KR101184946B1 - Apparatus for detecting of steel plate and control method thereof - Google Patents

Apparatus for detecting of steel plate and control method thereof Download PDF

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KR101184946B1
KR101184946B1 KR20100136331A KR20100136331A KR101184946B1 KR 101184946 B1 KR101184946 B1 KR 101184946B1 KR 20100136331 A KR20100136331 A KR 20100136331A KR 20100136331 A KR20100136331 A KR 20100136331A KR 101184946 B1 KR101184946 B1 KR 101184946B1
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South Korea
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measuring
image
metal plate
unit
image pattern
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KR20100136331A
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Korean (ko)
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KR20120074480A (en
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류제무
정병완
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현대제철 주식회사
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Abstract

Disclosed are a measuring apparatus for a metal sheet and a control method thereof. The disclosed measuring apparatus for a metal sheet includes: a first measuring unit for measuring an image of a metal plate being moved by a hot calibrator, a second measuring unit for measuring an image of a metal plate coming out of the hot calibrator, and a connection with the first and second measuring units And a control unit which is connected to an image filtering unit and an image filtering unit to receive an image signal of the first and second measuring units and compares the movement of the metal plate and similarity between the extracted image pattern and the reference image pattern. It is characterized by including.

Description

Measuring device for metal plate and its control method {APPARATUS FOR DETECTING OF STEEL PLATE AND CONTROL METHOD THEREOF}

The present invention relates to a measuring apparatus for a metal plate and a control method thereof, and more particularly, to a measuring apparatus for a metal plate and a control method thereof capable of preventing equipment accidents by measuring the presence or absence of a metal plate and a calibration state.

In general, thick plate rolling is a slab (SLAB) of the raw material is heated to 1250 ℃ to 1300 ℃ in a heating furnace, and then rolled to a predetermined thickness and width in a rolling mill to roll into a metal sheet.

Since the rolled metal sheet is formed in a wave-shaped shape, it is transferred to a hot straightener to straighten it.

The metal sheet is flattened while passing through the hot calibrator, and then transferred to the next process.

The technical structure described above is a background technique for assisting the understanding of the present invention, and does not mean the prior art widely known in the technical field to which the present invention belongs.

It is an object of the present invention to provide a measuring apparatus for a metal sheet and a control method thereof capable of preventing equipment accidents by measuring the presence or absence of a metal sheet passing through a hot straightener and a calibration state.

The measuring apparatus for a metal sheet according to the present invention includes: a first measuring unit for measuring a metal plate moved by a hot calibrator, a second measuring unit for measuring a metal plate coming out of the hot calibrator, and a first measuring unit and a second measuring unit, An image filtering unit for extracting an image pattern by receiving image signals of the first and second measuring units and a control unit connected to the image filtering unit to determine whether the metal plate is normally moved and whether the extracted image pattern is similar to the reference image pattern. Include.

The first measuring unit and the second measuring unit preferably include a camera having a charge coupled device (CCD).

In addition, it is preferable that the first measurement unit and the second measurement unit photograph the side surfaces of the metal sheet.

In addition, the image filtering unit, in the image signal transmitted from the first and second measurement units, the inner and outer images of the metal plate having the image data larger than the set threshold is distinguished by the first color, the metal having the image data smaller than the set threshold It is preferable to distinguish the outside image of the plate by the second color.

In addition, the present invention, it is preferable to further include an abnormal signal generating unit connected to the control unit for warning of the movement failure and flatness failure of the metal plate.

The control method of the measuring apparatus for a metal sheet according to the present invention includes: a first position measuring step of measuring a metal sheet being moved by a hot calibrator in a first measuring unit, and a second measuring part measuring a metal sheet from a hot calibrator in a second measuring unit. A normal movement determination step of determining whether the metal plate is normally moved by comparing the interval between the two position measuring step and the image signal measured by the first measuring unit and the image signal measured by the second measuring unit; And an image filtering step of extracting an image pattern from the image filtering unit receiving the image signal of the second measuring unit, and an image pattern comparison step of determining whether or not the extracted image pattern is similar to the reference image pattern stored in the control unit.

