KR101528477B1 - A manufacturing method of cloth recycling a disused banner - Google Patents

A manufacturing method of cloth recycling a disused banner Download PDF

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KR101528477B1
KR101528477B1 KR1020130140864A KR20130140864A KR101528477B1 KR 101528477 B1 KR101528477 B1 KR 101528477B1 KR 1020130140864 A KR1020130140864 A KR 1020130140864A KR 20130140864 A KR20130140864 A KR 20130140864A KR 101528477 B1 KR101528477 B1 KR 101528477B1
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coating
water
waste
neutral
fabric
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KR1020130140864A
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Korean (ko)
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KR20150057468A (en
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강명희
윤창식
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강명희
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/11—Compounds containing epoxy groups or precursors thereof
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Abstract

본 발명은 수거된 폐현수막을 바인더, 염료 및 물이 혼합된 수성코팅용액에 침지하여 수성코팅하는 단계와, 상기 수성코팅된 폐현수막을 자연건조 또는 열풍건조시키는 건조단계와, 상기 건조된 폐현수막에 석유, 바인더, 물, 유화제 및 안료가 혼합된 중성 코팅액을 이용한 중성 코팅 또는 유성 코팅액을 이용한 유성 코팅 중 적어도 하나 이상의 코팅을 실시하는 단계를 포함하는 폐현수막을 재활용한 원단의 제조방법에 관한 것으로,
상기와 같은 제조방법에 의해 제조된 재활용 원단은 수거된 폐현수막에 대해 1차 수성코팅을 통해 원단에 부드러움을 제공한 후, 2차 중성코팅을 통해 원단의 강도를 보강함으로써 별도의 시트부재의 부착없이도 원단 자체만으로 충분한 내구성이 확보됨에 따라 모래주머니나, 방한 타일, 접이식 화분 등의 다양한 용도로 재활용 할 수 있다.The present invention relates to a method for producing an aqueous waste coating composition, comprising the steps of: water-coating a collected banned banner in an aqueous coating solution containing a binder, a dye and water; drying the aqueous coated banners by natural drying or hot air drying; To a neutral coating using a neutral coating solution in which petroleum, a binder, water, an emulsifying agent and a pigment are mixed, or an oil coating using an oil coating solution, and to a method for producing a waste recycled fabric using the same ,
The recycled fabric produced by the manufacturing method as described above is obtained by providing smoothness to the fabric through the first aqueous coating on the collected waste banners and then reinforcing the strength of the fabric through the second neutral coating, It can be recycled for various purposes such as sand bags, cold tiles, folding pollen, etc.

Description

폐현수막을 재활용한 원단의 제조방법{A manufacturing method of cloth recycling a disused banner}BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method of manufacturing a fabric having recycled waste banners,

본 발명은 폐현수막을 재활용한 원단의 제조방법에 관한 것으로, 보다 상세하게는 수거된 폐현수막을 단계적인 코팅처리를 통해 별도의 시트 부착없이도 원단 자체만으로 부드러움과 강도를 모두 충족하는 물성을 가짐으로써 보다 다양한 용도로 재활용될 수 있는 폐현수막을 재활용한 원단의 제조방법에 관한 것이다.
More particularly, the present invention relates to a method of manufacturing a waste banner with recycled waste banners, and more particularly, to a method of manufacturing waste banners by recycling waste banners, And more particularly, to a method of manufacturing a fabric having recycled waste banners which can be recycled in various applications.

최근 건물 외부나 도로 곳곳에 광고 또는 정보제공을 목적으로 다양한 형태의 현수막이 설치되어 있는데, 이러한 현수막들은 대부분 일정기간이 지난 후에는 폐기처분되어 매립되거나 소각되고 있어 자원의 낭비 및 환경 오염의 문제를 야기시키고 있다.In recent years, various types of banners have been installed outside of buildings or on the roads for the purpose of providing advertisements or information. Most of these banners are disposed of after being disposed of after a certain period of time, and are buried or incinerated. .

