KR101219034B1 - Panel and multi-domain liquid crystal display including the same - Google Patents

Abstract

A liquid crystal display according to an exemplary embodiment of the present invention includes a gate line including a gate line having a gate electrode, a gate insulating film covering the gate line, a semiconductor layer formed on the gate insulating film, and data formed on the semiconductor layer and having a source electrode. A thin film including a drain electrode facing the source electrode on the line and the gate electrode, a passivation layer formed on the data line, and a passivation layer formed on the passivation layer and electrically connected to the drain electrode and having a first cutout; A counter display panel is provided in which a common electrode having a transistor display panel and a second cutout portion arranged at regular intervals from the first cutout portion of the pixel electrode is formed. A pretilt film is formed on one of the two display panels so that the liquid crystal molecules are inclined, and the preliminary film has a taper structure having a thickness that gradually becomes thinner with respect to the first or second incision.

LCD, pretilt angle, response speed, slope, taper

Description

A display panel and a multi-domain liquid crystal display including the same {PANEL AND MULTI-DOMAIN LIQUID CRYSTAL DISPLAY INCLUDING THE SAME}

1 is a layout view of a thin film transistor array panel for a liquid crystal display according to an exemplary embodiment of the present invention.

2 is a layout view of a common electrode panel of a liquid crystal display according to an exemplary embodiment of the present invention.

3 is a layout view of a liquid crystal display according to an exemplary embodiment of the present invention;

4 is a cross-sectional view taken along line IV-IV ′ of FIG. 3,

5 is a table measuring response speeds of the liquid crystal display according to the experimental example of the present invention;

6 is a layout view illustrating a structure of a liquid crystal display according to another exemplary embodiment of the present invention.

FIG. 7 is a cross-sectional view of the liquid crystal display of FIG. 6 taken along the line VII-VII ′. FIG.

8 is a layout view illustrating a structure of a common electrode display panel according to another exemplary embodiment of the present invention.

FIG. 9 is a layout view illustrating a structure of a liquid crystal display including the common electrode panel of FIG. 8.

FIG. 10 is a cross-sectional view of the liquid crystal display of FIG. 9 taken along the line X-X ';

11 is a layout view illustrating a structure of a liquid crystal display according to another exemplary embodiment of the present invention.

12 is a cross-sectional view of the liquid crystal display of FIG. 10 taken along the line XII-XII ′;

13 is a cross-sectional view illustrating an alignment state of a pretilt film and a mask in a method of manufacturing a common electrode display panel for a liquid crystal display according to an exemplary embodiment of the present invention.

FIG. 14 illustrates a slit shape of a mask for forming a pretilt film in a method of manufacturing a common electrode display panel for a liquid crystal display according to an exemplary embodiment of the present invention.

15 is a cross-sectional view illustrating a structure of a pretilt film in a liquid crystal display according to another exemplary embodiment of the present invention.

16 is a layout view of a thin film transistor array panel for a liquid crystal display according to another exemplary embodiment of the present invention.

17 is a layout view of a common electrode panel for a liquid crystal display according to another exemplary embodiment of the present invention.

FIG. 18 is a layout view of a liquid crystal display including the thin film transistor array panel illustrated in FIG. 16 and the common electrode display panel illustrated in FIG. 17.

19 is a cross-sectional view of the liquid crystal display of FIG. 18 taken along the line XIX-XIX ′;                 

20 is a cross-sectional view of the liquid crystal display of FIG. 18 taken along lines XX-XX 'and XX'-XX' '.

21A and 21B are cross-sectional views in an intermediate step of manufacturing a thin film transistor array panel for a liquid crystal display according to an exemplary embodiment of the present invention.

22A and 22B are cross-sectional views of a thin film transistor array panel for a liquid crystal display device showing the next steps of FIGS. 21A and 21B.

23 is a layout view of a liquid crystal display including a thin film transistor array panel and a common electrode panel according to another exemplary embodiment of the present invention.

FIG. 24 is a cross-sectional view of the liquid crystal display of FIG. 23 taken along a line XXIV-XXIV ',

FIG. 25 is a cross-sectional view of the liquid crystal display of FIG. 23 taken along lines XXV-XXV 'and XXV'-XXV' ';

26 is a layout view of a common electrode display panel of a liquid crystal display according to another exemplary embodiment of the present invention.

FIG. 27 is a layout view illustrating a structure of a liquid crystal display including the common electrode display panel of FIG. 26.

28 and 29 are cross-sectional views of the liquid crystal display of FIG. 27 taken along lines XXVIII-XXVIII 'and XXIX-XXIX', respectively.

30 is a cross-sectional view at an intermediate stage of manufacturing a common electrode display panel for a liquid crystal display device according to an embodiment of the present invention;                 

31 is a layout view of a thin film transistor array panel for a liquid crystal display according to another exemplary embodiment of the present invention.

32 is a layout view of a common electrode panel for a liquid crystal display according to another exemplary embodiment of the present invention.

FIG. 33 is a layout view of a liquid crystal display including the thin film transistor array panel of FIG. 31 and the common electrode panel of FIG. 32.

34 is a cross-sectional view of the liquid crystal display of FIG. 33 taken along the line XXXIV-XXXIV ';

35A to 35C are cross-sectional views illustrating a method of manufacturing a common electrode display panel according to another exemplary embodiment of the present invention according to a process sequence thereof.

36A to 36D are cross-sectional views illustrating a method of manufacturing a common electrode display panel according to another exemplary embodiment of the present invention, according to a process sequence thereof.

FIG. 37 is a cross-sectional view taken along a line XXXIV-XXXIV ′ in FIG. 33, illustrating a structure of a common electrode display panel of another liquid crystal display according to another exemplary embodiment of the present invention.

FIG. 38 is a cross-sectional view of a common electrode display panel according to another exemplary embodiment, taken along the line XXXIV-XXXIV ′ in FIG. 33.

The present invention relates to a display panel and a liquid crystal display including the same, and more particularly, to a display panel for dividing a pixel into a plurality of domains to obtain a wide viewing angle, and a liquid crystal display including the same.

2. Description of the Related Art [0002] A liquid crystal display device is one of the most widely used flat panel display devices, and is composed of two display panels having field generating electrodes such as a pixel electrode and a common electrode, and a liquid crystal layer interposed therebetween, To generate an electric field in the liquid crystal layer, thereby determining the orientation of the liquid crystal molecules in the liquid crystal layer and controlling the polarization of the incident light to display an image.

Among them, the vertical alignment mode liquid crystal display device in which the long axes of the liquid crystal molecules are arranged perpendicular to the upper and lower display plates in the state where no electric field is applied, has been spotlighted because of its large contrast ratio and easy implementation of a wide viewing angle.

Means for implementing a wide viewing angle in a vertical alignment mode liquid crystal display include a method of forming a cutout in the field generating electrode and a method of forming a protrusion on the field generating electrode. Since the direction in which the liquid crystal molecules are inclined by the cutout and the protrusion can be determined, the wide viewing angle can be secured by dispersing the inclination directions of the liquid crystal molecules in various directions.

However, a liquid crystal display device having a vertical alignment mode having protrusions and cutout patterns has limitations in reducing the response speed of liquid crystals. One of the causes is that when the driving voltage is applied, the liquid crystal molecules arranged adjacent to the incision pattern or the protrusion are rearranged quickly because the orientation direction is determined because of the strong influence of the fringe field, but far from the incision pattern or the protrusion. Since the alignment of the liquid crystal molecules is determined by rearrangement or collision due to the arrangement of the liquid crystal molecules arranged outside the domain, the response speed of the liquid crystal molecules is slowed as a whole. In order to solve this problem, the incision patterns may be arranged at narrow intervals, but the aperture ratio of the pixel is lowered, which causes a decrease in the light transmittance.

SUMMARY OF THE INVENTION The present invention has been made in an effort to provide a display panel and a liquid crystal display including the same, which may improve a response speed of a liquid crystal of a liquid crystal molecule while ensuring transmittance of a pixel.

In order to solve this problem, the pretilt film is formed in the present invention so that the liquid crystal molecules are initially inclined in an arbitrary direction.

A thin film transistor array panel according to an exemplary embodiment of the present invention includes an insulation substrate, a first signal line formed on the insulation substrate, a second signal line insulated from and intersecting the first signal line, and surrounded by the first signal line and the second signal line. A thin film transistor formed in each region and having three terminals electrically connected to the pixel electrode, the first signal line, the second signal line, and the pixel electrode each having a cutout or boundary, which is a domain dividing means, the cutout or boundary; It includes a pretilt film consisting of a tapered structure having a gradually thinner thickness toward both or one side with respect to.

The taper angle of the pretilt film is preferably in the range of 1-10 °, and may have a tapered structure having a double taper angle.

The data line includes an intersection part intersecting the gate line and a bent part connected to the intersection part, the pixel electrode is bent along the bent part of the data line, and the ridge lines of the pretilt film are positioned between neighboring pixel electrodes. It is preferable that the closer to the center, the gradually thinner the thickness.

The pretilt film may have a chevron shape parallel to the boundary of the pixel electrode, and the pretilt film is preferably made of a photosensitive organic insulating material.

A thin film transistor array panel according to another exemplary embodiment of the present invention may include an insulating substrate, a gate line formed on the insulating substrate, a gate insulating film formed on the gate line, an amorphous silicon layer formed on the gate insulating film, and the amorphous silicon. A passivation layer formed on the layer or the gate insulating layer and formed on the data line including the source electrode, on the amorphous silicon layer or the gate insulating layer, and on the drain electrode facing the source electrode, on the data line and the drain electrode; A pixel electrode formed on the passivation layer and having a cutout or boundary that is a domain dividing means, and connected to the drain electrode, and formed on an upper portion of the passivation layer, and gradually thinner toward both sides of the domain dividing means. With thickness It includes a ray-desert consisting tapered structure.

The taper angle of the pretilt film is in the range of 1-10 °, and the pretilt film is preferably made of a photosensitive organic insulating material.

The semiconductor device may further include a storage electrode line positioned on the same layer as the gate line and overlapping the pixel electrode to form a storage capacitor, wherein the amorphous silicon layer extends to the lower portion of the data line, and the amorphous silicon layer below the data line is formed of the data line. It may have the same planar shape.

The domain dividing means is substantially mirror image symmetrical with respect to the upper and lower bisectors of the pixel electrode, and forms a 45 ° angle with the gate line, and the data line is connected to the intersection portion and the intersection portion that intersects the gate line, and is tilted ± 45 ° with respect to the gate line. It may include a true oblique line.

The pixel electrode is bent along the oblique line of the data line, and the ridge lines of the pretilt film are located between the pixel electrodes adjacent to each other, and gradually get thinner as the nearer to the center of the pixel electrode, and the pretilt film is parallel to the boundary of the pixel electrode. It is desirable to form a chevron.

The common electrode display panel according to the exemplary embodiment of the present invention includes an insulating substrate having a plurality of pixels, a common electrode formed on the insulating substrate in the entire surface, and a ridge line dividing the pixel into at least two, and the ridge line It includes a pretilt film made of a tapered structure with a gradually thinner thickness toward both sides or one side toward the center.

The taper angle of the pretilt film is preferably in the range of 1-10 °, and the ridges may be formed by protrusions.

The common electrode may have a cutout that is a domain dividing means corresponding to the ridge, and may not be, and the pretilt film is preferably made of a photosensitive organic insulating material.

The liquid crystal display according to the exemplary embodiment of the present invention may include a first signal line, a second signal line insulated from and intersecting the first signal line, a pixel electrode formed in each region surrounded by the first signal line and the second signal line, and the first signal line. A first display panel having a first signal line, the second signal line, and a thin film transistor having three terminals connected to the pixel electrode; a second display panel having a common electrode facing the upper pixel electrode; and between the first display panel and the second display panel. A plurality of domain dividing means formed on at least one side of the formed liquid crystal layer, the first insulating display panel and the second insulating display panel, and dividing the liquid crystal molecules of the liquid crystal layer into a plurality of domains in the pixel; A tapered pretilt with progressively thinner or thicker thicknesses on either or both sides of the means The.

