KR101325870B1 - A broiled dish of sliced rice cake room temperature possible long-term preservation processed way - Google Patents
A broiled dish of sliced rice cake room temperature possible long-term preservation processed way Download PDFInfo
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- KR101325870B1 KR101325870B1 KR1020110135399A KR20110135399A KR101325870B1 KR 101325870 B1 KR101325870 B1 KR 101325870B1 KR 1020110135399 A KR1020110135399 A KR 1020110135399A KR 20110135399 A KR20110135399 A KR 20110135399A KR 101325870 B1 KR101325870 B1 KR 101325870B1
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Abstract
본 발명은 상온에서 장기 보존이 가능한 떡볶이 떡의 가공방법에 관한 것이며 떡볶이 떡에 미생물 증식을 억제시켜서 6개월 이상 장기 보존하고 조리시에는 떡볶이 떡의 제조 초기상태와 같이 쫀득하고 말랑한 식감을 유지할 수 있도록 함에 목적이 있다.
본 발명은 통상적인 제조공정을 수행하면서 떡볶이 떡의 냉각공정을 종료한 다음 습도85% 온도10℃에서 5시간을 1차 건조하고, 1차 건조된 떡볶이 떡은 습도85% 온도25℃에서 5시간을 2차 건조시켜서 떡볶이 떡은 PH는 3.8~4가 되고, 수분함량은 37~40%가 되게 한 건조공정을 추가한 것이다.
상기와 같은 본 발명은 2차례의 건조공정을 통하여 떡볶이 떡에 산도(PH 3.8~4)와 수분함량(37~40%)을 유지시키면 6개월 이상 장기 보존할 수 있고, 장기 보존된 떡볶이 떡은 조리하게 되면 떡볶이 떡의 제조 초기와 같이 쫀득하고 말랑한 식감을 유지할 수 있는 이점이 있다.The present invention relates to a processing method of tteokbokki rice cake that can be stored for a long time at room temperature, and to inhibit microbial growth in tteokbokki rice cake for 6 months or longer, and when cooked to maintain a crisp and soft texture as the initial state of manufacturing tteokbokki rice cake The purpose is to.
The present invention finishes the cooling process of the tteokbokki rice cake while performing a conventional manufacturing process and then primarily dried for 5 hours at a humidity of 85% temperature 10 ℃, the first dried tteokbokki rice cake at a humidity 85% temperature 25 ℃ 5 hours After drying the tteokbokki tteokbokki the pH is 3.8 ~ 4, the moisture content is 37 ~ 40% to add a drying process.
The present invention as described above can be preserved for more than six months if the acidity (PH 3.8 ~ 4) and water content (37 ~ 40%) in the Tteokbokki rice cake through two drying processes, the long-term preserved tteokbokki rice cake is When cooked, there is an advantage of maintaining a crisp and soft texture as in the early stage of manufacturing tteokbokki.
Description
본 발명은 상온에서 장기 보존이 가능한 떡볶이 떡의 가공방법에 관한 것이며 보다 상세하게는 떡볶이 떡의 수분함량을 37~40%를 유지하고, 미생물의 증식을 억제시켜서 조리시에는 쫀득하고 말랑한 떡의 식감을 유지할 수 있도록 하고 장기 보존을 가능하게 한 것이다.The present invention relates to a processing method of tteokbokki rice cakes that can be stored for a long time at room temperature, and more particularly, to maintain the moisture content of tteokbokki rice cake 37-40%, to suppress the growth of microorganisms during cooking, the texture of soft and soft rice cake And long-term preservation.
떡볶이 떡은 쌀가루를 주재료로 하거나 쌀가루와 밀가루를 혼합하고 이를 물에 불려서 분쇄하고, 분쇄된 쌀가루를 스팀상자에 담아서 증기로 증숙시킨 다음 가래떡 제조기에 투입시켜서 압출시키고 압출된 가래떡을 규격으로 절단하고 냉각하여서 제조된다.Tteokbokki Tteok is made from rice flour as the main ingredient or mixed with rice flour and flour, soaked in water and crushed. It is manufactured by.
