KR101455296B1 - Pull in winch system - Google Patents

Abstract

The present invention relates to a winch system, and more particularly to a winch system capable of controlling a multi-stage rotation speed.
A winch system according to the present invention includes: a main drum on which wires are wound on an outer surface; A support frame positioned on both sides of the main drum and rotatably supporting the main drum; A main gear coupled to the main drum and having teeth formed on the outer surface thereof; A plurality of power units supported on the support frame and providing power for rotation of the main gear; And a deceleration unit, mounted on the plurality of power units, for decelerating the rotational speed of the power unit, respectively; And the power unit includes a high-speed unit for rotating the main drum at a high speed and a low-speed unit for rotating the main drum at a low speed. The winch system according to the present invention can improve the convenience and usability of the winch.

Description

[0001] Pull-in winch system [

The present invention relates to a pull-in winch system, and more particularly to a pull-in winch system capable of controlling a multi-stage rotational speed.

In recent years, the use of resources is gradually increasing due to the rapid industrialization phenomenon and the development of industry, and as the mass production and the enlargement, the use amount of resources increases, and the use of winches for moving these is increasing.

A winch collectively refers to a machine used for pulling up or pulling a weight by winding a rope on a drum, and is mainly used at the construction site or marine industry.

The winch type can be classified into a hydraulic winch used for moving a heavy object by using a hydraulic pump and an electric winch for moving a heavy object using an AC or DC voltage.

The winch is provided with a cylindrical drum which is wound around the rope or chain as a whole, and a heavy material is connected to the end portion of the rope or chain, and a power source using hydraulic or electric power is used to wind the rope or the chain wound on the drum. Or loosens the weight.

On the other hand, Korean Patent No. 10-1029907 discloses an invention relating to a hydraulic winch. In the above-mentioned registered patent, the power of the hydraulic motor is stably and effectively decelerated several times, and the drum, in which the wire is wound, The invention is directed to a hydraulic winch capable of moving a heavy object.

The above-mentioned patent discloses the construction of a hydraulic winch which is configured to be transmitted to a drum in a state where the power of the hydraulic motor is decelerated several times.

Korean Patent No. 10-1131914 discloses an invention relating to a winch for lifting a ship having a plurality of motors, and the above-mentioned patent discloses an operation of selectively operating the winch according to the weight or lifting speed of a structure such as a ship or a block Disclosure of the Invention The present invention relates to a winch for lifting a ship having a plurality of motors capable of performing a smooth and stable lifting operation and securing an accurate braking force to prevent a safety accident in advance.

The patent discloses a construction of a winch for lifting a ship having a plurality of motors capable of reliably lifting a structure by smoothly rotating the drum using a plurality of motors and a brake means for stopping the drum, A structure capable of preventing a falling accident of a structure and a floating dock in advance and a structure in which a drum can be smoothly and stably rotated by selectively operating a plurality of motors in accordance with the load of a structure and a floating dock.

SUMMARY OF THE INVENTION It is an object of the present invention to provide a winch system in which a plurality of power units are provided so as to enable multi-speed control of a main drum to which a wire connected to a heavy object is wound.

It is another object of the present invention to provide a miniaturized winch system capable of moving heavy loads.

A winch system according to the present invention includes: a main drum on which wires are wound on an outer surface; A support frame positioned on both sides of the main drum and rotatably supporting the main drum; A main gear coupled to the main drum and having teeth formed on the outer surface thereof; A plurality of power units supported on the support frame and providing power for rotation of the main gear; And a deceleration unit, mounted on the plurality of power units, for decelerating the rotational speed of the power unit, respectively; And the power unit includes a high-speed unit for rotating the main drum at a high speed and a low-speed unit for rotating the main drum at a low speed.

The winch system according to the present invention is equipped with a plurality of power units for providing power for rotation of the main drum, and these plurality of power units are constituted to include a high-speed unit for high-speed rotation and a low- , And a reduction unit is mounted to each of the power units to control the rotation speed and the rotational force.

With this power unit, the rotational speed of the main drum can be controlled by the high-speed rotation and the low-speed rotation, and the convenience and usability of the winch can be expected to be improved.