The control method of the measuring apparatus for a metal sheet according to the present invention includes: a first position measuring step of measuring a metal sheet being moved by a hot calibrator in a first measuring unit, and a second measuring part measuring a metal sheet from a hot calibrator in a second measuring unit. A normal movement determination step of determining whether the metal plate is normally moved by comparing the two-position measuring step with the interval between the image signal measured by the first measurement unit and the image signal measured by the second measurement unit, and the first measurement The first image measuring step of measuring the side of the metal plate in the unit, the second image measuring step of measuring the side of the metal plate in the second measuring unit, and the image filtering unit receiving the image signal of the first and second measuring unit An image filtering step of extracting an image pattern and an image pattern comparison step of determining whether or not the similarity between the extracted image pattern and the reference image pattern stored in the control unit.

In the image pattern comparison step, it is preferable that the degree of similarity between the extracted image pattern and the reference image pattern stored in the controller is expressed as a percentage.

In the image pattern comparison step, when the percentage indicating the degree of similarity between the extracted image pattern and the reference image pattern stored in the controller is within a range of 80% to 100%, it is preferable to determine the flatness of the metal plate as normal.

In addition, the present invention preferably further comprises an abnormal signal generating step of warning of the movement failure and flatness of the metal plate in the abnormal signal generating unit connected to the control unit.

In the measuring apparatus and control method for a metal sheet according to the present invention, the first measuring unit and the second measuring unit to measure the metal plate to generate an image signal, and receives the image signal to transfer the metal plate in the control unit presence and correction By measuring whether or not the normal state of the signal through the abnormal signal generating unit, it is possible to improve workability and prevent equipment accidents.

1 is a front view schematically showing a state in which a measuring apparatus for a metal sheet according to an embodiment of the present invention is installed.
2 is a block diagram of a measuring device for a metal sheet according to an embodiment of the present invention.
3 is a schematic diagram schematically illustrating an image pattern extracted by an image filtering unit according to an embodiment of the present invention.
4 is a flowchart illustrating a control method of the measuring apparatus for a metal sheet according to an embodiment of the present invention.
5 is a flowchart illustrating a control method of the measuring apparatus for a metal sheet according to another embodiment of the present invention.

Hereinafter, with reference to the accompanying drawings will be described an embodiment of a measuring device for a metal plate and a control method according to the present invention. For convenience of explanation, the measuring device for a metal plate installed in the hot calibrator will be described as an example. In this process, the thicknesses of the lines and the sizes of the components shown in the drawings may be exaggerated for clarity and convenience of explanation. In addition, terms to be described below are terms defined in consideration of functions in the present invention, which may vary according to the intention or convention of a user or an operator. Therefore, definitions of these terms should be made based on the contents throughout the specification.

1 is a front view schematically showing a state in which a measuring device for a metal sheet according to an embodiment of the present invention is installed, Figure 2 is a block diagram of a measuring device for a metal sheet according to an embodiment of the present invention, Figure 3 A schematic diagram schematically showing an image pattern extracted by an image filtering unit according to an embodiment of the present invention.

As shown in Fig. 1 and Fig. 2, a hot calibrator 1 for pressing the rolled metal sheet 7 to remove the wave formed in the metal sheet 7 is provided.

A plurality of work rolls 3 for pressurizing the upper side and the lower side of the metal plate 7 are provided inside the hot straightener 1, and the moving roller 5 is provided in front and the rear of the hot straightener 1.

The metal plate 7 is moved to the hot straightener 1 along the moving roller 5, and is flattened by the hot straightener 1, and then moved to the next process along the moving roller 5.

Measuring apparatus 10 for a metal sheet according to an embodiment of the present invention, the first measuring unit 20 for measuring the metal plate 7 moved to the hot calibrator 1, and the metal coming out of the hot calibrator 1 The second measuring unit 22 measuring the plate 7 and the first and second measuring units 20 and 22 are connected to each other to receive an image pattern from the first and second measuring units 20 and 22. And a controller 40 connected to the image filtering unit 30 and the image filtering unit 30 to extract and compare the metal plate 7 and whether the extracted image pattern is similar to the reference image pattern. .

