KR101208451B1 - Manufacturing of Abalone Pill Added with Cheonggukjang, Fast-Fermented Bean Paste and Fermented Oriental Medicine Materials, It's Manufacturing Method - Google Patents
Manufacturing of Abalone Pill Added with Cheonggukjang, Fast-Fermented Bean Paste and Fermented Oriental Medicine Materials, It's Manufacturing Method Download PDFInfo
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- KR101208451B1 KR101208451B1 KR1020100060972A KR20100060972A KR101208451B1 KR 101208451 B1 KR101208451 B1 KR 101208451B1 KR 1020100060972 A KR1020100060972 A KR 1020100060972A KR 20100060972 A KR20100060972 A KR 20100060972A KR 101208451 B1 KR101208451 B1 KR 101208451B1
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- herbal
- weight
- abalone
- fermentation
- fermented
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- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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- A—HUMAN NECESSITIES
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- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- Medicines Containing Material From Animals Or Micro-Organisms (AREA)
Abstract
본 발명은 청국장과 발효한방 재료를 첨가한 전복환 제조 및 그 제조방법에 관한 것으로, 더욱 상세하게는 다른 패류에 비해 생리활성 성분이 다량 함유된 건조 전복 육 분말을 주재료로 하여 식미와 체내 흡수 증가를 위한 청국장 분말과 구기자, 복분자, 오미자, 사상자, 토사자, 홍삼 및 로얄젤리 등 한약 재료를 발효시킨 한방발효 고형물과 한방발효 추출액을 혼합하여 제조한 환 제품으로서 전복을 활용한 가공식품의 다양화에 기여하며 계절적 요인과 저장기간에 구애받지 않고 간편하게 섭취 용이한 전복식품 개발은 물론 전복 양식 생산량의 상당부분을 차지하는 양식 3-4년째, 길이 3cm 이하의 열성종을 활용한 전복 양식 농가의 소득증대 및 원활한 원료 공급으로서의 낮은 제조단가를 통한 소비 촉진 등의 고부가가치 가공제품을 겨냥하였으며 현대인의 기호도 및 건강 기능성을 고려한 청국장과 발효한방 재료를 첨가한 전복환 제조 및 그 제조방법에 관한 것이다.
본 발명은 1단계 한약재 발효공정으로 구기자, 복분자, 오미자, 사상자, 토사자, 두충, 홍삼, 로얄젤리 등 한약 재료를 혼합하여 준비하는 공정(10), 한약재 혼합물(10)에 물과 설탕을 혼합하여 시판 균종(홍국균, 황국균, 효모, 유산균 등)을 접종하는 공정(20), 시판 발효장치에 혼합물(20)을 담아 40-45℃ 내외, 36-38시간 고속발효하는 공정(30), 2단계 발효물 분리공정으로 발효를 거친 발효물(30)에 대하여 한방발효 고형물과 한방발효 추출액으로 분리하는 공정(40), 한방발효 고형물을 열풍건조기(60℃, 8-12시간 내외)로 건조하는 공정(50), 한방발효 추출액을 10brix 내외로 농축하는 공정(60), 3단계 전복환 제조공정으로 청국장 분말, 전복분말, 한방발효고형물, 한방발효 추출액을 혼합하는 공정(70), 환조제기를 통해 직경 4-5mm 단위로 성형하고 건조기(50℃, 12시간 내외)를 통해 건조 후에 환을 포장하는 공정(80)을 거쳐 제조되는 것을 특징으로 한다. The present invention relates to the preparation of abalone ring and the method of manufacturing the addition of the Chunggukjang and fermented herbal medicine ingredients, more specifically, to increase the flavor and body absorption by using dried abalone meat powder containing a large amount of bioactive ingredients compared to other shellfish Cheonggukjang Powder and Gojijaja, Bokbunja, Schisandra chinensis, Casualties, Tosaja, Red Ginseng and Royal Jelly Fermented Herbal Fermentation Solids and Herbal Fermentation Extracts Increasing incomes of abalone farming farmers using recessive species less than 3cm in length for 3-4 years, as well as the development of abalone food, which is easy to consume regardless of seasonal factors and storage period, as well as a significant portion of abalone culture production. It aims at high value-added processed products such as promotion of consumption through low manufacturing cost as a smooth supply of raw materials. Considering the added functionality of a personal acceptability and health herbal ingredients and fermented soybean abalone ring manufacturing and relates to a method of manufacturing the same.
The present invention is a step (1) to prepare a mixture of Chinese medicine ingredients such as gojija, bokbunja, Schisandra chinensis, casualties, earthenware, tofu, red ginseng, royal jelly in a one-step herbal medicine fermentation process, by mixing water and sugar in the herbal medicine mixture (10) Inoculating commercially available species (Hong Kong bacteria, Hwangkuk bacteria, yeast, lactic acid bacteria, etc.) (20), putting the mixture (20) in a commercial fermentation apparatus at a temperature of 40-45 ° C., fast fermentation for 36-38 hours (30), two steps Separation of the fermented product 30, which has been fermented by the fermentation product separation process, into a step of separating the fermentation of herbal medicines and herbal fermentation extracts (40), and drying the fermentation of herbal medicines with a hot air dryer (about 60 to 12 hours). (50), the step of concentrating the herbal fermentation extract in and around 10brix (60), the process of mixing the Cheonggukjang powder, abalone powder, herbal fermentation solids, herbal fermentation extracts into a three-step abalone ring manufacturing process (70), through a thrombosis machine Molded in units of 4-5mm in diameter and dried at 50 ℃ for 12 hours Through the other) through the process 80 for packaging a ring is characterized in that after the drying is made.