In addition, since the rotational speed of the main drum can be controlled by the high-speed rotation and the low-speed rotation, the use time of the winch can be expected, and the effect of reducing the working time using the winch can be expected.

Further, the effect of miniaturization of the winch for use in a heavy object having a large weight mounted with a plurality of power units can be expected, and the miniaturization of the winch used for large load improves the usability of the space in which the winch is installed I can expect.

1 is a perspective view showing the outline of a pull-in winch system according to an embodiment of the present invention;
2 is a perspective view showing a main drum, a support frame, and a main gear of a pull-in winch system according to an embodiment of the present invention.
3 is a perspective view showing a state in which a cover of a pull-in winch system according to an embodiment of the present invention is removed.
4 is a perspective view showing a main gear and a power unit of a pull-in winch system according to an embodiment of the present invention;
5 is a plan view showing a configuration of a winch system according to an embodiment of the present invention.

Hereinafter, a configuration of a winch system to which an embodiment of the present invention is applied will be described with reference to the accompanying drawings.

It is to be understood, however, that the scope of the present invention is not limited by the embodiments described below, and those skilled in the art, upon reading the present disclosure, It would be easy to suggest,

It is to be understood that the terms used in the present specification or claims are selected for convenience of description and should be interpreted appropriately in accordance with the technical idea of the present invention when grasping the technical contents of the present invention.

2 is a perspective view illustrating a main drum, a support frame, and a main gear of a pull-in winch system according to an embodiment of the present invention;

FIG. 3 is a perspective view showing a state in which the cover of the pull-in winch system according to the embodiment of the present invention is removed, and FIG. 4 is a perspective view showing the main gear and the power unit of the pull-

5 is a plan view showing the configuration of the pull-in winch system according to the embodiment of the present invention.

Referring to the drawings, a pull-in winch system according to an embodiment of the present invention includes a main drum 20 on which an outer surface of a wire or a rope or a chain (hereinafter, referred to as a wire) A power unit 40 that is supported by the support frame 30 to provide a rotational power of the main drum 20 and a power unit 40 that supports the main drum 20, And a guide unit (50) for guiding the flow of the fluid.

First, the main drum 20 having the largest volume in the central portion of the pull-in winch system according to the embodiment of the present invention is formed in the shape of a cylinder lying in a transverse direction with a certain diameter, A plurality of seating grooves may be formed so that the wires to be connected are wound while being wound.

It is possible to prevent a phenomenon in which the wires are entangled or shifted to one side and wound by aligning while being wound on the outer surface of the main drum 20 while the wires are seated in the seating grooves.

The main drum 20 may be formed of a material having a certain degree of strength and may be formed to withstand the weight of the heavy material and the weight of the wire when the wire to which the heavy material is connected is wound.

In the embodiment of the present invention, the load of the heavy object is experimented with a load of about 400 tons, and it can be designed to withstand the load of the wire including the heavy object load of about 400 tons. Of course, a configuration designed to withstand greater loads would be possible.

A stopper 21 integrally formed with the main drum 20 and having an outer diameter larger than the outer diameter of the main drum 20 is formed at both ends of the cylindrical main drum 20 in a transverse direction, Lt; / RTI > Of course, the stopper 21 may be detachably fixed to the main drum 20 instead of integrally.

When the wire is wound on the main drum 20, the winding stopper 21 has a function of preventing the wire from coming off the main drum 20 .

That is, the range of the wire wound around the main drum 20 can be determined by the stopper 21, and it is possible to prevent the wire from being separated from the main drum 20.

On both sides of the main drum 20, a support frame 30 rotatably supporting the main drum 20 is positioned. The support frame 30 is located on both sides of the main drum 20 and is coupled to the rotation shaft of the main drum 20 to rotatably support the main drum 20, And can be supported movably.

2 of the accompanying drawings, the support frame 30 includes a support plate 31 for supporting the main drum 20 at both sides thereof in engagement with the rotation axis of the main drum 20, And a support beam (32) for supporting the support plate (31) by connecting the both side support plates (31).

The support plate 31 may have a rectangular plate shape having a predetermined thickness and may be disposed in a standing manner. The lower end of the support plate 31 located on both sides of the main drum 20 may be connected to the support beam 32 to support the support plate 31.

