, a hydraulic cylinder is arranged at the middle position of the top plate, the output end of the bottom of the hydraulic cylinder penetrates through the top plate and is connected with the top of the pressure plate, the automobile brake disc processing device capable of detecting smoothness of the groove is provided with a roughness detector, the roughness detector can detect the smoothness of the inner surface of a brake disc body through a light heterodyne interference method without being in contact with a groove of the brake disc body, a worker does not need to hold the detector for detection, the detection efficiency is higher, and if the detection result does not accord with a standard value, defective products can be skipped during subsequent assembly and welding, the processing is not carried out, the production cost is saved, and the production quality is improved.

Description

Automobile brake disc machining device capable of detecting smoothness of grooves
Technical Field
The invention relates to the technical field of automobile part machining, in particular to an automobile brake disc machining device capable of detecting the smoothness of a groove.
Background
The brake disc is an important component in a vehicle braking system and is also an important part in an automobile, in the braking process of the automobile, a braking force is formed by contacting a brake friction plate with a braking end face of the brake disc, and the motor vehicle can be decelerated or stopped in time during running.
If offer a slot at traditional brake disc braking terminal surface, again with high strength alloy ring embedding slot in and with the brake disc body welding, alright obtain a low cost, and wear-resistant effect longer brake disc of better life, current welding set can't carry out mass production to above-mentioned combination formula brake disc.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the automobile brake disc machining device capable of detecting the smoothness of the grooves, and solves the problems in the background technology.
In order to achieve the purpose, the invention is realized by the following technical scheme: an automobile brake disc processing device capable of carrying out smoothness detection on a groove comprises a bottom plate, an annular slide rail, a welding mechanism, a detection mechanism and an assembling mechanism, wherein a top plate is fixed on one side of the top of the bottom plate through a support column, a pressing plate is arranged on the support column below the top plate, a hydraulic cylinder is arranged at the middle position of the top plate, the bottom output end of the hydraulic cylinder penetrates through the top plate and is connected with the top of the pressing plate, an electromagnetic slide rail is arranged at the middle position inside the pressing plate, an electromagnetic slide block is arranged inside the electromagnetic slide rail, a movable rail is arranged at the bottom end of the electromagnetic slide block, the welding mechanism is arranged at the bottom of the movable rail, the annular slide rail is arranged at the middle position of the top of a workbench, slide blocks are uniformly arranged inside the annular slide rail, the top of the annular slide rail is provided with a workbench, the workbench is connected with the slide blocks, and the top of the workbench is uniformly provided with limiting grooves, and the limiting grooves are all provided with brake disc bodies, the two sides of the annular slide rail below the welding mechanism are all provided with brackets, the top end of one side of each bracket, which is far away from the annular slide rail, is fixedly provided with a hydraulic telescopic rod, the top ends of the brackets, which are close to one side of the annular slide rail, are all provided with clamping plates, the output ends of the hydraulic telescopic rods penetrate through the brackets and are connected with the clamping plates, the other side of the top part of the bottom plate is provided with a fixed frame, the top end of the fixed frame is provided with a speed reducing motor, the fixed frame below the speed reducing motor is provided with a detection mechanism, the output end of the speed reducing motor is connected with the detection mechanism through a rotating shaft, one end of the top part of the bottom plate is provided with a conveyor belt, alloy rings are evenly arranged on the conveyor belt, one end of the top part of the bottom plate, which is close to the conveyor belt, is provided with a frame body, the top end inside of the frame body is provided with a linear slide block, and a movable plate is installed on one side of the linear sliding rail and connected with the sliding block, hydraulic lifting rods are fixed at two ends of the movable plate, which are far away from one side of the sliding block, an assembling mechanism is fixed at the bottom end of each hydraulic lifting rod, a control panel is installed at the middle position of one end of the support body, and a vacuum pump is fixed at the middle position of the top of the support body.
Optionally, four work tables are arranged on the annular slide rail, the distance between every two adjacent work tables is equal, and a feeding station, a detection station, an assembly station and a welding station are sequentially arranged above the annular slide rail in a counterclockwise calculation mode.
Optionally, three spacing grooves are evenly formed in the top of the workbench, clamping plate through grooves with widths larger than clamping plate widths are formed in the edges of the workbench on two sides of each spacing groove, and the shape of the workbench is identical to that of the annular sliding rail.
