KR101268142B1 - Method of Manufacturing Mold for Art Moulding and Mold of The Same - Google Patents

Abstract

The present invention relates to a method of manufacturing an art molding and an art molding manufactured using the same, and even a molding having a complicated design (expanded shape) is made of an inexpensive silicone molding mold having a larger or smaller size than a circular molding using expanded urethane and formica. Can be produced at cost.
Art molding method of the present invention for this purpose, (a) to create a three-dimensional circular molding by carving or shaving the material, and (b) a first intaglio by injecting an expansion urethane after the membrane is formed on the edge of the circular molding Forming a mold, (c) placing the first intaglio mold (expanded urethane) in water to expand it to a desired size, and (d) placing a film on the outer side of the expanded first intaglio mold (para wax) Or injecting a plastic molding material to form a second embossed mold, (e) injecting paraffin (wax) or plastic molding material into the second embossed mold to form a second embossed mold, and (f 1) Injecting a first raw material into the second intaglio mold to produce a product molding having a larger size than the circular molding of step (a), wherein the circular molding is paraffin (wax), urethane, rubber, clay , soap , Wood, plastic, any one of the material, the product molding is soap, candles, sugar crafts, chocolate, baking, confectionery, any one of the products including plastic, the first raw material is soap, candles, sugar crafts, It is one of the raw materials for chocolate, baking, confectionery and plastics.

Description

Method of manufacturing art moldings and art moldings produced using the same {Method of Manufacturing Mold for Art Molding and Mold of The Same}

The present invention relates to a method of manufacturing an art molding and an art molding manufactured using the same, and more particularly, to an art molding manufacturing method and an art molding manufactured using the same, which can be manufactured at any cost. It is about.

Generally, cosmetic soap is used for washing, removing odors, and protecting the skin for cleansing the skin, washing hands and feet, washing hair, and bathing. In addition, commercially available products are also manufactured by using additional raw materials or functions for special purposes such as performing conventional functions, preventing dandruff, and preventing acne.

Conventional soap manufacturing method is a pre-treatment process to make a raw material by mixing fatty acids and sodium surfactant with vegetable oils such as tallow, lard, palm oil, olive oil, palm oil, etc. It consists of a post-treatment molding process that adds to form the final shape. Recently, domestic manufacturers are only performing post-treatment for cost reduction, and the pre-treatment process is mainly performed in foreign countries.

On the other hand, recently, soaps have been proposed to enhance the functionality by adding a large amount of fragrance to the soap, or to enhance the functionality by adding other specific ingredients, and have been proposed to make various shapes of the soap and use it for decoration. .

Conventionally, in order to manufacture a soap having a variety of shapes, the engraving mold was manually produced in the same shape as the soap to be molded. As a result, it was difficult to produce a complex shape of soap, even if the relatively simple shape, there is a problem that the molding frame does not fit each other because it is produced by the upper and lower molding frame by hand.

In addition, there is a method of carving a molded article (for example, soap, etc.) by a computer program, but this method is also often impossible to manufacture if the shape of the molded article is complicated, even if the production is possible, it is expensive There was a problem.

Hereinafter, the prior art for the production of various shapes of soap and functional soap is as follows.

First, domestic patent application No. 1998-0001677 (hereinafter referred to as "prior document 1") is a transparent soap formulated using an anionic surfactant sulfosuccinate, a nonionic surfactant, sodium soap, potassium soap, and the like. Disclosed for the composition,

Korean Registered Patent No. 0361229 (hereinafter referred to as "prior document 2") consists of a lower plate formed of a smooth rectangular plate body, a middle plate formed of a rectangular plate body, and an upper plate detachable to the upper surface of the middle plate, Disclosed is a molding mold of a transparent soap that can be formed by continuously forming a transparent soap for the purpose of improving the productivity,

Domestic patent application No. 2007-0045440 (hereinafter referred to as "prior document 3") is a caustic soda. In preparing soaps based on eucalyptus extract, chlortruic acid, salicylic acid, fish vinegar extract, olive oil and foaming liquid as base materials, washing the grinder, gold, and sulfur for 5 minutes by washing and pulverizing, respectively, Percentage (water: crushed aperture = 1: 5 (w / w)), golden (water: crushed golden = 1: 10 (w / w)), sulphate (water: crushed sulphate = 1: 10 (w / w)) was separated and branched at 100 ° C. for 3 minutes, and left at 4 ° C. for 24 hours, when the layers were separated. 100 mesh) discloses a method for preparing a soap, including a persimmon extract prepared by including each of the extracts, and a golden and sulfur extract.

