KR20170091343A

KR20170091343A - Method for manufacturing a soap

Info

Publication number: KR20170091343A
Application number: KR1020160012229A
Authority: KR
Inventors: 이선민
Original assignee: 이선민
Priority date: 2016-02-01
Filing date: 2016-02-01
Publication date: 2017-08-09

Abstract

A method for manufacturing soap comprises the following steps: selecting a cartoon character which is to be formed in the soap and designing the cartoon character to produce a designed cartoon character; three-dimensionally printing the designed cartoon character in a form extended to the upper and lower side to form a cartoon character tool; forming a silicone mold to prepare the soap by using the cartoon character tool; and injecting and curing a soap liquid in the silicone mold to prepare three-dimensional soap. According to the present invention, a soap area such as a cartoon character or a logo is consistently shown to a user so an advertisement effect of the soap with the cartoon character or the log can be maintained.

Description

Method for manufacturing a soap < RTI ID = 0.0 >

The present invention relates to a method for producing soap, and more particularly, to a method for manufacturing a soap including a three-dimensional character extending from the top surface to the bottom surface of the soap.

Solid soap and liquid soap are used as a soap that cleanses human skin. Soap is a generic term for higher fatty acid salts, and is a fatty acid sodium or potassium fatty acid. It has hydrophilic and lipophilic components in one molecule and dissolves the oil component in water.

The soap is divided into the outer shape, the general hard soap and the natural coconut oil are purified, and the glycerin is completely extracted and the hard alkaline soap and the glycerin are partially extracted as a very hard and solid soap, It can be classified into a weakly acidic transparent soap which is extremely weakly purified, and which contains glycerin and moisturizing ingredients.

When you use some of these soaps, even if you give it a little power, it is broken and divided into several pieces, so you usually throw away pieces of soap.

Particularly, in a restroom or a public place of a building used by a plurality of people, the possibility of breakage of the thin soap is high, and the fragile soap is easily discarded without being used.

Due to the nature of such soap, when it is intended to be used for advertising a particular company or a particular product, the actual mode of use of such a soap must be considered.

The present invention proposes a method for extending the soap bar from the top surface to the bottom surface of the soap so that the ad text or advertisement character is intentionally made by the soap bar even if the thickness is reduced by the use of the soap .

In addition, through such a method, it is possible to continuously maintain the advertisement effect of the advertiser, and to propose a method for the soap user to overcome the discomfort that the advertisement word or the advertisement character due to the use of the soap is distorted.

In addition, the present invention proposes a method for manufacturing a soap that can be used safely by allowing the soap to be made of a natural soap harmless to the human body and the environment.

A method of manufacturing soap according to the present invention includes the steps of: selecting a character to be formed in the soap and designating the character to generate a drawing character; and performing 3D printing Forming a silicone mold for manufacturing the soap using the character tool; and injecting and curing a soap liquid into the silicon mold to produce a three-dimensional shaped soap .

By the method of manufacturing soap as proposed, the character or logo-like soap to be made is formed extending from the upper surface to the lower surface of the soap, and even if the use of the soap is continued, the soap region such as the formed character or logo is continuous So that the advertisement effect of the soap in which the character or logo is inserted into the three-dimensional shape (columnar shape) can be maintained.

FIG. 1 is a view showing an example of a character to be inserted into a soap according to an embodiment of the present invention.
FIG. 2 is a diagram illustrating a method for inserting a target character into soap according to an embodiment of the present invention.
3 is a view showing an example of a soap produced according to an embodiment of the present invention.
4 to 8 are views for explaining a method of manufacturing a soap having a three-dimensional character portion according to an embodiment of the present invention.
9 is a view showing a shape of a soap produced according to an embodiment of the present invention.

Hereinafter, the present embodiment will be described in detail with reference to the accompanying drawings. It should be understood, however, that the scope of the inventive concept of the present embodiment can be determined from the matters disclosed in the present embodiment, and the spirit of the present invention possessed by the present embodiment is not limited to the embodiments in which addition, Variations.

The suffix "part" used in the description relating to the present invention is to be given or mixed with consideration only for ease of specification, and does not have a meaning or role that is different from itself.

FIG. 1 is a view showing an example of a character to be inserted into a soap according to an embodiment of the present invention, and FIG. 2 is a diagram illustrating insertion of a target character into soap according to an embodiment of the present invention.

First, as shown in FIG. 1, a character to be made with soap (hereinafter, 'character' will be described as including a figure, a logo, and characters) is referred to as a target character and a shape similar to the target character To form a soap.

That is, as shown in Fig. 2, the designing character 10 is designed by performing a task of simplifying the character shape so as to facilitate production of the target character with soap.