Description
본 발명은 청국장과 발효한방 재료를 첨가한 전복환 제조 및 그 제조방법에 관한 것으로, 더욱 상세하게는 다른 패류에 비해 생리활성 성분이 다량 함유된 건조 전복 육 분말을 주재료로 하여 식미와 체내 흡수 증가를 위한 청국장 분말과 구기자, 복분자, 오미자, 사상자, 토사자, 홍삼 및 로얄젤리 등 한약 재료를 발효시킨 한방발효 고형물과 한방발효 추출액을 혼합하여 제조한 환 제품으로서 전복을 활용한 가공식품의 다양화에 기여하며 계절적 요인과 저장기간에 구애받지 않고 간편하게 섭취 용이한 전복식품 개발은 물론 전복 양식 생산량의 상당부분을 차지하는 양식 3-4년째, 길이 3cm 이하의 열성종을 활용한 전복 양식 농가의 소득증대 및 원활한 원료 공급으로서의 낮은 제조단가를 통한 소비 촉진 등의 고부가가치 가공제품을 겨냥하였으며 현대인의 기호도 및 건강 기능성을 고려한 청국장과 발효한방 재료를 첨가한 전복환 제조 및 그 제조방법에 관한 것이다. The present invention relates to the preparation of abalone ring and the method of manufacturing the addition of the Chunggukjang and fermented herbal medicine ingredients, more specifically, to increase the flavor and body absorption by using dried abalone meat powder containing a large amount of bioactive ingredients compared to other shellfish Cheonggukjang Powder and Gojijaja, Bokbunja, Schisandra chinensis, Casualties, Tosaja, Red Ginseng and Royal Jelly Fermented Herbal Fermentation Solids and Herbal Fermentation Extracts Increasing incomes of abalone farming farmers using recessive species less than 3cm in length for 3-4 years, as well as the development of abalone food, which is easy to consume regardless of seasonal factors and storage period, as well as a significant portion of abalone culture production. It aims at high value-added processed products such as promotion of consumption through low manufacturing cost as a smooth supply of raw materials. Considering the added functionality of a personal acceptability and health herbal ingredients and fermented soybean abalone ring manufacturing and relates to a method of manufacturing the same.
본 발명의 주재료 중의 하나인 전복은 바닷물이 깨끗한 암초 주변에서 서식하며, 해조류를 먹이로 이용하는 수산생물로서 칼슘, 인 등의 무기질, 비타민 B1, B2 및 단백질이 풍부하다. 특히 필수 아미노산 중에서 염기성 아미노산으로 혈관확장작용, 정자생성 촉진 및 어린이 성장인자인 아르기닌이 다른 패류에 비해 월등히 높았으며(100g 당 참전복 1,447mg, 말전복 1,597mg, 재첩 829mg, 홍합 1,118mg) 심장질환이나 뇌 질환 등의 성인병 예방에 도움을 주는 타우린 역시 함량이 높았다(100g 당 참전복 1,779mg, 말전복 1,391mg, 재첩 525mg, 홍합 974mg). 한편 전복 육의 일반성분 조성에서 100g 당 다른 패류의 단백질 조성과 비교시에 전복(참전복, 말전복, 까막전복, 오분자기) 12.8-15.0g으로 재첩 12.5g, 모시조개 11.9g, 바지락 11.5g 및 홍합 9.7g에 비해 월등히 높은 함량을 보였으나 지방 조성은 오분자기(2.1g)는 다른 패류에 비해 높은 함량을 보인 반면 그 외 전복류(참전복, 말전복, 까막전복) 0.7-0.8g으로 재첩 1.9g, 모시조개 0.9g, 홍합 1.2g 및 바지락 0.5g 등과 비교하여 비교적 낮은 함량을 나타냈다. 이를 통해 전복은 다른 패류에 비해 비린내도 심하지 않으며 맛 또한 담백하여 건제품이나 훈제 가공 시에도 산패취가 비교적 약한 것으로 사료된다(전복과 천연 식물류 복합물의 항산화 및 알코올대사 효소 활성, 신정혜 외 4인, 한국식품조리과학학회지 24(2):182-187, 2008; 8차 한국인 영양섭취기준(식품영양가표), 한국영양학회, 2005). One of the main ingredients of the present invention is abalone, which is inhabited by reefs around clean reefs, and is rich in minerals such as calcium and phosphorus, vitamins B1, B2 and proteins as aquatic organisms that feed on algae. Among the essential amino acids, arginine, which is a basic amino acid, promotes vasodilation, sperm production, and child growth factor, was significantly higher than other shellfish (1,447 mg per 100 g, horse abalone 1,597 mg, spy 829 mg, mussel 1,118 mg). Taurine, which helps prevent adult diseases such as brain and brain diseases, was also high (1,779 mg of Korean abalone, 1,391 mg of horse abalone, 525 mg of mussels, and 974 mg of mussels). On the other hand, compared to the protein composition of other shellfish per 100g in the general composition of abalone meat, 12.8-15.0g of abalone (ham abalone, horse abalone, black abalone, five-molecular magnetic), espionage 12.5g, ramie clam 11.9g, clam 11.5g and The content of fat was higher than that of 9.7g of mussels, but the fat content of five-molecule (2.1g) was higher than that of other shellfish, while other abalones (vegetable abalone, horse abalone, and black abalone) 0.7-0.8g. Compared with g, clam 0.9g, mussel 1.2g, clam 0.5g and the like showed a relatively low content. Through this, abalone is not as fishy as other shellfish, and its taste is also light, so it is considered that the rancidity is relatively weak even in dry products or smoked processing (antioxidation and alcohol metabolism enzyme activity of abalone and natural plant complex, Shin Jung-hye et al. Korean Journal of Food and Cookery Science 24 (2): 182-187, 2008; 8th Korean Nutrition Intake Standards (Food and Nutrition Facts), Korean Nutrition Society, 2005).