The support plate 31 is engaged with the main drum 20 so as to rotatably support the main drum 20 so that the main drum 20 can rotate in a state of being supported by the support plate 31 .

The support plate 31 may be provided with a plurality of installation holes 33 through which the power unit 40 can be mounted. The mounting hole 33 may be formed in a circular shape having a predetermined diameter and may be configured to penetrate the power unit 40 to support the power unit 40.

The installation holes 33 are drilled in a number corresponding to the number of the power units 40 to be mounted and each of the installation holes 33 is formed in the support plate 31 in a semicircular shape When the power unit 40 is mounted through the installation hole 33, the state in which the plurality of the power units 40 are mounted has a semicircular shape that forms the lower half of the circle Respectively.

A main gear 60 for rotational movement of the main drum 20 may be mounted on the outer sides of both ends of the stopper 21. The main gear 60 may be integrally coupled to the main drum 20 or may be detachably fixed by a coupling member. The main gear 60 intervenes between the side surface of the main drum 20 and the support plate 31 to rotate the main drum 20 by the power provided by the power unit 40. [ As shown in FIG.

In the present embodiment, five power units 40 are mounted on one side of the main drum 20, respectively. Of course, it is also possible that more than the five power units 40 are mounted.

The plurality of power units 40 are each provided with a deceleration unit 70 for decelerating the rotational speed of the power unit 40. The power unit 40 can be configured such that the rotational speed is reduced and the rotational power is relatively increased by the reduction unit 70. [

A cover 61 for protecting the power unit 40 and the outer surface of the main gear 60 from external impact may be mounted on the outside of the power unit 40 and the main gear 60 .

Referring to FIG. 3 of the accompanying drawings, a guide unit 50 for guiding the flow of the wire wound on the outer surface of the main drum 20 may be positioned at one side of the support frame 30. The guide unit 50 linearly reciprocates in the longitudinal direction of the main drum 20 to guide the flow of the wire to the outer surface of the main drum 20 so that the wire can be uniformly wound or unwound.

At this time, the guide unit (50) is formed so that the reciprocating speed of the guide drum (50) changes with the rotational speed of the main drum (20). That is, when the rotating speed of the main drum 20 is increased, the moving speed of the guide unit 50 is increased at the same rate.

In detail, when the rotational speed of the main drum 20 is increased, the reciprocating speed of the guide unit 50 is increased at the same rate. This is for guiding the wire smoothly so that the moving speed of the guide unit 50 is increased according to the rotational speed of the main drum 20.

The guiding unit 50 includes a moving unit 51 that linearly reciprocates in the longitudinal direction of the main drum 20, a guide unit 52 that guides the movement of the moving unit 51, 51 and a roller 53 for allowing the wire to smoothly move while moving according to the movement of the moving part 51.

The moving part 51 may be in the form of a cylinder moving by the pressure of the fluid, or may be moved along the guide part 52 by another type of power such as elasticity. In the embodiment of the present invention, a configuration having a hydraulic cylinder shape operated by hydraulic pressure will be described as an example.

Even if the guide unit 50 is formed in any form, it is necessary to control the reciprocating speed to increase or decrease at the same rate in accordance with the rotational speed of the main drum 20. [

The guide 52 is formed in the shape of a rail or a frame to guide the movement of the moving part 51 and the roller 53 can be mounted on the moving part 51.

The rollers 53 may have a cylindrical shape having a predetermined diameter and may be positioned to face each other with a predetermined gap therebetween. The wire passes through the gap between the rollers 53 facing each other and the wire passing between the rollers 53 is wound on the outer surface of the main drum 20.

The moving part 51 guides the wire while linearly reciprocating in the longitudinal direction of the main drum 20 and the wire passing between the rollers 53 is wound on the outer surface of the main drum 20 As you roll, you pull up or pull on the weight that is connected to the end.

The moving part 51 is moved in the longitudinal direction of the main drum 20 so that the wire is uniformly wound on the outer surface of the main drum 20 in the longitudinal direction of the main drum 20.

In addition, the guide unit 50 may be provided with a sensor for limiting the movement range of the moving unit 51, and the guide unit 50 may be moved or stopped by changing the moving direction, It is possible to prevent the wire from being wound on the main drum beyond the longitudinal direction of the main drum 20.

