KR101319749B1 - Light source device, and backlight, exposure apparatus and exposure method using the same - Google Patents
Light source device, and backlight, exposure apparatus and exposure method using the same Download PDFInfo
- Publication number
- KR101319749B1 KR101319749B1 KR1020100128033A KR20100128033A KR101319749B1 KR 101319749 B1 KR101319749 B1 KR 101319749B1 KR 1020100128033 A KR1020100128033 A KR 1020100128033A KR 20100128033 A KR20100128033 A KR 20100128033A KR 101319749 B1 KR101319749 B1 KR 101319749B1
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- KR
- South Korea
- Prior art keywords
- light source
- substrate
- light
- light emitting
- electrode pad
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
Abstract
A light source device in which the optical axis of the light emitting element and the optical axis of the optical component are accurately aligned on the substrate is realized at low cost.
The light source device of the present invention has the following configuration. The board | substrate 4 has the 1st electrode pad 411 and the 2nd electrode pad 412, The light emitting element 2 has the package which has the light output surface 21 and the 3rd electrode pad 26, and the said package The light emitting element chip accommodated in the inside of an optical component has the lens part 31, the pedestal part 32, and the bonding surface 33 formed in the pedestal part 32, and the lens part 31 is a light emitting element. The light emitting surface 21 of (2) is covered, and the first electrode pad 411 formed on the substrate 4 and the third electrode pad 26 formed on the light emitting element 2 are joined by solder 10. The 2nd electrode pad 412 formed in the board | substrate 4 and the bonding surface 33 formed in the pedestal part 32 of the optical component are joined by the solder 10.
Description
The present invention relates to a light source for illumination, and more particularly, to a light source device using LED as a light source, a backlight such as a liquid crystal display device using the same, an exposure apparatus, and an exposure method.
The light source module used for the light source device requires high-precision alignment and fixing between the LED on the substrate and the lens. In the prior art, the alignment aligns the optical axis of the LED and the optical axis of the lens by using a method of aligning the external shape of the LED fixed to the substrate and the position alignment guide of the lens unit, and then fixing the lens using an adhesive or solder. How to do was taken. In this method, since a lot of tact and cost are required for optical axis alignment and fixing of the lens, there is a problem that the productivity is lowered and the cost is increased.
In addition, as an example of a method for easily performing a high-precision alignment, an optical assembly structure and a method as shown in FIG. 12 (cross section) and FIG. 13 (top view) are disclosed in "
The
The cylindrical
According to the
However, in this structure, since the lens cap is fitted in the solder ball group, there is a problem that the fixing strength to the substrate is not necessarily sufficient. As a method of improving the fixing strength in this structure, there is a method of increasing the fitting stress to the lens cap, but there is a reliability problem such that the lens cap is deformed at that time and the characteristics of the lens are deteriorated or the lens cap is broken. . Another problem arises in that correct alignment cannot be performed due to deformation from the spherical shape of the solder ball or deformation of the lens cap due to an increase in the fitting stress.
This invention solves the said conventional problem, and provides the LED light-emitting device which can perform optical axis alignment of a light emitting element and a lens by a simple method, and an LED light source device using the same. Specific means are as follows.
(1) A light source device in which a light emitting element and an optical component are disposed on a substrate, wherein the substrate has a plurality of first electrode pads and a plurality of second electrode pads, and the light emitting element has a light emitting surface and a plurality of third electrodes. A package having an electrode pad, wherein the package has a light emitting element chip, a wiring pattern, and a wire connecting the light emitting element and the wiring pattern therein, and the plurality of third electrode pads are electrically connected to the wiring pattern. And optically connected to the wiring pattern, wherein the optical component has a lens portion, a pedestal portion, and a plurality of bonding surfaces formed on the pedestal portion, and the lens portion is formed of the light emitting element. A plurality of first electrode pads formed on the substrate and the plurality of third electrode pads formed on the light emitting element are respectively joined by solder, The generated light source device characterized in that the plurality of joint surfaces and the plurality of second electrode pads formed on the base portion of the optical component is bonded by solder.