However, the prior art documents 1 and 3 provide only a certain shape to the soap to prevent slippage when gripping, or merely add various natural ingredients to add functionality to the soap. In addition, the prior document 3 has the advantage of producing a large amount of soap, but the shape of the soap is a simple and complex shape has a problem that can not be manufactured.

Technical problem to be solved by the present invention in order to solve the above problems, an art molding production method that can be produced at a low cost to produce a silicone molding mold larger or smaller than the circular molding using expanded urethane and formica (formica) It is to present an art molding produced using.

In addition, another technical problem to be achieved by the present invention is to propose an art molding production method and an art molding manufactured using the same can be produced at low cost even if the design (shape) of the molding is complicated.

In addition, another technical problem to be achieved by the present invention is to present an art molding production method and an art molding manufactured by using the same, such as facial soap, candles, sugar crafts, chocolate, baking, confectionery (cake), plastic toys and the like. There is.

The solution to the problem of the present invention is not limited to those mentioned above, and other solutions not mentioned can be clearly understood by those skilled in the art from the following description.

As a means for solving the above-mentioned technical problem, the invention of claim 1 includes the steps of: (a) producing a three-dimensional circular molded product by carving or shaving the material; (b) forming a first intaglio mold by injecting expanded urethane after the membrane is formed at the edge of the circular molded product; (c) expanding the first engraved mold (expanded urethane) to a desired size by pouring it into water; (d) forming a second embossed mold by placing a film on the outside of the expanded first engraved mold and then injecting paraffin (wax) or plastic molding material; (e) injecting paraffin (wax) or plastic molding raw material into the second embossed mold to form a second engraved mold; And (f) injecting a first raw material into the second engraved mold to produce a product molded product having a larger size than the circular molded product of step (a). The circular molded product includes paraffin (wax) and urethane. , Rubber, clay, soap, wood, plastic, any one of the materials including, the product molding is any one of the products, including soap, candles, sugar crafts, chocolate, baking, confectionery, plastic, the first raw material is soap , Art, molded article, which is one of the raw materials for manufacturing candles, sugar crafts, chocolate, baking, confectionery and plastics.

According to the invention of claim 2, the method of claim 1, wherein the art molded product manufacturing method comprises: (g) molding with precision casting method using ceramic or casting molding using heat-resistant gypsum with the second engraved mold. Forming a molding; (h) manufacturing an intaglio mold by using the molding cast in relief in the step (g); (i) injecting the first raw material into the intaglio mold to produce a product molded product having a larger size than the circular molded product of step (a).

The invention as set forth in claim 3 further comprises the steps of: (a) producing a three-dimensional circular molded product by carving or cutting the material; (b) forming a negative mold by injecting silicon after placing a film on the edge of the circular molded product; (c) injecting formica into the engraved mold to form a reduced embossed mold; (d) If the embossed mold is not reduced to the desired size, the film is placed on the edge of the embossed mold until the embossed mold is reduced to the desired size, and then silicon is injected to form an intaglio mold, and the homica is injected into the engraved mold. Repeating the process of forming the embossed mold; (e) forming a negative mold by placing a film on an embossed mold edge reduced to a desired size in steps (c) to (d) and injecting paraffin (wax) or plastic molding material; And (f) injecting a first raw material into the intaglio mold of step (e) to produce a product molded product having a size smaller than that of the prototype (a). The prototype includes a paraffin (wax wax). ), Urethane, rubber, clay, soap, wood, and any one of the materials including plastic, the product molding is any one of products including soap, candles, sugar craft, chocolate, baking, confectionery, plastic, the first The raw material is a method for producing an art molding, which is one of raw materials for manufacturing soap, candles, sugar craft, chocolate, baking, confectionery and plastic.

The invention as set forth in claim 4, "The method of manufacturing the art molding according to claim 3, wherein the art molding method: (g) the negative mold of the step (e) is molded in a precision casting method using a ceramic or casting molding using a heat-resistant gypsum To form an embossed molding; (h) manufacturing an intaglio mold by using the molding cast in relief in the step (g); (i) injecting the first raw material into the intaglio mold to produce a product molded product having a smaller size than the circular molded product of step (a).

delete

The invention according to claim 6 is "A product of soap, a candle, a sugar craft, chocolate, baking, confectionery, plastic which was manufactured by the manufacturing method of the art molding of any one of Claims 1-4. Art moldings.

According to the present invention, moldings having a complex design (shape) can be made to match the shape of the upper and lower molding dies (molds), and the thickness of the molding mold can be formed uniformly.

In addition, it is possible to implement a variety of different shapes by escaping from a uniform shape and shape, not only to express a decorative aesthetic, but also to obtain an advertising effect.