혼합재료인 청국장은 납두균에 의해 단백질이 분해되어 특유의 향을 가진 발효식품이며 다량의 글루타민산과 과당의 중합체인 프란탄에 의한 끈끈한 액체성분 생성하고 리보플라민 함량 높아 에너지 대사 및 소화흡수작용 용이하다(안덕균 해설, 한국의 보약, 열린책들, 1990, 유태종 저, 식품동의보감, 아카데미북, 1999, 최옥수 외 저, 식품재료학, 지구문화사, 2002). Cheonggukjang, a mixed material, is a fermented food with a unique aroma due to the breakdown of proteins by Bacillus Bacillus. It produces a sticky liquid component made from a large amount of glutamic acid and fructose polymer, and a high content of riboflavin, which facilitates energy metabolism and digestive absorption. (An Deok Kyun Commentary, Korean Medicine, Open Books, 1990, Yoo Jong-jong, Food Consortium, Academy Book, 1999, Choi, Soo-soo et al., Food Materials, Earth Culture History, 2002).
발효한방재료로서 구기자는 중국 진시황제가 불로장수의 명약으로 애용했다는 사실이 문헌으로 내려올 정도로 강장장정식품으로 각광받고 있다. 열매지만 단백질 14.6%, 지방 10.7%, 당질 47.0% 등 영양소가 우수하며 향약집성방에 의하면 정액과 피를 보하고 눈을 밝히고 진정작용이 알려져 있다. 이외에도 자양강장작용, 간세포 촉진 등의 효능이 있다(한방식품재료학, 이영은홍성흔 저, 교문사, p132-134, 2003; 한국의 보약, 안덕균 해설, 열린책들, p284, 1990). 복분자는 다량의 유기산 즉, 구연산, 사과산, 살리진산, 타타르산 등이 함유되어 있으며 피로회복이나 갈증해소, 식욕증진 또한 성욕증진에 효과가 있는 것으로 알려져 있다(한방식품재료학, 이영은홍성흔 저, 교문사, p157-158, 2003). 오미자는 유기산 등에 의한 다섯가지 오묘한 맛을 지니고 있으며 한방에서는 기관지염을 치료하고 몸이 허약하고 속이 차고 설사를 자주하는 증상에 사용된다(한방식품재료학, 이영은홍성흔 저, 교문사, p141-142, 2003). 사상자는 미나리과에 속하는 2년생 초본으로 열매를 식용 또는 약용으로 사용하며 한방에서는 성기능 이상 등에 주로 사용되는 것으로 알려져 있다(한방식품재료학, 이영은홍성흔 저, 교문사, p264-265, 2003). 토사자는 갯실새삼의 종자로서 베타 카로텐 등의 카로티노이드 색소를 다량 함유하고 있으며 한방에서는 간기능 개선, 시력강화, 성기능 저하 등에 주로 사용된다(한방식품재료학, 이영은홍성흔 저, 교문사, p300-301, 2003). 두충은 두충나무의 수피를 약용으로 사용하며 약리작용으로는 방광 수축력 높이는 기능, 자궁출혈 또는 유산방지, 혈압강하, 항노화, 항염증, 면역증강 작용 등 다양한 기능이 알려져 있다(한방식품재료학, 이영은홍성흔 저, 교문사, p138-139, 2003). 홍삼 사포닌인 ginsenosides는 혈관내피세포에서 유리되는 혈관 이완인자인 nitric oxide(NO)를 효과적으로 차단하여 신장에서의 혈류증가, 음경해면체의 발기 유도, 폐에서 free radical에 의한 방어 작용, 심근 허혈/재관류 장애에 대한 보호 작용, 뇌허혈 및 혈관 부전에 대한 치료 작용 등이 알려져 있으며, 또 다른 기전으로 세포내 칼슘 이온농도를 저하하여 혈관을 이완하여 혈류를 개선하고서 혈압강하작용, 항콜레스테롤혈증 작용, 항혈전작용 및 발기부전 등의 성인병 및 노화에 대한 예방 내지 치료효과가 있음이 동물 및 임상실험으로 밝혀지고 있다(홍삼의 약리작용, 김낙두, 고려인삼학회지, 25(1):2-10, 2001). 로얄젤리는 영왕벌의 먹이로서 10-HDA가 주성분이며 성기능 부전, 정신불안, 갱년기장애, 혈압강하, 항노화, 항암 작용 등이 널리 알려져 있다(식품동의보감, 유태종 저, 아카데미북, p184-186, 1999).As a fermented herbal ingredient, goji berry has been spotlighted as a tonic jang food to the extent that the Chinese Emperor Qin Shi Huang used as a prominent medicine for long life. Although it is a fruit, it is excellent in nutrients such as protein 14.6%, fat 10.7%, and sugar 47.0%. In addition, it has the effect of nourishing tonic action and hepatocyte promotion (Hanyang Food Materials, Young-Eun Lee, Sung-Hwa Lee, Kyomunsa, p132-134, 2003; Korea's Complementary Commentary, Ahn Deok-gyun, Open Books, p284, 1990). Bokbunja contains a large amount of organic acids, such as citric acid, malic acid, salicylic acid, and tartaric acid, and is known to be effective in recovering fatigue, quenching thirst, and increasing appetite. p157-158, 2003). Schisandra chinensis has five mysterious tastes due to organic acids, and it is used for treating bronchitis in the Korean medicine and for the symptoms of weakness, coldness and diarrhea in Korean medicine (Korean Food Ingredients, Young-Hong Lee, Sung-Ho Lee, Pyomunsa, p141-142, 2003). Casualties are a two-year-old herb belonging to the Apiaceae family, and the fruit is used for edible or medicinal