The domain regulating means includes a first domain regulating means of the pixel electrode and a second domain regulating means of the common electrode, and the first domain regulating means and the second domain regulating means are preferably arranged alternately.

The domain regulating means is preferably a cutout or boundary parallel to the cutout of the common electrode or pixel electrode.

It is preferable that the domain regulating means is substantially ± 45 degrees with respect to the first signal line, and the domain regulating means is substantially mirror-symmetrical with respect to the upper and lower bisectors of the pixel.

The domain regulating means may be formed of a cutout portion of the pixel electrode and a ridge line of the pretilt film, the ridge line may be formed of a protrusion, and the common electrode may not have the cut portion.

The domain regulating means is substantially ± 45 degrees with respect to the first signal line, substantially mirror-symmetrically with respect to the upper and lower bisectors of the pixel, and the liquid crystal molecules of the liquid crystal layer have long axes perpendicular to the first and second display panels. It is desirable to have.

DETAILED DESCRIPTION Embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.

In the drawings, the thickness is enlarged to clearly represent the layers and regions. Like parts are designated with like reference numerals throughout the specification. When a part of a layer, film, region, plate, etc. is said to be "on" another part, this includes not only the other part being "right over" but also another part in the middle. Conversely, when a part is "directly over" another part, it means that there is no other part in the middle.

Next, a display panel according to an exemplary embodiment of the present invention and a multi-domain liquid crystal display including the same will be described with reference to the drawings.

FIG. 1 is a layout view illustrating a structure of a thin film transistor array panel for a liquid crystal display according to an exemplary embodiment. FIG. 2 is a layout view illustrating a structure of a common electrode display panel for a liquid crystal display according to an exemplary embodiment. 3 is a layout view illustrating a structure of a liquid crystal display according to an exemplary embodiment in which the display panels of FIGS. 1 and 2 are aligned, and FIG. 4 is a line IV-IV ′ of the liquid crystal display of FIG. 3. A cross-sectional view taken along the line.

The liquid crystal display according to the present exemplary embodiment also includes a thin film transistor array panel 100, a common electrode display panel 200, and a liquid crystal layer 3 interposed between the two display panels 100 and 200.

First, the thin film transistor array panel 100 will be described in detail with reference to FIGS. 1, 3, and 4.

A plurality of gate lines 121 and a plurality of storage electrode lines 131 are formed on the insulating substrate 110 to transmit the gate signals.

The gate lines 121 mainly extend in the horizontal direction and are separated from each other, and transmit gate signals. Each gate line 121 has an end portion 129 having a large area for connection between a protrusion forming a plurality of gate electrodes 124 and another layer or an external device.

Each storage electrode line 131 extends in the horizontal direction and includes a plurality of sets of branches forming the first to fourth storage electrodes 133a, 133b, 133c, and 133d. The first storage electrode 133a and the second storage electrode 133b extend in the vertical direction, and the third and fourth storage electrodes 133c and 133d extend in an oblique direction and are disposed at both ends of the second storage electrode 133b. The first sustain electrode 133a is connected to and adjacent to each other. The third and fourth sustain electrodes 133c and 133d have inverted symmetry with respect to the center line between two adjacent gate lines 121. A predetermined voltage such as a common voltage applied to the common electrode 270 of the common electrode display panel 200 of the liquid crystal display device is applied to the sustain electrode line 131.

The gate line 121 and the storage electrode line 131 are preferably made of aluminum-based metal, silver-based metal, copper-based metal, molybdenum-based metal, chromium, titanium, tantalum, or the like, and have a single film structure or a multilayer film structure. Can be. It may include a multilayer film, for example, two films of different physical properties, that is, a lower film and an upper film thereon. One conductive film is a low resistivity metal such as aluminum (Al) or an aluminum alloy such as aluminum (Ag) or a silver alloy such as silver (Ag) or silver alloy to reduce signal delay or voltage drop. It may be made of a copper-based metal such as copper (Cu) or a copper alloy. In contrast, other conductive films have excellent contact properties with other materials, particularly indium tin oxide (ITO) and indium zinc oxide (IZO), such as chromium, molybdenum (Mo), molybdenum alloys, tantalum (Ta), or titanium (Ti). ) And the like. Good examples of the two conductive films include chromium / aluminum-neodymium (Nd) alloys or molybdenum or molybdenum alloys / aluminum alloys.

In addition, the side surfaces of the gate line 121 and the storage electrode line 131 are inclined with respect to the surface of the substrate 110, and the inclination angle is preferably about 30-80 °.

A gate insulating layer 140 made of silicon nitride (SiN _x ) is formed on the gate line 121 and the storage electrode line 131.

A plurality of linear semiconductors 151 made of hydrogenated amorphous silicon (amorphous silicon is abbreviated a-Si) and the like are formed on the gate insulating layer 140. Each linear semiconductor 151 extends mainly in the longitudinal direction from which a plurality of protrusions 154 extend toward the gate electrode 124. The protrusion 154 extends to an upper portion of the gate line 121 and the storage electrode line 131. The linear semiconductor 151 preferably extends wide under the data line 171 through which the storage electrode line 131 passes to completely cover a part of the storage electrode line 131.

A plurality of linear and island ohmic contacts 161 and 165 made of a material such as n + hydrogenated amorphous silicon doped with a high concentration of n-type impurities such as silicide or phosphorus on the semiconductor 151. Is formed. The linear contact member 161 has a plurality of protrusions 163, and the protrusions 163 and the island-like resistive contact members 165 are paired and disposed on the semiconductor 154, centered on the gate electrode 124. Face each other.

Side surfaces of the semiconductor 151 and the ohmic contacts 161 and 165 are also inclined with respect to the surface of the substrate 110, and the inclination angle is preferably 30 to 80 °.

A plurality of data lines 171 and a plurality of drain electrodes 175 separated therefrom are formed on the ohmic contacts 161 and 165 and the gate insulating layer 140, respectively.

The data line 171 mainly extends in the vertical direction and crosses the gate line 121 and the storage electrode line 131 and transmits a data voltage. Each data line 171 has a wide end portion 179 for connection with another layer or external device.

Each drain electrode 175 includes an extension that extends wide. Each of the data lines 171 includes a plurality of protrusions, which are bent to partially surround one end portion of the drain electrode 175 positioned on the semiconductor 154 to form the source electrode 173. One gate electrode 124, one source electrode 173, and one drain electrode 175 together with the protrusion 154 of the semiconductor form one thin film transistor (TFT), and a channel of the thin film transistor. A channel is formed in the protrusion 154 between the source electrode 173 and the drain electrode 175.

In addition, a plurality of under-bridge metal pieces 178 positioned on the gate line 121 are formed on the same layer as the data line 171. 121 and overlapped with each other.

The data line 171 and the drain electrode 175 also include a conductive material constituting the gate line 121, and preferably include a refractory metal such as chromium or molybdenum-based metal, tantalum and titanium, and a lower portion of the refractory metal. It may have a multilayer structure consisting of a film (not shown) and an upper film (not shown) of a low resistance material disposed thereon.

Similar to the gate line 121 and the storage electrode line 131, the data line 171 and the drain electrode 175 are inclined at an angle of about 30-80 °, respectively.

The ohmic contacts 161 and 165 exist only between the semiconductor 151 at the bottom thereof, the data line 171 and the drain electrode 175 thereon, and serve to lower the contact resistance. The linear semiconductor 151 has a portion exposed between the source electrode 173 and the drain electrode 175 and not covered by the data line 171 and the drain electrode 175.

A passivation layer 180 is formed on the data line 171 and the drain electrode 175 and the portion of the semiconductor 151 that is not covered by them. The passivation layer 180 is a-Si: C: O, a-Si: O: F, which is formed of an organic material having excellent planarization characteristics and photosensitivity, and plasma enhanced chemical vapor deposition (PECVD). The low dielectric constant insulating material of 4.0 or less, or an inorganic material, such as silicon nitride and silicon oxide, is preferable.

The passivation layer 180 is formed with a plurality of contact holes 182 and 185 respectively exposing the extension portion of the drain electrode 175 and the end portion 179 of the data line 171, and the gate insulating layer 140. ), A plurality of contact holes 181, 183a, and 183b exposing a portion of the end portion 129 of the gate line 121 and the sustain electrode line 131 are formed. The contact holes 181, 182, 183a, 183b, and 185 may be made in various shapes such as polygons or circles. The area of the contact holes 181 and 182 is preferably about 0.5 mm × 15 μm or more and about 2 mm × 60 μm or less. The side walls of the contact holes 181, 182, 183a, 183b, 185 are inclined or stepped at an angle of 30 ° to 85 °.

A plurality of pixel electrodes 190, sustain electrode line connecting legs 83, and a plurality of contact assistants 81 and 82 made of ITO or IZO are formed on the passivation layer 180. Alternatively, the pixel electrode 190 may be made of a transparent conductive polymer, and in the case of a reflective liquid crystal display, the pixel electrode 190 may be made of an opaque reflective metal. In this case, the contact assistants 81 and 82 may be made of a material different from that of the pixel electrode 190, for example, ITO or IZO.

The storage electrode line connecting leg 83 crosses the gate line 121 and the source electrode 173, and is disposed on the opposite side of the first storage electrode with the gate line 121 interposed therebetween through the contact holes 183a and 183b. It is connected to the exposed end of 133a and the exposed part of sustain electrode line 131. The sustain electrode lines 131 including the sustain electrodes 133a and 133b can be used to repair the defects of the sustain electrode line connecting leg 83 and the metal piece 178 and the gate line 121 or the data line 171 or the thin film transistor. have. When the gate line 121 is repaired, the gate line 121 is electrically connected to the gate line 121 and the storage electrode line connecting leg 83 by laser irradiation at the intersection of the gate line 121 and the storage electrode line connecting leg 83. ) And the storage electrode line 131 are electrically connected to each other. At this time, the metal piece 178 strengthens the electrical connection between the gate line 121 and the sustain wiring connecting bridge 83.

The pixel electrode 190 is physically and electrically connected to the drain electrode 175 through the contact hole 185 to receive a data voltage from the drain electrode 175.

The pixel electrode 190 to which the data voltage is applied rearranges the liquid crystal molecules 310 of the liquid crystal layer 3 by generating an electric field together with the common electrode 270.

The pixel electrode 190 and the common electrode 270 form a capacitor (hereinafter referred to as a "liquid crystal capacitor") to maintain an applied voltage even after the thin film transistor is turned off. There is another capacitor connected in parallel with the liquid crystal capacitor, which is called a storage capacitor. The storage capacitor is formed by overlapping the pixel electrode 190 and the storage electrode line 131. The storage electrodes 133a, 133b, and 133c are disposed on the storage electrode line 131 to increase the capacitance of the storage capacitor, that is, the storage capacitance. In addition, by extending and expanding the drain electrode 175 connected to the pixel electrode 190, the distance between the terminals is shortened and the overlapping area is increased.

Each pixel electrode 190 is chamfered at the left corner, and the chamfered hypotenuse forms an angle of about 45 degrees with respect to the gate line 121.

The pixel electrode 190 has a central cutout 91, a lower cutout 92a, and an upper cutout 92b, and the pixel electrode 190 includes a plurality of regions by these cutouts 91, 92a, and 92b. Divided into. The cutouts 91, 92a, and 92b have almost inverted symmetry with respect to a horizontal center line that bisects the pixel electrode 190 in parallel with the gate line 121.

The lower and upper cutouts 92a and 92b extend obliquely from the right side to the left side of the pixel electrode 190 and are positioned on the lower half and the upper half of the horizontal center line of the pixel electrode 190, respectively. The lower and upper cutouts 92a and 92b extend perpendicular to each other at an angle of about 45 degrees with respect to the gate line 121.

The center cutout 91 is disposed at the center of the pixel electrode 190 and has an inlet at the right side. The inlet of the central incision 91 has a pair of hypotenuses substantially parallel to the lower incision 92a and the upper incision 92b, respectively.

