KR101547599B1 - As a method to connect with eco-friendly high-rigidity sewer fittings made of green islands which improves the tightness and stiffness - Google Patents
As a method to connect with eco-friendly high-rigidity sewer fittings made of green islands which improves the tightness and stiffness Download PDFInfo
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- KR101547599B1 KR101547599B1 KR1020150055942A KR20150055942A KR101547599B1 KR 101547599 B1 KR101547599 B1 KR 101547599B1 KR 1020150055942 A KR1020150055942 A KR 1020150055942A KR 20150055942 A KR20150055942 A KR 20150055942A KR 101547599 B1 KR101547599 B1 KR 101547599B1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L21/00—Joints with sleeve or socket
- F16L21/02—Joints with sleeve or socket with elastic sealing rings between pipe and sleeve or between pipe and socket, e.g. with rolling or other prefabricated profiled rings
- F16L21/04—Joints with sleeve or socket with elastic sealing rings between pipe and sleeve or between pipe and socket, e.g. with rolling or other prefabricated profiled rings in which sealing rings are compressed by axially-movable members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
- B29D23/001—Pipes; Pipe joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
- B29D23/001—Pipes; Pipe joints
- B29D23/003—Pipe joints, e.g. straight joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/12—Rigid pipes of plastics with or without reinforcement
Abstract
The present invention relates to a connector having improved watertightness and stiffness by connecting a highly rigid sewage pipe manufactured with environmentally friendly green nature and a method of manufacturing the same. More particularly, the present invention relates to a connector having a high regeneration rate, Rigid sewage pipes which are formed by mixing and molding the entire surface of a cross crucible having a plurality of hollows or a profile having a hollow to provide high rigidity and simultaneously coat the inside and outside diameters of the profiles to further improve rigidity, The present invention relates to a method of manufacturing an eco-friendly green tire, which is capable of stably maintaining a watertightness by preventing rotation of a fastening bolt at a connection end connected to a tip end of the fastening bolt, Connecting port with high rigidity sewer pipe to improve watertightness and rigidity and manufacturing method thereof It relates.
The present invention is characterized in that a rubber ring is coupled to a connection portion of a connection port through which a sewer pipe is connected at a fused portion, and a pressure ring is fastened to a connection port by a fastening bolt and a bolt insertion hole by a nut when another sewage pipe is connected to the connection port. 20 to 30% by weight of a high strength resin obtained by mixing any of ABS, PP, PC and POM, 40 to 60% by weight of recycled raw materials, 10 to 18% by weight of talc, 3 to 6% by weight of silica powder, An outer profile formed of 0.2 to 1% by weight of a heat stabilizer and 0.2 to 1% by weight of a heat stabilizer and having an inner profile in which a hollow and a cross crucible are formed, and an outer profile in which melted polyethylene is simultaneously supplied from four sides of the inner profile to have the same thickness, And a sewage pipe which forms an outer diameter coating portion at an outer diameter of an outer profile so as to be integrated with the coupling member,
A bolt head of a fastening bolt passing through a bolt insertion groove is located in a bolt fastening groove of a connecting hole to which the sewer pipe is connected at a fused portion, and a high rigidity sewage pipe comprising a bolt head anti- In the connector having improved watertightness and rigidity by connecting,
The connector is characterized in that an " H " type reinforcing protrusion is formed at an outer diameter at regular intervals to improve rigidity.
Description
The present invention relates to a connector having improved watertightness and stiffness by connecting a highly rigid sewage pipe manufactured with environmentally friendly green nature and a method of manufacturing the same. More particularly, the present invention relates to a connector having a high regeneration rate, Rigid sewage pipes which are formed by mixing and molding the entire surface of a cross crucible having a plurality of hollows or a profile having a hollow to provide high rigidity and simultaneously coat the inside and outside diameters of the profiles to further improve rigidity, The present invention relates to a method of manufacturing an eco-friendly green tire, which is capable of stably maintaining a watertightness by preventing rotation of a fastening bolt at a connection end connected to a tip end of the fastening bolt, Connecting port with high rigidity sewer pipe to improve watertightness and rigidity and manufacturing method thereof It relates.
Conventionally, in the case of a double wall sewer pipe used for a drain pipe of a synthetic pipe embedded in an underground, polyethylene (HDPE) is melted in an extruder so that a profile having a rectangular hollow is formed in the die, When the molten steel is first cooled and screwed into the winder device, the connecting member, which melts the polyethylene between the profiles, is supplied from the nozzle to form the sewer pipe.