Optionally, the middle part of brake disc body is provided with outside protrusion and the identical fixed part of external diameter and spacing inslot diameter, and the friction surface of brake disc body has seted up the slot, the inboard of slot evenly is provided with the tooth's socket, and the shape of slot all is identical with the alloy ring, the one side of alloy ring evenly is provided with the spacing tooth identical with the tooth's socket.
Optionally, the lead screw has been put to the inside of activity rail, and the lead screw is mutually perpendicular with the electromagnetism slide rail, the cover is equipped with rather than matched with lead screw cover on the lead screw, and the lead screw cover is connected with welding mechanism's top, the inside one side of activity rail is fixed with driving motor, and driving motor's output is connected with the lead screw through the pivot.
Optionally, welding mechanism includes the mount pad, send a silk section of thick bamboo and laser soldering gun, and one side of laser soldering gun is fixed with laser positioning appearance through the installation hoop, the inside of mount pad is fixed with the welding wire book, and the one end of sending a silk section of thick bamboo is fixed with send a motor, send the inside intermediate position department of a silk section of thick bamboo to install through the pivot and send the silk wheel, and send the output of silk motor to be connected through pivot and send the silk wheel, send the inside one side of a silk section of thick bamboo to articulate to have a silk pressing device, and press the silk device to be close to one side of sending the silk wheel and be fixed with the pressure silk wheel through the pivot, the one side of sending the silk wheel is kept away from to the pressing device and is fixed with compression spring between the silk section of thick bamboo inside wall.
Optionally, a wire feeding guide pipe penetrates through the wire feeding cylinder, the wire feeding guide pipe is designed in a breaking mode, the wire feeding guide pipe is broken at a position close to the wire feeding wheel, the bottom end of the wire feeding guide pipe is conical, the end face of the top end of the wire feeding guide pipe is cylindrical, and the conical end of the wire feeding guide pipe bends 20 degrees towards the direction of a welding gun head of the laser brazing gun.
Optionally, the detection mechanism includes the rotary disk that inlays to locate the mount inside and be connected with the gear motor output, the adjustable telescopic link of being connected bottom the rotary disk through the bolt and install in the roughness detection appearance of adjustable telescopic link bottom one side through spacing hoop, the coincidence of the axis of adjustable telescopic link and spacing groove, and the detection portion of roughness detection appearance aligns with the slot of brake disc body.
Optionally, equipment mechanism includes casing, two spring buffering posts, the mounting bracket of being connected bottom the spring buffering post and is located the vacuum chuck of four turning positions departments of mounting bracket, servo motor is installed on the inside top of casing, and the inside bottom of casing is provided with the carousel, servo motor's output is connected with the carousel through the pivot, and the carousel is connected with the top of spring buffering post, the spring buffering post includes that spliced pole, cover locate the sleeve of spliced pole outside bottom and the spring at spliced pole outside top is located to the cover, and the touching inductor is installed to the inside bottom of sleeve.
The invention provides an automobile brake disc machining device capable of detecting the smoothness of a groove, which has the following beneficial effects:
1. this can carry out automobile brake disc processingequipment that smoothness degree detected to opposite directions groove through being provided with annular slide rail and workstation, has seted up the spacing groove on the workstation, can carry out preliminary location to the brake disc body, and the workstation can drive the brake disc body and remove in annular slide rail to shift to detection, equipment, welding or the station of unloading, multistep operation goes on in step, mutual noninterference, machining efficiency is higher, flow processing, degree of automation is higher, the mass production of the brake disc of being convenient for.
2. This can carry out automobile brake disc processingequipment that smoothness degree detected to grooving, through being provided with roughness measurement appearance, roughness measurement appearance accessible light heterodyne interference method carries out the smoothness detection to its inner surface under the condition of contactless brake disc body slot, it observes to need not artifical naked eye, it detects also to need not the handheld detector of staff, detection efficiency is higher, if it is not conform to the standard value to survey the result, then the defective products can be skipped when follow-up equipment and welding, do not process it, the staff can take off the defective products at the material loading station, realize the rejection of defective products, promote the production quality.