In addition, it is possible to mold the desired appearance, can reduce the process, labor, defect rate, manufacturing cost, it is possible to mass-produce high-quality moldings.

The effects of the present invention are not limited to those mentioned above, and other effects that are not mentioned will be clearly understood by those skilled in the art from the following description.

1 is a flowchart showing a process for producing an art molding according to a first preferred embodiment of the present invention
Figure 2a and Figure 2b is a flow chart showing the process of manufacturing an art molding according to a second preferred embodiment of the present invention
3A and 3B are flowcharts showing a method of manufacturing an art molding according to a third preferred embodiment of the present invention in the order of processes;
4A and 4B are flowcharts illustrating a process for manufacturing an art molding according to a fourth preferred embodiment of the present invention.
5 is a reference photograph showing an example of a molding (circle) or an embossed mold of the molding
Figure 6 is a reference picture showing an example of a mold (circle) or an intaglio mold manufactured using the embossed mold of the molding
7 is a reference photograph showing an example of a molded product (product) manufactured by using an intaglio mold or a mold (intaglio)

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings, which will be readily apparent to those skilled in the art. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. In order to clearly explain the present invention in the drawings, parts not related to the description are omitted, and similar parts are denoted by similar reference numerals throughout the specification.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

art  First embodiment of the molding production method

1 is a flowchart showing a method of manufacturing an art molding according to a first preferred embodiment of the present invention in the order of processes. Hereinafter, a method of manufacturing an art molding illustrated in FIG. 1 (first embodiment) will be described with reference to FIGS. 5 to 7.

First, a molding (round shape) is manufactured (formed) in the same shape as a product to be made using any one of materials including paraffin (wax), gypsum, urethane, rubber, clay, soap, metal, stone, wood and plastic. (S100 of FIG. 1). At this time, the molded article (circle), as shown in the photo of Figure 5, by hand carving or shaving the material by hand to produce a three-dimensional molded article (circle) embossed.

Thereafter, a film is formed on the molded (round) edge and then expanded urethane (urethane) is injected to prepare (form) a first intaglio mold (see FIG. 6) (S101 of FIG. 1). Here, the film can be formed using wood, acrylic, metal, paper or the like.

Thereafter, the first intaglio mold (see FIG. 6) made of the expanded urethane is placed in water and expanded until it reaches a desired size (S102 in FIG. 1). Here, since the urethane constituting the first intaglio mold has a property of being bulky when placed in water, the size of the expanded urethane is increased when the first intaglio mold is put in water.

Subsequently, a film is formed on the outside of the first intaglio mold extended to a desired size, and then a second embossed mold is formed by injecting any one of materials including paraffin (wax), gypsum, urethane, silicone, and plastic molding material. (S103 of FIG. 1). In this case, the second embossed mold has a structure in which a molding is embossed inside a rectangular edge wall. The film standing on the outside of the first intaglio mold may be formed using wood, acrylic, metal, paper, or the like.

Thereafter, any one of materials including paraffin (wax), gypsum, urethane, silicone, and plastic molding material is injected into the second embossed mold to prepare (form) a second engraved mold (see FIG. 6) (FIG. 1). S104).

Finally, the raw material is injected into the second intaglio mold to produce and complete a molded article (product) (see FIG. 7) having a larger size than the molded article (circle) (S105 of FIG. 1). At this time, the molding (product) is any one of products including soap, candles, sugar crafts, chocolate, baking, confectionery, plastic.

art  Second Embodiment of Molding Method

2A and 2B are flowcharts illustrating a method of manufacturing an art molding according to a second exemplary embodiment of the present invention in the order of process.

The art molding production method according to the second embodiment of the present invention is as follows.

First, a molding (round shape) is manufactured (formed) in the same shape as a product to be made using any one of materials including paraffin (wax), gypsum, urethane, rubber, clay, soap, metal, stone, wood and plastic. (S200 in FIG. 2A). At this time, the molded article (circle), as shown in the photo of Figure 5, by hand carving or shaving the material by hand to produce a three-dimensional molded article (circle) embossed.

Thereafter, a film is placed on the molded (round) rim, and then expanded urethane is injected to prepare (form) a first intaglio mold (see FIG. 6) (S201 of FIG. 2A). Here, the film can be formed using wood, acrylic, metal, paper or the like.

Thereafter, the first intaglio mold (see FIG. 6) made of the expanded urethane is placed in water and expanded until it reaches a desired size (S202 in FIG. 2A). Here, since the urethane constituting the first intaglio mold has a property of being bulky when placed in water, the size of the expanded urethane is increased when the first intaglio mold is put in water.