따라서, 이러한 폐현수막을 수거하여 그 원단을 재활용하는 방법들이 제시되고 있으며, 그 일례로서 대한민국 등록특허 제1275481호에서는 일면에 문자나 도안이 인쇄된 인쇄층(3)이 형성된 폐현수막(2)과, 이 폐현수막(2)의 인쇄층(3)이 형성된 일면에 접착제(4)로 부착되거나 박음질된 시트부재(5)와, 상기 폐현수막(2)의 타면에 입혀진 방수용 코팅층(6)을 포함하는 폐현수막을 재활용한 원단의 제조방법이 공개된 바 있다.For example, Korean Patent Registration No. 1275481 discloses a method for collecting waste banners and recycling the waste banners. For example, Korean Patent No. 1275481 discloses a method of collecting waste banners (2) having printed layers (3) A sheet member 5 which is stuck or stuck with an adhesive 4 on one surface of which the print layer 3 of the waste banner 2 is formed and a waterproof coating layer 6 on the other surface of the waste banner 2 A method of manufacturing a fabric having recycled waste banners has been disclosed.

이와 같은 기술은 폐현수막에 인쇄된 인쇄층을 가리기 위해 폐현수막 일면에 시트부재를 부착하고, 방수용 코팅층을 폐현수막 타면을 도포하여 재활용시 폐현수막에서 탈락되는 잉크 등과의 접촉에 의한 피부 트러블이나 물건의 색상변형 등을 방지하는 효과를 가지는 것이다.Such a technique has a problem in that a sheet member is attached to one surface of a wastebasket to cover a printed layer printed on a wastepaper, and a waterproof coating layer is coated on the other surface of the wastepaper to remove skin troubles or objects due to contact with ink, And the like.

그러나, 상기 기술은 단지 미관상 보기 좋지 않은 인쇄층을 가리기 위한 시트부재와, 잉크 물질의 탈락을 방지하기 위한 방수용 코팅층을 추가한 것으로, 폐현수막의 원단 자체에 대한 가공이 없어 그 활용분야가 극히 제한적이라는 문제점이 있었다.However, the above technique is merely a sheet member for covering a print layer which is not good in appearance, and a waterproof coating layer for preventing dropping of the ink material, and there is no processing on the fabric itself of the waste banners, .

즉, 폐현수막에 사용된 원단의 경우 매우 얇고 쉽게 찢어지기 때문에 그대로 재활용시 내구성이 취약하여 소정의 물건을 담거나 보관하기 위한 주머니 등의 용도는 사용이 불가능하였으며, 따라서 보다 폭넓은 분야에 재활용하기 위해서는 부차적인 시트를 부착하거나 코팅 등을 통한 원단의 물성을 강화시켜야만 한다. In other words, the fabric used for the waste banners is very thin and easily torn, so that the durability of the recycled fabric is poor. Therefore, it is impossible to use a bag for storing or storing a predetermined product. In order to enhance the physical properties of the fabric by attaching a secondary sheet or coating.

그러나, 상기의 기술과 같이 별도의 시트를 부착하는 방법의 경우 재활용이라는 목적에 부합하지 못하고 별도의 재료비용이 소요되는 바, 폐현수막의 원단에 코팅을 통해 물성을 강화시키는 방안이 필요하다. However, as described above, the method of attaching a separate sheet does not meet the object of recycling, and a separate material cost is required. Therefore, it is necessary to enhance the physical properties of the waste banner by coating the raw material of the banner.

다만, 폐현수막에 일반적인 수성 코팅을 할 경우 원단이 너무 부드러워져 제품화시 형상유지가 어려워 재활용의 목적에 적합하지 못하며, 또한 폐현수막에 유성 코팅을 할 경우에도 하드 코팅으로 인해 원단이 뻣뻣하게 되어 모래주머니 등과 같이 외부에 비치되는 제품으로 재활용시 겨울철에 동파되어 파손되는 내구성에 문제점을 가져오게 된다.However, when a water-based coating is applied to a waste banner, the fabric becomes too soft, which makes it difficult to maintain its shape during commercialization, which is not suitable for recycling purpose. Also, It is a product that is provided on the outside such as a pocket, etc., and it causes problems in durability which is broken by being frozen in winter during recycling.

