KR101437642B1 - Tray feeder - Google Patents
Tray feeder Download PDFInfo
- Publication number
- KR101437642B1 KR101437642B1 KR1020140062931A KR20140062931A KR101437642B1 KR 101437642 B1 KR101437642 B1 KR 101437642B1 KR 1020140062931 A KR1020140062931 A KR 1020140062931A KR 20140062931 A KR20140062931 A KR 20140062931A KR 101437642 B1 KR101437642 B1 KR 101437642B1
- Authority
- KR
- South Korea
- Prior art keywords
- tray
- support
- empty
- trays
- cylinder
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/46—Tray unloading features
Abstract
Description
BACKGROUND OF THE
In general, components such as a battery or a display panel (hereinafter referred to as a " component ") as well as components such as a cellular phone case are transported in a state of being seated in a tray to prevent transportation efficiency and component damage .
Such a tray is set by the transfer robot to a predetermined number of parts on the inner side, and is transported to a predetermined position by the tray transfer device.
A conventional tray transfer device is disclosed in Korean Utility Model No. 20-1995-0005847 entitled " Tray Transfer Device of Automatic Part Sorting and Feeding Device ", which is integrally installed in a supply field and is provided with a tray transfer means A carrier structure for transferring empty trays drawn from the assembling apparatus to a driving source of the air cylinder; a tray for feeding the tray by transporting the tray by stocking the empty tray transferred from the carrier and operating the air cylinder; A tray holder for transferring the yarn from the vibrating part to the vibrating part by the operation of the air cylinder, and a discharge tray for transferring the yarn tray from which the parts are aligned to the assembling device.
However, such conventional tray transfer apparatuses are unsuitable for reliable loading and unloading of a large number of trays up to the work position for placing parts by the transfer robot, It is difficult to use them in conjunction with each other.
In order to solve the problems of the prior art as described above, the present invention can be used in conjunction with various transport robots for placing parts on a tray, and a large number of trays are continuously supplied to a work position for placing parts And an object of the present invention is to provide efficient and stable loading and unloading of such a tray.
Other objects of the present invention will become readily apparent from the following description of the embodiments.
According to an aspect of the present invention, there is provided a tray feeder for loading a blank tray into a work position in which a plurality of components are placed by a transfer robot, the tray feeder comprising: a horizontally installed belt conveyor; A tray drawer for supporting a plurality of empty trays spaced apart from the upper side of the belt conveyor so as to be spaced apart and placing empty trays from a plurality of stacked empty trays one by one at a time interval on the belt conveyor; A first tray vertical conveying unit for vertically conveying each empty tray conveyed by the tray pull-out unit to the conveyor, the empty tray being stopped for a time required for placing a part at the work position; And a tray stacking part for horizontally conveying the plurality of stacked component receiving trays in order to unload the plurality of component stacking trays by sequentially receiving the trays on which the components are placed from the first tray vertical conveying part, Is provided.
Wherein the belt conveyor is orbital moved by a first driving motor and a pair of first conveyance belts provided from a front end of the tray withdrawing portion to a rear end of the first tray vertical conveying portion, Tray vertical conveyance can be installed.
The tray withdrawing portion includes a first support portion, which is located between the first conveyance belts and has a plurality of stacked empty trays, the first support plate supporting a portion of the bottom surface except for both edges thereof, the first support plate being lifted and lowered by the first cylinder; And a first gripper which horizontally moves by a second cylinder each of a pair of first fingers which are respectively disposed to be opposed to each other on both sides of the first conveyance belt with the first support portion interposed therebetween, Wherein each of the fingers horizontally moves toward each other by the second cylinder to support both side bottom surfaces of the empty tray positioned on the upper side of the lowermost empty tray among the plurality of empty trays stacked on the first support plate, The first support plate may be lowered by the first cylinder so that both side edges of the lowermost empty tray are placed on the first conveyance belt.
The first tray vertical conveying part is configured such that the second support plate located below the first conveyance belts is lifted by the third cylinder from the lower side of the empty tray conveyed by the first conveyance belt, Position.