상기와 같이 제조되는 떡볶이 떡은 수분을 많이 함유하게 되면 미생물이 증식하여 부패 되므로 냉장 유통하거나 120℃의 열로 레토르트 살균처리를 하여 보존기간을 연장하고 있으나 식감이 떨어지고 경화현상으로 인하여 7일 이상 장기 보존이 되지 못하고 있다.Tteokbokki mochi produced as described above is a microbial growth and decay when it contains a lot of moisture, so refrigerated circulation or retort sterilization treatment with heat of 120 ℃ to extend the storage period, but the texture is reduced and long-term storage for more than 7 days due to curing phenomenon This has not been done.
또 다른 방법으로는 곡물(쌀)의 불림 공정에서 유기산을 넣어서 PH를 3.5~5.5의 범위가 되게 산성화시켜서 불림 공정을 수행하고, 불림 공정을 거친 쌀을 분쇄하고 증기로 증숙시켜서 압출성형시킨 떡볶이용 떡을 유기산을 혼합시켜 PH를 2.8~6.8의 냉각수에 침지시켜서 미생물을 사멸시키는 공정을 부여하거나, 또는 쌀가루를 증기로 증숙시킨 생지에 베타아밀라제 또는 이소말토올리고당 시럽을 첨가시키는 공정을 더 부여하거나, 또는 개래떡 제조기에서 제조된 가래떡을 유화유지 용액에 침지하고 주정액을 첨가하는 공정을 더 부여하거나, 또는 제조된 가래떡을 영하 18℃ 이하로 2~3시간을 급랭하고, 탈산소재를 첨가한 용기에서 진공용기 가스충진 기계를 통하여 이산화탄소를 질소로 치환하여 진공 포장하는 공정을 더 부여시켜서 장기 보존이 이루어지게 가공하고 있다.In another method, in the soaking process of grain (rice), an organic acid is added to acidify the pH to a range of 3.5 to 5.5, and the soaking process is performed. The rice cake is mixed with organic acid to impregnate PH in 2.8 ~ 6.8 cooling water to give microbial killing process, or add beta amylase or isomaltooligosaccharide syrup to steamed steamed rice flour, Alternatively, the process of immersing the sputum-tteok prepared in the Gaetteok maker in an emulsion holding solution and adding a brew solution, or quenching the prepared sputum-tteok for 2 to 3 hours at -18 ° C or below, and adding a deoxidizing material Long-term preservation is made by further substituting the vacuum packing process by substituting carbon dioxide with nitrogen through the vacuum container gas filling machine. It has been processed.
상기의 종래 수단들은 보존기간이 최대 6개월 정도로 증가 되는 이점은 있으나 쫀득하고 말랑한 식감은 유지되지 못하는 결점이 있다.The conventional means have the advantage that the shelf life is increased to a maximum of six months, but the drawback is that the soft and soft texture is not maintained.
본 발명은 상기 지적과 같은 종래의 제반 결점을 해소하고 떡볶이 떡을 상온에서 장기 보존할 수 있고, 장기 보존된 떡볶이 떡으로 조리하더라도 쫀득하고 말랑한 초기 상태의 식감을 유지할 수 있도록 하는 떡볶이 떡을 제공하는데 목적이 있다.The present invention eliminates the above-mentioned conventional drawbacks and provide long-term preservation of tteokbokki rice cake at room temperature, and to provide a tteokbokki rice cake to maintain the texture of the chewy and soft initial state even if cooked with long-term preserved tteokbokki There is a purpose.