Accordingly, the lower half of the pixel electrode is divided into two regions by the lower cutout 92a, and the upper half is also divided into two regions by the upper cutout 92b. In this case, the number of regions or the number of cutouts may vary depending on the size of the pixel, the ratio of the length of the horizontal side and the vertical side of the pixel electrode, the type and characteristics of the liquid crystal layer 3, and the inclination direction may also vary.

The contact auxiliary members 81 and 82 are connected to the end portions 129 and 179 of the data line 171 and the gate line 121 through the contact holes 181 and 182, respectively. The contact auxiliary members 81 and 82 complement and protect the adhesion between the end portions 179 and 129 of the data line 171 and the gate line 121 and the external device.

A pretilt film 330 formed of an insulating material is formed on the passivation layer 180 on which the pixel electrode 190 is formed, having a tapered structure, and having an inclined surface. At this time, the inclination angle θ of the inclined surface of the pretilt film 330 with respect to the horizontal plane is preferably in the range of 1-10 °, and both sides of the incisions 91, 92a and 92b are centered. Or gradually toward one direction has a thin thickness, and has a ridge line corresponding to the cutouts (91, 92a, 92b). The ridge line height of the pretilt film 330 is in the range of 0.5-2.0 μm, and the area covered by the pretilt film 330 is preferably 1/2 or more of the pixels. The pretilt film 330 has at least two borders parallel to the boundaries of the cutouts 91, 92a and 92b and a border parallel to the sides of the pixel electrode 190, so that the parallelograms are connected to each other to form a "<" or triangle. Taking shape. In this case, the pretilt film 330 of the pixels adjacent to each other may take the form of being connected to each other.

Next, the common electrode display panel 200 will be described with reference to FIGS. 2 to 4.                     

The light blocking member 220 is formed on the insulating substrate 210 made of transparent glass or the like. The light blocking member 220 has a plurality of openings facing the pixel electrode 190 and having substantially the same shape as the pixel electrode 190, and corresponding to the gate line 121 and the data line 171 and the thin film transistor. It is preferable that it consists of the part corresponding to.

A plurality of color filters 230 are also formed on the substrate 210 and are mostly located in an area surrounded by the light blocking member 230. The color filter 230 may extend in the vertical direction along the pixel electrode 190. The color filter 230 may display one of primary colors such as red, green, and blue.

An overcoat 250 is formed on the color filter 230.

The common electrode 270 formed of a transparent conductor such as ITO or IZO is formed on the overcoat 250.

The common electrode 270 has a plurality of sets of cutouts 71, 72a, and 72b.

The pair of cutouts 71, 72a, and 72b includes a center cutout 71, a lower cutout 72a, and an upper cutout 72b facing the pixel electrodes 190a and 190b. Each of the cutouts 71, 72a and 72b is disposed between adjacent cutouts 91, 92a and 92b of the pixel electrodes 190a and 190b or chamfered hypotenuses of the cutouts 92a and 92b and the first pixel electrode 190a. It is arranged in between. In addition, each of the cutouts 71, 72a, and 72b includes at least one diagonal line extending in parallel with the lower cutout 92a or the upper cutout 92b of the pixel electrode.

Each of the lower and upper cutouts 72a and 2b extends from the left side of the pixel electrode toward the upper or lower side and overlaps the side along the side of the pixel electrode from each end of the diagonal line. It includes a horizontal portion and a vertical portion forming an obtuse angle.

The central cutout 71 is a central horizontal portion extending from the left side of the pixel electrode in the horizontal direction, a pair of diagonal portions extending toward the right side of the pixel electrode at an oblique angle with the central horizontal portion at the end of the central horizontal portion, and From each end of the oblique portion, it extends overlapping with the right side along the right side of the pixel electrode and includes a vertical longitudinal portion forming an obtuse angle with the oblique portion.

The number and direction of the cutouts 71, 72a, and 72b may also vary depending on the design element, and the light blocking member 220 overlaps the cutouts 71, 72a, and 72b and is located near the cutouts 71, 72a, and 72b. Can block light leaks.

Vertical alignment layers 11 and 21 are coated on the inner surfaces of the two display panels 100 and 200, respectively, and polarizers 12 and 22 are provided on the outer surfaces thereof. The transmission axes of the two polarizing plates 12 and 22 are orthogonal, and one transmission axis is parallel to the gate line 121. In the case of a reflective liquid crystal display, one of the two polarizing plates 12 and 22 may be omitted.

A phase retardation film may be interposed between the display panels 100 and 200 and the polarizers 12 and 22 to compensate for the delay value of the liquid crystal layer 3, respectively. The phase retardation film has birefringence and serves to reversely compensate for the birefringence of the liquid crystal layer 3. As the retardation film, a uniaxial or biaxial optical film can be used, and in particular, a negative uniaxial optical film can be used.                     

The liquid crystal display may also include a polarizer 12 and 22, a phase retardation film, display panels 100 and 200, and a backlight unit for supplying light to the liquid crystal layer 3.

The liquid crystal layer 3 has negative dielectric anisotropy, and the liquid crystal molecules 310 of the liquid crystal layer 3 are aligned such that their major axes are perpendicular to the surfaces of the two display panels in the absence of an electric field. Therefore, incident light does not pass through the quadrature polarizers 12 and 22 and is blocked.

The alignment layers 11 and 21 may be horizontal alignment layers.

An insulating material is formed between the thin film transistor array panel 100 and the common electrode display panel 200, and a substrate spacer 320 is formed to maintain a constant gap between the two display panels 100 and 200.

In this case, the pretilt film 310 may be formed of the same layer as the substrate spacer 330 and may be integrally formed with the passivation layer 180.

Meanwhile, when the inclination direction of the liquid crystal molecules 310 and the transmission axis of the polarizers 12 and 22 are 45 degrees, the highest luminance can be obtained. In the present embodiment, the inclination direction of the liquid crystal molecules 310 in all domains is the gate line. The gate line 121 is perpendicular or horizontal to the edges of the display panels 100 and 200 at an angle of 45 ° with the 121. Therefore, in the present exemplary embodiment, when the transmission axes of the polarizers 12 and 22 are attached to be perpendicular or parallel to the edges of the display panels 100 and 200, the highest luminance can be obtained and the polarizers 12 and 22 can be manufactured at low cost. Can be.

When a common voltage is applied to the common electrode 270 and a data voltage is applied to the pixel electrode 190, a primary electric field substantially perpendicular to the surface of the display panel is generated. The liquid crystal molecules 310 try to change the direction of the long axis perpendicular to the direction of the electric field in response to the electric field. Meanwhile, the cutouts 71, 72a, 72b, 91, 92a, and 92b of the common electrode 270 and the pixel electrode 190 and the sides of the pixel electrode 190 parallel to these distort the main electric field to dissolve the liquid crystal molecules. Create a horizontal component that determines the direction of the slope. The horizontal component of the main electric field is perpendicular to the sides of the cutouts 71, 72a, 72b, 91, 92a, 92b and the side of the pixel electrode 190. In addition, the horizontal components of the main electric field at two opposite sides of the cutouts 71, 72a, 72b, 91, 92a, and 92b are opposite to each other.

Through these electric fields, the cutouts 71, 72a, 72b, 91, 92a, and 92b control the direction in which the liquid crystal molecules of the liquid crystal layer 3 are inclined. Liquid crystal molecules in each domain defined by adjacent cutouts 71, 72a, 76b, 91, 92a, and 92b or defined by the left hypotenuse of the cutouts 72a and 72b and the pixel electrode 190 may be cut out. Inclined in the direction perpendicular to the longitudinal direction of (71, 72a, 72b, 91, 92a, 92b). The two longest sides of each domain are substantially parallel to each other, and form approximately ± 45 degrees with the gate line 121, and most of the liquid crystal molecules in the domain are inclined in four directions.

At this time, even when no electric field is applied, the liquid crystal molecules are inclined in an arbitrary direction by the tapered pretilt film 330. That is, the liquid crystal molecules 330 located inside the domain of the liquid crystal molecules 330 also have cell gaps due to the tilted alignment force induced by the slope of the pretilt film 330 and the thickness difference of the pretilt film 330. Due to the change of the equipotential line caused by the difference, it lies down with the pretilt angle in the direction of domain division. When a voltage is applied to the common electrode 270 and the pixel electrode 190, the direction in which the liquid crystal molecules 310 which are not adjacent to the cutouts 91, 92a, 92b, 71, 72a, and 72a are also determined to be laid down. The liquid crystal molecules 310 are driven quickly to increase the response speed of the liquid crystal molecules 310.

The width of the cutouts 91, 92a, 92b, 71, 72a, 72b is preferably about 9 μm to about 12 μm.

At least one cutout 91, 92a, 92b, 71, 72a, 72b may be replaced with a protrusion (not shown) or a depression (not shown). The protrusions may be made of organic or inorganic materials and may be disposed above or below the field generating electrodes 190 and 270, and the width thereof is preferably about 5 μm to about 10 μm.

The interval from the boundary of the cutouts 91, 92a and 92b of the pixel electrode 190 to the boundary of the cutouts 71, 72a and 72b adjacent thereto and the common electrode 270 adjacent to the cutout of the pixel electrode 190 and the boundary of the pixel electrode 190. The interval to the boundaries of the cutouts 71, 72a, 72b is preferably about 12 μm to about 20 μm, more preferably about 17 μm to about 19 μm. When the interval was set in such a range, the aperture ratio was decreased, but the response speed of the liquid crystal was increased, so that the necessary transmittance was obtained.

The electric field has a horizontal component perpendicular to the sides of the cutout and the sides of the pixel electrodes 190a and 190b due to the cutouts of the electrodes 190 and 270 and the sides of the pixel electrode 190. Therefore, the inclination directions of the liquid crystal molecules 310 of the respective subregions are different from each other, and thus the viewing angle is extended.

The shape and arrangement of the incisions 91, 92a, 92b, 71, 72a, 72b can be modified.                     

Typically, the liquid crystal display of the configuration of the present invention, that is, the vertical alignment mode without applying the pretilt film, has a response speed of about 21-25 ms of liquid crystal molecules. In a moving image display such as an image, 60 sheets (60 frames) per second Is required to display at least a response speed of at least 16 m seconds. The response speed of the liquid crystal is largely divided into a rising time and a falling time, and the former is most applied in a state in which no voltage is applied to each of the electrodes 190 and 270 formed on the two display panels 100 and 200. The response time is that the liquid crystal reacts when a large voltage is applied, and the latter is the response time when the liquid crystal reacts when the lowest voltage is applied with the highest voltage applied, that is, the time when the liquid crystal molecules return to their original state. In this case, in the vertical alignment mode liquid crystal display, the polling time may be obtained up to about 5-6 ms. If the rising time is within the range of 9-10 ms, the response speed of the liquid crystal of 16 ms or less, which is possible to implement video, may be realized. It can be implemented through the configuration of the present invention, it will be described in detail through the experimental example.

5 is a table showing the response speed of the liquid crystal display according to the experimental example of the present invention.

In FIG. 5, "# 1", "# 4", and "# 6" respectively represent cases where the inclination angles θ of the pretilt film 330 are 1.9 °, 1.8 °, and 1.1 °, respectively, and "Cell gap" "Tr" is the rising time, "Tf" is the falling time, "Ttot" is the response speed of the liquid crystal combined with the rising time and the falling time, and "Vw" is the interval between the two display panels 100 and 200. The driving voltage when the bright color is displayed, and "Vb" is the driving voltage when the darkest color is displayed.

As shown in FIG. 5, in the experimental example of the present invention, the response speed was measured to be 13.95 ms, 14.88 ms, and 15.34 ms in a range of 16 ms or less, thereby implementing a video. In this case, as shown in the figure, it can be seen that as the inclination angle of the pretilt film increases, the rising time Tr and the response speed Ttot become faster.

FIG. 6 is a layout view of a liquid crystal display according to another exemplary embodiment. FIG. 7 is a cross-sectional view of the liquid crystal display of FIG. 6 taken along the line VII-VII ′.