(2) When the area of the first electrode pad in the portion joined with the solder is SA and the area of the third electrode pad is SB, SA = SB (1 ± 0.2) The light source device as described in (1).
(3) When the area of the second electrode pad in the portion joined with the solder is SC and the area of the bonding surface formed in front of the pedestal is SD, SC = SD (1 ± 0.2). The light source device according to (1).
(4) The light source device according to any one of (1) to (3), wherein the lens and the pedestal are integrally formed.
(5) The light source device according to any one of (1) to (3), wherein the optical component has a structure in which a cutout is formed in the pedestal and the lens is fitted into the cutout. .
(6) An exposure apparatus having a light source unit having a plurality of light source devices, an optical system for controlling an optical path of light from the light source unit, and a table on which a workpiece is loaded and movable in at least one direction, each of the plurality of light source devices Silver is comprised by the light source apparatus as described in (1), The exposure apparatus characterized by the above-mentioned.
(7) The exposure apparatus according to (6), wherein the plurality of light source devices in the light source unit are cooled by a water cooling jacket.
(8) An exposure method using an exposure apparatus for exposing a workpiece coated with a photosensitive agent through a mask, wherein the exposure apparatus includes a light source unit having a plurality of light source devices and an optical path for controlling light paths of light from the light source unit. An exposure apparatus having a table on which a system and a work piece are mounted and movable in at least one direction, wherein each of the plurality of light source devices is configured by the light source device according to
(9) When the time of the exposure process which exposes the said workpiece | work is set to t1, and in the said exposure process, when the light emission time of the said some light source device is set to t2, it is t2 <t1 to (8) characterized by the above-mentioned. Described exposure method
(10) A backlight comprising a light emitting element, the light emitting element and an optical component disposed on a substrate, wherein the substrate has a first electrode pad and a second electrode pad, and the light emitting element includes a light emitting surface and a third electrode pad. And a light emitting element chip housed inside the package, wherein the optical component has a light guide plate, a pedestal portion, and a bonding surface formed on the pedestal portion, and a side surface of the light guide plate is the light emitting surface of the light emitting element. And light emitted from a main surface of the light guide plate, wherein the first electrode pad formed on the substrate and the third electrode pad formed on the light emitting element are bonded by solder, and the second electrode pad formed on the substrate And the joining surface formed on the pedestal portion of the optical component are joined by soldering.
According to the present invention, the optical axis of light emitting elements such as LEDs and the optical axis of optical parts such as lenses can be easily and precisely aligned, and a high-performance light source device can be manufactured at low cost.
In addition, in the manufacturing process, it is possible to mount light emitting elements such as LEDs and optical components together on the substrate using a conventional solder reflow process, so that it is not necessary to introduce new manufacturing equipment. For this reason, manufacturing cost can be held down.
In addition, since the optical component and the light emitting element such as the LED can be installed on the substrate by the reflow process at the same time, the manufacturing time is greatly shortened. In addition, even when mounting a large number of light emitting elements such as LEDs and optical components on a substrate, the solder reflow step is carried out in a batch so that the optical axes can be aligned, and thus the time required for the alignment of the axes can be significantly shortened.
BRIEF DESCRIPTION OF THE DRAWINGS Sectional drawing which shows the structural example in 1st Example of the LED light source device of this invention.
2 is a perspective view of the
3 is a cross-sectional view of the
4 is a top view of the
5 is an explanatory view of a junction of a first embodiment of the present invention.
6 is a cross-sectional view showing a configuration example in a second embodiment of the LED light source device of the present invention.
7 is a top view illustrating a configuration example in the second embodiment.
8 is a cross-sectional view showing a configuration example in a third embodiment of the LED light source device of the present invention.