The first measuring unit 20 is installed in front of the hot calibrator 1 (right side in FIG. 1) in order to measure an image of the metal plate 7 moved to the hot calibrator 1.

The second measuring unit 22 is provided at the rear of the hot straightener 1 (the left side in FIG. 1) in order to measure the image of the metal plate 7 coming out of the hot straightener 1.

Since the first measuring unit 20 and the second measuring unit 22 include a camera having a charge coupled device (CCD), the first measuring unit 20 and the second measuring unit 22 can be miniaturized. can do.

The first measuring unit 20 and the second measuring unit 22 are provided on the side of the path where the metal plate 7 is moved in order to photograph the side of the metal plate 7.

The first measuring unit 20 and the second measuring unit 22 are connected to the image filtering unit 30 to transmit an image signal, and the image filtering unit 30 is connected to the first and second measuring units 20 and 22. Image pattern is extracted by receiving video signal.

The image filtering unit 30 may use various extraction methods within the technical concept of extracting the image pattern of the metal plate 7 from the image signals captured by the first measuring unit 20 and the second measuring unit 22. .

As shown in FIG. 2 and FIG. 3, the image filtering unit 30 according to an embodiment has image data larger than a set threshold value in an image signal transmitted from the first and second measuring units 20 and 22. The inner and outer contour images of the metal sheet 7 are divided into the first color 32, and the outer image of the metal sheet 7 having image data smaller than the set threshold is divided into the second color 34. Extract the outline image of (7).

The controller 40 connected to the image filtering unit 30 and receiving the extracted image pattern compares and determines whether the metal plate 7 moves, and whether the extracted image pattern is similar to the reference image pattern.

If the metal sheet 7 is caught inside the hot straightener 1 and is not moved properly, and the flatness of the metal sheet 7 which has been flattened by the hot straightener 1 is equal to or less than the set value, the metal sheet 7 (7) is transferred to the hot straightener 1 again, and the flattening operation of the metal plate 7 is performed again.

The abnormal signal generator 50 connected to the control unit 40 transmits a signal from the control unit 40 when a movement defect of the metal plate 7 occurs or a flatness of the metal plate 7 occurs. Receive a warning signal.

Hereinafter, with reference to the accompanying drawings will be described in detail a control method of the measuring device 10 for a metal sheet according to an embodiment of the present invention.

4 is a flowchart illustrating a control method of the measuring apparatus for a metal sheet according to an embodiment of the present invention.

As shown in FIGS. 1 to 4, in the control method of the measuring apparatus 10 for a metal sheet according to an embodiment of the present invention, the metal sheet 7 moved to the hot calibrator 1 may include a first measuring unit ( 20) has a first position measuring step measured in (S10).

The first measuring unit 20 measures the metal plate 7 which is moved toward the hot calibrator 1, and the position where the movement of the metal plate 7 is measured by the first measuring unit 20 is measured in the first position. Set to.

And a second position measuring step of measuring the metal sheet 7 emerging from the hot calibrator 1 by the second measuring unit 22. (S20)

After the flattening operation is completed in the hot straightener 1, the metal plate 7 which is moved outwardly from the hot straightener 1 is measured by the second measuring unit 22.

The position where the metal plate material 7 is measured by the 2nd measuring part 22 is set to a 2nd position.

The normal movement determination in which the controller 40 determines whether the metal plate 7 is normally moved by comparing the interval between the image signal measured by the first measuring unit 20 and the image signal measured by the second measuring unit 22. It has a step (S30).

The video signal of the first measuring unit 20 and the video signal of the second measuring unit 22 are transmitted to the controller 40 through the image filtering unit 30.

The controller 40 stores the interval between the time at which the image signal of the metal plate 7 measured at the first position is taken and the time at which the image signal of the metal plate 7 measured at the second position is taken in the controller 40. If it is within the error range compared with the reference interval, the controller 40 determines that the metal plate 7 is normally moved.