따라서, 폐현수막을 재활용하기 위해서는 그 원단이 다양한 분야에 적용될 수 있도록 지나치게 부드러워지거나 너무 뻣뻣해지지 않도록 가공하는 것이 중요하나, 아직까지 폐현수막에 사용된 원단 자체에 대한 물성의 보강을 고려한 재활용 방법에 대해서는 그 연구가 아직 미진한 실정이다.
Therefore, in order to recycle waste banners, it is important to fabricate the fabric so that it is not too soft or too stiff so that the fabric can be applied to various fields. However, regarding the recycling method considering the reinforcement of the physical properties of the fabric itself used in the waste banners The research has not been done yet.

따라서 본 발명은 상기와 같은 문제점을 해결하기 위한 것으로, 수거된 폐현수막을 수성코팅, 중성 코팅, 유성 코팅 중 적어도 두 개의 이상의 코팅과정으로 구성된 단계적인 코팅처리를 통해 원단이 부드러움과 강도를 모두 충족하는 물성을 가짐으로써 보다 다양한 용도로 재활용될 수 있는 폐현수막을 재활용한 원단의 제조방법을 제공하는 것을 목적으로 한다.
SUMMARY OF THE INVENTION Accordingly, the present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a method of coating a waste banner with water, Which can be recycled for a variety of purposes, by recycling the waste banners.

상기와 같은 목적을 달성하기 위하여, 본 발명은 수거된 폐현수막을 바인더, 염료 및 물이 혼합된 수성코팅용액에 침지하여 수성코팅하는 단계, 상기 수성코팅된 폐현수막을 자연건조 또는 열풍건조시키는 건조단계, 상기 건조된 폐현수막에 석유, 바인더, 물, 유화제 및 안료가 혼합된 중성 코팅액을 이용한 중성 코팅 또는 유성 코팅액을 이용한 유성 코팅 중 적어도 하나 이상의 코팅을 실시하는 단계를 포함하는 것을 특징으로 하는 폐현수막을 재활용한 원단의 제조방법을 제공한다.
In order to accomplish the above object, the present invention provides a method for producing a water-based waste banner, comprising the steps of: dipping a collected banned banner in an aqueous coating solution containing a binder, a dye and water, Applying at least one of a neutral coating using a neutral coating liquid mixed with petroleum, a binder, water, an emulsifying agent and a pigment or an oil coating using an oil coating liquid to the dried wastepaper. The present invention also provides a method of manufacturing a fabric having recycled banners.

이상과 같이 본 발명의 폐현수막을 재활용한 원단의 제조방법은 수거된 폐현수막에 대해 1차 수성코팅을 통해 원단에 부드러움을 제공한 후, 2차 중성코팅 또는 유성 코팅에 의해 원단의 강도를 보강 및 함으로써 별도의 시트부재의 부착없이도 원단 자체만으로 충분한 내구성이 확보됨에 따라 모래주머니나, 방한 타일, 접이식 화분 등의 다양한 용도로 재활용 할 수 있다는 효과를 가져 온다.
As described above, the manufacturing method of the waste recycled fabric according to the present invention is characterized in that the collected banned banners are provided with softness through the first water-based coating and then reinforced with the second neutral coating or the oil coating Thereby ensuring sufficient durability with only the fabric itself without the attachment of a separate sheet member, thereby providing the effect of being able to be recycled for various purposes such as sand bags, cold tiles, folding pollen, and the like.

도 1은 종래 폐현수막을 재활용한 원단을 나타낸 도면.
도 2는 본 발명의 폐현수막을 재활용한 원단의 제조방법을 나타낸 순서도
도 3은 본 발명의 재활용 원단을 활용하여 완성된 모래주머니의 사진
도 4는 본 발명의 재활용 원단을 활용하여 완성된 방한 타일의 사진
도 5는 본 발명의 재활용 원단을 활용하여 완성된 접이식 화분의 사진BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a view showing a fabric with a conventional recycle banner. FIG.
FIG. 2 is a flowchart showing a method of manufacturing a fabric with recycled waste placard of the present invention
Figure 3 is a photograph of a completed sand bag utilizing the recycled fabric of the present invention
Figure 4 is a photograph of the finished tile using the recycled fabric of the present invention
Figure 5 is a photograph of a completed folding flower pot utilizing the recycled fabric of the present invention