The liquid crystal display according to the present embodiment also includes the thin film transistor array panel 100, the common electrode display panel 200, and the liquid crystal layer 3 and the two display panels 100 and 200 inserted between the two display panels 100 and 200. It includes a pair of polarizers 12 and 22 attached to the outer surface.

The layered structures of the display panels 100 and 200 according to the present exemplary embodiment are substantially the same as those of FIGS. 1 to 4.

Referring to the thin film transistor array panel 100, a plurality of holding lines including the plurality of gate lines 121 including the gate electrode 124 and the first to fourth storage electrodes 133a, 133b, 133c, and 133d, respectively. An electrode line 131 is formed on the substrate 110, and a plurality of linear ohmic contacts 161 including a gate insulating layer 140, a linear semiconductor 151 including a protrusion 154, and a protrusion 163 thereon. ) And a plurality of island resistive contact members 165 are sequentially formed. A plurality of data lines 171 including a source electrode 173, a plurality of drain electrodes 175, and a plurality of metal pieces 178 are formed on the ohmic contacts 161 and 165, and the protective film 180 is formed thereon. A plurality of contact holes 181, 182, 183a, 183b, and 185 are formed in the passivation layer 180 and the gate insulating layer 140. A plurality of pixel electrodes 190, sustain electrode line connecting legs 83, and a plurality of contact auxiliary members 81 and 82 are formed on the passivation layer 180, and an alignment layer 11 is coated thereon.

Referring to the common electrode display panel 200, the light blocking member 220, the plurality of color filters 230, the overcoat 250, the common electrode 270, and the alignment layer 21 are formed on the insulating substrate 210. have.

However, the semiconductor 151 has a planar shape substantially the same as the data line 171, the drain electrode 175, and the ohmic contacts 161 and 165, except for the protrusion 154 where the thin film transistor is located. Have. In detail, the linear semiconductor 151 may include the source electrode 173 and the drain electrode 175 in addition to the data line 171, the drain electrode 175, and the portions below the ohmic contacts 161 and 165. ) Has an exposed portion between them.

In addition, the thin film transistor array panel 100 does not have a pretilt film, and a tapered structure is formed on an upper portion of the overcoat 250 on which the common electrode 270 is formed on the opposing display panel 200. 330 is formed. In this case, the pretilt film 330 has a ridge line corresponding to the cutouts 71, 72a, and 72b of the common electrode 270, and the inclination angle of the inclined surface of the pretilt film 330 with respect to the horizontal plane of the substrate 110 is inclined ( θ) is preferably in the range of 1-10 °, and the pretilt film 330 has a gradually thinner thickness in both or one directions with respect to the cutouts 71, 72a, and 72b of the common electrode 270.

The feature according to the present exemplary embodiment may also be applied to the liquid crystal display of FIGS. 1 to 4 described above.

In the method of manufacturing the thin film transistor according to the exemplary embodiment of the present invention, the data line 171, the drain electrode 175, the semiconductor 151, and the ohmic contacts 161 and 165 are formed in one photo process.

The photosensitive film pattern used in such a photo process differs in thickness according to a position, and especially includes a 1st part and a 2nd part in order of decreasing thickness. The first part is located in the wiring area occupied by the data line and the drain electrode, and the second part is located in the channel area of the thin film transistor.

There may be various methods of varying the thickness of the photoresist pattern according to the position. For example, a method of providing a translucent area in addition to the transparent area and the light blocking area in the photomask is possible. have. The semitransparent region is provided with a slit pattern, a lattice pattern, or a thin film having a medium transmittance or an intermediate thickness. When using the slit pattern, it is preferable that the width of the slits and the interval between the slits are smaller than the resolution of the exposure machine used for the photographic process. Another example is a method using a reflowable photoresist. That is, a thin portion is formed by forming a reflowable photoresist pattern with a normal exposure mask having only a transparent region and a light shielding region and then reflowing to allow the photoresist film to flow down into a region where no residue is left.                     

In this way, a one-time photographic process can be reduced, thereby simplifying the manufacturing method.

8 is a layout view illustrating a structure of a common electrode display panel according to another exemplary embodiment. FIG. 9 is a layout view illustrating a structure of a liquid crystal display including the common electrode display panel of FIG. 8, and FIG. It is sectional drawing which cut | disconnected and showed the liquid crystal display device along the XX 'line.

The liquid crystal display according to the present embodiment also includes the thin film transistor array panel 100, the common electrode display panel 200, and the liquid crystal layer 3 and the two display panels 100 and 200 inserted between the two display panels 100 and 200. It includes a pair of polarizers 12 and 22 attached to the outer surface.

The layered structures of the display panels 100 and 200 according to the present exemplary embodiment are substantially the same as those of FIGS. 1 to 4.

Referring to the thin film transistor array panel 100, a plurality of holding lines including the plurality of gate lines 121 including the gate electrode 124 and the first to fourth storage electrodes 133a, 133b, 133c, and 133d, respectively. An electrode line 131 is formed on the substrate 110, and a plurality of linear ohmic contacts 161 including a gate insulating layer 140, a linear semiconductor 151 including a protrusion 154, and a protrusion 163 thereon. ) And a plurality of island resistive contact members 165 are sequentially formed. A plurality of data lines 171 including a source electrode 173, a plurality of drain electrodes 175, and a plurality of metal pieces 178 are formed on the ohmic contacts 161 and 165, and the protective film 180 is formed thereon. A plurality of contact holes 181, 182, 183a, 183b, and 185 are formed in the passivation layer 180 and the gate insulating layer 140. A plurality of pixel electrodes 190, sustain electrode line connecting legs 83, and a plurality of contact auxiliary members 81 and 82 are formed on the passivation layer 180, and an alignment layer 11 is coated thereon.

To describe the common electrode display panel 200, the light blocking member 220, the plurality of color filters 230, the common electrode 270, and the alignment layer 21 are formed on the insulating substrate 210.

However, the thin film transistor array panel 100 does not have a pretilt film, and a tapered structure is formed on the common electrode 270 formed on the common electrode display panel 200 to form a pretilt film 330 formed of an insulating material. It is. In this case, it is preferable that the inclination angle θ of the inclined surface of the pretilt film 330 with respect to the horizontal plane of the substrate 110 is in a range of 1-10 °, and the pretilt film 330 is incision of the pixel electrode 190 from the center. Adjacent to the portions 91, 92a, 92b has a gradually thinner thickness. Accordingly, the ridge lines of the pretilt film 330 correspond to the oblique portions of the cutouts 71, 72a, and 72b of the common electrode 270 illustrated in FIG. 2. Both ends of the ridge line of the pretilt film 330 may take various forms to improve display characteristics. At this time, the ridge thickness of the pretilt film 330 is in the range of 0.5-2.0㎛, the area occupied by the pretilt film 330 in the pixel is preferably at least 1/2 of the pixel.

In addition, the common electrode 270 does not have an incision, and is entirely formed on the upper substrate 210 in the non-patterned state, and the overcoat is omitted.

As in the liquid crystal display according to the present exemplary embodiment, even if the common electrode 270 does not have an incision, the pretilt film 330 may have the incisions 91, 92a, 92b and the liquid crystal molecules of the pixel electrode 190 as a plurality of domains. Divide.

In another experimental example of the present invention, a pretilt film 330 having an inclination angle of 2 ° was formed on the common electrode display panel 200 as in the present embodiment, and the response speed of the liquid crystal molecules was measured.

In order to display the brightest color, the rising time when the liquid crystal molecules are operated while voltage is applied to the two electrodes 190 and 270 to generate a voltage difference of 7 V is 6.5 ms. The polling time for returning the liquid crystal molecules to the original state when a voltage was applied to the electrodes 190 and 270 to generate a voltage difference of 1 V was measured as 6.3 ms. Through this, it was found that the rising time was drastically reduced in this experimental example, and the response speed of the sum of the rising time and the falling time of the liquid crystal molecules was obtained at 12.8 ms, which is 16 ms or less, which can realize a video. In addition, improving the rise time almost equal to the polling time solved the problem of asymmetry in response speed.

In addition, in the present embodiment, as described above, since the common electrode 270 does not include a cutout, the process of patterning the common electrode 270 in the manufacturing process may be omitted. In addition, since the common electrode 270 does not have an incision, the charges for generating static electricity are not accumulated at a specific location, and thus, the electrostatic treatment may be omitted to prevent the polarizer 22 from being damaged from static electricity. . Therefore, the manufacturing cost of the liquid crystal display device can be significantly reduced.

In addition, in the case where the common electrode 270 has a cutout, the alignment layer may flow into the color filter 230 through the cutout to contaminate the color filter 230, thereby forming an overcoat to prevent this. Since the common electrode 270 does not have an incision, the overcoat is omitted. However, you can add an overcoat.

The feature according to the present exemplary embodiment may be applied to the liquid crystal display of FIGS. 1 to 4, 6, and 7 described above.

FIG. 11 is a layout view illustrating a structure of a liquid crystal display including a thin film transistor array panel according to another exemplary embodiment. FIG. 12 is a cross-sectional view of the liquid crystal display of FIG. 11 taken along the line XII-XII ′. .

The liquid crystal display according to the present embodiment also includes the thin film transistor array panel 100, the common electrode display panel 200, and the liquid crystal layer 3 and the two display panels 100 and 200 inserted between the two display panels 100 and 200. It includes a pair of polarizers 12 and 22 attached to the outer surface.

The layered structures of the display panels 100 and 200 according to the present exemplary embodiment are substantially the same as those of FIGS. 1 to 4.

Referring to the thin film transistor array panel 100, a plurality of holding lines including the plurality of gate lines 121 including the gate electrode 124 and the first to fourth storage electrodes 133a, 133b, 133c, and 133d, respectively. An electrode line 131 is formed on the substrate 110, and a plurality of linear ohmic contacts 161 including a gate insulating layer 140, a linear semiconductor 151 including a protrusion 154, and a protrusion 163 thereon. ) And a plurality of island resistive contact members 165 are sequentially formed. The plurality of data lines 171 including the source electrode 173, the plurality of drain electrodes 175, and the plurality of metal pieces 178 are formed on the ohmic contacts 161 and 165, and the passivation layer 180 having a dual structure. ) Is formed thereon, and a plurality of contact holes 181, 182, 183a, 183b, and 185 are formed in the passivation layer 180 and the gate insulating layer 140. A plurality of pixel electrodes 190, sustain electrode line connecting legs 83, and a plurality of contact auxiliary members 81 and 82 are formed on the passivation layer 180, and an alignment layer 11 is coated thereon.

Referring to the common electrode display panel 200, the light blocking member 220, the overcoat 250, the common electrode 270, and the alignment layer 21 are formed on the insulating substrate 210.

However, the color filter 230 is sequentially formed in the pixel under the passivation layer 180. Each of the color filters 230 has a boundary above the data line 171 and is formed to be vertically long along a column, and neighboring color filters partially overlap each other on the data line 171, thereby causing the data line 171 to overlap. Can make hills). In this case, the color filters 230 overlapping each other may have a function of a light blocking member that blocks light leaking between neighboring pixel areas. Therefore, in the liquid crystal display according to the present exemplary embodiment, only the common electrode 270 may be disposed on the common electrode display panel 200 by omitting the light blocking member 220.

Next, a method of manufacturing a display panel for a liquid crystal display according to an exemplary embodiment of the present invention having a pretilt film will be described in detail with reference to the accompanying drawings. Herein, a manufacturing method of the common electrode display panel will be described as an example.

13 is a cross-sectional view illustrating an alignment state of a pretilt film and a mask in a method of manufacturing a common electrode display panel for a liquid crystal display according to an exemplary embodiment of the present invention, and FIG. 14 is a common electrode for a liquid crystal display according to an exemplary embodiment of the present invention. In the manufacturing method of the display panel, the slit shape of the mask in the alignment state of the pretilt film and the mask is illustrated in detail.

First, as shown in FIG. 13, a light blocking member 220 having an opening is formed on a portion corresponding to the pixel electrode 190 on the upper insulating substrate 210. The light blocking member 220 is formed by forming an organic material including a black pigment or laminating a metal such as chromium or chromium oxide and then patterning the same by a photolithography process using a mask.