However, since the polyethylene is not melted in the process of being melted in the extruder and it is not mixed properly, the raw material can not be supplied in a uniform state, so that it can not provide an accurate profile shape. So that the rigidity is lowered due to the hollow of the protrusion.
In addition, recently, an extruder nozzle device for molding a cross-shaped reinforcing bar inside a rectangular profile is registered as a patent registration No. 10-0392235 (registered on Jul. 2003, 09/03). In the profile, six hollows An extruder nozzle arrangement is provided which is capable of forming a so-called grate profile.
However, since the extruder nozzle device is designed to increase the strength by providing a nozzle device directly connected to the main body of the extruder and a cooling device inside the extruder, the profile of the grate profile is formed by using the extruded polyethylene directly connected to the extruder, The resin can not be supplied uniformly and accurately in the extrusion apparatus, and therefore, the hollow can not be properly molded, so that there is a limit in improving the strength.
In addition, since six hollows are formed and discharged, uniform cooling is not achieved even if the inside is cooled, and the hollow shape is broken because the molded state is in a semi-solid state.
In addition, since the hollow is uniformly formed only when a certain amount of resin is supplied to the core, a certain amount is not supplied to the core from the core member, the hollow is not uniformly formed, the thickness of the reinforcing rib is not uniform, So that the effect of improving the strength was not exhibited.
In addition, since the core is protruded forwardly and the thickness of the profile is thinned or thickened, the uniformity of the product can not be provided because the core is widened or broken due to the temperature of the polyethylene supplied at the time of molding.
In addition, in the Utility Model Registration No. 0243099 (registered on August 4, 2001), the polyethylene supplied to the cruciform space formed in front of the molded member after the polyethylene is supplied from the outside must be supplied uniformly, Since the resin is not connected to the cross-shaped space due to the structure connected to the side surface, the hollow and the reinforcing bar can not be formed uniformly.
In addition, since polyethylene is extruded immediately after it is melted in an extruder, it can not be uniformly mixed (agitated) and thus can not provide stable physical properties,
The protruding rectangular protrusion has a disadvantage that the thickness of the profile is thinned due to the heat source of polyethylene which is continued by the heat source of the polyethylene,
Meanwhile, in recent years, in order to impart greenness, when recycled raw materials are mixed in a range of 40% to 60%, green certification can be obtained and various recycling methods are applied. However, in the case of molding a profile by melt- When the molded cross-sectional profile of the cruciform barrel is molded and then finished with a sewer pipe, the bending strength is confirmed to be less than 700 MPa, resulting in defects that are easily deformed, and the tensile strength of the conventional polyethylene is maintained at about 20 MPa or less It was very difficult to form the sewer pipe of the stiffness,
Firstly, after the profile is extruded, it is cooled to a temperature of about 50 to 75 ° C while passing through a cooling device and spirally supplied to the winding device. In this process, polyethylene melt-molded at a temperature of 180 to 210 ° C is supplied Since the connection is made by the deviation of the temperature because the connection is made to the profile, it is not possible to connect properly due to the deviation of the temperature. Therefore, if the weather is cold during the winter or when the temperature is seriously lowered, There has been a drawback that the profile as a result of the thermal expansion coefficient and the shrinkage of the joint member significantly deteriorate the joining force for joining the profiles and thus the profile is separated and the function as the sewer pipe is lost.
Conventionally, a multi-wall sewage pipe and a double-wall sewage pipe according to the shape of a profile have a structure for connecting through a connecting hole at the front end, and a fastening bolt connecting to a pressure ring is formed on the outer surface of the main body, A KP connection is proposed to connect and connect the sewer pipe in a stable manner so as to be maintained.
However, the conventional connection pipe for connecting and connecting the sewer pipes can not stably maintain the watertightness by simply pressing the rubber ring. When the fastening bolt and the nut are tightly tightened for the purpose of maintaining the watertightness, There is a drawback that a tightening force is not provided due to the deformation of the lifting phenomenon caused by the tightening force at the interval between the tightening bolts of the pressure rings, and the head of the tightening bolt is centered on the body But it can not provide an accurate coupling state and is fastened in a state where it is rotated by about 10 to 30 ° to either side.