purposes. It is known to be used mainly for sexual dysfunction in oriental medicine. Tosa is a seed of Japanese wild ginseng and contains a large amount of carotenoid pigments such as beta-carotene and is mainly used for improving liver function, strengthening eyesight, and lowering sexual function in Korean herbs. . The larvae use the bark of the larvae for medicinal purposes. The pharmacological action is known to increase bladder contractility, prevent uterine bleeding or miscarriage, lower blood pressure, anti-aging, anti-inflammatory, and immune-enhancing effects. Sung-Hong Hong, Teaching History, pp.138-139, 2003). Ginsenosides, red ginseng saponins, effectively block nitric oxide (NO), a releasing factor that is released from vascular endothelial cells, resulting in increased blood flow in the kidneys, induction of erection of the corpus cavernosum, defense by free radicals in the lungs, and myocardial ischemia / reperfusion disorders. It is known to protect against, ischemia, and treatment for vascular insufficiency. Another mechanism is to lower intracellular calcium ion concentration, relax blood vessels, improve blood flow, lower blood pressure, anti-cholesterolemia, antithrombotic action. And it has been found in animal and clinical experiments that prevent and cure adult diseases such as erectile dysfunction and aging (pharmacological action of red ginseng, Nak-Doo Kim, Korean Ginseng Journal, 25 (1): 2-10, 2001). Royal Jelly is a prey of the King Bee and is mainly composed of 10-HDA, and is widely known for sexual dysfunction, mental anxiety, menopausal disorders, lowering blood pressure, anti-aging, and anti-cancer effects (Food Consciousness, Yu Tae-jong, Academy Book, p184-186, 1999).
전복 부위에 따른 영양조성에서 100g 당 내장부위(조단백 12.17±0.39g, 조지방 4.81±0.15g, 회분 1.16±0.03g)가 육 부위(조단백 11.05±0.22g, 조지방 0.54±0.02g, 회분 0.85±0.02g)에 비해 영양성분 함량이 더 높은 것으로 나타났고 전복추출액 영양성분(조단백 4.21±0.13g, 조지방 1.26±0.04g, 회분 0.97±0.02g)은 육질 부위의 1/3 정도가 추출되는 것으로 보고되고 있다. 생전복 및 전복추출액의 유리 아미노산 조성에서 각각 15종의 유리 아미노산이 검출되었으며 모두 아르기닌의 함량이 가장 높았으나 생전복 563.80±8.04g에 비해 전복추출액 126.92±3.94g로서 현저히 낮은 함량을 보였고 다른 아미노산 역시 생전복에서 월등히 많은 유리아미노산 함량을 나타냈다(음용 전복추출액의 제조 및 특성, 유맹자정희종, 한국식생활문화학회지, 22(6):827-832, 2007). 이를 통해 전복 내장을 활용하고 또한 전복 육을 그대로 섭취하여 보다 많은 영양성분을 섭취할 수 있는 방안이 강구 되어야 할 것이다. In nutrient composition according to the abalone area, visceral area (crude protein 12.17 ± 0.39g, crude fat 4.81 ± 0.15g, ash 1.16 ± 0.03g) was found in meat area (crude protein 11.05 ± 0.22g, crude fat 0.54 ± 0.02g, ash 0.85 ± 0.02 g) showed higher nutrient content, and abalone extract nutrients (crude protein 4.21 ± 0.13g, crude fat 1.26 ± 0.04g, ash 0.97 ± 0.02g) were reported to extract about 1/3 of meat area. have. Fifteen free amino acids were detected in the free amino acid composition of the abalone and abalone extracts, respectively, the highest content of arginine, but the abalone extract was 126.92 ± 3.94 g compared to 563.80 ± 8.04 g. The content of free amino acid in fresh abalone was excellent (Preparation and Characterization of Drinking Abalone Extract, Pyung-Jung Jung Hee-jong, Korean Journal of Food Culture, 22 (6): 827-832, 2007). Through this, the abalone intestine should be utilized and the way to consume more nutrients by ingesting abalone meat as it should be.