3. This can carry out automobile brake disc processingequipment of smoothness degree detection to fluting, through set up the welding wire book and send a section of thick bamboo on welding mechanism, send a section of thick bamboo to be equipped with and send a motor and press a silk ware, send a motor work to drive and send a silk wheel rotatory, and press a silk wheel on the silk ware to support under the spring action of spring and tightly send a silk wheel, the welding wire is pressed a silk wheel and is compressed tightly, and in being sent into and send a pipe along with sending a silk wheel rotation, realize the automatic feeding of brazing filler metal, it is more convenient to weld.
4. This can carry out car brake disc processingequipment of smoothness degree detection to grooving, through being provided with equipment mechanism, equipment mechanism can move to alloy ring top, utilize vacuum chuck to absorb alloy ring, and shift alloy ring to the slot top of brake disc body, make alloy ring and slot butt joint, spring buffering post is in the complete compression state this moment, promptly touch inductor and the contact of spliced pole bottom, servo motor work can drive alloy ring rotatory in the slot after that, when the spacing tooth of alloy ring and the butt joint of the tooth's socket in the slot, the alloy ring can imbed inside the slot completely, the alloy ring sinks, the sleeve of spring buffering post moves down simultaneously, touch inductor and spliced pole separation, the suggestion alloy ring is with the brake disc body butt joint success, the equipment butt joint is more convenient accurate.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic side view of the cross-sectional structure of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a schematic structural view of a front cross section of the welding mechanism of the present invention;
FIG. 5 is a schematic front view of the detecting mechanism of the present invention;
FIG. 6 is a schematic front sectional view of the assembling mechanism according to the present invention;
FIG. 7 is a schematic top view of a brake disk body according to the present invention;
FIG. 8 is a schematic bottom view of an alloy ring of the present invention.
In the figure: 1. a base plate; 2. an annular slide rail; 3. a slider; 4. a work table; 401. a limiting groove; 402. a clamp plate through groove; 5. a brake disc body; 501. a tooth socket; 502. a trench; 503. a fixed part; 6. a support; 7. a hydraulic telescopic rod; 8. a splint; 9. pressing a plate; 901. an electromagnetic slide rail; 10. a top plate; 11. a pillar; 12. a hydraulic cylinder; 13. an electromagnetic slider; 14. a movable rail; 1401. a screw rod; 1402. a screw rod sleeve; 1403. a drive motor; 15. a welding mechanism; 1501. a mounting seat; 1502. a wire feeding cylinder; 1503. a laser brazing gun; 16. a fixed mount; 17. a reduction motor; 18. a detection mechanism; 1801. rotating the disc; 1802. the telescopic rod can be adjusted; 1803. a roughness detector; 1804. a limiting hoop; 19. a control panel; 20. a frame body; 2001. a linear slide rail; 21. a vacuum pump; 22. a movable plate; 2201. a slider; 23. a hydraulic lifting rod; 24. an assembly mechanism; 2401. a housing; 2402. a servo motor; 2403. a turntable; 2404. a spring buffer post; 2405. touching the sensor; 2406. a mounting frame; 2407. a vacuum chuck; 25. a conveyor belt; 26. an alloy ring; 2601. limiting teeth; 27. welding wire coils; 28. a wire feeding motor; 29. a wire feeding wheel; 30. a wire feed conduit; 31. a wire pressing device; 3101. a compression spring; 3102. a wire pressing wheel; 32. a laser positioning instrument; 33. and (6) installing the hoop.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus are not to be construed as limiting the present invention, and furthermore, the terms "first", "second", "third", and the like are only used for descriptive purposes and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art will understand the specific meaning of the above terms in the present invention in specific situations.