Referring to FIG. 4, the main gear 60 may have a disk shape having a predetermined thickness, and a tooth may be formed along an outer surface of the outer periphery of the main gear 60. The main gear 60 may be integrally formed with the main drum 20 and may be detachably coupled to the main drum 20 by a coupling member.

Even if the main gear 60 is in any form, it should be configured to rotate the main drum 20 by rotational motion.

The power unit 40 may be engaged with the teeth formed along the outer surface of the main gear 60 so as to be rotatable. A plurality of power units 40 are mounted on both sides of the main drum 20 to rotate the main gear 60.

As shown in the figure, the power unit 40 can be mounted so as to be in contact with the outer surface of the lower half of the main gear 60, and the first, second, third, To 45).

The power unit 40 includes a power rotation shaft 46 that is a center of rotation and penetrates through the installation hole 33 formed in the support plate 31. The power rotation shaft 46 is disposed on the outer surface of each of the power rotation shafts 46, A gear tooth engaging with the outer tooth profile of the main gear 60 can be formed.

The power rotation shaft 46 is formed in a cylindrical shape having a predetermined diameter and is formed at a part of its outer surface with a tooth shape engaging with the outer tooth profile of the main gear 60, A decelerating unit (70) for increasing the rotational force of the power rotating shaft (46) while decelerating the rotational speed of the power rotating shaft (46) is mounted on the protruding part.

The deceleration unit 70 performs a function of increasing the rotational force of the power unit 40 by reducing the rotational speed of the power rotation shaft 46. At this time, the power unit 40 can be divided into a high-speed unit for rotating the main drum 20 at a high speed and a low-speed unit for rotating the main drum 20 at a low speed. The high-speed unit can be configured to enable multi-speed control of low speed and high speed.

Specifically, the first unit 41, the third unit 43 and the fifth unit 45 are constituted by a low-speed unit, and the second unit 42 and the fourth unit 44 are constituted by a low- And can be configured as a high-speed unit. Of course, the first, third, and fifth units 41, 43, and 45 may be configured as a high-speed unit, and the second and fourth units 42 and 44 may be configured as a low-speed unit.

Since the power unit 40 is composed of the high-speed unit and the low-speed unit, the rotation speed of the main gear 60 can be divided into the low speed and the high speed, It has an advantage of being able to control at low speed and high speed.

When the main drum 20 is to be rotated at a low speed, the entire power unit 40 is operated and the main gear 60 is rotated at a high speed and at a low speed. In order to rotate the main drum 20 at a high speed, only the high-speed unit is operated so that the main gear 60 is rotated at a high speed. So that the main drum 20 can be rotated at a high speed.

In the case of rotating the main drum 20 at a low speed, it may correspond to a case of pulling up or pulling a heavy weight. For this purpose, the entire power unit 40 is operated, 20 can be rotated.

In addition, the high-speed unit and the low-speed unit are mounted so as to have a rotation center parallel to the rotation center of the main drum 20, and are interchangeably mounted on the support frame 30.

The power rotation shaft 46 may be mounted such that the power unit 40 has a rotational center parallel to the rotational center of the main drum 20 and the main gear 60 as a whole.

Of course, the main gear 60 and the power unit 40 may be mounted in different shapes, but may be mounted with a parallel rotation center so that the power of the power rotation shaft 46 is transmitted directly to the main gear 60 It is preferable that the main gear 60 and the power unit 40 have a rotation center parallel to each other.

The high-speed unit and the low-speed unit are mounted on the support frame 30 so as to interchange with each other. That is, when the first unit 41 is a low-speed unit, the adjacent second unit 42 is mounted as a high-speed unit, and the third unit 43, which is adjacent to the second unit 42, And the fourth unit 44 adjacent to the third unit 43 is mounted as a high-speed unit.

In other words, the power unit 40 can be configured such that the low-speed unit and the high-speed unit are alternately repeatedly mounted to rotate the main gear 60 at a low speed or at a high speed.