Here, the illustrated character 10 includes at least one rim portion 11, 12 for determining the outer shape of the character, and a plurality of detail portions 13 formed in the rim portions 11, 12.

Particularly, in the process of working with the graphic character 10 from the target character, the graphic character 10 includes at least one frame portion 11 or 12 having a shape wrapping at least one detail portion 13 . This is because the edge portion is first formed according to the embodiment of the present invention, and then the detail portion formed in the edge portion is manufactured.

However, according to the embodiment, even if the detail part is located in the rim part, there is a detail part which is manufactured together with the process of forming the rim part with soap. However, in the detailed description of the present invention, It is also used as a terminology for distinguishing the order, but it can be also used as a term differentiated according to the position of the soap bars expressing the character to be generated in the soap.

3 is a view showing an example of a soap produced according to an embodiment of the present invention.

3, the three-dimensional shape soap 100 manufactured according to an embodiment of the present invention includes a character (or logo) portion 110 including the detail portion and the edge portion described above, and the character portion 110 And a soap body portion 120 provided in a wrapping shape. The character unit 110 may have a columnar shape passing through the upper surface and the lower surface of the soap. Even if soap is used, the shape of the columnar character unit can be continuously maintained.

According to an embodiment of the present invention, the soap body portion 120 surrounding the character portion 110 may be removed, and the soap may be formed of only the shape of the character portion 110. In this case, Respectively.

4 to 8 are views for explaining a method of manufacturing a soap having a three-dimensional character portion according to an embodiment of the present invention.

First, as shown in FIG. 2, after a three-dimensional shaped cartoon character is produced from the target character, a 3D framing operation is performed on the corresponding cartoon character.

At this time, the 3D printing operation produces the three-dimensional character tool 150 including the rim portions 11 and 12 and the detail portion 13 in the three-dimensional shape soap 100.

The stereoscopic character tool 150 made of synthetic resin through the 3D printing operation includes a base portion 151 forming a lower side and a stereolithography frame formed on the base portion 151.

In particular, the stereolithography frame is formed to have a height corresponding to the thickness of the soap to be manufactured (that is, the height of the silicon mold described later) from the base portion 151, and at least one or more Frame frames 152, 153, and 154, and inner frames 155 and 156 that are surrounded by the frame frame and constitute the illustrated character.

As described above, a three-dimensional character tool 150 made of synthetic resin such as plastic is manufactured through the 3D printing process, and the three-dimensional character tool 150 is used for producing a mold made of a silicon material.

In detail, as shown in FIG. 5, a silicon mold 200 which surrounds the frame frames constituting the three-dimensional character tool 150 made of plastic and has a shape filling the space between the inner frames in the frame frame is manufactured do. That is, the silicone mold 200 is manufactured with the three-dimensional character tool 150 formed opposite to the embossed and depressed shapes.

When the silicon mold 200 is manufactured, liquid silicon is injected into the interior and exterior of the three-dimensional character tool 150 made of a plastic material. After the silicon is cured, silicon is injected from the three- The silicone mold 200 is formed by separating the silicone mold 200. Before the silicone is injected into the three-dimensional character tool 150, a release agent which is harmless to the human body is used.

That is, since the silicone mold 200 plays a role of producing a soap that directly touches a human body by a subsequent process, the release agent used at the time of forming the silicone mold 200 has the following characteristics.

The release agent according to an embodiment of the present invention comprises a high viscosity silicone oil, a low viscosity silicone oil and a silica fine particle, wherein the silicone oil is a dimethyl silicone oil having a dimethyloxane structure.

The low viscosity silicone oil serves to lower the viscosity of the release agent and can be applied by spraying. When the low-viscosity silicone oil is injected into the three-dimensional character tool 150, the low-viscosity silicone oil flows in the gravity direction. However, since the high viscosity silicone oil and the fine silica particles have a viscosity increasing effect, And flows along inner and outer wall surfaces of the three-dimensional character tool 150.

In this way, the three-dimensional character tool 150 can uniformly maintain the thickness of the frame and the inner frames protruding from the base 151.

In the embodiment, the low viscosity silicone oil having a viscosity of 500 cs is mixed with 15 wt% of the high viscosity silicone oil, the silica fine particles are mixed with the low viscosity silicone oil having a viscosity of 100 cs by 3 wt%, and the mixed release agent is sprayed. Since such a release agent does not use a solvent which is harmful to the human body or has a risk of ignition, it is possible to apply it in a spraying method by the viscosity lowering effect by the low-viscosity silicone oil and the release agent is made to have a predetermined viscosity, The outer and inner wall surfaces of the three-dimensional character tool 150 are also maintained in the position for a predetermined time.