The first tray vertical transfer unit may include a rotation driving unit for rotating the second support plate between the second support plate and the third cylinder.
A third support plate supporting a portion of the bottom of the empty tray stacked on the plurality of stacked tray trays except the opposite side edges thereof for vertically moving the empty tray stacked in the tray drawer by the fourth cylinder At least one tray receiving portion; And a pair of second conveyance belts for supporting both side edges of the bottom surface of the empty tray stacked by a plurality of stacked members by the fourth support plate are orbited by the second drive motor, And an additional belt conveyor for conveying the empty tray to the first conveyance belt.
Wherein the tray stacking portion includes a pair of support posts positioned so as to be opposed to each other below the component placement tray raised by the vertical tray of the first tray are positioned at both edges of the bottom surface of the component placement tray lowered by the vertical tray, A tray horizontal conveying unit for horizontally moving along the first linear motion guide by driving the first linear motor; A second support part installed on a conveying path of the support and lifting up and down by a fifth cylinder, the fourth support plate supporting a part of the component receiving tray except the side edges at the bottom of the component mounting tray from the support; A pair of second fingers respectively installed on opposite sides of the fourth support plate are respectively moved in the horizontal and vertical directions by the sixth and seventh cylinders and are supported on the fourth support plate, A second gripper for supporting a plurality of component seating trays together with the second support portion; And a gripper horizontal transferring unit for horizontally moving the gripper transferring member on which the second gripper is installed by driving the second linear motor along the second linear motion guide.
Wherein the tray horizontal conveying section includes first and second support rods each of which is arranged in the forward and backward directions along the moving direction of the component placement tray, and the tray stacking section includes a pair of third Each of the fingers is horizontally and vertically moved by the eighth and ninth cylinders so that the component mounting tray positioned on the first support is moved onto the second support when the support is moved, And a third gripper for supporting the tray to support the second support portion.
A second tray vertical feeding part for vertically moving the component placing tray, which is received by the fifth supporting plate, descends by the tenth cylinder and vertically moves to the unloading position, Wherein the belt conveyor and the tray drawer are installed at a lower end of the frame and the first tray vertical conveying portion is installed at one side of the frame to convey the empty tray from the lower end of the frame to the upper working position, Wherein the tray stacking portion is stacked on the belt conveyor and the tray drawer by being installed at an upper end of the frame, and the second tray vertical conveying portion is stacked in a plurality of layers from the upper end of the frame to the lower unloading position And may be installed on the other side of the frame so as to transfer the component mounting tray.
The tray feeder according to the present invention can be used in conjunction with various conveying robots for placing parts on a tray and is capable of continuously feeding a large number of trays to a working position for placing parts, The loading can be efficiently and stably performed, and the work space can be efficiently used.
1 is a perspective view illustrating a use of a tray feeder according to an embodiment of the present invention.
2 is a perspective view illustrating a tray feeder according to one embodiment of the present invention.
3 is a perspective view illustrating a bottom structure of a tray feeder according to an embodiment of the present invention.
Fig. 4 is an enlarged perspective view of part A of Fig. 3; Fig.
5 is an enlarged perspective view of the portion B in Fig.
Fig. 6 is an enlarged perspective view of part C of Fig. 3; Fig.
7 is a perspective view illustrating an upper structure of a tray feeder according to an embodiment of the present invention.
Fig. 8 is an enlarged perspective view of part D in Fig. 7; Fig.
Fig. 9 is an enlarged perspective view of part E in Fig. 7; Fig.
10 is a schematic view for explaining the operation of the tray feeder according to one embodiment of the present invention.
The present invention is capable of various modifications and various embodiments, and specific embodiments are illustrated and described in detail in the drawings. It is to be understood, however, that the invention is not to be limited to the specific embodiments, but is to be understood to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention, And the scope of the present invention is not limited to the following examples.