한편 최근 전복가공식품 특허 등록 현황을 살펴보면 조개류추출물 함유 간질환 개선 및 예방용 식품 조성물(10-0841476), 전복 고추장 장아찌 및 그 제조방법(10-0854912), 전복통조림 가공방법(10-0859848), 전복한방유황오리환의 제조(10-0863407), 전복밥의 제조방법(10-0882049), 전복껍질을 이용한 한방삼계탕과 흑미전복삼계탕 및 녹차전복삼계탕 조리방법(10-0897947), 전복엑기스를 함유하는 기능성 음료조성물과 그 제조방법(10-0902539), 전복복어탕의 제조방법 및 이에 의해 제조된 전복 복어탕(10-0918915), 전복 깻잎 장아찌 제조방법(10-0948939) 등으로 다양하나 생리기능성이 우수한 청국장이나 흡수 효율이 높은 한방발효재료 등을 활용한 전복 가공식품 개발은 아직 발견되지 않고 있다.Meanwhile, if you look at the current status of patent registration of abalone processed food, food composition for improving and preventing liver disease containing shellfish extract (10-0841476), abalone kochujang pickles and its manufacturing method (10-0854912), canned abalone processing method (10-0859848), Preparation of Abalone Herbal Sulfur Duck Ring (10-0863407), Method of Making Abalone Rice (10-0882049), Method of Cooking Herbal Samgyetang and Black Rice Abalone Samgyetang and Green Tea Abalone Samgyetang using Abalone Shells, Containing Abalone Extract Functional drink composition and its manufacturing method (10-0902539), method of manufacturing abalone fish tang and abalone puffer fish soup (10-0918915), and method of manufacturing abalone sesame leaf pickles (10-0948939) However, the development of abalone processed foods using herbal fermentation materials with high absorption efficiency has not yet been found.
본 발명은 청국장과 발효한방 재료를 첨가한 전복환 제조 및 그 제조방법에 관한 것으로서 생리활성 성분이 다량 함유된 건조 전복 육 분말을 주재료로 하여 식미와 체내 흡수 증가를 위한 청국장 분말과 구기자, 복분자, 오미자, 사상자, 토사자, 홍삼 및 로얄젤리 등 한약 재료를 발효시킨 한방발효 고형물과 한방발효 추출액을 혼합하여 제조한 환 제품으로서 전복을 활용한 가공식품의 다양화에 기여하며 계절적 요인과 저장기간에 구애받지 않고 간편하게 섭취 용이한 전복식품 개발은 물론 전복 양식 생산량의 상당부분을 차지하는 양식 3-4년째, 길이 3cm 이하의 열성종을 활용한 전복 양식 농가의 소득증대 및 원활한 원료 공급으로서의 낮은 제조단가를 통한 소비 촉진 등의 고부가가치 가공제품을 겨냥하였으며 또한 현대인의 기호도 및 건강 기능성을 고려한 기능성 전복환을 개발하고자 한다.The present invention relates to the preparation of abalone ring and a method for manufacturing the abalone ring with the addition of Chunggukjang and fermented herbal medicine ingredients as a main ingredient dried dry abalone meat powder containing a large amount of physiologically active ingredients for the taste and body absorption It is a pill product made by mixing fermented herbal fermented solids with herbal ingredients such as Schisandra chinensis, casualty, earth and sand, red ginseng and royal jelly and contributing to the diversification of processed foods using abalone. In addition to the development of abalone food that can be easily consumed without ingestion, as well as a large portion of the production of abalone cultures, it is possible to increase incomes of abalone farms using less than 3 cm in length and produce low raw materials. It is aimed at high value-added processed products such as consumption promotion. And to develop a functional environment considering gender subversion.
상기 목적을 달성하기 위하여 본 발명은 건조 전복 육 분말을 주재료로 하여 식미와 체내 흡수 증가를 위한 청국장 분말과 구기자, 복분자, 오미자, 사상자, 토사자, 홍삼 및 로얄젤리 등 한약 재료를 발효시킨 한방발효 고형물과 한방발효 추출액을 혼합하여 제조한 환 제품으로서 다양한 전복가공식품 개발은 물론 현대인의 기호도 및 건강 기능성을 고려한 기능성 전복환 제조를 특징으로 한다. 이하 청국장과 발효한방 재료를 첨가한 전복환 제조 및 그 제조방법을 보다 더 구체적으로 설명하면 다음과 같다. In order to achieve the above object, the present invention is a fermented herbal fermentation of herbal ingredients such as Cheonggukjang powder and gojijaja, bokbunja, Schisandra chinensis, Sasa, Tosaja, red ginseng and royal jelly with dry abalone meat powder as main ingredients It is a medicinal product manufactured by mixing and extracting fermented Chinese herbal fermentation extract, as well as the development of a variety of abalone processed foods, characterized by the production of functional abalone ring considering the taste and health functionality of modern people. Hereinafter, the preparation of abalone ring and a method of preparing the same added with the Chungkookjang and the fermented herbal ingredients are as follows.