Referring to fig. 1 to 8, the present invention provides a technical solution: a machining device for an automobile brake disc capable of carrying out smoothness detection on a groove comprises a bottom plate 1, an annular slide rail 2, a welding mechanism 15, a detection mechanism 18 and an assembling mechanism 24, wherein a top plate 10 is fixed on one side of the top of the bottom plate 1 through a support post 11, a pressure plate 9 is arranged on the support post 11 below the top plate 10, a hydraulic cylinder 12 is arranged at the middle position of the top plate 10, the output end of the bottom of the hydraulic cylinder 12 penetrates through the top plate 10 to be connected with the top of the pressure plate 9, an electromagnetic slide rail 901 is arranged at the middle position inside the pressure plate 9, an electromagnetic slide block 13 is arranged inside the electromagnetic slide rail 901, a movable rail 14 is arranged at the bottom end of the electromagnetic slide block 13, the welding mechanism 15 is arranged at the bottom of the movable rail 14, a lead screw 1401 is arranged inside the movable rail 14, the lead screw 1401 is perpendicular to the electromagnetic slide rail 901, a lead screw sleeve 1402 matched with the lead screw 1401 is sleeved on the lead screw 1401, and the lead screw sleeve 1402 is connected with the top of the welding mechanism 15, a driving motor 1403 is fixed on one side inside the movable rail 14, the output end of the driving motor 1403 is connected with a screw 1401 through a rotating shaft, the driving motor 1403 works to drive the screw 1401 to rotate, so that the screw sleeve 1402 moves left and right, the laser soldering gun 1503 moves left and right, and the welding head of the laser soldering gun 1503 can be soldered at the joint of the alloy ring 26 and the groove 502 by matching with the electromagnetic slide rail 901, and the welding is more comprehensive and stable.
The welding mechanism 15 comprises a mounting base 1501, a wire feeding cylinder 1502 and a laser brazing gun 1503, wherein a laser positioning instrument 32 is fixed on one side of the laser brazing gun 1503 through a mounting hoop 33, a wire coil 27 is fixed inside the mounting base 1501, a wire feeding motor 28 is fixed at one end of the wire feeding cylinder 1502, a wire feeding wheel 29 is installed at the middle position inside the wire feeding cylinder 1502 through a rotating shaft, the output end of the wire feeding motor 28 is connected with the wire feeding wheel 29 through the rotating shaft, a wire pressing device 31 is hinged on one side inside the wire feeding cylinder 1502, a wire pressing wheel 3102 is fixed on one side of the wire pressing device 31 close to the wire feeding wheel 29 through the rotating shaft, a compression spring 3101 is fixed between one side of the wire pressing device 31 far away from the wire feeding wheel 29 and the inner side wall of the wire feeding cylinder 1502, during welding, the wire feeding motor 28 can drive the wire feeding wheel 29 to rotate, and the wire pressing wheel 3102 on the wire pressing device 31 can be tightly pressed against the wire feeding wheel 29 under the elastic force of the compression spring 3101 and is pressed by the wire pressing wheel 3102, and is sent into the wire feeding guide pipe 30 along with the rotation of the wire feeding wheel 29, thus realizing the automatic feeding of the brazing filler metal and being more convenient for welding.
Wire feeding pipe 30 penetrates through the inside of wire feeding cylinder 1502, wire feeding pipe 30 is designed in a breaking mode, wire feeding pipe 30 is broken at a position close to wire feeding wheel 29, the bottom end of wire feeding pipe 30 is conical, the top end face is cylindrical, the conical end of wire feeding pipe 30 is bent 20 degrees towards the direction of the welding gun head of laser brazing gun 1503, the inner diameter of the wire outlet end of wire feeding pipe 30 is smaller than the inner diameter of the wire feeding part of wire feeding pipe 30, a conical shape is formed, the position of the sent welding wire can be guaranteed to be accurate, the 20-degree bending design enables the welding wire to be just sent to the welding head of laser brazing gun 1503, and the design is more reasonable.
Annular slide rail 2 installs the intermediate position at 4 tops of workstation, and the inside of annular slide rail 2 evenly is provided with slider 3, be provided with four workstations 4 on the annular slide rail 2, and the interval between the adjacent workstation 4 equals, 2 tops of annular slide rail are calculated with the counter clockwise and are established to the material loading station in proper order, detect the station, equipment station and welding station, workstation 4 can drive brake disc body 5 and remove in annular slide rail 2, thereby shift to the detection, the equipment, the welding or the station of unloading, multistep operation goes on in step, mutual noninterference, machining efficiency is higher, flow process, degree of automation is higher, be convenient for the mass production of brake disc.
The top of annular slide rail 2 all is provided with workstation 4, and workstation 4 all is connected with slider 3, three spacing groove 401 has evenly been seted up at workstation 4's top, and 4 edges of workstation of spacing groove 401 both sides all set up the splint that the width is greater than splint 8 width and lead to groove 402, workstation 4's shape all is identical with annular slide rail 2, spacing groove 401 can tentatively fix a position brake disc body 5, the smooth of processing steps such as convenient subsequent detection equipment goes on, and splint lead to groove 402 can supply splint 8 to pass through, make things convenient for splint 8 to treat welded brake disc body 5 and carry out the centre gripping fixed, make the welding more accurate.