Subsequently, a film is formed on the outside of the first intaglio mold extended to a desired size, and then a second embossed mold is formed by injecting any one of materials including paraffin (wax), gypsum, urethane, silicone, and plastic molding material. (S203 of FIG. 2A). In this case, the second embossed mold has a structure in which a molding is embossed inside a rectangular edge wall. The film standing on the outside of the first intaglio mold may be formed using wood, acrylic, metal, paper, or the like.

Thereafter, any one of materials including paraffin (wax), gypsum, urethane, silicone, and plastic molding material is injected into the second embossed mold to prepare (form) a second engraved mold (see FIG. 6) (FIG. 2A). S204).

Subsequently, the second engraved mold is molded in a precision casting method using ceramics or cast molded using heat-resistant gypsum to produce an embossed molding (S205 of FIG. 2A).

Subsequently, an intaglio mold is manufactured by using the molded product cast in relief (S206 of FIG. 2B). The intaglio mold produced here is one piece mold for molding one molding, and a plurality of piece molds can be combined to produce one mold.

Finally, the raw material is injected into the intaglio mold to produce and complete a molded article (product) (see FIG. 7) having a larger size than the molded article (circle) (S207 of FIG. 2B). At this time, the molding (product) is any one of products including soap, candles, sugar crafts, chocolate, baking, confectionery, plastic.

art  Third Embodiment of Molding Method

3A and 3B are flowcharts illustrating a method of manufacturing an art molding according to a third exemplary embodiment of the present invention.

The art molding production method according to the third embodiment of the present invention is as follows.

First, a molding (round shape) is manufactured (formed) in the same shape as a product to be made using any one of materials including paraffin (wax), gypsum, urethane, rubber, clay, soap, metal, stone, wood and plastic. . At this time, the molded article (circle), as shown in the photo of Figure 5, by hand carving or shaving the material by hand to produce a three-dimensional molded article (circle) embossed.

Thereafter, a film is placed on the edge of the molded product (round shape) (see FIG. 5), and then silicon is injected to form (form) a negative mold (see FIG. 6) (S300 of FIG. 3A). Here, the film can be formed using wood, acrylic, metal, paper or the like.

Thereafter, injecting the Homica (formica: liquid unsaturated polyester resin for reinforcement plastic) to the intaglio mold of step S300 to form a reduced embossed mold (S301 of Figure 3a). In this case, if the embossed mold is not reduced to the desired size, the film is placed on the edge of the embossed mold until the embossed mold is reduced to the desired size, and then silicon is injected to form an intaglio mold, and the homica is injected into the intaglio mold. The process of forming the mold is repeated (steps S301 to S303 in Fig. 3A).

Subsequently, the film is placed on the edge of the embossed mold reduced to the desired size by the steps S301 to S303, and then any one of materials including paraffin (wax), gypsum, urethane, silicone, and plastic molding material is injected to form the negative mold. It forms (step S304 of FIG. 3A).

Finally, the raw material is injected into the intaglio mold of step S304 to manufacture and complete a molded product (product) whose size is smaller than that of the molded product (circle) (S305 of FIG. 3B). At this time, the molding (product) is any one of products including soap, candles, sugar crafts, chocolate, baking, confectionery, plastic.

art  Fourth embodiment of the molding production method

4A and 4B are flowcharts illustrating a method of manufacturing an art molding according to a fourth preferred embodiment of the present invention in the order of processes.

Art molding according to a fourth embodiment of the present invention is as follows.

First, a molding (round shape) is manufactured (formed) in the same shape as a product to be made using any one of materials including paraffin (wax), gypsum, urethane, rubber, clay, soap, metal, stone, wood and plastic. . At this time, the molded article (circle), as shown in the photo of Figure 5, by hand carving or shaving the material by hand to produce a three-dimensional molded article (circle) embossed.

Thereafter, a film is placed on the edge of the molded product (round shape) (see FIG. 5), and then silicon is injected to form (form) a negative mold (see FIG. 6) (S400 of FIG. 4A). Here, the film can be formed using wood, acrylic, metal, paper or the like.

Thereafter, injecting the Homica (formica: liquid unsaturated polyester resin for reinforcement plastic) to the intaglio mold of step S400 to form a reduced embossed mold (S401 in Fig. 4a). In this case, if the embossed mold is not reduced to the desired size, the film is placed on the edge of the embossed mold until the embossed mold is reduced to the desired size, and then silicon is injected to form an intaglio mold, and the homica is injected into the intaglio mold. The process of forming the mold is repeated (steps S401 to S403 of FIG. 4A).