Accordingly, it is an object of the present invention to overcome the drawbacks of the prior art, and it is an object of the present invention to provide a sewage pipe of high rigidity by providing a green green property by using a high strength regenerated raw material, .
Another object of the present invention is to provide a highly rigid sewage pipe, a manufacturing apparatus and a manufacturing method thereof by changing a polyethylene resin to a high rigidity resin and adding additives.
Another object of the present invention is to provide a coating die which can uniformly and stably form a quadrangular profile outer diameter on a slope.
Another object of the present invention is to improve the bonding force between profiles by simultaneously supplying and coating molten synthetic resin at joints and outer diameters connecting square profiles.
Another problem to be solved by the present invention is to provide a fastening bolt with a fastening bolt, which is formed in such a manner that the fastening bolt engages with the head of the fastening bolt, To be provided to the user.
Another object of the present invention is to provide a method of forming a bolt and a bolt by forming a reinforcing rib at an interval between protruding portions where a bolt and a nut of a pressure roller are engaged with each other to prevent the bolt from being lifted, So that a stable watertightness can be maintained.
Another object of the present invention is to provide a fastening bolt for fastening a fastening bolt with a strong coupling force by forming a bolt coupling step in a coupling hole to which a bolt head of the fastening bolt is coupled so that a part of the bolt head is fastened The purpose.
According to the present invention, a rubber ring is coupled to a connection portion of a connection port of a sewer pipe at a fused portion, and a pressure ring is fastened to a connection port of the sewer pipe when the sewage pipe is coupled to the connection port. 20 to 30% by weight of a high strength resin obtained by mixing any of ABS, PP, PC and POM, 40 to 60% by weight of recycled raw materials, 10 to 18% by weight of talc, 3 to 6% by weight of silica powder, An outer profile formed of 0.2 to 1% by weight of a heat stabilizer and 0.2 to 1% by weight of a heat stabilizer and having an inner profile in which a hollow and a cross crucible are formed, and an outer profile in which melted polyethylene is simultaneously supplied from four sides of the inner profile to have the same thickness, And a sewage pipe which forms an outer diameter coating portion at an outer diameter of an outer profile so as to be integrated with the coupling member,
A bolt head of a fastening bolt passing through a bolt insertion groove is located in a bolt fastening groove of a connecting hole to which the sewer pipe is connected at a fused portion, and a high rigidity sewage pipe comprising a bolt head anti- In the connector having improved watertightness and rigidity by connecting,
The connector is characterized in that an " H " type reinforcing protrusion is formed at an outer diameter at regular intervals to improve rigidity.
A sewage pipe is extruded, cooled, and then spirally fed to form a sewer pipe. The sewage pipe is cut and cut to a predetermined length to produce a sewage pipe. The sewer pipe is injection-molded and fused at the fused portion. A manufacturing method of a connector for connecting a fastening bolt and a nut by fastening force,
20 to 30% by weight of a high strength resin obtained by mixing any of ABS, PP, PC and POM, 40 to 60% by weight of recycled raw materials, 10 to 18% by weight of talc, 3 to 6% by weight of silica powder, By weight of a heat stabilizer and 0.2 to 1% by weight of a heat stabilizer, and melt-extruding the mixture;
An inner profile forming step of melt-extruding the raw material to form an inner profile in which a hollow and a cross crucible are formed;
An outer profile forming step of supplying molten polyethylene through the coating supply holes simultaneously on four sides of the inner profile to extrude the outer profile to have the same thickness;
A cooling step of supplying and cooling the outer profile;
A profile winding step of spirally supplying the cooled outer profile to a winding device;
A jointing and outer diameter coating step of supplying molten polyethylene to the joint member between the outer profiles and molding a sewage pipe having an outer diameter coating portion at an outer diameter of an outer profile so as to be integrated with the jointing member;
A cutting step of cutting the sewage pipe to a predetermined length;
A connecting hole forming step of forming an H-shaped reinforcing projection on an outer diameter of the sewage pipe and injecting a connecting port having a hooking protrusion inside the connecting portion;
Forming a pressure wheel coupled with the connector and having a tube fixing protrusion in an inner diameter and having a bolt head anti-rotation part for fixing the bolt head to one side of the bolt insertion hole at a predetermined interval;
A rubber ring and a bolt forming step of forming a fastening bolt having a rubber ring and a bolt head located at the wheel connecting portion;
Welding the ends of the sewer pipe to the connection port and welding the sewer pipe to the heating plate;
A rubber ring and a pressure ring coupling step in a connection port for coupling the rubber ring and the pressure ring to the connection port;
A fastening bolt fastening step of fastening a sewing pipe to a connection port by a fastening force of a nut, the fastening bolt passing through a bolt insertion hole of the rolling wheel, the bolt head being positioned at a bolt fastening part, .