9 is an overall view of an exposure apparatus according to a fourth embodiment of the present invention.
10 is an exposure condition of an exposure apparatus according to a fourth embodiment of the present invention.
11 is a cross-sectional view showing a configuration of a conventional LED backlight module.
12 is a top view showing another configuration of a conventional LED light source device.
EMBODIMENT OF THE INVENTION Below, the light source device of this invention, the backlight device using this light source device, the exposure apparatus, and the exposure method are demonstrated in detail using an Example.
[First Embodiment]
BRIEF DESCRIPTION OF THE DRAWINGS It is sectional drawing which shows the structural example in 1st Example of the LED light source device of this invention. In FIG. 1, the LED
2 shows a perspective view of the
The back surface of the
The
Although the example of LED of ultraviolet light emission was shown in FIG. 2, it is possible to take the structure similar to FIG. 2 also in visible light emission and infrared light emission LED. Transparent resins, such as silicone, an epoxy, and acrylic, may be enclosed in the recessed part of the
In the present embodiment, an example in which the
In FIG. 3, the cross section of the
The
The board |
Fig. 5 is an explanatory view of a junction for explaining a method of aligning an optical element according to the first embodiment of the present invention. One configuration example is shown.
The method of aligning the
Positioning accuracy according to the self-alignment effect is 10 when the ratio S1 / S2 of the area S1 of the substrate-
Therefore, the alignment accuracy d of the
In a manufacturing process, since the
In addition, since the
In addition, in this specification, a solder ball contains not only ball-shaped solder but bump-type, other, lump-shaped solder of various shapes, and includes all types of solder used for flip chip joining. It is.
Moreover, although the example which fixed the solder ball on the
In the above description, the case where one
[Second Embodiment]
6 is a cross-sectional view showing a configuration example in the first embodiment of the LED light source device of the present invention. When the
In the present embodiment, the
The
Next, the fixing method to the
A predetermined amount of solder balls are loaded on the
In addition, the
The solder ball is melted and solidified by a normal reflow process, and the high precision positioning of the
In the reflow process, above the melting temperature of the solder, since the
When the substrate temperature decreases, the solder solidifies, and the
For example, in the case of a glass epoxy substrate, the linear expansion coefficient of glass epoxy is about 30x10 <-6> / K, when L is 10 mm, and when the maximum reflow temperature is 260 degreeC, at room temperature (20 degreeC), L shrinkage of about 75 μm occurs. The installation distance L2 of the lens is similarly reduced. On the other hand, the quartz glass has a coefficient of thermal expansion of 0.4 × 10 −6 / K, so that the change in diameter of the
As described above, at room temperature, the lens is sandwiched between the pedestals, whereby fixing is possible. Since a board | substrate does not become above reflow temperature, a position does not shift or a lens falls by the
In the process described above, a new process does not need to be provided for the installation of the
Third Embodiment
In the third embodiment, the light emitting surface of the LED is the case perpendicular to the electrode pad surface (side view LED). Such an LED light source device can be used, for example, as a backlight of a liquid crystal display device. 8 is a cross-sectional view showing a configuration example in a third embodiment of the LED light source device of the present invention. In FIG. 8, the LED light source device has the board |
The
The light incident surface of the
The
FIG. 8 shows a case where the backlight thus formed is used as the backlight of the liquid crystal display device. In FIG. 8, an
[Fourth Embodiment]
9 is a diagram showing a schematic configuration of an exposure apparatus according to a fourth embodiment of the present invention. The
Light emitted from the
The exposure conditions to the light source device at the time of exposure are shown in FIG. In FIG. 10, 507 is an exposure time, 508 is an unexposed time, and 509 is an exposure process time. The exposure process in the exposure machine includes the
In the exposure machine using the conventional mercury lamp light source, since the temperature of a lamp fluctuates immediately after electricity supply to a mercury lamp, output brightness is not stabilized. It takes about 30 minutes for the lamp to stabilize. Therefore, in the conventional exposure process, the mercury lamp should always be energized and turned on in order to stabilize the emitted light intensity. However, in the LED light source, since the emitted light intensity is stabilized within a few milliseconds immediately after energization, in the exposure step, only the exposure time is supplied to the LED light source, so that the power consumption of the exposure machine can be significantly reduced.