Subsequently, a portion of the edge of the upper insulating substrate 210 overlaps the light blocking member 220 to form the color filter 230. In this case, the color filter 230 includes red, green, and blue color filters sequentially disposed on each pixel, and each color filter is coated with a negative photosensitive organic layer including red, green, and blue pigments. The organic film is then exposed and developed by a photographic process to form sequentially.

Subsequently, in order to protect the color filter 230 and the light blocking member 220, an insulating material such as silicon nitride or silicon oxide or an organic insulating material is formed on the upper portion to form an overcoat 250, and then an ITO or IZO or the like. The same transparent conductive material is stacked and patterned by a photolithography process using a mask to form a common electrode 270 having cutouts 71, 72a, and 72b. As described above, when forming the pretilt film 330 on the common electrode display panel 200, the process of forming the overcoat 250 or patterning the cutouts 71, 72a, and 72b may be omitted.

Subsequently, a photosensitive organic layer is formed by applying a photosensitive organic insulating material on the overcoat 250 having the common electrode 270 formed thereon, and then using the mask 400, the organic layer is exposed and developed to form an edge. A tapered structure pretilt film 330 having a thickness gradually becoming thinner is formed. In order to selectively expose the organic layer, the mask 400 includes a transmissive region C that transmits most of the light and a transflective regions A and B that transmit only a portion of the light. In the transflective areas A and B, a plurality of slits are formed to control light transmittance, and the width or interval of the light shielding film 410 defining the slits 420 and the slits 420 is used for exposure. It is preferable that the resolution is smaller than. In this case, the semi-transmissive regions A and B of the mask 400 sequentially have high transmittance from the center of the pretilt film 310 to both edges of the pretilt film. Here, in the region A, the width of the light blocking film 410 defining the slit 420 is constant in the range of 1.0-2.5 μm, and the slit 420 has a width that sequentially increases from the center of the region A to both edges. In the region B, the width of the slit 420 is constant in the range of 1.0-2.5 μm, and the light blocking film 410 has a width that decreases away from the region A. In the manufacturing method of the display panel for the liquid crystal display device according to the present exemplary embodiment using the mask 400 according to the present exemplary embodiment, the inclined surface of the pretilt film 330 may be formed to have one inclination angle θ, and may be uniform. In addition, it was possible to secure process margins by proceeding with a manufacturing process that can maintain reproducibility. At this time, the thickest portion of the pretilt film 330 is preferably 1.5 μm or less in consideration of the transmittance of the pixel, the cross-sectional width of the pretilt film 330 is changed according to the width of the domain, the surface of the substrate 210 It is preferable that the inclination angle of the inclined surface of the pretilt film 330 is in the range of 1.2-3.0 °.

15 is a cross-sectional view illustrating a structure of a pretilt film in a liquid crystal display according to another exemplary embodiment of the present invention.

As shown in FIG. 15, in the liquid crystal display according to the exemplary embodiment of the present invention, the pretilt film 330 has a gradually thin thickness from the center to the edge. At this time, unlike the previous embodiment, the edge of the pretilt film 330 has a tapered structure having double inclination angles α and β. At this time, in the double tapered structure, the lower inclination angle α is preferably 10 ° or less, and the upper inclination angle β is preferably 5 ° or less.

FIG. 16 is a layout view of a thin film transistor array panel for a liquid crystal display according to another exemplary embodiment. FIG. 17 is a layout view of a common electrode display panel for a liquid crystal display according to another exemplary embodiment. FIG. 19 is a layout view of a liquid crystal display including the thin film transistor array panel and the common electrode panel illustrated in FIG. 17, and FIG. 19 is a cross-sectional view of the liquid crystal display of FIG. 18 taken along the line XIX-XIX ′, and FIG. 18 is a cross-sectional view of the liquid crystal display of FIG. 18 taken along lines XX-XX 'and XX'-XX' '.

The liquid crystal display according to the present exemplary embodiment includes a thin film transistor array panel 100, a common electrode panel 200 facing the thin film transistor array panel 100, and a liquid crystal layer 3 interposed between the two display panels 100 and 200.

First, the thin film transistor array panel 100 will be described in detail with reference to FIGS. 16 and 18 to 20.

A plurality of gate lines 121 and a plurality of storage electrode lines 131 are formed on the insulating substrate 110.

The gate lines 121 mainly extend in the horizontal direction and are separated from each other, and transmit gate signals. Each gate line 121 includes a plurality of protrusions constituting the plurality of gate electrodes 124 and an end portion 129 having a large area for connecting another layer or an external device. When a gate driving circuit (not shown) for applying a gate signal to the gate line 121 is integrated in the thin film transistor array panel 100, the gate line 121 is gate-driven without having a wide end portion 129. Can be directly connected to the circuit.

Each storage electrode line 131 extends mainly in a horizontal direction and includes a plurality of protrusions forming the storage electrode 135. The storage electrode 135 is a lozenge or a rectangle rotated by about 45 ° and is positioned near the gate line 121. A predetermined voltage such as a common voltage applied to the common electrode 270 of the common electrode display panel 200 of the liquid crystal display device is applied to the sustain electrode line 131.

The gate line 121 and the storage electrode line 131 include two layers having different physical properties, that is, a lower layer and an upper layer thereon. The upper layer may have a low resistivity metal such as aluminum (Al) or an aluminum alloy such as aluminum or aluminum alloy to reduce signal delay or voltage drop between the gate line 121 and the storage electrode line 131. ) Or a silver alloy such as a silver alloy, or a copper-based metal such as copper (Cu) or a copper alloy. In contrast, the underlayer is a material having excellent physical, chemical, and electrical contact properties with other materials, particularly indium tin oxide (ITO) and indium zinc oxide (IZO), such as chromium (Cr), molybdenum (Mo), molybdenum alloys, and tantalum ( Ta) or titanium (Ti) or the like. A good example of a combination of a bottom film and a top film is a chromium / aluminum-neodymium (Nd) alloy. 16 and 17, the lower and upper layers of the gate electrode 124 are denoted by reference numerals 124p and 124q, respectively, and the lower and upper layers of the end portion 129 of the gate line 121 are denoted by reference numerals 129p and 129q and a lower layer and an upper layer of the sustain electrode 135 are denoted by reference numerals 135p and 135q, respectively. A portion of the upper layer 129q of the end portion 129 of the gate line 121 is removed to expose a portion of the lower layer 129p below it.

The gate line 121 and the storage electrode line 131 may have a single layer structure or may include three or more layers.

In addition, the side surfaces of the gate line 121 and the storage electrode line 131 are inclined with respect to the surface of the substrate 110, and the inclination angle is preferably about 30-80 °.

A gate insulating layer 140 made of silicon nitride (SiNx) is formed on the gate line 121 and the storage electrode line 131.

On the gate insulating layer 140, a plurality of linear semiconductors 151 made of hydrogenated amorphous silicon (amorphous silicon is abbreviated a-Si), polycrystalline silicon, or the like are formed. Each linear semiconductor 151 extends mainly in the longitudinal direction and is bent periodically. Each of the linear semiconductors 151 includes a plurality of protrusions 154 extending toward the gate electrode 124.                     

A plurality of linear and island ohmic contacts 161 and 165 made of a material such as n + hydrogenated amorphous silicon doped with silicide or n-type impurities at a high concentration are formed on the semiconductor 151. have. Each of the linear ohmic contacts 161 has a plurality of protrusions 163, and the protrusions 163 and the island-like ohmic contacts 165 are paired and disposed on the protrusions 154 of the semiconductor 151.

Side surfaces of the linear semiconductor 151 and the ohmic contacts 161 and 165 are also inclined with respect to the surface of the substrate 110, and the inclination angle is preferably 30 to 80 °.

A plurality of data lines 171 and a plurality of drain electrodes 175 are formed on the ohmic contacts 161 and 165 and the gate insulating layer 140, respectively.

The data line 171 mainly extends in the vertical direction and crosses the gate line 121 and the storage electrode line 131 and transmits a data voltage. Each data line 171 has a wide end portion 179 for connection with another layer or external device, and includes a plurality of pairs of oblique portions and a plurality of longitudinal portions and periodically It is curved. A pair of diagonal lines are connected to each other to form a chevron shape, and both ends thereof are connected to each longitudinal part. An oblique portion of the data line 171 forms an angle of about 45 ° with the gate line 121, and the vertical portion intersects the gate line 121. At this time, the ratio of the length of the pair of oblique portions and the longitudinal portion is between about 1: 1 to about 9: 1. In other words, the ratio of the pair of oblique portions to the total length of the pair of oblique portions and the longitudinal portion is between about 50% and about 90%. Three or more diagonal portions may be provided instead of a pair of diagonal portions so that a portion between two adjacent vertical portions of the data line 171 is bent two or more times.

Each drain electrode 175 includes a rectangular or rhombic extension that overlaps one sustain electrode 135. The side of the extension of the drain electrode 175 is substantially parallel to the side of the sustain electrode 135. Each of the vertical portions of the data line 171 includes a plurality of protrusions, and the vertical portions including the protrusions form a source electrode 173 partially surrounding the opposite end portion of the drain electrode 175. One gate electrode 124, one source electrode 173, and one drain electrode 175 together with the protrusion 154 of the semiconductor 151 form one thin film transistor (TFT). A channel of the transistor is formed in the protrusion 154 between the source electrode 173 and the drain electrode 175.

The data line 171 and the drain electrode 175 may also have lower layers 171p and 175p such as molybdenum, molybdenum alloy, chromium, tantalum, and titanium, and upper layers of aluminum, silver, and copper metals disposed thereon. (171q, 175q). 15 and 16, the lower layer and the upper layer of the source electrode 173 are denoted by reference numerals 173p and 173q, respectively, and the lower layer and the upper layer of the end portion 179 of the data line 171 are denoted by reference numeral 179p and respectively. 179q. A portion of the upper layers 175q and 179q of the drain electrode 175 and the end portion 179 of the data line 171 is removed to expose portions of the lower layers 175p and 179p below.                     

Similar to the gate line 121 and the storage electrode line 131, the data line 171 and the drain electrode 175 are inclined at an angle of about 30-80 °, respectively.

The ohmic contacts 161 and 165 exist only between the semiconductor 151 below and the data line 171 and the drain electrode 175 above and serve to lower the contact resistance.

On the data line 171 and the drain electrode 175 and the portion of the semiconductor 151 that is not covered by them, an organic material having excellent planarization characteristics and photosensitivity, plasma enhanced chemical vapor deposition Low dielectric constant insulating material such as a-Si: C: O, a-Si: O: F, or a passivation layer 180 formed of an inorganic material such as silicon nitride or silicon oxide. have. The passivation layer 180 may have a double layer structure of a lower inorganic layer and an upper organic layer so that the channel portion of the semiconductor 151 does not directly contact an organic material.

In the passivation layer 180, a plurality of contact holes 182 and 185 exposing the end portion 179 and the drain electrode 175 of the data line 171 are formed, respectively, and the passivation layer 180 and the gate insulating layer are formed. A plurality of contact holes 181 exposing the end portion 129 of the gate line 121 are formed at 140. The exposed portions of the lower layers 129p, 179p, and 175p described above are exposed through the contact holes 181, 182, and 185, respectively. The contact holes 181, 182, and 185 may be made in various shapes such as polygons or circles, and the area of the contact holes 181 and 182 may be 0.5 mm × 15 μm or more and 2 mm × 60 μm or less. The side walls of the contact holes 181, 182, 185 are inclined or stepped at an angle of 30 ° to 85 °.

A plurality of pixel electrodes 190 and a plurality of contact assistants 81 and 82 formed of a transparent conductive material such as ITO or IZO are formed on the passivation layer 180. In the case of the reflective liquid crystal display, the pixel electrode 190 may be made of an opaque reflective metal such as silver or aluminum.

Each pixel electrode 190 is almost in a region surrounded by the data line 171 and the gate line 121 and thus forms a chevron shape. The pixel electrode covers the extended portion of the storage electrode line 131 and the drain electrode 175 including the storage electrode 135 and has a side chamfered substantially parallel to the sides of the adjacent storage electrode 135.