For example, when the set error range is 0.5 seconds and the moving interval of the metal sheet 7 set as a reference is 5 seconds, the metal sheet measured by the first measuring unit 20 and the second measuring unit 22 ( If the movement interval of 7) is measured to be 5.2 seconds, since the value within the set error range, the control unit 40 determines that the metal plate 7 is normally moved.

If it is out of the movement error range of the metal sheet material 7, it is determined that the equipment accident that the metal sheet material 7 is caught inside the hot calibrator 1 or that the operation of the hot calibrator 1 is abnormal, The operation of the apparatus including the hot calibrator 1 is stopped.

In the first position measuring step S10 and the second position measuring step S20, the portion of the metal plate 7 measured by the first measuring unit 20 and the second measuring unit 22 is a metal plate 7. It is desirable to measure the front part of).

The first measuring part 20 and the second measuring part 22 measure the front part of the metal plate 7, and measure the moving interval of the metal plate 7 to measure the body of the metal plate 7. As a result, the accuracy can be improved as compared with measuring the moving interval of the metal plate 7.

In the normal movement determination step, since only the image work that can determine only the movement of the metal plate 7 is required, it is possible to determine whether the metal plate 7 is moved more quickly.

The first measuring unit 20 has a first image measuring step of measuring the side surface of the metal plate 7 (S40).

When it is determined that the movement of the metal sheet 7 passing through the hot calibrator 1 is normal, the side of the metal sheet 7 moving toward the metal sheet 7 is measured by the first measuring unit 20 as an image. .

The second measuring unit 22 has a second image measuring step of measuring the side of the metal plate 7 (S50).

The second measuring unit 22 measures the side surface of the metal sheet 7 coming out of the hot calibrator 1 as an image.

The image filtering unit 30 receiving the image signals of the first and second measuring units 20 and 22 extracts an image pattern.

The image filtering unit 30, in the image signal transmitted from the first and second measuring units 20 and 22, the inside and the outline image of the metal plate 7 having the image data larger than the set threshold value is the first color 32. ).

The outer image of the metal plate 7 having the image data smaller than the set threshold is divided into the second color 34 to extract the outline image of the metal plate 7.

In one embodiment of the present invention, black may be used as the first color 32 and white may be used as the second color 34.

The first color 32 indicates a portion where the metal plate 7 is present, and the second color 34 indicates a space without the metal plate 7.

The control unit 40 determines whether the extracted image pattern is similar to the reference image pattern stored in the control unit 40.

The reference image pattern stored in the controller 40 is a straight side surface of the metal plate 7 from which the wave is removed is stored as an image pattern.

The reference image pattern is compared with the extracted image pattern, and the degree of similarity between the extracted image pattern and the reference image pattern stored in the controller 40 is expressed as a percentage.

When the percentage indicating the degree of similarity between the extracted image pattern and the reference image pattern stored in the controller 40 is within the range of 80% to 100%, the flatness of the metal plate 7 is determined to be normal.

The abnormal signal generating unit 50 connected to the control unit 40 has an abnormal signal generating step of warning of the movement defect and the poor flatness of the metal plate 7 (S80).

The abnormal signal generating unit 50 receives a signal from the control unit 40 and generates a warning signal when the movement defect of the metal plate 7 occurs or the flatness of the metal plate 7 occurs.

When the flatness defect of the metal plate 7 arises, the metal plate 7 can be moved back to the hot straightener 1, and flattening operation of the metal plate 7 can be performed again.

The planarization work of the metal plate material 7 is an operation | work which presses the upper side and the lower side of the metal plate material 7, and correct | amends the wave of the metal plate material 7 which occurred by rolling in a straight line.

Hereinafter, with reference to the accompanying drawings will be described in detail a control method of the measuring apparatus 10 for a metal sheet according to another embodiment of the present invention, detailed description of the same steps as in the embodiment of the present invention will be omitted, the same configuration The same reference numerals are used for.

5 is a flowchart illustrating a control method of the measuring apparatus for a metal sheet according to another embodiment of the present invention.

As shown in Figs. 1 to 3 and 5, the control method of the measuring device 10 for a metal sheet according to another embodiment of the present invention, the first metal plate 7 is moved to the hot calibrator 1 The measuring unit 20 has a first position measuring step (S110).