이하에서는 본 발명의 폐현수막을 재활용한 원단의 제조방법에 대하여 첨부된 도면을 참고로 설명하기는 하나, 본 발명이 도면에 도시된 실시예에 의해 한정되는 것은 아니다.Hereinafter, a method of manufacturing a fabric using recycled waste banners according to the present invention will be described with reference to the accompanying drawings, but the present invention is not limited to the embodiments shown in the drawings.

도 2는 본 발명의 폐현수막을 재활용한 원단의 제조방법을 나타낸 순서도로서, 이를 통하여 본 발명의 제조방법을 단계적으로 살펴보면 다음과 같다.FIG. 2 is a flowchart showing a method of manufacturing a fabric with recycled waste banners according to the present invention. The manufacturing method of the present invention will be described below step by step.

먼저, 폐현수막을 다림질하여 구겨진 부분이 없도록 하는 준비과정을 거친 다음, 상기 폐현수막을 바인더, 염료 및 물이 혼합된 수성코팅용액에 1~5초간 침지시켜 수성코팅하는 단계를 시행한다. 이때, 수성 코팅 용액 침지 시간은 예시된 수치에 한정되지는 않는다. 이러한 수성코팅 단계는 염료 인쇄면과 원단이 분리되는 것을 방지함과 동시에 원단을 부드럽게 하여 재활용 제품으로 활용시 접힘 등의 가공이 용이하도록 하는 단계이다. First, the waste banners are ironed so that there is no wrinkled portion. Then, the waste banners are immersed in an aqueous coating solution containing a binder, a dye, and water for 1 to 5 seconds to perform an aqueous coating. At this time, the immersion time of the aqueous coating solution is not limited to the exemplified values. This aqueous coating step prevents separation of the dye printing surface and the fabric and softens the fabric so that it can be easily processed such as folding when used as a recycled product.

이때, 수성코팅 단계에서 사용되는 수성코팅용액은 바인더 40~60중량%와, 염료 10~30중량%, 물 20~40중량%가 혼합된 용액으로서, 혼합비율은 원단을 재활용 제품으로 용이하게 가공할 수 있는 부드러움을 제공할 수 있는 범위로서, 범위를 벗어날 경우 지나치게 뻣뻣해져 가공성이 좋지 않고, 염료 인쇄면이 원단으로부터 박리되는 문제점이 발생될 수 있다. 그리고, 수성 코팅 용액에 사용되는 바인더는 에폭시(Epoxy) 수지 또는 페놀(Phenol) 수지, 폴리이미드(Polyimide) 수지와 같이 사용될 수 있다.In this case, the aqueous coating solution used in the aqueous coating step is a solution containing 40 to 60% by weight of a binder, 10 to 30% by weight of a dye and 20 to 40% by weight of water. The mixing ratio is such that a fabric is easily processed If it is out of the range, it becomes excessively stiff and the workability is not good, and the printing surface of the dye may peel off from the fabric. The binder used in the aqueous coating solution may be used as an epoxy resin, a phenol resin, or a polyimide resin.

한편, 상기 수성코팅용액에 사용된 염료는 실사기로 불리는 프린트 기계에서 배출되어 폐기되는 폐염료를 활용할 경우 비용 절감 및 환경오염의 방지와 같은 효과를 얻을 수 있어 더욱 바람직하게 사용된다.On the other hand, the dye used in the aqueous coating solution is more preferably used because it can achieve effects such as cost reduction and prevention of environmental pollution when waste dyes discharged from a printing machine called a photographic machine are discarded.

이와 같이 수성코팅이 완료된 폐현수막은 자연건조 또는 열풍건조시켜 수성코팅막이 완전히 경화되도록 하며, 이러한 건조시간은 코팅막의 두께에 따라 차이는 있으나, 자연건조의 경우 그늘진 곳에서 1~3 시간 동안 이루어지고, 열풍건조는 60~80℃의 건조기에서 5~20분간 실시할 수 있다.The dried water-based coating film is completely dried and cured by natural drying or hot-air drying. The drying time of the water-based coating film is 1 to 3 hours in the shade , And hot air drying can be carried out in a drier at 60 to 80 ° C for 5 to 20 minutes.