본 발명은 도1과 같이 쌀을 원료로 하여 물(생수)에 담궈서 불리고, 물에 불린 쌀은 1차 분쇄한 다음 구연산과 식염을 첨가하여 2차 분쇄하고, 증숙 용기에 담아서 스팀(중기)으로 증숙 시킨 다음 가래떡 제조기에서 압출로 제조하고, 제병기에서 2차 압출 성형하여 구연산, 사과산, 물을 혼합한 1차 냉각수에서 1차 냉각하고 1차 냉각된 가래떡을 규격으로 절단하고, 절단된 떡볶이용 떡은 1차 냉각수와 같이 조성한 2차 냉각수에서 2차 냉각하고 건조하여 주정용액(70% 에탄올)에 침지시켜서 살균한 다음 포장 제품화하는 공정으로 제조되는 통상의 떡볶이 떡에 있어서 2차 냉각수에서 2차 냉각 공정을 거친 떡볶이 떡은 건조공정을 수행하면서 습도85%, 온도10℃에서 5시간을 1차 건조하고, 1차 건조된 떡볶이 떡은 습도85%, 온도25℃에서 5시간을 2차 건조시켜서 떡볶이 떡의 PH는 3.8~4.0이 되고 수분함량을 37~40%가 유지되도록 한 것이다.The present invention is called by soaking in water (bottled water) using rice as a raw material, as shown in Figure 1, the rice soaked in water is first pulverized and then the second crushed by adding citric acid and salt, steamed in a steaming vessel (medium) After steaming, it is manufactured by extrusion in a rice cake maker, second extrusion molding in a bottle making machine, and cooled first in primary cooling water mixed with citric acid, malic acid, and water, and the first cooled rice cake is cut to size and cut for rice cakes Tteok is cooled by secondary cooling in the secondary cooling water prepared with the primary cooling water, dried, soaked in alcoholic beverage (70% ethanol), sterilized, and then packaged into a product. The tteokbokki rice cake which passed the cooling process was first dried for 5 hours at a humidity of 85% and a temperature of 10 ° C while performing the drying process, and the first dried tteokbokki rice cake was dried twice for 5 hours at a humidity of 85% and a temperature of 25 ° C.PH of bokyi bread is one such that 3.8 to 4.0 and a moisture content of 37-40% is maintained.
상기와 같은 본 발명은 떡볶이 떡을 본 발명과 같이 건조공정을 개선하게 되면 미생물의 증식이 억제되고, 장기간(6개월)을 상온에서 보관할 수 있게 되고, 조리를 하게 되면 떡볶이 떡의 생산 초기상태와 같이 쫀득하고 말랑한 식감을 유지할 수 있는 이점이 있다.As described above, the present invention improves the drying process of the Tteokbokki rice cake as in the present invention, the growth of microorganisms is suppressed, and the long term (6 months) can be stored at room temperature. There is an advantage in maintaining a crisp, soft texture.
도1은 떡볶이 떡의 제조공정도1 is a manufacturing process diagram of Tteokbokki rice cake
상기와 같은 본 발명의 구체적인 실시 예를 설명하면 다음과 같다.Referring to specific embodiments of the present invention as described above are as follows.
떡볶이 떡의 제조공정은 도1과 같이 원료 소재인 쌀을 세척하고 물에 12시간을 불린 다음 물빼기 공정을 수행하고, 분쇄기에서 1차 분쇄하고, 분쇄된 쌀가루에 구연산과 식염을 첨가시켜서 2차 분쇄한다.The manufacturing process of Tteokbokki Tteok is washed with rice as a raw material and soaked in water for 12 hours, followed by a draining process, and firstly pulverized in a grinder, followed by adding citric acid and salt to the pulverized rice flour. Crush.
2차 분쇄된 쌀가루는 증숙 용기에 규격의 양을 담아서 스팀으로 증숙 하고, 이를 가래떡 제조기에서 압출시켜서 1차 성형하고, 1차 성형된 가래떡은 제병기에서 압출시켜 2차 성형하고 냉각수(산성수)에서 1차 냉각하고 규격으로 절단하여 냉각수(산성수)에서 2차 냉각하여 떡볶이 떡을 생산하게 된다.Secondary crushed rice powder is steamed by steaming with the standard amount in steaming container and extruded in steamed rice cake maker for the first molding, and the first molded rice cake is molded for the second time in a bottle making machine and cooled water (acidic water) In the 1st cooling and cutting to the standard to cool the secondary (cooling water) to produce tteokbokki rice cake.