The top of the worktable 4 is uniformly provided with limiting grooves 401, the limiting grooves 401 are internally provided with brake disc bodies 5, the middle parts of the brake disc bodies 5 are provided with fixing parts 503 which protrude outwards and have outer diameters matched with the inner diameters of the limiting grooves 401, the friction surfaces of the brake disc bodies 5 are provided with grooves 502, the inner sides of the grooves 502 are uniformly provided with tooth sockets 501, the shapes of the grooves 502 are matched with those of the alloy rings 26, one surface of each alloy ring 26 is uniformly provided with limiting teeth 2601 matched with the tooth sockets 501, the high-strength alloy rings 26 are embedded into the grooves 502 and welded with the brake disc bodies 5, so that the brake disc with low cost, good abrasion resistance and long service life can be obtained, the tooth sockets 501 are clamped with the limiting teeth 2601 to bear radial force, the welding seams between the alloy rings 26 and the brake disc bodies 5 are prevented from cracking when the radial friction force generated by braking is too large, and the alloy rings 26 and the brake disc bodies 5 rotate relatively, the use is safer.
The two sides of the annular slide rail 2 below the welding mechanism 15 are both provided with a bracket 6, the top ends of the brackets 6 far away from the annular slide rail 2 are both fixed with a hydraulic telescopic rod 7, the top ends of the brackets 6 near one side of the annular slide rail 2 are both provided with a clamping plate 8, the output ends of the hydraulic telescopic rods 7 are both connected with the clamping plate 8 by penetrating through the brackets 6, the other side of the top part of the bottom plate 1 is provided with a fixed frame 16, the top end of the fixed frame 16 is provided with a speed reducing motor 17, the fixed frame 16 below the speed reducing motor 17 is provided with a detection mechanism 18, the output end of the speed reducing motor 17 is connected with the detection mechanism 18 by a rotating shaft, the detection mechanism 18 comprises a rotating disk 1801 which is embedded in the fixed frame 16 and is connected with the output end of the speed reducing motor 17, an adjustable telescopic rod 1802 which is connected with the bottom of the rotating disk 1801 by bolts, and a roughness detector 1803 which is arranged on one side of the bottom of the adjustable telescopic rod 1802 by a spacing hoop 1804, adjustable telescopic link 1802 coincides with spacing groove 401's axis, and roughness measurement appearance 1803's detection portion aligns with brake disc body 5's slot 502, gear motor 17 works, it is rotatory in the slot 502 top that waits to detect to drive roughness measurement appearance 1803, carry out roughness measurement to the inside of slot 502, roughness measurement appearance 1803 accessible light heterodyne interference method carries out the smoothness to its inner surface under the condition of contactless brake disc body 5 and detects, it observes to need not artifical naked eye, also need not staff handheld detector and detect, detection efficiency is higher, if it is not conform to the standard value to survey the result, then follow-up equipment can skip the defective products with during the welding, do not process it, realize the rejection of defective products, promote the production quality.