The metal plate 7 which is moved toward the hot calibrator 1 is measured by the first measuring unit 20 as an image, and the position where the metal plate 7 is measured by the first measuring unit 20 is measured. Set to 1 position.

And a second position measuring step of measuring the metal plate 7 emerging from the hot calibrator 1 as an image by the second measuring unit 22. (S120)

After the flattening operation is completed in the hot straightener 1, the metal plate 7 which is moved outwardly from the hot straightener 1 is measured by the second measuring unit 22.

The position where the metal plate material 7 is measured by the 2nd measuring part 22 is set to a 2nd position.

The normal movement determination in which the controller 40 determines whether the metal plate 7 is normally moved by comparing the interval between the image signal measured by the first measuring unit 20 and the image signal measured by the second measuring unit 22. It has a step (S130).

The video signal of the first measuring unit 20 and the video signal of the second measuring unit 22 are transmitted to the controller 40 through the image filtering unit 30.

The controller 40 stores the interval between the time at which the image signal of the metal plate 7 measured at the first position is taken and the time at which the image signal of the metal plate 7 measured at the second position is taken in the controller 40. If it is within the error range compared with the reference interval, the controller 40 determines that the metal plate 7 is normally moved.

If it is out of the movement error range of the metal sheet material 7, it is determined that the equipment accident that the metal sheet material 7 is caught inside the hot calibrator 1 or that the operation of the hot calibrator 1 is abnormal, The operation of the apparatus including the hot calibrator 1 is stopped.

In the first position measuring step S110 and the second position measuring step S120, the portion of the metal plate 7 measured by the first measuring unit 20 and the second measuring unit 22 is a metal plate 7. It is desirable to measure the front part of).

The first measuring part 20 and the second measuring part 22 measure the front part of the metal plate 7, and measure the moving interval of the metal plate 7 to measure the body of the metal plate 7. As a result, the accuracy can be improved as compared with measuring the moving interval of the metal plate 7.

And an image filtering step of extracting an image pattern from the image filtering unit 30 receiving the image signals of the first and second measuring units 20 and 22 (S140).

The first and second measuring units 20 and 22 according to the exemplary embodiment of the present invention respectively capture images for measuring whether the metal plate 7 is normally moved and planarized. The first and second measurement units 20 and 22 may measure whether the metal plate 7 is normally moved and planarized by one image capturing.

The image filtering unit 30, in the image signal transmitted from the first and second measuring units 20 and 22, the inside and the outline image of the metal plate 7 having the image data larger than the set threshold value is the first color 32. ).

The outer image of the metal plate 7 having the image data smaller than the set threshold is divided into the second color 34 to extract the outline image of the metal plate 7.

In one embodiment of the present invention, black may be used as the first color 32 and white may be used as the second color 34.

The first color 32 indicates a portion where the metal plate 7 is present, and the second color 34 indicates a space without the metal plate 7.

The control unit 40 determines whether the extracted image pattern is similar to the reference image pattern stored in the control unit 40 (S150).

The reference image pattern stored in the controller 40 is a straight side surface of the metal plate 7 from which the wave is removed is stored as an image pattern.

The reference image pattern is compared with the extracted image pattern, and the degree of similarity between the extracted image pattern and the reference image pattern stored in the controller 40 is expressed as a percentage.

When the percentage indicating the degree of similarity between the extracted image pattern and the reference image pattern stored in the controller 40 is within the range of 80% to 100%, the flatness of the metal plate 7 is determined to be normal.

The abnormal signal generating unit 50 connected to the control unit 40 has an abnormal signal generating step of warning of the movement defect and the poor flatness of the metal plate 7.

The abnormal signal generating unit 50 receives a signal from the control unit 40 and generates a warning signal when the movement defect of the metal plate 7 occurs or the flatness of the metal plate 7 occurs.

When the flatness defect of the metal plate 7 arises, the metal plate 7 can be moved back to the hot straightener 1, and flattening operation of the metal plate 7 can be performed again.

The planarization work of the metal plate material 7 is an operation | work which presses the upper side and the lower side of the metal plate material 7, and correct | amends the wave of the metal plate material 7 which occurred by rolling in a straight line.