1: LED light source device
2: LED
3, 30: optical components
4: substrate
10: solder ball
20: LED
21: Outgoing surface
22: LED element chip
23: Au connection wire
24: Package
25: wiring pattern
26: electrode pad
27: LED optical axis
31: lens unit
32: pedestal
33: joint surface
34: optical axis of the lens unit
301: lens unit
302: pedestal
302a: infeed
310: optical components
311 light guide plate
312: pedestal
313: junction
411 and 412: substrate side electrode pads
500: light source module group
501: cooling jacket
502: lighting power
503: integrator
504: collimator mirror
505: mask
506: work piece
507: exposure time
508: time that is not exposed
509 exposure time
d: position alignment precision
L: distance between lands
Claims (11)
The substrate has a plurality of first electrode pads and a plurality of second electrode pads,
The light emitting element has a package having a light emitting surface and a plurality of third electrode pads,
The package has a light emitting element chip, a wiring pattern, and a wire connecting the light emitting element and the wiring pattern therein,
The plurality of third electrode pads include those electrically connected to the wiring patterns and those not electrically connected to the wiring patterns,
The optical component has a lens portion, a pedestal portion, and a plurality of bonding surfaces formed on the pedestal portion,
The lens unit covers the light emitting surface of the light emitting element,
The plurality of first electrode pads formed on the substrate and the plurality of third electrode pads formed on the light emitting device are respectively bonded by solder,
The said 2nd electrode pad formed in the said board | substrate, and the said joining surface formed in the said base part of the said optical component are joined by soldering, The light source apparatus characterized by the above-mentioned.
When the area of the first electrode pad in the portion joined with the solder is SA and the area of the third electrode pad is SB, SA = SB (1 ± 0.2). .
When the area of the second electrode pad in the portion joined with the solder is SC and the area of the bonding surface formed in front of the pedestal is SD, SC = SD (1 ± 0.2), Light source device.
The said optical component WHEREIN: The said light source and the said base part are formed integrally, The light source apparatus characterized by the above-mentioned.
The said optical component WHEREIN: The notch part is formed in the said pedestal part, and has a structure which the said lens was inserted in the said notch part, The light source apparatus characterized by the above-mentioned.
Each of the said light source apparatus is comprised by the light source apparatus of Claim 1, The exposure apparatus characterized by the above-mentioned.
The said some light source apparatus in the said light source part is cooled by the water cooling jacket, The exposure apparatus characterized by the above-mentioned.
The exposure apparatus is an exposure apparatus including a light source unit having a plurality of light source devices, an optical system for controlling an optical path of light from the light source unit, a table on which a workpiece is loaded and movable in at least one direction,
Each of the said plurality of light source devices is comprised by the light source device of Claim 1, The exposure method characterized by the above-mentioned.