1단계 한약재 발효공정으로 구기자, 복분자, 오미자, 사상자, 토사자, 두충, 홍삼, 로얄젤리 등 한약 재료를 혼합하여 준비하는 공정(10), 한약재 혼합물(10)에 물과 설탕을 혼합하여 시판 균종(홍국균, 황국균, 효모, 유산균 등)을 접종하는 공정(20), 시판 발효장치에 혼합물(20)을 담아 40-45℃ 내외, 36-38시간 고속발효하는 공정(30), 2단계 발효물 분리공정으로 발효를 거친 발효물(30)에 대하여 한방발효 고형물과 한방발효 추출액으로 분리하는 공정(40), 한방발효 고형물을 열풍건조기(60℃, 8-12시간 내외)로 건조하는 공정(50), 한방발효 추출액을 10brix 내외로 농축하는 공정(60), 3단계 전복환 제조공정으로 청국장 분말, 전복분말, 한방발효고형물, 한방발효 추출액을 혼합하는 공정(70), 환조제기를 통해 직경 4-5mm 단위로 성형하고 건조기(50℃, 12시간 내외)를 통해 건조 후에 환을 포장하는 공정(80)을 거쳐 제조되는 것을 특징으로 한다.In the first step of the herbal medicine fermentation process, gojija, bokbunja, Schisandra chinensis, casualties, earth and sand, tofu, red ginseng, royal jelly to prepare a mixture of herbal ingredients (10), herbal medicine mixture (10) by mixing water and sugar commercially available strains ( Hongguk, Hwangkuk bacteria, yeast, lactic acid bacteria, etc.) inoculation (20), commercially fermentation equipment containing the mixture 20 in about 40-45 ℃, 36-38 hours high-speed fermentation (30), two-stage fermentation product separation Process (40) for separating the fermented solids and herbal fermentation extracts from the fermented product (30) fermented by the process, drying the fermented herbal solids with a hot air dryer (60 ℃, about 8-12 hours) (50) , The step of concentrating the herbal fermented extract into 10brix (60), the process of mixing the Cheonggukjang powder, abalone powder, herbal fermentation solids, herbal fermentation extracts in a three-step abalone ring manufacturing process (70), diameter 4- It is molded in 5mm units and passed through a dryer (50 ℃, about 12 hours). Characterized in that the manufactured through a step (80) for packing the ring after drying.
상술한 바와 같이 본 발명에 의한 청국장과 발효한방 재료를 첨가한 전복환 제조 및 그 제조방법은 주재료로서 열수추출액에 비해 단백질 등 영양성분 함량이 높은 전복 육을 건조 분말화하여 식미와 체내 흡수 증가를 위한 청국장 분말과 구기자, 복분자, 오미자, 사상자, 토사자, 홍삼 및 로얄젤리 등 한약 재료를 발효시킨 한방발효 고형물과 한방발효 추출액을 혼합하여 제조한 환 제품으로서 다양한 전복가공식품 개발은 물론 현대인의 기호도 및 건강 기능성을 고려한 기능성 전복환 제조를 목적으로 한다. As described above, the preparation of abalone ring and a method of manufacturing the abalone ring with the addition of the fermented herbal medicine and the cheonggukjang according to the present invention increase dryness and absorption of the abalone meat having higher nutrient content such as protein than the hot water extract as a main ingredient. It is a medicinal product manufactured by mixing fermented herbal ingredients such as Cheonggukjang powder, gojija, bokbunja, schisandra bean sprout, sasa, earthenware, red ginseng and royal jelly and fermented extract of herbal extracts. It aims at manufacturing functional abalone ring in consideration of health functionality.
이하 본 발명에 따른 청국장과 발효한방 재료를 첨가한 전복환 제조 및 그 제조방법을 보다 더 구체적으로 설명하면 다음과 같다. Hereinafter, the preparation of abalone ring and a method of preparing the same added with the Chungkookjang and fermented herbal ingredients according to the present invention will be described in more detail.
1단계 한약재 발효공정으로 구기자 15 중량%, 복분자 15 중량%, 오미자 15 중량%, 사상자 15 중량%, 토사자 15 중량%, 두충 10 중량%, 홍삼 10 중량%, 로얄젤리 5 중량% 이상 한약 재료를 깨끗이 세척하여 열풍건조과정 후에 혼합하여 준비하는 공정(10), 한약재 혼합물(10) 50 중량%, 물 25 중량%, 설탕 25 중량%를 혼합하여 시판 균종(홍국균, 황국균, 효모, 유산균 등)을 접종하는 공정(20), 시판 발효장치에 혼합물(20)을 담아 40-45℃ 내외, 36-38시간 고속발효하는 공정(30), 2단계 발효물 분리공정으로 발효를 거친 발효물(30)에 대하여 한방발효 고형물과 한방발효 추출액으로 분리하는 공정(40), 한방발효 고형물을 열풍건조기(60℃, 12시간 내외)로 건조하는 공정(50), 한방발효 추출액을 10brix 내외로 농축하는 공정(60), 3단계 전복환 제조공정으로 청국장 분말 30-20 중량%, 건조전복분말 30-20 중량%, 한방발효고형물 25-30 중량%, 한방발효 추출액 15-30 중량%를 혼합하는 공정(70), 환조제기를 통해 직경 4-5mm 단위로 성형하고 건조기(50℃, 8-12시간 내외)를 통해 건조 후에 환을 포장하는 공정(80)을 거쳐 제조되는 것을 특징으로 한다. Fermentation process of 1 step herbal medicine 15% by weight, Bokbunja 15% by weight, 15% by weight of Schisandra chinensis, 15% by weight of Sasa, 15% by weight of Tosa, 10% by weight of Tofu, 10% by weight of red ginseng, 5% by weight of royal jelly After washing clean and mixing with hot air drying process (10), 50% by weight of the herbal medicine mixture (10), 25% by weight of water, 25% by weight of sugar to mix commercially available species (Hong Kyun, Hwang Kuk, yeast, lactic acid bacteria, etc.) Inoculation process (20), put the mixture 20 in a commercial fermentation apparatus at about 40-45 ℃, 36-38 hours high-speed fermentation process (30), fermentation product after the fermentation by two-step fermentation product separation process (30) (40) to separate the fermentation of herbal fermentation and herbal fermentation extract with a hot air dryer (60 ℃, about 12 hours), the step of concentrating the herbal fermentation extract to about 10 brix ( 60), Cheonggukjang powder 30-20% by weight in the three-step abalone ring manufacturing process, dried Bok powder 30-20% by weight, herbal fermented solids 25-30% by weight, herbal fermentation extract 15-30% by weight of mixing step (70), through the air conditioner molding in a unit of 4-5mm diameter and dryer (50 ℃, It is characterized in that it is manufactured through the process 80 for packaging the ring after drying through about 8-12 hours).