상기와 같은 통상의 공정을 거쳐서 제조된 떡볶이 떡은 또다시 습도85%이고, 온도10℃의 건조실에서 5시간을 건조시켜서 떡볶이 떡의 품온을 낮추는 1차 건조공정을 수행하고, 또다시 습도85%, 온도25℃에서 5시간을 2차 건조시켜서 떡볶이 떡의 PH는 3.8~4.0이 되고, 수분함량은 37~40%가 되게 한 후 주정액(70% 에탄올)에 침지시켜 살균처리를 한 다음 포장 제품화한다.Tteokbokki rice cake prepared through the usual process as described above is another humidity of 85%, and performs a primary drying process to lower the temperature of the rice cake rice cake by drying for 5 hours in a drying room at a temperature of 10 ℃, and another humidity of 85% After drying for 5 hours at 25 ℃ for 2 hours, the pH of tteokbokki is 3.8 ~ 4.0, and the water content is 37 ~ 40%. After sterilization by dipping in alcoholic beverage (70% ethanol), packing Commercialize.
상기의 건조공정에서 습도가 낮은 상태에서 급가온하거나 급냉각을 하게 되면 떡볶이 떡의 표면만 급속으로 건조 또는 냉각이 이루어지므로 떡볶이 떡의 원형이 변형되거나 딱딱해져 갈라짐 현상이 발생 되고, 또 떡볶이 떡의 수분함량이 40%를 초과하게 되면 미생물의 증식현상과 변질이 발생 되고, 수분함량이 36%이하가 되면 딱딱하게 변화되어 조리시에 쫀득하고 말랑한 식감이 급속하게 감소 되는 요인이 되었다.In the above drying process, if the temperature is rapidly heated or rapidly cooled in a low humidity state, only the surface of Tteokbokki is rapidly dried or cooled, so that the original shape of the Tteokbokki is deformed or hardened and cracking occurs. When the water content exceeds 40%, microbial proliferation and alteration are generated, and when the water content is less than 36%, it hardly changes, causing a rapid decrease in the soft and soft texture during cooking.
상기의 떡볶이 떡의 제조공정에서 1차 냉각수는 온도15℃이하에서 물, 구연산, 식염을 중량비율로 62.5:16:21.5%하였고, 곰팡이, 효모는 PH 5~6에서, 세균은 PH 6.5~7.5에서 번식되므로 1차 냉각수의 PH는 3.2가 되게 산성화시켜서 곰팡이, 효소, 세균 등의 번식을 억제할 수 있도록 하였다.In the manufacturing process of the Tteokbokki rice cake, the primary cooling water was 62.5: 16: 21.5% by weight ratio of water, citric acid and salt at a temperature of 15 ° C. or less, and the fungus and yeast were PH 5-6, and the bacteria were PH 6.5-7.5. As it is propagated at, the pH of the primary cooling water is acidified to 3.2 to inhibit the growth of mold, enzymes, and bacteria.
또 2차 냉각수는 15℃이하에서 1차 냉각수와 같이 물, 구연산, 식염으로 조성하고, 2차 냉각수의 PH는 2.8~3.0이 되게 하였다.
상기 1차 및 2차 냉각수는 PH가 2.8~3.2의 범위에서 사용이 적합하였다.In addition, the secondary cooling water was made of water, citric acid and salt as the primary cooling water at 15 ° C. or lower, and the pH of the secondary cooling water was 2.8 to 3.0.
The primary and secondary cooling water was suitable for use in the pH range of 2.8 ~ 3.2.