Hereinafter, embodiments according to the present invention will be described in detail with reference to the accompanying drawings, wherein like or corresponding elements are denoted by the same reference numerals, and redundant explanations thereof will be omitted.
FIG. 1 is a perspective view illustrating a use of a tray feeder according to an embodiment of the present invention, and FIG. 2 is a perspective view illustrating a tray feeder according to an embodiment of the present invention.
1 and 2, a
The
The
The
3 and 4, the
The
The
The
The first tray
The first tray
The first tray
3 and 5, the empty tray can be placed in wait for the component placing operation, and the
The
The
Referring to FIGS. 4 and 5, first and second detection sensors (not shown) for detecting a blank tray at a position for decelerating the conveying speed of the empty tray and a position for stopping the empty tray, 830, and 840 may be installed in a plurality of empty trays. Further, a sensing sensor may be installed at an appropriate position for detecting the loading of the empty tray and for detecting empty trays at other necessary positions.
Referring to FIG. 7, the
The tray
The
7 and 8, the
The
The gripper
Meanwhile, the tray horizontal conveying
7 and 9, the
3 and 6, the second tray
Referring to FIG. 7, when the
Referring to FIG. 10, as described in detail above, a plurality of stacked
Although the present invention has been described with reference to the accompanying drawings, it is to be understood that various changes and modifications may be made without departing from the spirit of the invention. Therefore, the scope of the present invention should not be limited to the described embodiments, but should be determined by the scope of the appended claims and equivalents thereof.
10: empty tray 11: seat groove
20: Parts mounting tray 100: Belt conveyor
110: first conveyance belt 111: pulley
120: first drive motor 130: guide plate
200: a tray drawer 210: a first support
211: first support plate 212: first cylinder
213: first guide 220: first gripper
221: first finger 222: second cylinder
300: first tray vertical transfer part 310: second support plate
311: Retaining part 312: Extension part
320: Third cylinder 321: Piston rod
330: rotation driving part 340: second guide
400: tray stacking part 410: tray horizontal conveyance
411:
411b:
411e: first connecting
411g, 411h: a locking protrusion 412: a first linear motion guide
420: second support portion 421: fourth support plate
422: fifth cylinder 430: second gripper
431: second finger 432: sixth cylinder
433: seventh cylinder 440: gripper horizontal transmission
441: gripper transfer member 442: second linear motion guide
450: third gripper 451: third finger
452: Eighth cylinder 453: Ninth cylinder
500: tray receiving part 510: third supporting plate
520: fourth cylinder 530: third guide
600: additional belt conveyor 610: second conveying belt
620: second drive motor 630: guide plate
700: second tray vertical transfer part 710: fifth support plate
711: Retaining part 720: Tenth cylinder
721: piston rod 730: fifth guide
810: input unit 820: controller
830: first sensing sensor 840: second sensing sensor
850: Detection piece 860: 1st limit sensor
870: second limit sensor 900: frame
Claims (9)
A horizontally installed belt conveyor;
A tray drawer for supporting a plurality of empty trays spaced apart from the upper side of the belt conveyor so as to be spaced apart and placing empty trays from a plurality of stacked empty trays one by one at a time interval on the belt conveyor;
A first tray vertical conveying unit for vertically conveying each empty tray conveyed by the tray pull-out unit to the conveyor, the empty tray being stopped for a time required for placing a part at the work position; And
And a tray stacking part for horizontally conveying the plurality of trays on which the parts are mounted from the first tray vertical conveying part to sequentially stack the plurality of trays and unload the tray stacked in a predetermined number,
Wherein the tray-
A pair of support bars positioned opposite to each other on the lower side of the component placement tray raised by the vertical conveyance of the first tray respectively support the bottom edges of the bottom surface of the component placement tray lowered by the first tray vertical conveying portion, A tray horizontal conveying unit in which the support is horizontally moved along the first linear motion guide by driving of the first linear motor;
A second support part installed on a conveying path of the support and lifting up and down by a fifth cylinder, the fourth support plate supporting a part of the component receiving tray except the side edges at the bottom of the component mounting tray from the support;
A pair of second fingers respectively installed on opposite sides of the fourth support plate are respectively moved in the horizontal and vertical directions by the sixth and seventh cylinders and are supported on the fourth support plate, A second gripper for supporting a plurality of component seating trays together with the second support portion; And
A gripper horizontal conveying unit for horizontally moving the gripper conveying member on which the second gripper is installed by driving the second linear motor along the second linear motion guide;
And a tray feeder.