한편 본 발명에 사용되는 주재료인 전복은 전남 등 국내에서 손쉽게 구입할 수 있으며 건조방법은 위생 및 영양성분 파괴를 고려하여 상온건조를 제외 한 동결건조, 열풍건조 등 위생상 양호 한 다양한 방법을 통해 건조해도 가능하다. 기타 재료인 청국장 분말과 한약 재료 역시 시중에서 판매되는 제품을 사용하여 무방하다. Meanwhile, abalone, the main material used in the present invention, can be easily purchased in Korea, including Jeonnam, and the drying method may be dried in various sanitary manners, such as freeze drying, hot air drying, except room temperature drying in consideration of hygiene and nutrient destruction. It is possible. The other ingredients, Cheonggukjang powder and herbal medicines, are also available using commercially available products.
이하 본 발명을 하기의 대조예 및 실시예로서 더욱 상세하게 설명하지만, 본 발명을 보다 쉽게 이해하기 위하여 제공되는 것으로 본 발명이 이들 예에 의해 한정되는 것은 아니다. Hereinafter, the present invention will be described in more detail with reference to the following Comparative Examples and Examples, but the present invention is provided to facilitate understanding of the present invention, and the present invention is not limited by these examples.
(대조예 1) (Control Example 1)
3단계 전복환 제조공정에서 청국장 분말 50 중량%, 한방발효고형물 15 중량%, 한방발효 추출액 35 중량%를 혼합하여 환조제기를 통해 직경 4-5mm 단위로 성형하고 건조기(50℃, 8-12시간 내외)를 통해 건조 후에 환을 제조하였다. In the three-step abalone ring manufacturing process, 50% by weight of Cheonggukjang powder, 15% by weight of herbal fermentation solids, and 35% by weight of herbal fermentation extracts were mixed and molded into a unit of 4-5mm in diameter through an air conditioner and dried (50 ℃, 8-12 hours). After drying) to prepare a ring.
(대조예 2) (Control Example 2)
3단계 전복환 제조공정에서 전복건조분말 50 중량%, 한방발효고형물 15 중량%, 한방발효 추출액 35 중량%를 혼합하여 환조제기를 통해 직경 4-5mm 단위로 성형하고 건조기(50℃, 8-12시간 내외)를 통해 건조 후에 환을 제조하였다. In the three-step abalone ring manufacturing process, 50% by weight of dried abalone powder, 15% by weight of herbal fermented solids, and 35% by weight of herbal fermented extracts were mixed in a 4-5mm diameter unit through an air conditioner and dried (50 ℃, 8-12). The ring was prepared after drying through).
(실시예 1) (Example 1)
3단계 전복환 제조공정에서 청국장 분말 30 중량%, 전복건조분말 30 중량%, 한방발효고형물 25 중량%, 한방발효 추출액 15 중량%를 혼합하여 환조제기를 통해 직경 4-5mm 단위로 성형하고 건조기(50℃, 8-12시간 내외)를 통해 건조 후에 환을 제조하였다. In the three-step abalone ring manufacturing process, 30% by weight of Cheonggukjang powder, 30% by weight of abalone dried powder, 25% by weight of Korean herbal fermentation extract, and 15% by weight of Chinese herbal fermentation extract were mixed and molded into a unit of 4-5mm in diameter through a air conditioner. After drying through 50 ℃, about 8-12 hours) to prepare a ring.
(실시예 2) (Example 2)
3단계 전복환 제조공정에서 청국장 분말 25 중량%, 전복건조분말 25 중량%, 한방발효고형물 25 중량%, 한방발효 추출액 25 중량%를 혼합하여 환조제기를 통해 직경 4-5mm 단위로 성형하고 건조기(50℃, 8-12시간 내외)를 통해 건조 후에 환을 제조하였다. In the three-step abalone ring manufacturing process, 25% by weight of Cheonggukjang powder, 25% by weight of abalone dried powder, 25% by weight of Chinese herbal fermentation extract, and 25% by weight of Chinese herbal fermentation extract were mixed and molded into a unit of 4-5mm in diameter through an air conditioner. After drying through 50 ℃, about 8-12 hours) to prepare a ring.