It is preferable to select the combination of the viscosity range of the silicone oil that can be applied by spraying the releasing agent and the workability of the release agent and then select the blending ratio of the fine silica particles. As a result, the viscosity of the high-viscosity silicone oil can be adjusted by adding 15 wt% of 500 cs, 3 wt% of the silica fine particles, and the remainder of the low viscosity silicone oil having a viscosity of 100 cs to the blend of silica fine particles Thus, good sprayability and releasability can be obtained.

When the hardened silicon is separated from the three-dimensional character tool 150 using the above-described releasing agent, the silicon mold 200 as shown in FIG. 5 is formed.

The silicone mold 200 is formed by inverting the embossing and embossing angles of the three-dimensional character tool 150 and is formed by a frame frame protruding from the base portion 151 of the stereoscopic character tool 150, The first grooves 210, 211, 212 and 213 for forming the first soap are formed.

The spaces (157, 158, and 159) that are formed in the grooves (engraved) in the three-dimensional character tool 150 are formed as protrusions (embossments) 220, 221, and 222 in the silicon mold 200.

After molding the silicone mold 200 as described above, a primary soap solution injection process is performed.

That is, a process of injecting a soap solution into the grooves 210, 211, 212, and 213 formed in the silicon mold 200 and curing the same is performed. Then, when the soap formed in accordance with the injection of the primary soap liquid is separated from the silicone mold 200, the soap having the shape as shown in FIG. 6 is formed.

Here, the soap containing the three-dimensional character of the present invention is beneficial to the human body, and in order to enhance the cleansing effect, a saponifying composition of natural milk fat and a soap solution containing a mixture of a higher alcohol and a glycerin fatty acid ester are used.

In this case, when the total amount of oleic acid is 1, the total amount ratio of the glycerin fatty acid ester and the higher alcohol is 3 to 0.3 in the weight ratio when the saponifying composition of the natural milk fat (amount of moisture removed) and the total amount of oleic acid are 1 .

More specifically, the saponifying composition of natural milk fat or an aqueous solution of oleic acid is heated to form a homogeneous solution, and glycerin fatty acid ester or higher alcohol is added while stirring.

Here, the higher alcohol can be obtained by reducing the fatty acid obtained in the natural milking chamber, and a higher alcohol having 12 or more carbon atoms can be used.

In addition, a color additive is added according to the color of each character part to be manufactured.

When the soap solution is cured, a first character area 410 constituting a three-dimensional character is formed. The first character area 410, which is a three-dimensional character, Is completed.

The secondary or tertiary soap solution injection process is then performed for voids in the soap formed after the primary soap solution injection process.

That is, as shown in FIG. 7, when a second soap solution injection process is performed and a different color of soap solution for expressing a three-dimensional character is required, Or a fourth order soap solution injection process can be performed.

In the second step of injecting the soap solution, the soap solution in the first step of injecting the first step may be cured. After the first step of injecting the first solution, the solution is allowed to cool to room temperature, A soap solution injection process is performed on the area where the liquid is not inserted.

By repeating this process, the second character region 420 and the third character region 430 constituting the three-dimensional soap as shown in Fig. 8 are completed.

According to the embodiment, in the case of removing the lower soap region supporting the first to third character regions from the lower side, the production of the three-dimensional soap having the shape as shown in Fig. 9 is completed.

Through such a method, the character or the logo-shaped soap is formed to extend from the upper surface to the lower surface of the soap, and the soap area such as the formed character or logo is continuously displayed to the user even if the use of the soap is continued , A character or a logo is inserted into a three-dimensional shape, so that the advertisement effect of the soap can be maintained.

Claims

As a method for producing soap,
Selecting a character to be formed in the soap and designating the character to generate a drawing character;
Forming a character tool by 3D printing the figure-shaped character in a shape extending upward and downward;
Forming a silicone mold for manufacturing the soap using the character tool;
And injecting and curing a soap solution into the silicone mold to produce a three-dimensional soap.

The method according to claim 1,
The step of producing the three-
A primary soap solution injecting step of injecting a soap solution into a rim area of the patterned character using the silicon mold,
And a second soap solution injection step of injecting a soap solution after the soap formed after the primary soap solution injection step is cured.

3. The method of claim 2,
Wherein the silicon mold is formed with a groove having a predetermined depth with respect to an edge region of the patterned character,
Wherein the first step of injecting the soap solution injects the soap solution into the groove.

3. The method of claim 2,
Further comprising a step of spraying a release agent to the character tool before the silicon mold is manufactured using the character tool.

5. The method of claim 4,
Wherein the release agent is a mixture of a first silicone oil, a second silicone oil, and silica fine particles,
Wherein the first silicone oil and the second silicone oil have different viscosities from each other.