The belt conveyor includes:
A pair of first conveyance belts provided from the front end of the tray pull-out section to the rear end of the first tray vertical conveyance section are orbital moved by the first drive motor, and the first tray vertical conveyance section A tray feeder.
The tray draw-
A first support portion which is located between the first conveyance belts and which has a plurality of stacked empty trays, the first support plate supporting a portion of the bottom surface except for both side edges, the first support plate being lifted and lowered by the first cylinder; And
And a first gripper horizontally moving a pair of first fingers, each of the first fingers being opposed to each other on both sides of the first conveying belt with the first support portion interposed therebetween, by the second cylinder,
Wherein each of the first fingers horizontally moves toward each other by the second cylinder to support both the bottom side of the empty tray located on the uppermost of the lowermost empty tray among the plurality of empty trays stacked on the first supporting plate The first support plate is lowered by the first cylinder so that both side edges of the lowermost empty tray are placed on the first conveyance belt.
Wherein the first tray vertical transfer unit comprises:
And a second support plate located on the lower side between the first conveyance belts is raised by a third cylinder below the empty tray conveyed by the first conveyance belt to convey the empty tray to the working position.
Wherein the first tray vertical transfer unit comprises:
And a rotation driving unit for rotating the second support plate is provided between the second support plate and the third cylinder.
A third support plate supporting a portion of the bottom of the empty tray stacked on the plurality of stacked tray trays except the opposite side edges thereof for vertically moving the empty tray stacked in the tray drawer by the fourth cylinder At least one tray receiving portion; And
The pair of second conveyance belts supporting the both side edges of the bottom surface of the empty tray stacked in a large number by the descending of the third support plate by the fourth cylinder are orbital motion by the second drive motor, Further comprising: an additional belt conveyor for transferring the tray to the first conveyance belt.
The tray horizontal conveying unit includes:
Wherein the support rods are composed of first and second support rods arranged in the forward and backward directions along the moving direction of the component placement tray,
Wherein the tray-
Each of the pair of third fingers is horizontally and vertically moved by the eighth and ninth cylinders on both sides of the movement path of the support so that the component placement tray positioned on the first support when the support is moved, Further comprising a third gripper for positioning the component receiving tray on the second support to support the second support portion.
A second tray vertical feeding part for vertically moving the component placing tray, which is received by the fifth supporting plate, descends by the tenth cylinder and vertically moves to the unloading position, Including,
Wherein the belt conveyor and the tray draw-
A lower frame,
Wherein the first tray vertical transfer unit comprises:
The frame being installed on one side of the frame so as to transfer the empty tray from the lower end of the frame to the upper working position,
Wherein the tray-
A belt conveyor disposed on an upper end of the frame and stacked on the tray drawer,
Wherein the second tray vertical transfer unit comprises:
And a plurality of component mounting trays stacked from a top end of the frame to an unloading position at a bottom end of the frame.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020140062931A KR101437642B1 (en) | 2014-05-26 | 2014-05-26 | Tray feeder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020140062931A KR101437642B1 (en) | 2014-05-26 | 2014-05-26 | Tray feeder |
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KR101437642B1 true KR101437642B1 (en) | 2014-09-16 |
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KR1020140062931A KR101437642B1 (en) | 2014-05-26 | 2014-05-26 | Tray feeder |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107098152A (en) * | 2017-06-13 | 2017-08-29 | 东莞阿李自动化股份有限公司 | Feeding switching plane device |
CN107570883A (en) * | 2017-10-17 | 2018-01-12 | 深圳华创兆业科技股份有限公司 | Laser Grinder |
CN107809729A (en) * | 2017-12-22 | 2018-03-16 | 奥音精密机械(镇江)有限公司 | Loudspeaker manufactures the conveyer of Special flexible production line |
CN108016895A (en) * | 2016-11-01 | 2018-05-11 | 富鼎电子科技(嘉善)有限公司 | Feeding device |
KR20190106152A (en) * | 2018-03-08 | 2019-09-18 | (주)에치씨엘 | A tray automatic feeder |
CN110342268A (en) * | 2019-07-25 | 2019-10-18 | 佛山职业技术学院 | A kind of single-layer bidirectional transport establishment |
CN112224903A (en) * | 2020-09-27 | 2021-01-15 | 苏州富强科技有限公司 | Alternative feeding type storage bin |
WO2022082423A1 (en) * | 2020-10-19 | 2022-04-28 | 梁左男 | Automatic circulating pallet machine |
CN114951475A (en) * | 2022-05-23 | 2022-08-30 | 无锡维凯科技有限公司 | Transfer and distribution mechanism meeting beat of front and rear punching machines |
CN115159070A (en) * | 2022-08-16 | 2022-10-11 | 上海金东唐科技有限公司 | Loading and unloading device for non-stop tray |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20090069530A (en) * | 2007-12-26 | 2009-07-01 | 주식회사 프로텍 | Automatic supply and retrieval methods of tray and the automatic supply and retrieval device thereof |
-
2014
- 2014-05-26 KR KR1020140062931A patent/KR101437642B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20090069530A (en) * | 2007-12-26 | 2009-07-01 | 주식회사 프로텍 | Automatic supply and retrieval methods of tray and the automatic supply and retrieval device thereof |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108016895B (en) * | 2016-11-01 | 2020-11-03 | 富鼎电子科技(嘉善)有限公司 | Feeding device |
CN108016895A (en) * | 2016-11-01 | 2018-05-11 | 富鼎电子科技(嘉善)有限公司 | Feeding device |
CN107098152A (en) * | 2017-06-13 | 2017-08-29 | 东莞阿李自动化股份有限公司 | Feeding switching plane device |
CN107570883A (en) * | 2017-10-17 | 2018-01-12 | 深圳华创兆业科技股份有限公司 | Laser Grinder |
CN107809729A (en) * | 2017-12-22 | 2018-03-16 | 奥音精密机械(镇江)有限公司 | Loudspeaker manufactures the conveyer of Special flexible production line |
KR20190106152A (en) * | 2018-03-08 | 2019-09-18 | (주)에치씨엘 | A tray automatic feeder |
KR102027774B1 (en) * | 2018-03-08 | 2019-10-02 | (주)에치씨엘 | A tray automatic feeder |
CN110342268A (en) * | 2019-07-25 | 2019-10-18 | 佛山职业技术学院 | A kind of single-layer bidirectional transport establishment |
CN110342268B (en) * | 2019-07-25 | 2024-04-02 | 佛山职业技术学院 | Single-layer bidirectional transport mechanism |
CN112224903A (en) * | 2020-09-27 | 2021-01-15 | 苏州富强科技有限公司 | Alternative feeding type storage bin |
WO2022082423A1 (en) * | 2020-10-19 | 2022-04-28 | 梁左男 | Automatic circulating pallet machine |
CN114951475A (en) * | 2022-05-23 | 2022-08-30 | 无锡维凯科技有限公司 | Transfer and distribution mechanism meeting beat of front and rear punching machines |
CN114951475B (en) * | 2022-05-23 | 2023-09-05 | 无锡维凯科技有限公司 | Transfer and distributing mechanism meeting front and rear punch beats |
CN115159070A (en) * | 2022-08-16 | 2022-10-11 | 上海金东唐科技有限公司 | Loading and unloading device for non-stop tray |
CN115159070B (en) * | 2022-08-16 | 2024-01-19 | 上海金东唐科技有限公司 | Loading and unloading device for non-stop tray |
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