상기에서 떡볶이 떡의 주정 침지공정은 70% 에탄올 용액(에틸알콜, C5H5OH)에 2차 건조한 떡볶이 떡을 상자에 담아서 10분간 침지하게 되면 삼투능력이 커서 세균표면의 막을 뚫고 들어가 세균의 단백질을 응고시켜서 살균하게 된다.In the alcohol immersion process of tteokbokki rice cake is a secondary dried tteokbokki rice cake in a 70% ethanol solution (ethyl alcohol, C5H5OH) in a box and immersed for 10 minutes, so that the osmotic power is so large that penetrates the membrane of the bacterial surface to coagulate the protein of bacteria Will be sterilized.
상기 본 발명에서 쌀의 불림 공정은 아래의 실험을 적용하였고 수돗물에서 12시간 불림이 최적상태이었음을 확인하였다.
In the present invention, the soaking process of rice was applied to the following experiment and it was confirmed that soaking in tap water for 12 hours was optimal.
찬물Cold water
미지근한 물Lukewarm water
결론conclusion
2. 쌀 불림 1회양인 250kg이 1.28배까지 불리는데 걸리는 시간은 일반 수돗물 사용시 12시간이 최적하였다.1. When rice is soaked, lukewarm water at 20 ℃ is called 1.28 times the maximum soaking ratio of rice, but the time taken was short, but the temperature of water did not affect soaking.
2. The 250kg of rice soaked once was called 1.28 times, which was optimal for 12 hours using normal tap water.
상기 본 발명에서 떡볶이 떡의 건조조건은 변화실험 하였던바 아래와 같은 변화가 발생 되었고, 떡볶이 떡의 건조조건은 2차례의 건조이고, 1차는 습도85%이고, 10℃에서 5시간을 한 다음, 2차는 습도85%, 25℃에서 5시간이 최적임을 확인하였다.
In the present invention, the drying conditions of the tteokbokki rice cake was subjected to the change experiment as shown below, the drying conditions of the tteokbokki rice cake is dried twice, the first is the humidity of 85%, after 5 hours at 10 ℃, 2 The difference was optimum for 5 hours at 85% humidity and 25 ℃.
Primary
상기의 떡볶이 떡은 상온에서 6개월이 경료된 후 산도(PH)를 검사하였으나 변화 발생이 없고, 주정액에서 살균처리된 상태를 유지하여 곰팡이 및 효모의 증식이 없고 변폐가 되지 아니하였으며, 상기 떡볶이 떡으로 5분 조리를 하였던바 쫀득하고 말랑한 떡볶이 떡의 제조 초기상태의 식감을 유지하였다.The tteokbokki mochi was tested for acidity (PH) after 6 months at room temperature, but there was no change, and it was maintained in a sterilized state in alcoholic beverages so that there was no growth of mold and yeast, and the tteokbokki was not. The rice cake was cooked for 5 minutes, and the texture of the early stage of manufacturing the soft and soft tteokbokki was maintained.
없음none
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KR20200122568A (en) | 2019-04-18 | 2020-10-28 | 주식회사 제이스에프아이 | Method for extending best before date of rice cake products through non-alcoholic immersion solution treatment |
KR20220050645A (en) | 2020-10-16 | 2022-04-25 | 양동욱 | Method of manufacturing rice cake using cordyceps extract and rice cake produced thereby |
KR102538588B1 (en) | 2022-07-01 | 2023-05-31 | (주)맛찬들백미식품 | Method for manufactuting rice cake |
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KR20200014198A (en) * | 2018-07-31 | 2020-02-10 | 대상 주식회사 | Method of Producing Sliced Rice Cake for Distribution in Room Temperature |
WO2020027457A1 (en) * | 2018-07-31 | 2020-02-06 | 대상 주식회사 | Method for preparing tteokbokki rice cake to be distributed at room temperature |
CN109527374A (en) * | 2019-01-10 | 2019-03-29 | 河南工业大学 | A kind of processing of novel rice cake and preservation method |
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KR20200122568A (en) | 2019-04-18 | 2020-10-28 | 주식회사 제이스에프아이 | Method for extending best before date of rice cake products through non-alcoholic immersion solution treatment |
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KR102538588B1 (en) | 2022-07-01 | 2023-05-31 | (주)맛찬들백미식품 | Method for manufactuting rice cake |
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