A conveyor belt 25 is installed at one end of the top of the base plate 1, alloy rings 26 are uniformly arranged on the conveyor belt 25, a frame body 20 is installed at one end, close to the conveyor belt 25, of the top of the base plate 1, a linear slide rail 2001 is arranged at the top end of the interior of the frame body 20, a slide block 2201 is arranged inside the linear slide rail 2001, a movable plate 22 is installed at one side of the linear slide rail 2001, the movable plate 22 is connected with the slide block 2201, hydraulic lifting rods 23 are fixed at two ends of the movable plate 22, far away from the slide block 2201, an assembling mechanism 24 is fixed at the bottom end of each hydraulic lifting rod 23, the assembling mechanism 24 comprises a shell 2401, two spring buffer columns 2404, an installation frame 2406 connected with the bottoms of the spring buffer columns 2404 and vacuum chucks 2407 located at four corner positions of the installation frame 2406, a servo motor 2402 is installed at the top end of the interior of the shell 2401, a turntable 2403 is arranged at the bottom end of the interior of the shell 2401, the output end of the servo motor 2402 is connected with the turntable 2403 through a rotating shaft, the turntable 2403 is connected with the top of the spring buffer column 2404, the spring buffer column 2404 comprises a connecting column, a sleeve sleeved at the bottom of the outer side of the connecting column and a spring sleeved at the top of the outer side of the connecting column, a touch sensor 2405 is installed at the bottom end of the inner portion of the sleeve, when the brake disc works, the vacuum chuck 2407 sucks the alloy ring 26 and transfers the alloy ring 26 into the groove 502 of the brake disc body 5, at the moment, the spring buffer column 2404 is in a completely compressed state, namely, the touch sensor 2405 is in contact with the bottom of the connecting column, then the servo motor 2402 works to drive the alloy ring 26 to rotate in the groove 502, when the limiting teeth 2601 of the alloy ring 26 are in butt joint with the tooth sockets 501 in the groove 502, the alloy ring 26 can be completely embedded into the groove 502, the alloy ring 26 sinks, and simultaneously, the sleeve of the spring buffer column 2404 moves downwards, the touch sensor 2405 is separated from the connecting column, so that the alloy ring 26 is successfully in butt joint with the brake disc body 5, the assembly and butt joint are more convenient and accurate.
A control panel 19 is installed at the middle position of one end of the frame body 20, and a vacuum pump 21 is fixed at the middle position of the top of the frame body 20.
In conclusion, when the automobile brake disc machining device capable of detecting the smoothness of the grooves is used, a power supply is switched on, the fixing parts 503 of the brake disc bodies 5 to be machined are firstly placed into the limiting grooves 401 on the workbench 4 one by one downwards to complete feeding, then the sliding block 3 slides in the annular sliding rail 2 to drive the workbench 4 to be transferred from the feeding station to the right detection station, namely the workbench 4 is transferred to the lower part of the roughness detector 1803, the speed reducing motor 17 works to drive the roughness detector 1803 to rotate above the groove 502 to be detected to detect the roughness in the groove 502, the workbench 4 is transferred step by step, the roughness detector 1803 detects three brake disc bodies 5 in sequence, if the detected result does not accord with the standard value, defective products can be skipped during subsequent assembly and welding, the defective products are not machined, and then the workbench 4 is transferred from the detection station to the assembly station, the hydraulic lifting rod 23 works to drive the assembling mechanism 24 to move downwards to the position above the alloy ring 26, the vacuum chuck 2407 sucks the alloy ring 26 and transfers the alloy ring 26 into the groove 502 of the brake disc body 5, at the moment, the spring buffer column 2404 is in a fully compressed state, namely, the touch sensor 2405 is in contact with the bottom of the connecting column, the servo motor 2402 works to drive the alloy ring 26 to rotate in the groove 502, when the limiting teeth 2601 of the alloy ring 26 are in butt joint with the tooth grooves 501 in the groove 502, the alloy ring 26 can be fully embedded into the groove 502, the alloy ring 26 sinks, meanwhile, the sleeve of the spring buffer column 2404 moves downwards, the touch sensor 2405 is separated from the connecting column, the alloy ring 26 is prompted to be successfully in butt joint with the brake disc body 5, then the workbench 4 is transferred to a welding station from the assembling station, the hydraulic cylinder 12 works to drive the pressing plate 9 to move downwards, and simultaneously the electromagnetic slider 13 slides forwards and backwards in the electromagnetic sliding rail 901, the driving motor 1403 works to drive the screw 1401 to rotate, so that the screw sleeve 1402 moves left and right, a welding head of the laser brazing gun 1503 is brazed around a joint between the alloy ring 26 and the groove 502, the wire feeding wheel 29 can be driven to rotate by the operation of the wire feeding motor 28 during welding, the wire pressing wheel 3102 on the wire pressing device 31 can be abutted against the wire feeding wheel 29 under the elastic force of the compression spring 3101, a welding wire is pressed by the wire pressing wheel 3102 and is fed into the wire feeding guide pipe 30 along with the rotation of the wire feeding wheel 29 and is output from the conical end of the wire feeding guide pipe 30, automatic brazing filler metal feeding is achieved, welding is more convenient, after welding is completed, the workbench 4 returns to a feeding station from the welding station, and a worker can unload and reload a welded brake disc.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (9)