T2 <t1, when the time of the exposure process which exposes the said workpiece | work is made into t1, and the light emission time of the said some light source device is set to t2 in the said exposure process, It is characterized by the above-mentioned.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009285237A JP2011128290A (en) | 2009-12-16 | 2009-12-16 | Light source device, and backlight, exposure device and exposure method using the same |
JPJP-P-2009-285237 | 2009-12-16 |
Publications (2)
Publication Number | Publication Date |
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KR20110068920A KR20110068920A (en) | 2011-06-22 |
KR101319749B1 true KR101319749B1 (en) | 2013-10-17 |
Family
ID=44290964
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020100128033A KR101319749B1 (en) | 2009-12-16 | 2010-12-15 | Light source device, and backlight, exposure apparatus and exposure method using the same |
Country Status (4)
Country | Link |
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JP (1) | JP2011128290A (en) |
KR (1) | KR101319749B1 (en) |
CN (1) | CN102182954B (en) |
TW (1) | TWI438942B (en) |
Families Citing this family (8)
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WO2014016933A1 (en) * | 2012-07-26 | 2014-01-30 | 富士機械製造株式会社 | Mounting system |
TWI477716B (en) * | 2012-09-14 | 2015-03-21 | Lextar Electronics Corp | Illumination module and lens structure thereof |
AT514599B1 (en) * | 2013-07-05 | 2015-02-15 | Melecs Ews Gmbh & Co Kg | Method for equipping electronic circuit boards with optical components |
JP6623968B2 (en) * | 2016-08-03 | 2019-12-25 | 信越化学工業株式会社 | Window material for optical element package, optical element package, manufacturing method thereof, and optical element package |
DE112017007401B4 (en) * | 2017-04-06 | 2023-07-06 | Ngk Insulators, Ltd. | OPTICAL COMPONENT AND TRANSPARENT BODY |
CN108075026A (en) * | 2017-12-08 | 2018-05-25 | 蔡志嘉 | Three defending type LED component and preparation method thereof |
JP7150139B2 (en) * | 2019-03-18 | 2022-10-07 | オリンパス株式会社 | Light source and endoscope system |
JP7300089B2 (en) * | 2019-10-08 | 2023-06-29 | 日本電気硝子株式会社 | Protective cap, light emitting device and method for manufacturing protective cap |
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KR101018671B1 (en) | 2009-06-16 | 2011-03-04 | (주) 골드파로스 | Light emitting diode device having a soft lens |
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JP2762792B2 (en) * | 1991-08-30 | 1998-06-04 | 日本電気株式会社 | Optical semiconductor device |
JPH06188458A (en) * | 1992-12-18 | 1994-07-08 | Hitachi Ltd | Optical element module |
JPH06295937A (en) * | 1993-03-26 | 1994-10-21 | Nec Corp | Mounting method of photoelectric element |
JP3117107B2 (en) * | 1993-08-03 | 2000-12-11 | シャープ株式会社 | Assembly structure of optical integrated circuit device |
JP2883267B2 (en) * | 1993-11-12 | 1999-04-19 | 京セラ株式会社 | Imaging device |
JP3709075B2 (en) * | 1998-05-28 | 2005-10-19 | 京セラ株式会社 | Optical element mounting method |
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2009
- 2009-12-16 JP JP2009285237A patent/JP2011128290A/en active Pending
-
2010
- 2010-12-01 TW TW99141780A patent/TWI438942B/en not_active IP Right Cessation
- 2010-12-15 CN CN 201010594473 patent/CN102182954B/en not_active Expired - Fee Related
- 2010-12-15 KR KR1020100128033A patent/KR101319749B1/en not_active IP Right Cessation
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KR20060128443A (en) * | 2005-06-10 | 2006-12-14 | 삼성전자주식회사 | Led package structure and manufacturing method, and led array module |
KR20070083084A (en) * | 2006-02-20 | 2007-08-23 | 주식회사 나모텍 | Light guiding plate for back light |
WO2008098606A1 (en) | 2007-02-14 | 2008-08-21 | Ledon Lighting Jennersdorf Gmbh | Mounting lenses for led modules |
KR101018671B1 (en) | 2009-06-16 | 2011-03-04 | (주) 골드파로스 | Light emitting diode device having a soft lens |
Also Published As
Publication number | Publication date |
---|---|
CN102182954B (en) | 2013-07-03 |
KR20110068920A (en) | 2011-06-22 |
JP2011128290A (en) | 2011-06-30 |
CN102182954A (en) | 2011-09-14 |
TW201143164A (en) | 2011-12-01 |
TWI438942B (en) | 2014-05-21 |
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