이와 같이 건조단계가 완료된 폐현수막에 석유, 바인더, 물, 유화제 및 안료가 혼합된 중성코팅액을 도포하여 중성코팅하는 단계 또는 유성 코팅액을 이용한 유성 코팅 중 적어도 하나 이상의 코팅을 실시하는 단계 중 적어도 하나의 코팅 단계를 거치게 되는데, 이러한 중성코팅 또는 유성 코팅을 통하여 폐현수막의 원단에 대한 강도를 강화시킴으로써 쉽게 찢어지거나 늘어나는 것을 방지하여 내구성을 높일 수 있다.At least one of the steps of applying a neutral coating liquid mixed with petroleum, a binder, water, an emulsifying agent and a pigment to neutral blanket coated wastewater having completed the drying step, or coating at least one of oily coating using an oil coating liquid Coating process. By strengthening the strength of the waste placard to the fabric through the neutral coating or the oil coating, it is possible to prevent tearing or elongation easily, thereby improving durability.

상기와 같이 사용되는 중성코팅액은 석유 40~60중량%, 바인더 30~50중량%, 물 5~15중량%, 유화제 3~10중량%가 혼합된 용액으로서, 상기 혼합비율은 원단의 강도 보강을 위한 최적의 범위로서, 상기 범위를 벗어날 경우 지나치게 뻣뻣해져 가공성이 좋지 않고, 코팅막이 경화과정에서 갈라지는 문제점이 발생될 수 있다. 또한, 상기 중성코팅액에는 중성코팅막의 색상발현을 위하여 안료가 소량 첨가될 수 있다. 또한, 중성코팅액에 사용되는 석유는 등유 또는 솔벤트가 이용될 수 있다. 또한, 유성코팅액을 일반적으로 제품화된 페인트 등이 이용될 수 있다. The neutral coating solution used is a mixed solution of 40 to 60 wt% of petroleum, 30 to 50 wt% of binder, 5 to 15 wt% of water and 3 to 10 wt% of emulsifier, And if it is out of the above range, it becomes excessively stiff and the workability is not good, and the coating film may be cracked in the curing process. In addition, a small amount of pigment may be added to the neutral coating solution for color development of the neutral coating film. In addition, kerosene or solvent may be used as the petroleum used in the neutral coating liquid. In addition, paints and the like, which are generally produced by coating the oil-based coating solution, may be used.

상기 중성코팅액 또는 유성코팅액의 폐현수막에 대한 도포방법은 스프레이 분사방식이나 붓을 이용한 직접 도포 등 다양한 방법이 사용될 수 있으나, 본 발명에서는 실크 스크린 인쇄방식으로 코팅할 경우 현수막의 전면에 보다 균일하게 중성코팅막 또는 유성코팅막을 형성할 수 있어 바람직하게 사용된다. 이때, 중성 코팅 또는 유성코팅막의 두께는 0.01㎜~0.5㎜ 두께의 범위로 코팅할 수 있다. The neutral coating liquid or the oil coating liquid may be applied to the waste banners by a variety of methods such as a spraying method or a direct application using a brush. However, in the present invention, when coated by the silk screen printing method, A coating film or an oil-based coating film can be formed. At this time, the thickness of the neutral coating or the oil-based coating may be in the range of 0.01 mm to 0.5 mm.

이와 같이 중성코팅 또는 유성코팅까지 완료된 폐현수막의 원단은 가공이 용이하도록 부드러우면서도 쉽게 찢어지지 않을 만큼의 강도를 가지게 되며, 이를 이용하여 모래주머니, 방한 타일, 접이식 화분 등과 같이 다양한 용도로 재활용이 가능하게 된다.The waste banner fabric finished to neutral coating or oil coating is soft and easy to be torn so that it can be easily processed, and it can be used for various purposes such as sand bag, cold tile, folding pollen, etc. .