1. The utility model provides a can carry out car brake disc processingequipment that smoothness detected to fluting, includes bottom plate (1), annular slide rail (2), welding mechanism (15), detection mechanism (18) and equipment mechanism (24), its characterized in that: a top plate (10) is fixed on one side of the top of the bottom plate (1) through a support column (11), a pressing plate (9) is arranged on the support column (11) below the top plate (10), a hydraulic cylinder (12) is installed in the middle of the top plate (10), the bottom output end of the hydraulic cylinder (12) penetrates through the top plate (10) and is connected with the top of the pressing plate (9), an electromagnetic slide rail (901) is arranged in the middle of the inside of the pressing plate (9), an electromagnetic slide block (13) is arranged in the electromagnetic slide rail (901), a movable rail (14) is installed at the bottom end of the electromagnetic slide block (13), a welding mechanism (15) is arranged at the bottom of the movable rail (14), the annular slide rail (2) is installed in the middle of the top of the workbench (4), slide blocks (3) are uniformly arranged in the annular slide rail (2), and the workbench (4) is arranged at the top of the annular slide rail (2), and the workbench (4) is connected with the sliding block (3), the top of the workbench (4) is uniformly provided with a limiting groove (401), the limiting groove (401) is internally provided with a brake disc body (5), the two sides of the annular sliding rail (2) below the welding mechanism (15) are respectively provided with a bracket (6), the top end of one side of the bracket (6) far away from the annular sliding rail (2) is respectively fixed with a hydraulic telescopic rod (7), the top end of one side of the bracket (6) close to the annular sliding rail (2) is respectively provided with a clamping plate (8), the output end of the hydraulic telescopic rod (7) penetrates through the bracket (6) to be connected with the clamping plate (8), the other side of the top of the bottom plate (1) is provided with a fixing frame (16), the top end of the fixing frame (16) is provided with a speed reducing motor (17), the fixing frame (16) below the speed reducing motor (17) is provided with a detection mechanism (18), the output end of the speed reducing motor (17) is connected with the detection mechanism (18) through a rotating shaft, the conveying belt (25) is installed at one end of the top of the base plate (1), alloy rings (26) are evenly arranged on the conveying belt (25), the frame body (20) is installed at one end, close to the conveying belt (25), of the top of the base plate (1), the linear sliding rail (2001) is arranged at the top end of the interior of the frame body (20), sliding blocks (2201) are arranged inside the linear sliding rail (2001), a movable plate (22) is installed on one side of the linear sliding rail (2001), the movable plate (22) is connected with the sliding blocks (2201), hydraulic lifting rods (23) are fixed to two ends, far away from one side of the sliding blocks (2201), of the movable plate (22), the assembling mechanisms (24) are fixed to the bottom ends of the hydraulic lifting rods (23), and a control panel (19) is installed at the middle position of one end of the frame body (20), and a vacuum pump (21) is fixed at the middle position of the top of the frame body (20).
2. The apparatus for machining an automotive brake disc, which is capable of detecting the smoothness of a groove according to claim 1, wherein: the automatic welding machine is characterized in that four working tables (4) are arranged on the annular sliding rail (2), the distance between every two adjacent working tables (4) is equal, and a feeding station, a detection station, an assembling station and a welding station are sequentially arranged above the annular sliding rail (2) in a mode of anticlockwise calculation.
3. The apparatus for machining an automotive brake disc, which is capable of detecting the smoothness of a groove according to claim 1, wherein: three spacing groove (401) have evenly been seted up at the top of workstation (4), and the workstation (4) edge of spacing groove (401) both sides all sets up the splint logical groove (402) that the width is greater than splint (8) width, the shape of workstation (4) all is identical with annular slide rail (2).
4. The apparatus for machining an automotive brake disc, which is capable of detecting the smoothness of a groove according to claim 1, wherein: the middle part of brake disc body (5) is provided with outside protrusion and external diameter and spacing groove (401) identical fixed part (503) of internal diameter, and the friction surface of brake disc body (5) has seted up slot (502), the inboard of slot (502) evenly is provided with tooth's socket (501), and the shape of slot (502) all is identical with alloy ring (26), the one side of alloy ring (26) evenly is provided with spacing tooth (2601) identical with tooth's socket (501).