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The present invention provides an environmentally friendly green property by using 40 to 60 wt% of high-strength regenerated raw material, and significantly improves the flexural strength to 1,200 to 1,300 MPa as compared to the flexural strength (700 MPa) of the existing sewer pipe, There is an effect to provide.
In the present invention, a high rigidity resin (tensile strength: 32 to 36 MPa) such as ABS, PP, PC, POM is changed to a conventional polyethylene resin (tensile strength: 20 MPa), and high-stiffness additives such as talc, silica powder, A sewage pipe having a high rigidity, a manufacturing apparatus and a manufacturing method thereof.
The present invention provides a high-strength regenerated raw material in the inside, and a quadrangular profile for integrally molding a reinforcing wall of a hollow and a cross shape is extruded, and a coating die for uniformly and stably coating the outer diameter of the profile on a slope .
The present invention uses a single nozzle for connecting a profile coated with a uniform thickness of a rectangular profile and a nozzle for outer diameter and simultaneously supplying molten synthetic resin to improve the bonding force between the profiles through the connection of the profile and the outer diameter The watertightness is improved and the effect of preventing deformation is provided.
In the present invention, since the head of the fastening bolt and the main body of the fastening bolt are not rotated when the fastening bolt is engaged with the main body, the head portion is accurately aligned with the main body So that the strong coupling force and rigidity of the sewer pipe can be maintained.
According to the present invention, a reinforcing rib is formed at an interval between protruding portions where a tightening bolt and a nut of a pressure roller are engaged with each other. Even if a tightening force between the tightening bolt and the nut is strongly provided, the tightening force generated between the protruding portions is prevented, So that the pressure ring can stably and firmly fix the rubber ring on the entire surface, so that the watertightness can be maintained uniformly and stably.
The present invention is characterized in that a bolt coupling step is formed on a connecting hole to which a bolt head of a fastening bolt is coupled so that a part of the bolt head is fastened to the fastening bolt to thereby fasten the fastening nut to the bolt, And is tightened with a strong coupling force to provide a stable and strong coupling force together with the pressure, thereby providing a stable watertightness and a binding force through the rubber ring.
1 is a plan view of a sewer pipe forming apparatus according to a preferred embodiment of the present invention;
2 is a front view of the installation state of the sewage pipe forming apparatus according to the present invention.
Fig. 3 is a side view of the installation state of the sewage pipe forming apparatus of the present invention
Fig. 4 is a rear view of the installation state of the tube-
Figure 5 is a side view of the cutting device of the present invention
Fig. 6 is a cross-sectional view showing a state of coating while extruding the profile of the present invention
7 is a side view showing a state in which the profile of the present invention is coated while being extruded
Figure 8 is a perspective view of the coated dice of the present invention
9 is a top view of the coating die of the present invention
10 is a cross-sectional view showing an installation state of the nozzle according to the present invention
11 is a cross-sectional view showing a state in which the profile of the present invention is extruded
12 is a cross-sectional view showing a state in which the profile of the present invention is coated
13 is a cross-sectional view showing a state in which the outer profile of the present invention is supplied and the joint member and the outer-
14 is a perspective view showing a state in which the multi-wall sewage pipe of the present invention is completed;
15 is a cross-sectional view showing a state where a profile of another embodiment of the present invention is coated while being extruded
16 is a side view showing a state in which a profile of another embodiment of the present invention is coated while being extruded
17 is a cross-sectional view showing a state in which a profile of another embodiment of the present invention is extruded
18 is a cross-sectional view showing a state in which a profile of another embodiment of the present invention is coated;
19 is a cross-sectional view showing a state in which the outer profile of another embodiment of the present invention is supplied and the joint member and the outer-
20 is a perspective view showing a state in which the double-wall sewage pipe of another embodiment of the present invention is completed;
21 is a perspective view of the sewage pipe of the present invention in a state of being connected to a connection port
22 is a sectional view of the sewer pipe of the present invention in a state of being connected to a connecting port
23 is a cross-sectional view of the sewage pipe of the present invention in a state of being fastened to a connecting port
Fig. 24 is a sectional view of the main part of the connector according to the present invention
Fig. 25 is a cross-sectional view of an engaging state of a main portion of a connector according to the present invention
26 is a cross-sectional view of the rubber ring of the present invention
Fig. 27 is a side view of a main part of the rolling of the present invention
28 is a perspective view of the fastening bolt of the present invention
29 is a side view of the fastening bolt of the present invention
30 is a front view of the fastening bolt of the present invention
31 is a side view of the fastening bolt of the present invention in a state of being coupled to a pressure roller
32 is an enlarged perspective view of the main part in a state in which the fastening bolt of the present invention is separated from the roller.