아울러, 상기 중성코팅까지 완료된 폐현수막의 일면 또는 양면에 광고나 선전, 용도를 기재하거나 디자인을 고려하여 패턴을 형성하는 3차 코팅단계가 추가될 수 있으며, 이는 종래의 실크 스크린 인쇄를 통해서 용이하게 이루어질 수 있다.
Further, it is possible to add a third coating step for describing advertisement, propagation, and use on one side or both sides of the finished wastepaper to the neutral coating or forming a pattern considering the design. This can be easily accomplished through the conventional silk screen printing Lt; / RTI >

이하, 본 발명에 대해서는 하기의 실시예를 통하여 보다 상세하게 설명하기는 하나, 본 발명의 범위가 하기의 실시예에 의해 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to the following examples, but the scope of the present invention is not limited by the following examples.

<실시예 1>&Lt; Example 1 >

수거된 폐현수막을 깨끗이 세척하고 건조한 후 다림질하여 구겨진 부분이 없도록 준비하고, 이를 바인더 50kg, 염료 20kg, 물 30kg가 혼합된 수성코팅용액에 1~5초 동안 침지시켜 수성코팅막을 형성시킨 다음, 상기 폐현수막을 꺼내어 1~3시간 동안의 자연건조 또는 60~80℃에서 5~20분 동안 열풍건조시켜 수성코팅막이 완전히 경화된 것을 확인하고, 상기 수성코팅막이 형성된 폐현수막의 일면에 석유 50중량kg, 바인더 35중량kg, 물 10중량kg, 유화제 5kg가 혼합된 중성코팅용액을 이용항 실크 스크린 인쇄 방식 또는 또는 유성 코팅액을 이용한 실크 스크린 인쇄방식중 적어도 하나 이상의 코팅 과정을 통해 0.01~0.5㎜의 두께를 갖는 중성코팅막을 형성하였다.The collected wastepaper was cleaned, dried and then ironed to prepare no wrinkled parts. The wiped cloth was immersed in an aqueous coating solution containing 50 kg of a binder, 20 kg of a dye and 30 kg of water for 1 to 5 seconds to form a water- The waste banners were taken out and dried naturally for 1 to 3 hours or at 60 to 80 ° C for 5 to 20 minutes to be hot air dried to confirm that the water-based coating film was completely cured. On one side of the water- , 35 weight kg of binder, 10 weight kg of water, and 5 kg of emulsifier was applied to the surface of the substrate using at least one of an anti-silk screen printing method or a silk screen printing method using an oil-based coating solution to a thickness of 0.01 to 0.5 mm To form a neutral coating film.

상기와 같이 중성코팅막이 형성된 폐현수막의 원단에 실크 스크린 인쇄방식으로 패턴을 형성하고 이를 절단 및 가공하여 첨부된 도 3과 같은 모래주머니를 완성하였다.As described above, a pattern was formed on the raw wastebasket having the neutral coating film formed thereon by the silk screen printing method, and the pattern was cut and processed to complete the sand bag shown in Fig.

<실시예 2>&Lt; Example 2 >

수거된 폐현수막을 깨끗이 세척하고 건조한 후 다림질하여 구겨진 부분이 없도록 준비하고, 이를 바인더 45kg, 염료 25kg, 물 30kg가 혼합된 수성코팅용액에 1~2초 동안 침지시켜 수성코팅막을 형성시킨 다음, 상기 폐현수막을 꺼내어 1~3시간 동안의 자연건조 또는 60~80℃에서 5~20분 동안 열풍건조시켜 수성코팅막이 완전히 경화된 것을 확인하고, 상기 수성코팅막이 형성된 폐현수막의 일면에 석유 40중량kg, 바인더 45중량kg, 물 12중량kg, 유화제 3kg가 혼합된 중성코팅용액을 이용항 실크 스크린 인쇄 방식 또는 또는 유성 코팅액을 이용한 실크 스크린 인쇄방식중 적어도 하나 이상의 코팅 과정을 통해 0.01㎜~0.5㎜ 의 두께를 갖는 중성코팅막을 형성하였다.The collected wastepaper was cleaned and dried, then ironed to prepare no crumpled parts, and the resultant was immersed in an aqueous coating solution containing 45 kg of a binder, 25 kg of a dye and 30 kg of water for 1 to 2 seconds to form an aqueous coating film, The waste banners were taken out and naturally dried for 1 to 3 hours or hot air dried at 60 to 80 ° C for 5 to 20 minutes to confirm that the water-based coating film was completely cured. On one side of the water- , 45 weight kg of binder, 12 weight kg of water, and 3 kg of emulsifier was applied to the surface of the substrate using at least one of an anti-silk screen printing method or a silk screen printing method using an oil-based coating solution. To form a neutral coating film having a uniform thickness.