5. The apparatus for machining an automotive brake disc, which is capable of detecting the smoothness of a groove according to claim 1, wherein: the automatic welding device is characterized in that a screw rod (1401) is arranged inside the movable rail (14), the screw rod (1401) is perpendicular to the electromagnetic slide rail (901), a screw rod sleeve (1402) matched with the screw rod (1401) is sleeved on the screw rod (1401), the screw rod sleeve (1402) is connected with the top of the welding mechanism (15), a driving motor (1403) is fixed on one side inside the movable rail (14), and the output end of the driving motor (1403) is connected with the screw rod (1401) through a rotating shaft.
6. The apparatus for machining an automotive brake disc, which is capable of detecting the smoothness of a groove according to claim 1, wherein: the welding mechanism (15) comprises a mounting seat (1501), a wire feeding barrel (1502) and a laser brazing gun (1503), and one side of the laser brazing gun (1503) is fixed with a laser positioning instrument (32) through a mounting hoop (33), a wire coil (27) is fixed inside the mounting seat (1501), one end of the wire feeding cylinder (1502) is fixed with a wire feeding motor (28), a wire feeding wheel (29) is arranged at the middle position inside the wire feeding cylinder (1502) through a rotating shaft, the output end of the wire feeding motor (28) is connected with the wire feeding wheel (29) through a rotating shaft, one side inside the wire feeding cylinder (1502) is hinged with a wire pressing device (31), and one side of the silk pressing device (31) close to the silk feeding wheel (29) is fixed with a silk pressing wheel (3102) through a rotating shaft, a compression spring (3101) is fixed between one side of the wire pressing device (31) far away from the wire feeding wheel (29) and the inner side wall of the wire feeding cylinder (1502).
7. The apparatus for machining an automobile brake disc capable of detecting the smoothness of a groove according to claim 6, wherein: wire feeding guide pipes (30) penetrate through the wire feeding barrel (1502), the wire feeding guide pipes (30) are designed in a disconnecting mode, the wire feeding guide pipes (30) are disconnected at the position close to a wire feeding wheel (29), the bottom ends of the wire feeding guide pipes (30) are conical, the end faces of the top ends of the wire feeding guide pipes are cylindrical, and the conical ends of the wire feeding guide pipes (30) are bent by 20 degrees towards the direction of a welding gun head of a laser brazing gun (1503).
8. The apparatus for machining an automotive brake disc, which is capable of detecting the smoothness of a groove according to claim 1, wherein: detection mechanism (18) including inlay locate mount (16) inside and with rotary disk (1801) that gear motor (17) output is connected, through adjustable telescopic link (1802) that bolt and rotary disk (1801) bottom are connected, and install roughness detector (1803) in adjustable telescopic link (1802) bottom one side through spacing hoop (1804), the axis coincidence of adjustable telescopic link (1802) and spacing groove (401), and the detection portion of roughness detector (1803) aligns with slot (502) of brake disc body (5).
9. The apparatus for machining an automotive brake disc, which is capable of detecting the smoothness of a groove according to claim 1, wherein: the utility model discloses a set up mechanism (24) and be connected with the bottom of casing (2401), two spring buffering post (2404), mounting bracket (2406) of being connected with spring buffering post (2404) bottom and be located vacuum chuck (2407) of four turning positions of mounting bracket (2406), servo motor (2402) are installed on the inside top of casing (2401), and the inside bottom of casing (2401) is provided with carousel (2403), the output of servo motor (2402) is connected with carousel (2403) through the pivot, and carousel (2403) are connected with the top of spring buffering post (2404), spring buffering post (2404) are located the sleeve of spliced pole outside bottom and are overlapped the spring of locating spliced pole outside top including spliced pole, cover, and touch inductor (2405) are installed to the inside bottom of sleeve.
CN202022415452.XU 2020-10-27 2020-10-27 Automobile brake disc machining device capable of detecting smoothness of grooves Active CN214149180U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114101828A (en) * 2021-12-06 2022-03-01 江苏华普泰克石油装备有限公司 Brazing processing device for three-phase separator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114101828A (en) * 2021-12-06 2022-03-01 江苏华普泰克石油装备有限公司 Brazing processing device for three-phase separator

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Effective date of registration: 20221220

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