Further, the high-speed unit and the low-speed unit can be configured to operate at a high speed or a low speed under the control of the deceleration unit 70. [ The deceleration unit 70 may be mounted to each of the power units 40 and may be configured to control the rotational speed and the rotational force of each of the power units 40.

Although not shown, the deceleration unit 70 may be connected to a separate control unit so as to control the power unit 40 according to the operation of the driver.

Referring to FIG. 5, five power units 40 may be mounted on both sides of the main drum 20. The power unit 40 mounted on the left side of the main drum 20 includes a sixth unit 411, a seventh unit 421, an eighth unit 431, a ninth unit 441 ), The tenth unit 451 can be started.

In this case, the sixth to tenth units 411, 421, 431, 441, 451 mounted on the left side of the main drum 20 are connected to the first to fifth units 41, 42, 43, 44, Unit and a low-speed unit are disposed.

Specifically, when the first unit 41 is mounted as a low-speed unit, the sixth unit 411 positioned in the opposite direction is mounted as a high-speed unit, and when the second unit 42 is mounted as a high-speed unit , And the seventh unit 421 located in the opposite direction is mounted with a low-speed unit.

If the first to fifth units 41 to 45 are alternately repeatedly mounted in the low-speed-low-speed-low-speed unit, the sixth to tenth units 411, 421, 431, 441, - Can be mounted alternately repeatedly in high-speed units.

Therefore, the high-speed unit and the low-speed unit on both sides of the main drum 20 can be mounted so as to lie on an imaginary straight line whose rotation centers are different from each other. This is because, as a result of a number of experiments, the power unit 40 can be repeatedly mounted alternately between the high-speed unit and the low-speed unit in accordance with the most preferable result that the rotation center is placed on different virtual straight lines.

In other words, when the main drum 20 is to be rotated at a high speed, the second and fourth units 42 and 44 and the sixth, eighth, and tenth units 411, 431 and 451 of the power unit 40 are operated So that the main gear 60 can be rotated at a high speed to rotate the main drum 20 at a high speed.

The winch system according to the present invention is advantageous in that the power unit is mounted as a high-speed unit and a low-speed unit so that the main drum can be selectively rotated at high speed or low speed and can be rotated. And the convenience of use and convenience are improved.

In addition, when a large number of power units are mounted to pull up or pull a heavy weight, it is possible to utilize a small-sized winch, thereby improving the space utilization of the space in which the winch is mounted.

Due to these various advantages, the winch system according to the present invention will be used not only in the winch production industry, but also in various related industries.

20. Main drum 21. Stopper
30. Support frame 31. Support plate
32. Support beam 33. Installation ball
40. Power unit 41. First unit
411. Sixth unit 42. Second unit
421. Seventh Unit 43. Third Unit
431. eighth unit 44. fourth unit
441. The ninth unit 45. The fifth unit
451. Tenth unit 46. Power rotating shaft
50. Guide unit 51. Moving unit
52. Guide part 53. Roller
60. Main gear 61. Cover
70. Deceleration unit

Claims (6)

delete A main drum wound around the outer surface; A support frame positioned on both sides of the main drum and rotatably supporting the main drum; A pair of main gears coupled to both sides of the main drum and having teeth formed on an outer surface thereof; A power unit supported by the support frame and including a plurality of high-speed units and a low-speed unit that rotate the main drum at a high speed or a low speed; A deceleration unit mounted to each of the plurality of power units to decelerate the rotation speed; A moving portion that linearly reciprocates in a longitudinal direction of the main drum by expanding and contracting the cylinder in cooperation with a rotational speed of the main drum; a guide portion that guides movement of the moving portion; And a guide unit including a pair of rollers for guiding the passing wire to the main drum,
The high-speed unit and the low-speed unit are alternately disposed outside the main gear,
Wherein the rotation center of the high-speed unit and the low-speed unit arranged on one side with respect to the main drum is placed on a virtual straight line parallel to the rotation center of the high-speed unit and the rotation center of the low- . 3. The method of claim 2,
The power unit includes:
The high-speed unit is operated during high-speed operation,
Wherein the low-speed unit and the high-speed unit are controlled to operate simultaneously at low-speed operation. delete The method of claim 3,
The power unit includes:
Speed unit and the low-speed unit under the control of the deceleration unit. delete

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