상기와 같이 중성코팅막이 형성된 폐현수막의 원단에 실크 스크린 인쇄방식으로 패턴을 형성하고 이를 절단한 방한 스티로폼의 일면에 부착하여 첨부된 도 4와 같은 방한 타일을 완성하였다.As described above, a pattern was formed on the fabric of the waste placard having the neutral coating film formed thereon by the silk screen printing method and attached to one side of the cut styrofoam to complete the warm tile as shown in FIG.

<실시예 3>&Lt; Example 3 >

수거된 폐현수막을 깨끗이 세척하고 건조한 후 다림질하여 구겨진 부분이 없도록 준비하고, 이를 바인더 55kg, 염료 20kg, 물 25kg가 혼합된 수성코팅용액에 1~5초분 동안 침지시켜 수성코팅막을 형성시킨 다음, 상기 폐현수막을 꺼내어 1~3시간 동안의 자연건조 또는 60~80℃에서 5~20분 동안 열풍건조시켜 수성코팅막이 완전히 경화된 것을 확인하고, 상기 수성코팅막이 형성된 폐현수막의 일면에 석유 50중량kg, 바인더 35중량kg, 물 10중량kg, 유화제 5kg가 혼합된 중성코팅용액을 이용항 실크 스크린 인쇄 방식 또는 또는 유성 코팅액을 이용한 실크 스크린 인쇄방식중 적어도 하나 이상의 코팅 과정을 통해 0.01㎜~0.5㎜ 의 두께를 갖는 코팅막을 형성하였다.The collected wastepaper was cleaned, dried and then ironed to prepare no crumpled parts. The wiped cloth was immersed in an aqueous coating solution containing 55 kg of a binder, 20 kg of a dye and 25 kg of water for 1 to 5 seconds to form a water-based coating film, The waste banners were taken out and dried naturally for 1 to 3 hours or at 60 to 80 ° C for 5 to 20 minutes to be hot air dried to confirm that the water-based coating film was completely cured. On one side of the water- , 35 weight kg of binder, 10 weight kg of water, and 5 kg of an emulsifier is applied to at least one of an anti-silk screen printing method or a silk screen printing method using an oil-based coating solution. To form a coating film having a uniform thickness.

상기와 같이 중성 또는 유성 코팅막이 형성된 폐현수막의 원단에 실크 스크린 인쇄방식으로 패턴을 형성하고 이를 절단하고 가공하여 첨부된 도 5와 같은 접이식 화분을 성하였다.As described above, a pattern was formed on the raw wastebasket having a neutral or oily coating film formed thereon by a silk screen printing method, and the pattern was cut and processed to form a folding flower pot as shown in Fig.

Claims (6)