Thereafter, by placing the film on the embossed mold frame is reduced to the desired size by the steps (S401 ~ S403) and injecting any one of materials including paraffin (wax), gypsum, urethane, silicone, plastic molding raw material to form a negative mold It forms (step S404 of FIG. 4A).

Thereafter, the intaglio mold of the step S404 is molded in a precision casting method using a ceramic or by casting molding using heat-resistant gypsum, to produce an embossed molding (S405 in Fig. 4b).

Subsequently, an intaglio mold is manufactured by using the molding molded by the embossing (S406 of FIG. 4B). The intaglio mold produced here is one piece mold for molding one molding, and a plurality of piece molds can be combined to produce one mold.

Finally, the raw material is injected into the intaglio mold to produce and complete a molded article (product) (see FIG. 7) having a larger size than the molded article (circle) (S407 of FIG. 4B). At this time, the molding (product) is any one of products including soap, candles, sugar crafts, chocolate, baking, confectionery, plastic.

The art molding method of the present invention configured as described above and the art molding manufactured using the same are manufactured by using a urethane having an expanded size and a homica which is reduced in size to produce a silicone molding mold having a size larger or smaller than that of a circular molding. By doing so, the technical problem of the present invention can be solved.

It will be apparent to those skilled in the art that various modifications and changes can be made in the present invention without departing from the spirit or scope of the present invention as defined by the appended claims. It will be appreciated that such modifications and variations are intended to fall within the scope of the following claims.

The present invention is equally applicable to the production of candles, toys, sugar crafts, chocolate, baking, confectionery (cakes) as well as face wash soap.

Claims (6)

(a) carving or shaving the material to produce a three-dimensional circular molded product;
(b) forming a first intaglio mold by injecting expanded urethane after the membrane is formed at the edge of the circular molded product;
(c) expanding the first engraved mold (expanded urethane) to a desired size by pouring it into water;
(d) forming a second embossed mold by placing a film on the outside of the expanded first engraved mold and then injecting paraffin (wax) or plastic molding material;
(e) injecting paraffin (wax) or plastic molding raw material into the second embossed mold to form a second engraved mold; And
(f) injecting a first raw material into the second engraved mold to produce a product molded product having a larger size than the circular molded product of step (a);
The prototype is any one of materials including paraffin (wax), urethane, rubber, clay, soap, wood, plastic,
The product molding is any one of products including soap, candles, sugar crafts, chocolate, baking, confectionery, plastic,
The first raw material is an art molding production method of one of the raw materials for manufacturing soap, candles, sugar crafts, chocolate, baking, confectionery, plastic.
The method of claim 1 wherein the art molding is:
(g) forming the molded article by embossing with the second engraved mold by molding with precision casting using ceramic or by casting molding using heat-resistant gypsum;
(h) manufacturing an intaglio mold by using the molding cast in relief in the step (g);
(i) injecting the first raw material into the intaglio mold to produce a product molded product having a larger size than the circular molded product of step (a);
Art moldings further comprising a method.
(a) carving or shaving the material to produce a three-dimensional circular molded product;
(b) forming a negative mold by injecting silicon after placing a film on the edge of the circular molded product;
(c) injecting formica into the engraved mold to form a reduced embossed mold;
(d) If the embossed mold is not reduced to the desired size, the film is placed on the edge of the embossed mold until the embossed mold is reduced to the desired size, and then silicon is injected to form an intaglio mold, and the homica is injected into the engraved mold. Repeating the process of forming the embossed mold;
(e) forming a negative mold by placing a film on an embossed mold edge reduced to a desired size in steps (c) to (d) and injecting paraffin (wax) or plastic molding material; And
(f) injecting a first raw material into the intaglio mold of step (e) to produce a product molded product having a smaller size than the prototype molded product of step (a);
The prototype is any one of materials including paraffin (wax), urethane, rubber, clay, soap, wood, plastic,
The product molding is any one of products including soap, candles, sugar crafts, chocolate, baking, confectionery, plastic,
The first raw material is an art molding production method of one of the raw materials for manufacturing soap, candles, sugar crafts, chocolate, baking, confectionery, plastic.
The method of claim 3 wherein the art molding is:
(g) forming an embossed molding by molding with precision casting using ceramics or casting molding using heat-resistant gypsum with the intaglio mold of step (e);
(h) manufacturing an intaglio mold by using the molding cast in relief in the step (g);
(i) injecting the first raw material into the intaglio mold to produce a product molded product having a smaller size than the circular molded product of step (a);
Art moldings further comprising a method.
delete The art molding which is any one of products containing the soap, the candle, the sugar craft, the chocolate, the baking, the confectionery, and the plastic which were manufactured by the manufacturing method of the art molding of any one of Claims 1-4.

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