The pixel electrode 190 also overlaps the neighboring gate line 121 and the data line 171 to increase the aperture ratio.

The contact auxiliary members 81 and 82 are connected to the end portion 129 of the gate line 121 and the end portion 179 of the data line 171 through the contact holes 181 and 182, respectively. The contact auxiliary members 81 and 82 complement and protect the exposed end portions 129 of the gate lines 121 and the exposed end portions 179 of the data lines 171 and external devices and protect them. To do. The contact auxiliary members 81 and 82 are connected to the external device through an anisotropic conductive film (not shown) or the like.

When the gate driving circuit is integrated in the thin film transistor array panel 100, the contact auxiliary member 81 may serve to connect the metal layer of the gate driving circuit and the gate line 121. Likewise, when the data driving circuit is integrated in the thin film transistor array panel 100, the contact auxiliary member 82 may serve to connect the metal layer and the data line 171 of the data driving circuit.

The pretilt film 330 is formed on the passivation layer 180 where the pixel electrode 190 is formed, and is made of an insulating material as in the previous embodiment, and has a gradually thin thickness from the center to both edges. . In this case, the ridge line, which is the center of each pretilt film 330, is positioned between the pixel electrodes 190 adjacent to each other, that is, the upper portion of the data line, and is bent along the oblique line portion of the data line 171, and the edge boundary thereof is the pixel electrode 190. It is located near the center between two data lines 171 that are substantially parallel to each other and adjacent to each other, and form a chevron shape.

Finally, the vertical alignment layer 11 is formed on the passivation layer 180 and the pretilt layer 330.

The common electrode display panel 200 will now be described with reference to FIGS. 17, 18, and 19.

A light blocking member 220 called a black matrix is formed on an insulating substrate 210 such as transparent glass. The light blocking member 220 includes a plurality of diagonal portions facing the diagonal portions of the data lines 171, vertical portions of the data lines 171, and right-angled triangular portions facing the thin film transistors, and include light leakage between the pixel electrodes 190. And an opening area facing the pixel electrode 190 is defined.

The plurality of color filters 230 are formed on the substrate 210 and the light blocking member 220, and are disposed to substantially enter the opening region defined by the light blocking member 220. The color filters 230 disposed between two neighboring data lines 171 and arranged in the vertical direction may be connected to each other to form a band. Each color filter 230 may represent one of three primary colors such as red, green, and blue.

An overcoat 250 made of an organic material is formed on the color filter 230 and the light blocking member 230 to protect the color filter 230 and to flatten the surface.

The common electrode 270 made of a transparent conductive material such as ITO or IZO is formed on the overcoat 250. The common electrode 270 receives a common voltage and has a plurality of chevron cutouts 271. Each cutout 271 includes a pair of diagonal portions connected to each other, a horizontal portion connected to one of the diagonal portions, and a vertical portion connected to the other of the diagonal portions. The diagonal portion of the cutout 271 is substantially parallel to the diagonal portion of the data line 171, and faces the pixel electrode 190 in a form of dividing the pixel electrode 190 into left and right halves. The horizontal and vertical portions of the cutout 271 are aligned with the horizontal and vertical sides of the pixel electrode 190, respectively, and form an obtuse angle with an oblique portion of the cutout 271. Here, the cutout 271 is for controlling the inclination direction of the liquid crystal molecules 310 of the liquid crystal layer 3 and the width thereof is preferably about 9 μm to about 12 μm. The cutout 271 may be replaced with an organic protrusion located above or below the common electrode 270, where the width of the protrusion is between about 5 μm and about 10 μm.

The vertical alignment layer 21 is formed on the common electrode 270.

A pair of polarizers 12 and 22 are attached to the outer surfaces of the display panels 100 and 200, and their transmission axes are perpendicular to each other, and one of them is a polarizer attached to the thin film transistor array panel 100. The transmission axis of 12 is parallel to the gate line 121. In the case of the reflective liquid crystal display, the polarizer 12 attached to the thin film transistor array panel 100 is omitted.

Retardation films 13 and 23 are interposed between the display panels 100 and 200 and the polarizers 12 and 22 to compensate for the delay value of the liquid crystal layer 3, respectively. The retardation films 13 and 23 have birefringence and serve to reversely compensate for the birefringence of the liquid crystal layer 3. As the retardation films 13 and 23, a uniaxial or biaxial optical film may be used, and in particular, a negative uniaxial optical film may be used.

The liquid crystal display may also include a polarizer 12 and 22, a retardation film 13 and 23, display panels 100 and 200, and a backlight unit for supplying light to the liquid crystal layer 3.

The alignment layers 11 and 21 may be horizontal alignment layers.

The liquid crystal layer 3 has negative dielectric anisotropy, and the liquid crystal molecules 310 of the liquid crystal layer 3 are aligned such that their major axes are perpendicular to the surfaces of the two display panels in the absence of an electric field. Therefore, incident light does not pass through the quadrature polarizers 12 and 22 and is blocked.

When a common voltage is applied to the common electrode 270 and a data voltage is applied to the pixel electrode 190, a primary electric field substantially perpendicular to the surface of the display panel is generated. The liquid crystal molecules 310 try to change the direction of the long axis perpendicular to the direction of the electric field in response to the electric field. On the other hand, the cutout 71 of the common electrode 270 and the sides of the pixel electrode 190 distort the main electric field to create a horizontal component that determines the inclination direction of the liquid crystal molecules 310. The horizontal component of the main electric field is perpendicular to the sides of the cutout 71 and the sides of the pixel electrode 190. In addition, the horizontal components of the main electric field at two opposite sides of the cutout 71 are opposite to each other.

Four subregions having different inclination directions are formed in one pixel region of the liquid crystal layer 3 positioned on one pixel electrode 190, and these subregions are the sides of the pixel electrode 190 and the pixel electrode 190. Is divided into an imaginary transverse centerline passing through the point where the incision 71 and the oblique portion of the incision 71 meet. Each subregion has two peripheries defined by the hypotenuse of the cutout 71 and the pixel electrode 190, and the distance between the peripheries is preferably between about 10 μm and about 30 μm. The number of subregions contained in one pixel region is four if the planar area of the pixel region is less than about 100 µm x 300 µm, or four or eight otherwise. The number of subregions may be changed by changing the number of cutouts 71 of the common electrode 270, by placing a cutout on the pixel electrode 190, or by changing the number of bending points of the side of the pixel electrode 190. The subregions are classified into a plurality of, preferably four domains along the oblique direction.

On the other hand, the direction of the secondary electric field generated by the voltage difference between the pixel electrode 190 is perpendicular to the side of the cutout (71). Therefore, the direction of the negative electric field coincides with the direction of the horizontal component of the main electric field. As a result, the negative field between the pixel electrodes 190 acts to strengthen the crystal in the oblique direction of the liquid crystal molecules 310.

Since the liquid crystal display generally uses inversion driving methods such as point inversion and thermal inversion, neighboring pixel electrodes receive a voltage having a polarity opposite to a common voltage. Therefore, a negative field almost always occurs and its direction is to help the stability of the domain.

In the liquid crystal display according to the present exemplary embodiment, the ridge portion of the pretilt film 330 overlaps the light blocking member 220 and the data line 171, thereby minimizing a decrease in light transmittance when displaying an image. In addition, the pretilt film 330 is positioned above the data line 171 to weaken the electric field generated by the data line, thereby minimizing distortion of the arrangement of the liquid crystal molecules on the data line 171. It is possible to minimize the occurrence of spots due to light leakage caused by the interaction between the 171 and the neighboring pixel electrode 190. Through this, the alignment margin of the data line 171 and the pixel electrode 190 can be secured widely.

A method of manufacturing the thin film transistor array panel shown in FIGS. 16 to 20 according to an embodiment of the present invention will be described in detail.

21A and 21B are cross-sectional views in an intermediate step of manufacturing a TFT panel for a liquid crystal display according to an exemplary embodiment of the present invention, and FIGS. 22A and 22B are cross-sectional views in a subsequent step of FIGS. 21A and 21B.

First, as shown in FIGS. 21A and 21B, a lower conductive film made of chromium, molybdenum or molybdenum alloy, and the like, and an upper conductive film made of aluminum-based metal or silver-based metal, etc., are sputter-deposited and deposited on the insulating substrate 110 in order. Wet or dry etching may form a gate line 121 including a plurality of gate electrodes 124 and end portions 129 and a storage electrode line 131 including a plurality of storage electrodes 135.

A three-layered film of a gate insulating film 140 of about 1,500-5,000 Å thickness, an intrinsic amorphous silicon of about 500-2,000 Å thickness, and an impurity amorphous silicon layer of about 300-600 Å thick A plurality of linear intrinsic semiconductors 151 including a plurality of linear impurity semiconductors and a plurality of protrusions 154 are formed on the gate insulating layer 140 by photolithography of the impurity amorphous silicon layer and the intrinsic amorphous silicon layer.

Subsequently, the lower conductive layer and the upper conductive layer are deposited to a thickness of 1,500 mV to 3,000 mV by a sputtering method, and then patterned to form a plurality of data lines 171 including a plurality of source electrodes 173 and end portions 179, and A plurality of drain electrodes 175 are formed. The lower conductive layer is made of chromium, molybdenum or molybdenum alloy, and the upper conductive layer is made of aluminum-based metal or silver-based metal.

Next, the plurality of linear ohmic contacts 161 including the plurality of protrusions 163 and the plurality of island resistive contact members are removed by removing the exposed impurity semiconductor portions not covered with the data line 171 and the drain electrode 175. While completing 165, the portion of the intrinsic semiconductor 151 below it is exposed. In order to stabilize the surface of the exposed portion of the intrinsic semiconductor 151, oxygen plasma is preferably followed.

As shown in FIGS. 22A and 22B, a protective film 180 made of a positive photosensitive organic insulator is applied, and then exposed through a photomask 500 having a slit region 501. The light is exposed through a plurality of transmission regions, a plurality of slit regions 501 positioned around the light mask, and an optical mask 500 provided with a light shielding region. Accordingly, the portion of the passivation layer 180 facing the transmission region absorbs all of the light energy, but the portion of the passivation layer 180 facing the slit region 501 absorbs only a portion of the light energy. Next, the passivation layer 180 is developed to form a plurality of contact holes 182 and 185 exposing the end portion 179 of the data line 171 and a part of the drain electrode 175, and the end of the gate line 121. A plurality of contact holes 181 are formed to expose a portion of the gate insulating layer 140 positioned over the portion 129. Since the portion of the passivation layer 180 corresponding to the transmission region is all removed and the portion corresponding to the slit region 501 is reduced in thickness, the sidewalls of the contact holes 181, 182, and 185 have a stepped profile. Here, the portion of the passivation of the passivation layer 180 is a portion where the photoresist layer is removed in the developing process.

When the protective film 180 is formed as a negative photosensitive film, the light blocking area and the transmissive area of the mask are reversed as compared with the case where the positive photosensitive film is used.

The exposed portion of the gate insulating layer 140 is removed to expose the end portion 129 of the gate line 121 positioned below the drain insulating layer 175 and the end portion 179 of the data line 171. ) And the exposed portions of the upper conductive layers 175q, 179q, and 129q of the end portion 129 of the gate line 121, thereby removing the ends of the drain electrode 175 and the data line 171 disposed below the upper conductive layers 175q, 179q, and 129q. The lower conductive layers 175p, 179p and 129p of the portion 179 and the end portion 129 of the gate line 121 are exposed.

Subsequently, an IZO film or an ITO film having a thickness of about 400 to 500 Å is deposited by sputtering and photoetched to form a passivation layer 180, a drain electrode 175, an end 179 of the data line 171, and an end of the gate line 121. A plurality of pixel electrodes 190, a plurality of contact auxiliary members 81 and 82, and a plurality of shielding electrodes 88 are formed on the exposed portions of the lower conductive films 175p, 179p, and 129p of the portion 129.