Fig. 33 is a perspective view of a main part of the roller according to the present invention
Fig. 34 is a side view of a main portion of the rolling of the present invention
35 is a cross-sectional view of a main part in a state where the sewer pipe of the present invention is coupled to the connection port
36 is a cross-sectional view of a main portion in which a bolt coupling step is formed in a connecting hole of the present invention
FIG. 37 is a front view of a main portion in which a bolt coupling step is formed in a connecting hole of the present invention
38 is a block diagram showing a preferred embodiment of the present invention
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a plan view of a sewage pipe forming apparatus according to a preferred embodiment of the present invention, FIG. 2 is a front view of the sewage pipe forming apparatus according to the present invention, FIG. 3 is a side view of the sewage pipe forming apparatus according to the present invention, 4 is a rear view of the installation state of the tube forming apparatus of the present invention, and Fig. 5 is a side view of the cutting apparatus of the present invention.
The raw material constituting the
The raw material is heated and melted at 190 to 210 캜 and supplied to the profile extruding device 10 (10) through which the extrusion die 11 for extruding the
The
A cooling
A
There is provided a joint-extruding
A
The
FIG. 6 is a cross-sectional view showing a state where the profile of the present invention is coated while being extruded, FIG. 7 is a side view showing a state where the profile of the present invention is extruded while being coated, FIG. 8 is a perspective view of the present invention, Fig. 7 is a plan view of the coating die of the present invention.
The extrusion die 11 positioned in front of the
A
A
The
FIG. 10 is a cross-sectional view showing the state of installation of the nozzle according to the present invention. In FIG. 10, the molten synthetic resin is supplied to a lower side of a
The connecting
Fig. 11 is a cross-sectional view showing a state where a profile of the present invention is extruded, Fig. 12 is a cross-sectional view showing a state where a profile of the present invention is coated, Fig. Fig. 14 is a perspective view showing a state in which the multi-wall sewer pipe of the present invention is completed. Fig.
An
FIG. 15 is a cross-sectional view showing a state where a profile of another embodiment of the present invention is coated while being extruded, and FIG. 16 is a side view showing a state where a profile of another embodiment of the present invention is coated while being extruded.
The extrusion die 11 located in front of the
A
A
The
17 is a cross-sectional view showing a state in which a profile of another embodiment of the present invention is extruded. FIG. 18 is a cross-sectional view showing a state in which a profile of another embodiment of the present invention is coated, FIG. 19 is a sectional view showing a state in which an outer profile of another embodiment of the present invention is supplied and a joint member and an outer- In which a double-wall sewage pipe of another embodiment is completed.
The
FIG. 21 is a perspective view of the sewage pipe of the present invention in a state of being connected to a connection port, FIG. 22 is a sectional view of the sewage pipe of the present invention connected to a connection port, FIG. 23 is a cross- Fig. 24 is a sectional view of a main portion of the connector according to the present invention, and Fig. 25 is a sectional view of a main portion of the connector according to the present invention.
The
A
A
An upper portion of the portion where the
26 shows a sectional view of the rubber ring according to the present invention in which the
Fig. 27 is a side view of a main part of the pressure roller of the present invention, Fig. 28 is a perspective view of the fastening bolt of the present invention, Fig. 29 is a side view of the fastening bolt of the present invention, Fig. 31 is a side view of the fastening bolt of the present invention bonded to a rolling wheel, and Fig. 32 is an enlarged perspective view of the fastening bolt of the present invention separated from the rolling wheel.