(실시예 3) (Example 3)
3단계 전복환 제조공정에서 청국장 분말 20 중량%, 전복건조분말 20 중량%, 한방발효고형물 30 중량%, 한방발효 추출액 30 중량%를 혼합하여 환조제기를 통해 직경 4-5mm 단위로 성형하고 건조기(50℃, 8-12시간 내외)를 통해 건조 후에 환을 제조하였다. In the three-step abalone ring manufacturing process, 20% by weight of Cheonggukjang powder, 20% by weight of abalone dried powder, 30% by weight of Korean herbal fermentation extract, and 30% by weight of Korean herbal fermentation extract were mixed and molded into a unit of 4-5mm in diameter through a air conditioner. After drying through 50 ℃, about 8-12 hours) to prepare a ring.
대조예 및 실험예로 제조된 전복환의 객관적인 기호도를 측정하기 위하여 15명의 패널을 구성하여 사전교육 후에 5점 척도법에 의한 관능검사를 실시하였으며 결과는 아래 표 1과 같다. In order to measure the objective palatability of the abalone rings prepared as a control example and an experimental example, 15 panelists were composed and the sensory test by the 5-point scale method was conducted after prior training. The results are shown in Table 1 below.
(5점척도법; ①아주 좋지 않다 ②좋지 않다 ③그저 그렇다 ④좋다 ⑤아주 좋다)
(5-point scale method; ① Not very good ② Not good ③ Just yes ④ Good ⑤ Very good)
대조예 및 실시예의 관능검사 결과, 청국장 분말이 주재료인 대조예 1과 전복건조분말이 주재료인 대조예 2는 질감, 냄새, 맛 등에서 전반적으로 기호도가 낮았으며 실시예의 경우 1, 2, 3 모두에서 질감, 냄새, 맛 등에서 전반적으로 기호도가 높게 나타나 전복환 제조범위로 사용할 수 있었다. As a result of the sensory test of Comparative Example and Example, Comparative Example 1 in which Cheonggukjang powder was the main ingredient and Control Example 2 in which abalone dry powder was the main ingredient showed low overall acceptability in texture, smell, taste, and the like in Examples 1, 2, and 3 Overall taste was high in texture, smell, taste, etc., which could be used as a preparation range for abalone rings.
Claims (2)
구기자 15중량%, 복분자 15중량%, 오미자 15중량%, 사상자 15중량%, 토사자 15중량%, 두충 10중량%, 홍삼 10 중량%, 로얄젤리 5중량%의 한약 재료를 깨끗이 세척하여 열풍건조과정 후에 혼합하여 준비하는 공정(10); 한약재 혼합물(10) 50중량%, 물 25중량%, 설탕 25중량%를 혼합하여 홍국균, 황국균, 효모, 유산균의 시판 균종을 접종하는 공정(20); 시판 발효장치에 혼합물(20)을 담아 40-45℃ 내외, 36-38시간 고속발효하는 공정(30);
2단계 발효물 분리공정으로,
발효를 거친 발효물(30)에 대하여 한방발효 고형물과 한방발효 추출액으로 분리하는 공정(40); 한방발효 고형물을 열풍건조기로 60℃, 12시간 내외로 건조하는 공정(50); 한방발효 추출액을 10brix 내외로 농축하는 공정(60);
3단계 전복환 제조공정으로,
청국장 분말 30-20중량%, 건조전복분말 30-20중량%, 한방발효고형물 25-30중량%, 한방발효 추출액 15-30중량%를 혼합하는 공정(70); 환조제기를 통해 직경 4-5mm 단위로 성형하고, 건조기를 통해 50℃, 8-12시간 내외로 건조 후에 환을 포장하는 공정(80);을 거쳐 제조되는 것을 특징으로 하는 청국장과 발효한방 재료를 첨가한 전복환 제조 제조방법.
As a first stage fermentation process of herbal medicines,
15% by weight of Goji berries, 15% by weight of bokbunja, 15% by weight of Schisandra chinensis, 15% by weight of Sasa, 15% by weight of Tosa, 15% by weight of Tofu, 10% by weight of red ginseng, 5% by weight of royal jelly A step of preparing by mixing afterwards (10); A step of inoculating commercially available strains of erythrocytes, rhubarb bacteria, yeasts and lactic acid bacteria by mixing 50% by weight of the herbal medicine mixture 10, 25% by weight water and 25% by weight sugar; Putting the mixture 20 in a commercial fermentation apparatus at about 40-45 ° C. and rapidly fermenting 36-38 hours (30);
In the two-step fermentation separation process,
Separating the fermented fermented product 30 into a herbal fermentation solid and an herbal fermentation extract (40); Drying the fermented herbal solids in a hot air dryer at 60 ° C. for 12 hours (50); Concentrating the herbal fermented extract into 10brix (60);
In the three-step abalone ring manufacturing process,
Mixing (70) 30-20 wt% of Chungkookjang powder, 30-20 wt% of dried abalone powder, 25-30 wt% of herbal fermented solids, and 15-30 wt% of herbal fermented extract; Cheonggukjang and fermented herbal medicine material, characterized in that it is manufactured through the step (80) for molding in a unit of 4-5mm in diameter through a hwanjeogi, and drying the ring after drying at about 50 ℃, 8-12 hours through a drier; Added abalone ring manufacturing method.
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