Finally, an insulating film made of a positive photosensitive organic insulator is applied, and then a plurality of slit regions (not shown) having a high transmittance sequentially from a plurality of centers, and an optical mask (not shown) provided with a transmission region It exposes through. Therefore, the pretilt film 330 having a gradually thinner thickness is formed as it moves away from the center. In this case, the substrate spacer (see FIG. 4) may also be formed by providing a light blocking region at a position corresponding to an opaque film such as the thin film transistor or gate line 121 or data line 171.

FIG. 23 is a layout view of a liquid crystal display including a thin film transistor array panel and a common electrode panel according to another exemplary embodiment. FIG. 24 is a cross-sectional view of the liquid crystal display of FIG. 23 taken along a line XXIV-XXIV '. 25 is a cross-sectional view of the liquid crystal display of FIG. 23 taken along lines XXV-XXV 'and XXV'-XXV' '.

The liquid crystal display according to the present embodiment also includes the thin film transistor array panel 100, the common electrode display panel 200, and the liquid crystal layer 3 and the two display panels 100 and 200 inserted between the two display panels 100 and 200. It includes a pair of polarizers 12 and 22 attached to the outer surface.

The layered structure of the display panels 100 and 200 according to the present exemplary embodiment is substantially the same as those of FIGS. 16 to 20.

Referring to the thin film transistor array panel 100, a plurality of gate lines 121 including the gate electrode 124 and a plurality of storage electrode lines 131 including the storage electrode 135 are formed on the substrate 110. And a plurality of linear ohmic contacts 161 and a plurality of island resistive contact members 165 including a gate insulating layer 140, a linear semiconductor 151 including a protrusion 154, and a protrusion 163 thereon. Are formed in turn. A plurality of data lines 171 and a plurality of drain electrodes 175 including the source electrode 173 are formed on the ohmic contacts 161 and 165, and the passivation layer 180 is formed thereon, and the passivation layer ( The contact holes 181, 182, and 185 are formed in the 180 and the gate insulating layer 140. A plurality of pixel electrodes 190, sustain electrode line connecting legs 83, and a plurality of contact auxiliary members 81 and 82 are formed on the passivation layer 180, and an alignment layer 11 is coated thereon.

Referring to the common electrode display panel 200, the light blocking member 220, the plurality of color filters 230, the overcoat 250, the common electrode 270, and the alignment layer 21 are formed on the insulating substrate 210. have.

However, the semiconductor 151 has a planar shape substantially the same as the data line 171, the drain electrode 175, and the ohmic contacts 161 and 165, except for the protrusion 154 where the thin film transistor is located. Have. In detail, the linear semiconductor 151 may include the source electrode 173 and the drain electrode 175 in addition to the data line 171, the drain electrode 175, and the portions below the ohmic contacts 161 and 165. ) Has an exposed portion between them.

FIG. 26 is a layout view of a common electrode display panel of a liquid crystal display according to another exemplary embodiment. FIG. 27 is a layout view illustrating a structure of a liquid crystal display including the common electrode display panel of FIG. 26. FIGS. 28 and 29. FIG. 27 is a cross-sectional view of the liquid crystal display of FIG. 27 taken along lines XXVIII-XXVIII 'and XXIX-XXIX'.

The liquid crystal display according to the present embodiment also includes the thin film transistor array panel 100, the common electrode display panel 200, and the liquid crystal layer 3 and the two display panels 100 and 200 inserted between the two display panels 100 and 200. It includes a pair of polarizers 12 and 22 attached to the outer surface.

The layered structure of the display panels 100 and 200 according to the present exemplary embodiment is substantially the same as those of FIGS. 16 to 20.

Referring to the thin film transistor array panel 100, a plurality of gate lines 121 including the gate electrode 124 and a plurality of storage electrode lines 131 including the storage electrode 135 are formed on the substrate 110. A plurality of linear ohmic contacts 161 and a plurality of island-type ohmic contacts 165 including a gate insulating layer 140, a linear semiconductor 151 including protrusions 154, and a protrusion 163 thereon. Are formed in turn. A plurality of data lines 171 and a plurality of drain electrodes 175 including the source electrode 173 are formed on the ohmic contacts 161 and 165, and the passivation layer 180 is formed thereon, and the passivation layer ( The contact holes 181, 182, and 185 are formed in the 180 and the gate insulating layer 140. A plurality of pixel electrodes 190 and a plurality of contact auxiliary members 81 and 82 are formed on the passivation layer 180, and an alignment layer 11 is coated thereon.

To describe the common electrode display panel 200, the light blocking member 220, the plurality of color filters 230, the common electrode 270, and the alignment layer 21 are formed on the insulating substrate 210.

However, as described with reference to FIGS. 8 through 10, the common electrode display panel 200 does not include an overcoat, and the common electrode 270 does not include a cutout. Instead, the pretilt film 330 is formed on the common electrode 270. At this time, the ridge line of the pretilt film 330 has a protrusion 335 corresponding to the cutout 71 of the common electrode 270 in the previous embodiment. Here, the boundary of the inclined film 330 is almost the same as the boundary of the light blocking member 220, and only the other parts are indicated by the reference numerals, but may be modified in various shapes.

At this time, the projection 335 acts as a domain restricting means for dividing the pixel with the boundary of the pixel electrode 190, and the width thereof is preferably between 5 m and 10 m. In addition, the pretilt film 330 has a thinner thickness toward both sides of the protrusion 335, so that the liquid crystal molecules vertically aligned with respect to the surface of the substrate 210 may have a pretilt angle by changing the thickness. Induce. At this time, it is preferable that the inclination angle of the pretilt film 330 is in a range of 0.5 ° to 20 ° with respect to the surface of the substrate 210. In addition, the range in which the cell gap due to the height of the pretilt film 330 fluctuates may be in a range of 0.5 μm to 2.0 μm.

Next, the method of manufacturing a common electrode display panel in such a liquid crystal display device is demonstrated.

30 is a cross-sectional view at an intermediate stage of manufacturing a common electrode panel for a liquid crystal display according to an embodiment of the present invention.

First, a double layer of chromium and chromium oxide is deposited on the insulating substrate 210 and photo-etched to form the light blocking member 220. The light blocking member 220 may be formed of a single layer of chromium or chromium oxide, or may be formed of an organic layer including a black pigment.

Next, a photosensitive organic film including a red pigment is coated on the light blocking member 220, and exposed and developed to form a red color filter 230. The green color filter 230 and the blue color filter 230 are formed by repeating the process of coating, exposing and developing the photosensitive organic film including the green pigment and the blue pigment, respectively.

Subsequently, a transparent conductive material such as ITO or IZO is deposited on the color filter 230 to form a common electrode 270.

Next, the photosensitive organic film is thickly coated on the common electrode 270, and as shown in FIG. 30, an exposure mask 500 having a slit region 501 in which a plurality of slits are arranged, the intervals between the slits or the width of the slits vary. The polymer is hardly decomposed at the portion where the projection 335 is to be formed by exposing through), and only a part of the polymer is decomposed at the portion where the pretilt film 330 is to be formed, and the polymer is decomposed further away from the projection 335. do.

Subsequently, the exposed photosensitive organic film is developed to form a pretilt film 330 including the projection 335.

FIG. 31 is a layout view of a thin film transistor array panel for a liquid crystal display according to another exemplary embodiment. FIG. 32 is a layout view of a common electrode display panel for a liquid crystal display according to another exemplary embodiment. 32 is a layout view of a liquid crystal display including the thin film transistor array panel and the common electrode display panel of FIG. 32, and FIG. 34 is a cross-sectional view of the liquid crystal display of FIG. 33 taken along the line XXXIV-XXXIV '.

The liquid crystal display according to the present embodiment also includes the thin film transistor array panel 100, the common electrode display panel 200, and the liquid crystal layer 3 and the two display panels 100 and 200 inserted between the two display panels 100 and 200. It includes a pair of polarizers 12 and 22 attached to the outer surface.

The layered structures of the display panels 100 and 200 according to the present exemplary embodiment are substantially the same as those of FIGS. 1 to 4.

Referring to the thin film transistor array panel 100, the plurality of gate lines 121 including the gate electrode 124 and the plurality of storage electrode lines 131 including the storage electrodes 133a and 33b, respectively, may be formed on the substrate 110. A plurality of linear ohmic contacts 161 and a plurality of island-type ohmic contacts formed on and including the gate insulating layer 140, the linear semiconductor 151 including the protrusions 154, and the protrusions 163 thereon. 165 are formed one after the other. A plurality of data lines 171 including a source electrode 173, a plurality of drain electrodes 175, and leg metal pieces 178 are formed on the ohmic contacts 161 and 165, and the protective film 180 is formed thereon. A plurality of contact holes 181, 182, 183a, 183b, and 185 are formed in the passivation layer 180 and the gate insulating layer 140. A plurality of pixel electrodes 190 and a plurality of contact auxiliary members 81 and 82 are formed on the passivation layer 180, and an alignment layer 11 is coated thereon.

To describe the common electrode display panel 200, the light blocking member 220, the plurality of color filters 230, the common electrode 270, and the alignment layer 21 are formed on the insulating substrate 210.

However, the shapes of the cutouts 91, 92a, 92b, 93a and 93b of the pixel electrode 190 and the cutouts 71, 72, 73a, 73b, 74a and 74b of the common electrode 270 are different.

Instead of the pretilt film, the color filter 230 has an inclined surface, and the inclined surface has an inclination angle of 5 ° or less with respect to the surface of the substrate 210. In this case, the color filter 230 is gradually moved away from the cutouts 71, 72a.72b, 73a, and 73b of the common electrode and gradually adjacent to the cutouts 91, 92a, 92b, 93a and 93b of the pixel electrode. It has a thin thickness. Accordingly, the valley portion of the color filter 230 is positioned to correspond to the cutouts 91, 92a, 92b, 93a, and 93b of the pixel electrode, and the ridge line portions of the cutouts 91, 92a, 92b, 93a, 93b) is located in the common electrode corresponding to the cutouts 71, 72a.72b, 73a, 73b.

In the liquid crystal display according to the present exemplary embodiment, the cell gap, which is the gap between the two display panels 100 and 200, also varies along the slope of the color filter 230, and the intensity of the voltage between the pixel electrode 190 and the common electrode 270 is also different. Different. That is, as in the previous embodiment, the liquid crystal molecules initially have a pretilt angle along the inclined plane and at the same time the voltage is applied to the two electrodes 270 and 190, where the liquid crystal molecules are separated by a relatively strong electric field. It is driven to increase the response speed.

Next, a method of manufacturing the common electrode display panel 200 of the liquid crystal display according to the present exemplary embodiment will be described with reference to FIGS. 35A to 36D, and FIGS. 32 and 34.

35A to 35C are cross-sectional views illustrating a method of manufacturing a common electrode display panel according to another exemplary embodiment of the present invention, in the order of their processes.

As shown in FIG. 35A, a photosensitive organic material including a black pigment is formed on the insulating substrate 210, and the light blocking member 220 is formed by exposing and developing by a photo process using a mask.

As shown in FIG. 35B, a photosensitive organic material including red, green, and blue pigments is formed and the photomask 500 is aligned thereon. The photomask 500 includes a transparent substrate 510 and a light blocking layer 520 thereon. The width and / or spacing of the light blocking layer 520 is disposed below a predetermined value to form a slit. Adjusts the amount of light passing through. In more detail, as the width and / or spacing of the light blocking layer 520 moves away from the arbitrary center T, the width of the light blocking layer 520 becomes smaller and smaller, and the spacing of the light blocking layer 520 becomes wider. All. When the photosensitive organic material 230 is irradiated with light through the photomask 500 and developed, the color filter 230 has an inclined surface as shown in FIG. 5C. In FIG. 5B, hatched portions mean portions that disappear after development.

In this case, the inclined surface of the color filter 230 may form an inclination angle of 1 ° to 5 ° with respect to the surface of the substrate 210.

34, a common electrode 270 formed of a transparent conductive material such as ITO or IZO on the color filter 230 and having cutout patterns 71, 72, 73a, 73b, 74a, and 74b is formed. Form. In this case, the common electrode 270 may not be patterned.