The bolt head
The
The
Fig. 33 is a perspective view of a main part of the pressure roller of the present invention, and Fig. 34 is a side view of a main part of the pressure roller of the present invention.
The protruding
35 is a sectional view of a main part of the sewer pipe of the present invention in a state where the sewer pipe is coupled to the
FIG. 36 is a cross-sectional view of a main part having a bolt coupling step formed at a connecting hole of the present invention, and FIG. 37 is a front view of a main part having a bolt coupling step formed at the connecting hole of the present invention.
Forming a bolt coupling step (106) for coupling the bolt head (131) of the fastening bolt (130) to the connector (100);
The
The eco-friendly green sewage pipe using the high rigidity profile of the present invention having the above-described structure, and the apparatus and method of the present invention are characterized by having a regenerated raw material having a flexural strength of 1,200 to 1,300 MPa of 40 to 60
The recycled raw material is a high strength recycled raw material which is formed into chips in order to recycle blow grade polyethylene having a high external pressure strength. The recycled raw material is used to impart rigidity such that the bending strength is 1,200 to 1,300 MPa, and 40 to 60% And the stiffness can be greatly improved. When 40% by weight or less is used, there is a disadvantage in that the target value is not improved in the improvement of the bending strength, and when it is 60% by weight or more It is preferable to use 55% by weight because there is a disadvantage that it exceeds the regeneration duty ratio.
The high strength resin may be any one of ABS, PP, PC and POM or a mixture thereof. The tensile strength may be changed to 32 to 36 MPa by changing the conventional polyethylene (PE), and 20 to 30 wt% I will.
Refers to ABS (thermoplastic resin), PP (polypropylene), PC (polycarbonate), POM (polyoxymethylene, polyacetal).
If the high-strength resin is used in an amount of 20 wt% or less, the rigidity can not be maintained. If the amount of the high-strength resin is more than 30 wt%, defective molding may occur.
The talc is supplied as a high-strength additive to supply 10 to 18% by weight. If it is used in an amount of 10% by weight or less, there is a limit to improve the rigidity. If the content is more than 18% by weight, Therefore, it is preferable to use 15% by weight.
The activated silica powder is provided with 3 to 6% by weight of a powdery state activated (chelated) so as to be well kneaded with other materials.
When the silica powder is used in an amount of 3 wt% or less, kneading is not easy. If the silica powder is used in an amount of 6 wt% or more, the kneading effect is lowered.
0.5 to 1% by weight of a rubber-based thermal plasticizer for integrating the different materials is preferably used, and 0.5% by weight is preferably used.
And 0.2 to 1% by weight of a non-deterioration heat stabilizer for preventing deterioration and oxidation, and 0.5% by weight is preferably used.
When the raw material is melt-extruded, a square hollow 52 is formed on the four sides of the reinforcing
The
The inner profile forming step S20 is a step of forming a rectangular inner profile having a square hollow 52 formed at the center through the hollow molding stand 13 formed at the front of the
The outer profile forming step S30 for forming the
When the polyethylene is melted and extruded from the
The molten polyethylene supplied to the
The coating die 22 is fixed to the front of the extrusion die 11 so that the
In order to distinguish the
The
The
The
The joining and outer diameter coating step S60 is performed in which the joining
The outer diameter coating step S60 is performed by supplying a molten polyethylene through the
The molten polyethylene supplied to the intervening
The
It is preferable that the
The
After the
The present invention is characterized in that when an
A connection forming step (S101) for integrally connecting the sewer pipe (50) to the connection pipe (100); (S102), and a rubber ring and a bolt forming step (S103).
In the connector forming step S101, the outer circumferential surface of the outer circumference of the outer circumferential surface of the outer circumferential surface of the
In the
The rubber ring and bolt molding step S103 includes a
The ends of the
A
The
The
The
When the
When the
The protruding
While the invention has been shown and described with respect to the specific embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. Those skilled in the art will readily appreciate that the invention can be variously modified and changed.
The present invention can improve the rigidity by using any one of ABS, PP, PC, and POM which can give a green material with a green material with a high strength to improve the bending strength of the raw material and improve the tensile strength A sewer pipe is provided and the joint member and the outer diameter coating portion are integrally formed between the outer profiles to improve watertightness and prevent deformation while being integrally joined with the connecting pipe to improve the fastening force by the coupling of the connecting pipe and the pressure roller, To provide a very useful invention for preventing the deformation of the pressure roller and improving the rigidity.