수거된 폐현수막을 바인더, 염료 및 물이 혼합된 수성코팅용액에 침지하여 수성코팅하는 단계;
상기 수성코팅된 폐현수막을 자연건조 또는 열풍건조시키는 건조단계;
상기 건조된 폐현수막에 석유, 바인더, 물, 유화제 및 안료가 혼합된 중성 코팅액을 이용한 중성 코팅 또는 유성 코팅액을 이용한 유성 코팅 중 적어도 하나 이상의 코팅을 실시하는 단계;를 포함하는 것을 특징으로 하는 폐현수막을 재활용한 원단의 제조방법.
Immersing the collected waste banners in an aqueous coating solution containing a binder, a dye and water to form an aqueous coating;
A drying step of subjecting the water-coated waste placard to natural drying or hot air drying;
Applying at least one of a neutral coating using a neutral coating solution mixed with petroleum, a binder, water, an emulsifying agent and a pigment or an oil coating using an oil coating solution to the dried wastepaper. Wherein the fabric is recycled.
제 1항에 있어서,
상기 수성코팅 단계는 수거된 폐현수막을 수성코팅용액에 1~5초간 침지하고, 상기 중성 또는 유성 코팅 단계는 0.01~0.5㎜의 두께로 코팅을 실시하는 것을 특징으로 하는 폐현수막을 재활용한 원단의 제조방법.
The method according to claim 1,
Wherein the aqueous coating step comprises dipping the collected banned banners in an aqueous coating solution for 1 to 5 seconds and applying the coating to a thickness of 0.01 to 0.5 mm in the neutral or oily coating step Gt;
제 1항에 있어서,
상기 수성코팅용액은 바인더 40~60중량%와, 염료 10~30중량%, 물 20~40중량%가 혼합된 용액인 것을 특징으로 하는 폐현수막을 재활용한 원단의 제조방법.
The method according to claim 1,
Wherein the aqueous coating solution is a mixture of 40 to 60% by weight of a binder, 10 to 30% by weight of a dye and 20 to 40% by weight of water.
제 1항에 있어서,
상기 수성코팅용액으로 사용되는 염료는 실사기와 같은 프린트 기계에서 배출되어 폐기되는 폐염료인 것을 특징으로 하는 폐현수막을 재활용한 원단의 제조방법.
The method according to claim 1,
Wherein the dye used as the aqueous coating solution is a waste dye which is discharged from a printing machine such as a microscope and is discarded.
제 1항 내지 제 3항 중 어느 한 항에 있어서,
상기 중성코팅액은 석유 40~60중량%, 바인더 30~50중량%, 물 5~15중량%, 유화제 3~10중량%가 혼합된 용액인 것을 특징으로 하는 폐현수막을 재활용한 원단의 제조방법.
4. The method according to any one of claims 1 to 3,
Wherein the neutral coating solution is a mixture of 40 to 60 wt% of petroleum, 30 to 50 wt% of a binder, 5 to 15 wt% of water and 3 to 10 wt% of an emulsifier.
제 5항에 있어서,
상기 중성코팅단계가 완료된 폐현수막의 일면 또는 양면에 광고나 선전, 용도를 기재하거나 디자인을 고려하여 패턴을 형성하는 3차 코팅단계가 추가됨을 특징으로 하는 폐현수막을 재활용한 원단의 제조방법.
6. The method of claim 5,
Wherein a third coating step of forming a pattern by describing an advertisement, propagation, or use on the one side or both sides of the waste placard having the neutral coating step is completed or considering the design is added.
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KR102312615B1 (en) * 2021-01-21 2021-10-13 이훈 Manufacturing method for up-cycling surface material using a useless placard and up-cycling waterproof sheet thereof

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KR102372841B1 (en) * 2021-11-05 2022-03-08 장호종 Recycled fabric with banner waste and its manufacturing method

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KR20100077774A (en) * 2008-12-29 2010-07-08 김순태 A placard
KR101182190B1 (en) * 2010-07-30 2012-09-13 유종성 Releasing paper manufactured by using environmentally friendly water based acrylic emulsion and manufacturing method the same
KR101275481B1 (en) * 2012-04-06 2013-06-17 최환 A cloth recycling a disused banner and method thereof

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KR20100077774A (en) * 2008-12-29 2010-07-08 김순태 A placard
KR101182190B1 (en) * 2010-07-30 2012-09-13 유종성 Releasing paper manufactured by using environmentally friendly water based acrylic emulsion and manufacturing method the same
KR101275481B1 (en) * 2012-04-06 2013-06-17 최환 A cloth recycling a disused banner and method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102312615B1 (en) * 2021-01-21 2021-10-13 이훈 Manufacturing method for up-cycling surface material using a useless placard and up-cycling waterproof sheet thereof

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