Next, a method of manufacturing the common electrode panel 200 of the liquid crystal display according to another exemplary embodiment of the present invention will be described in detail.

36A to 36D are cross-sectional views illustrating a method of manufacturing a common electrode display panel according to another exemplary embodiment of the present invention, in the order of their processes.

As shown in FIG. 36A, the photosensitive organic material including the black pigment is formed on the insulating substrate 210, and the black matrix 220 is formed by exposing and developing by a photo process using a mask.

As shown in FIG. 36B, the photosensitive organic materials including the red, green, and blue pigments are sequentially applied to each other to form the red, green, and blue color filters 230 in turn.

As shown in FIG. 36C, an overcoat 250 is formed by forming a photosensitive organic material film, and the photomask 500 is aligned and exposed in the same manner as in the previous embodiment, as shown in FIG. 36D. The overcoat 250 having an inclined surface is completed. The hatched part means the part which disappears after development.

34, the common electrode 270 formed of a transparent conductive material such as ITO or IZO on the color filter 230 and having cutout patterns 71, 72a, 72b, 73a, 73b, 74a, and 74b. ).

FIG. 37 is a cross-sectional view taken along the line XXXIV-XXXIV ′ in FIG. 33, illustrating a structure of a common electrode display panel of another liquid crystal display according to another exemplary embodiment of the present invention.

As shown in FIG. 37, the liquid crystal display according to the present exemplary embodiment is substantially the same as the structure of FIG. 34.

However, the common electrode display panel 200 has a different structure. Hereinafter, other structures will be omitted and only the modified common electrode display panel 200 will be described.                     

The light blocking member 220 is formed on the insulating substrate 210 as in the previous embodiment, and the color filter 230 is formed on the light blocking member.

However, the color filter 230 is a domain dividing means for dividing a pixel into multiple domains, and the projection patterns 31, 32a, 32b, 33a, 33b, 34a, and 34b and a plurality of symmetrically arranged on both sides thereof. And an inclined portion 75. The projection patterns 31, 32a, 32b, 33a, 33b, 34a, and 34b sandwich diagonal cutting patterns 91, 92a, 92b, 93a, and 93b of the pixel electrode 190 in the center. The inclined portion 75 is formed of an inclined surface that forms an inclination angle of 1 ° to 5 ° with respect to the surface of the insulating substrate 210 and a vertical surface that forms 90 °, and the vertical surface is adjacent to the domain dividing means.

As shown in FIG. 36D, the projection patterns 31, 32a, 32b, 33a, 33b, 34a, and 34b and the inclined portion 75 may be disposed on the overcoat 250.

FIG. 38 is a cross-sectional view of a common electrode display panel according to another exemplary embodiment, taken along the line XXXIV-XXXIV ′ in FIG. 33.

38, the liquid crystal display according to the present embodiment is almost the same as the liquid crystal display shown in FIGS.

Referring to the thin film transistor array panel 100, the plurality of gate lines 121 including the gate electrode 124 and the plurality of storage electrode lines 131 including the storage electrodes 133a and 33b, respectively, may be formed on the substrate 110. A plurality of linear ohmic contacts 161 and a plurality of island-type ohmic contacts formed on and including the gate insulating layer 140, the linear semiconductor 151 including the protrusions 154, and the protrusions 163 thereon. 165 are formed one after the other. A plurality of data lines 171 including a source electrode 173, a plurality of drain electrodes 175, and leg metal pieces 178 are formed on the ohmic contacts 161 and 165, and the protective film 180 is formed thereon. A plurality of contact holes 181, 182, 183a, 183b, and 185 are formed in the passivation layer 180 and the gate insulating layer 140. A plurality of pixel electrodes 190 and a plurality of contact auxiliary members 81 and 82 are formed on the passivation layer 180, and an alignment layer 11 is coated thereon.

To describe the common electrode display panel 200, the light blocking member 220, the plurality of color filters 230, the common electrode 270, and the alignment layer 21 are formed on the insulating substrate 210.

In addition, the surface of the passivation layer 180 as well as the color filter 230 has a thinner thickness as it moves away from the incisions 91, 92a, 92b, 93a, and 93b serving as domain division means. , 92b, 93a, and 93b) have inclined surfaces inclined to both sides. At this time, the inclined surface formed by the passivation layer 180 forms an inclination angle of 1 ° to 5 ° with respect to the surface of the insulating substrate 110. Accordingly, the long axis of the liquid crystal molecules is oriented perpendicular to the surface of the passivation layer 180 of the thin film transistor array panel 100 and the surface of the color filter 230 of the common electrode display panel 200 when no electric field is applied. Through this, the liquid crystal molecules are slightly laid down in the direction of the fringe field formed when the electric field is applied.

In the exemplary embodiment of the present invention, only the liquid crystal display device in the vertical alignment mode in which the liquid crystal molecules are arranged vertically with respect to the two display panels 100 and 200 has been described. Is a twisted nematic mode in which the liquid crystal molecules are arranged in a spiral while being parallel and helically arranged with respect to the two display panels, and a plane for driving the liquid crystal molecules arranged in parallel with the display panel by arranging the common electrode and the pixel electrode on the same display panel. It can be applied to various types of liquid crystal display devices such as an in-plane switching mode.

Although the above has been described with reference to preferred embodiments of the present invention, those skilled in the art will be able to variously modify and change the present invention without departing from the spirit and scope of the invention as set forth in the claims below. It will be appreciated.

As described above, according to the exemplary embodiment of the present invention, the pre-tilt film is added to give a tilt to the liquid crystal molecules, thereby improving the response speed of the liquid crystal, thereby manufacturing a liquid crystal display device capable of realizing a video.

In addition, in the method of manufacturing a display panel for a liquid crystal display according to an exemplary embodiment of the present invention, the inclined surface of the pretilt film can be formed uniformly and uniformly by forming the pretilt film by adjusting the width and spacing of the slits, and maintaining uniform and reproducibility. The process margin can be secured by going through the manufacturing process.

In addition, when the image is displayed by overlapping the pretilt film with the light blocking member, the decrease in the transmittance of light is minimized, and the electric field generated by the data line is weakened to minimize the generation of spots caused by light leakage. The alignment margin of the pixel electrode can be secured widely.

Claims (42)

Insulation board, A first signal line formed on the insulating substrate, A second signal line insulated from and intersecting the first signal line, A pixel electrode formed in each of the regions surrounded by the first signal line and the second signal line and having a cutout or boundary as domain division means; A thin film transistor having three terminals electrically connected to the first signal line, the second signal line, and the pixel electrode; A pretilt film formed on the domain dividing means, the taper structure having a tapered structure having a gradually thinner thickness toward both sides or one side with respect to the domain dividing means, and having a double taper angle including a lower taper angle and an upper taper angle; , The lower taper angle is in the range of 1 to 10 degrees, the upper taper angle is in the range of 1 to 5 degrees, The thin film transistor array panel of which the lower taper angle is larger than the upper taper angle. delete delete In claim 1, The second signal line includes an intersection intersecting the first signal line and a bent part connected to the intersection. In claim 4, The pixel electrode is bent along the bent portion of the second signal line. The method of claim 5, The ridge line of the pretilt film is positioned between the pixel electrodes adjacent to each other, and the thinner the TFT is gradually thinner as it gets closer to the center of the pixel electrode. In claim 6, The pretilt film has a chevron shape parallel to the boundary of the pixel electrode. In claim 1, The pretilt film is a thin film transistor array panel made of a photosensitive organic insulating material. Insulation board, A gate line formed on the insulating substrate, A gate insulating film formed on the gate line, An amorphous silicon layer formed on the gate insulating film, A data line formed on the amorphous silicon layer or the gate insulating layer and including a source electrode; A drain electrode formed on the amorphous silicon layer or the gate insulating film and facing the source electrode, A protective film formed on the data line and the drain electrode, A pixel electrode formed on the passivation layer and having a cutout or boundary which is a domain dividing means, and connected to the drain electrode, A pretilt film formed on the domain dividing means, the taper structure having a tapered structure having a gradually thinner thickness toward both sides or one side with respect to the domain dividing means, and having a double taper angle including a lower taper angle and an upper taper angle; , The lower taper angle is in the range of 1 to 10 degrees, the upper taper angle is in the range of 1 to 5 degrees, The thin film transistor array panel of which the lower taper angle is larger than the upper taper angle. delete The method of claim 9, The pretilt film is a thin film transistor array panel made of a photosensitive organic insulating material. The method of claim 9, And a storage electrode line positioned on the same layer as the gate line and overlapping the pixel electrode to form a storage capacitor. The method of claim 9, The amorphous silicon layer extends to the lower portion of the data line. The method of claim 9, The amorphous silicon layer below the data line has the same planar shape as the data line. The method of claim 9, And the domain dividing means is substantially mirror-symmetrical with respect to upper and lower bisectors of the pixel electrode. 16. The method of claim 15, And the domain dividing means forms a 45 ° angle with the gate line. 17. The method of claim 16, And the data line includes an intersection part intersecting the gate line and an oblique part connected to the intersection part and forming an angular line of ± 45 ° with respect to the gate line. The method of claim 17, And the pixel electrode is bent along an oblique portion of the data line. The method of claim 18, The ridge line of the pretilt film is positioned between the pixel electrodes adjacent to each other, and the thinner the TFT is gradually thinner as it gets closer to the center of the pixel electrode. 20. The method of claim 19, The pretilt film has a chevron shape parallel to the boundary of the pixel electrode. An insulated substrate having a plurality of pixels, A common electrode formed entirely on the insulating substrate and having a cutout that is a domain division means; Located on the domain dividing means, and includes a ridge line for dividing the pixel into at least two or more, and gradually toward the side or one side with respect to the ridge line has a thinner thickness, and includes a lower taper angle and an upper taper angle It includes a pretilt film made of a tapered structure having a double taper angle to The lower taper angle is in the range of 1 to 10 degrees, the upper taper angle is in the range of 1 to 5 degrees, The common electrode display panel of which the lower taper angle is larger than the upper taper angle. delete delete delete delete 22. The method of claim 21, The pretilt film is a common electrode display panel made of a photosensitive organic insulating material. 22. The method of claim 21, And a thickness of the pretilt film is in the range of 0.5-2.0 μm. 22. The method of claim 21, And an area occupied by the pretilt film in the pixel is 1/2 or more. A pixel electrode, the first signal line, the second signal line, and the pixel electrode which are formed in an area surrounded by a first signal line, a second signal line insulated from the first signal line, and surrounded by the first signal line and the second signal line. A first display panel having a thin film transistor connected to three terminals, A second display panel on which the common electrode facing the pixel electrode is formed; A liquid crystal layer formed between the first display panel and the second display panel, A plurality of domain dividing means formed on at least one side of the first display panel and the second display panel and dividing the liquid crystal molecules of the liquid crystal layer into a plurality of domains; Located on the domain dividing means, the taper structure has a tapered structure having a gradually thinner or thicker thickness toward the domain dividing means and having a double taper angle including a lower taper angle and an upper taper angle. Including deserts, The lower taper angle is in the range of 1 to 10 degrees, the upper taper angle is in the range of 1 to 5 degrees, The lower taper angle is greater than the upper taper angle. The method of claim 29, And the domain dividing means includes first domain dividing means of the pixel electrode and second domain dividing means of the common electrode. 32. The method of claim 30, And the first domain dividing means and the second domain dividing means are alternately arranged. The method of claim 29, And the domain dividing means is a cut portion of the common electrode or the pixel electrode or a boundary parallel to the cut portion. The method of claim 29, And the domain dividing means is substantially ± 45 degrees with respect to the first signal line. The method of claim 29, And the domain dividing means is substantially mirror-symmetrical with respect to the upper and lower bisectors of the pixel electrode. delete delete delete delete delete The method of claim 29, The liquid crystal molecules of the liquid crystal layer have a long axis perpendicular to the first and second display panels. The method of claim 29, The ridge thickness of the pretilt film is in the range of 0.5-2.0㎛. The method of claim 29, And an area occupied by the pretilt film in a region surrounded by the first signal line and the second signal line is half or more.

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