10: profile extrusion device 11: extrusion die
12: Profile forming member 13:
14: extrusion space 15: reinforcing wall molding space
16: coating connection space 17: coating space
20: Profile coating apparatus 21: Coating nozzle
22: Coating die 24: Feed connection groove
25: Coating feed hole 26: Extrusion hole
30: cooling device 40: tube forming device
41: Winding device 42: Roller
43: Position adjuster 44: Finishing roller
50: sewer 51: internal profile
52: hollow 53: ten cross bar
54: outer profile 55: joint member
56: outer coating part 60: joint extrusion device
61: joint nozzle 62: connecting body
63: Between Nozzle Vs 64: Between Exhaust Balls
65: outer diameter nozzle base 66: outer diameter discharge hole
80: cutting device 81: guide base
82: cutting motor 83: cutting blade
95: exhaust device 100: connector
101: Redundant connection part 102:
103: reinforcing projection 105: fused portion
106: bolt coupling jaw 110:
111: bolt insertion hole 112: pipe fixing projection
113: projecting portion 114: circumferential reinforcing rib
115: Bolt head spinning zone 116: Reinforcement slope
117: inner ring rib
120: rubber ring 121: inclined surface
122: fixed blade 130: fastening bolt
131: Bolt head 132: Nut
Claims (11)
The bolt head 131 of the fastening bolt 130 passing through the bolt insertion groove 111 is positioned on the bolt coupling jaw 106 of the coupling hole 100 connected to the sewing pipe 50 at the fused portion 105, And a high-rigidity sewer pipe including a head (131) and a roller (110) having a bolt head anti-rotation part (115) for preventing the rotation of the head (131)
H "type reinforcing protrusions 103 are formed at regular intervals on the outer diameter of the connector 100 so as to improve the rigidity of the connector 100. The high rigidity sewer pipe made of environmentally friendly greens is connected to connect water tightness and rigidity Improved connectors.
20 to 30% by weight of a high strength resin obtained by mixing any of ABS, PP, PC and POM, 40 to 60% by weight of recycled raw materials, 10 to 18% by weight of talc, 3 to 6% by weight of silica powder, (S10) of mixing and melt-extruding a raw material composed of a thermosetting resin, a thermosetting agent, and a heat stabilizer in an amount of 0.2 to 1% by weight;
An inner profile forming step (S20) of forming the inner profile (51) in which the hollow material (52) and the cross crucibles (53) are formed by melt extruding the raw material;
An outer profile forming step (S30) of supplying molten polyethylene through the coating supply hole (25) simultaneously on four sides of the inner profile (51) to extrude the outer profile (54) so as to have the same thickness;
A cooling step (S40) for supplying and cooling the outer profile (54);
A profile winding step (S50) of spirally supplying the cooled outer profile (54) to the winding device (41);
A molten polyethylene is supplied to the joint member 55 between the outer profile 54 and a sewage pipe 50 having an outer diameter coating portion 56 at an outer diameter of the outer profile 54 so as to be integrated with the joint member 55 (S60) for forming a joint and an outer diameter;
A cutting step (S70) of cutting the sewage pipe (50) to a predetermined length; a discharging step (S90) of discharging;
(S101) for forming an H-shaped reinforcing protrusion (103) on the outer diameter of the sewage pipe (50) and injecting a coupling port (100) having a locking protrusion (102) )and;
And a bolt head rotation preventing portion 115 for fixing the bolt head 131 to one side of the bolt insertion hole 111 at a predetermined interval and having a tube fixing protrusion 112 at an inner diameter thereof coupled with the connector 100, (S102);
A rubber ring and a bolt molding step (S103) for forming a fastening bolt (130) having a rubber ring (120) and a bolt head (131) located in the lock connection part (101);
A sewage pipe welding step (S110) to a connecting port for welding the ends of the connection port (100) and the sewage pipe (50) by fusion with the heating plate and then fused at the fused portion (105);
A step S120 of joining the rubber ring 120 and the pressure roller 110 to the connection port 100 at a connection point for coupling the rubber ring 120 and the pressure roller 110;
The bolt head 131 passes through the bolt insertion hole 111 of the rolled wheel 110 and is positioned at the bolt coupling jaw 106 and is coupled to the bolt head rotation preventing portion 115, (S130) for fastening the sewer pipe (50) to the upper portion (100); And a high-rigidity sewer pipe made of an environment-friendly green property is connected to improve the watertightness and rigidity of the connection pipe.
The raw material mixing / extruding step (S10) may be any one of ABS, PP, PC, and POM of 40 to 60 wt% of regenerated raw material having a flexural strength of 1,200 to 1,300 MPa to form an inner profile 51 of the sewage pipe 50 20 to 30% by weight of a high strength resin mixed therewith, 10 to 18% by weight of talc as a high strength additive, 3 to 6% by weight of silica powder in an activated state, 0.5 to 1% by weight of a rubber thermal plasticizer for integrating different materials, Is fed into the profile extruding apparatus 10 in the form of pellets and then melted and heated at a temperature of 180 to 210 DEG C to supply the extruded dies 11 to the extrusion space 14 And a high rigidity sewer pipe made of an environmentally friendly green material is connected to improve the watertightness and rigidity of the connection pipe.
In the outer profile forming step S30, when the polyethylene is melted and extruded from the profile coating apparatus 20 and supplied to the coating nozzle 21, the outer profile 54 is removed from the extrusion die 11 to which the coating nozzle 21 is connected, Is supplied to the coating space 17 through the coating connection space 16 of the coating dice 22 and supplied to the supply connection groove 24 formed in the circumferential direction of the coating die 22 to form the outer profile 54, 24 is supplied to the extrusion hole 26 through the coating supply holes 25 in the four directions so that the outer profile 54 is formed in the outer diameter of the inner profile 51 formed in the extrusion hole 26 The method of manufacturing a connector according to any one of claims 1 to 4, wherein the green body is coated with a predetermined thickness and formed into a green body.
In the joint and outer diameter coating step (S60), molten polyethylene is supplied through a joint nozzle (61) at a temperature of 180 to 210 DEG C in a joint extrusion device (60) (62) are detachably connected to each other, and molten polyethylene is simultaneously supplied to the intermediate nozzle base (63) and the outer diameter nozzle base (65);
The molten polyethylene supplied to the intervening nozzle base 63 is supplied to the joint member 55 between the outer profiles 54 through the interstitial holes 64. The molten polyethylene supplied to the intervening nozzle bobbin 65 is molten The polyethylene is supplied to the outer coating portion 56 at the outer diameter of the outer profile 54 through the outer diameter discharging hole 66 and supplied to the outer and inner diameters of the outer profile 54 to form an integral " Wherein the watertightness and the rigidity are improved by connecting the highly rigid sewage pipe manufactured with environmentally friendly green nature.
The inner profile forming step S20 is performed such that the outer profile 51 is yellow and the outer profile 54 of the outer profile forming step S30 is formed to have a color of white, The joining and outer diameter coating step S60 is characterized in that the joining member 55 and the outer diameter coating part 56 are formed to have either a white color or a black color so that the outer profile 54 is distinguished from the color And a high-rigidity sewer pipe made of an environment-friendly green material is connected to the pipe, thereby improving watertightness and rigidity.
The sewage pipe 10 is composed of 20 to 30% by weight of high strength resin, 40 to 60% by weight of recycled raw materials, ABS, PP, PC and POM, 10 to 18% by weight of talc, 3 to 6% Extruding the raw material by melt-extruding the raw material in the inner profile forming step (S20) after the raw material mixing and extruding step (S10) of mixing the raw materials composed of the thermoplastic resin, 0.5 to 1% by weight of the thermoplasticizer, 0.2 to 1% And forming an inner profile (51) for forming an inner profile (51) in which the inner profile (52) is formed.
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KR1020150055942A KR101547599B1 (en) | 2015-04-21 | 2015-04-21 | As a method to connect with eco-friendly high-rigidity sewer fittings made of green islands which improves the tightness and stiffness |
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KR20180074469A (en) | 2016-12-23 | 2018-07-03 | 주식회사 포스코 | Method for manufacturing stabilizer bar |
KR102358014B1 (en) * | 2021-09-03 | 2022-02-08 | 고영민 | Eco-friendly multi-wall pipe with improved rigidity and reduced toxicity |
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KR100724067B1 (en) | 2005-12-22 | 2007-06-04 | 주식회사 한국하이맥스 | High strength plastic pipe having one type profile of third floor and its making method |
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