According to the configuration as described above, the metal sheet measuring apparatus 10 according to an embodiment and a control method thereof, by measuring the metal plate 7 in the first measuring unit 20 and the second measuring unit 22 By generating an image signal and receiving the image signal, the controller 40 measures whether the metal plate 7 is transported and whether the calibration state is normal and informs the abnormal signal generator 50, thereby improving workability. Prevent equipment accidents

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. I will understand.

In addition, the measuring device for a metal plate installed in the hot-calibrator has been described as an example, but this is merely exemplary, the measuring device for a metal plate according to the present invention can also be used to measure the metal plate moved to another device.

Accordingly, the true scope of protection of the present invention should be defined by the claims.

1: hot calibrator 3: work roll
5: transfer roller 7: sheet metal
10: measuring device for metal sheet
20: first measuring unit 22: second measuring unit
30: image filtering unit 32: first color
34: second color 40: control part
50: abnormal signal generator

Claims (10)

A first measuring unit measuring a metal plate moved to the hot calibrator;
A second measuring unit measuring the metal sheet coming out of the hot calibrator;
An image filtering unit connected to the first and second measuring units and extracting an image pattern by receiving an image signal of the first and second measuring units; And
And a control unit connected to the image filtering unit to determine whether the metal plate is normally moved and whether the extracted image pattern is similar to the reference image pattern.
The method of claim 1, wherein the first measuring unit and the second measuring unit,
Measuring device for a metal sheet comprising a camera having a CCD (Charge Coupled Device).
The method of claim 1, wherein the first measuring unit and the second measuring unit,
Measuring device for a metal sheet, characterized in that to photograph the side of the metal sheet.
The method of claim 1, wherein the image filtering unit,
In the image signal transmitted from the first and second measuring units, the inner and outer images of the metal plate having the image data larger than the set threshold are distinguished by the first color and have the image data smaller than the set threshold. Measuring device for a metal sheet, characterized in that the outer image is divided into a second color.
The method according to any one of claims 1 to 4,
It is connected to the control unit, measuring device for a metal sheet further comprises an abnormal signal generating unit for warning the poor movement and flatness of the metal plate.
A first position measuring step of measuring, by the first measuring unit, the metal plate moved to the hot calibrator;
A second position measuring step of measuring the metal sheet coming out of the hot calibrator in a second measuring unit;
A normal movement determining step of comparing, by the controller, whether the metal plate is normally moved by comparing the interval between the image signal measured by the first measuring unit and the image signal measured by the second measuring unit;
An image filtering step of extracting an image pattern from an image filtering unit receiving the image signals of the first and second measuring units; And
And an image pattern comparison step of determining whether the extracted image pattern is similar to the reference image pattern stored in the controller.
A first position measuring step of measuring, by the first measuring unit, the metal plate moved to the hot calibrator;
A second position measuring step of measuring the metal sheet coming out of the hot calibrator in a second measuring unit;
A normal movement determining step of comparing, by the controller, whether the metal plate is normally moved by comparing the interval between the image signal measured by the first measuring unit and the image signal measured by the second measuring unit;
A first image measuring step of measuring side surfaces of the metal plate member in the first measuring unit;
A second image measuring step of measuring side surfaces of the metal plate member in the second measuring unit;
An image filtering step of extracting an image pattern from an image filtering unit receiving the image signals of the first and second measuring units; And
And an image pattern comparison step of determining whether the extracted image pattern is similar to the reference image pattern stored in the controller.
The method of claim 6 or 7, wherein the image pattern comparison step,
The control method of the measuring device for a metal sheet, characterized in that the degree of similarity between the extracted image pattern and the reference image pattern stored in the control unit.
The method of claim 8, wherein the image pattern comparison step,
When the percentage indicating the degree of similarity between the extracted image pattern and the reference image pattern stored in the controller is within the range of 80% to 100%, the flatness of the metal plate is determined to be normal. .
The method according to claim 6 or 7,
The control method of the measuring device for a metal plate, characterized in that the abnormal signal generating unit connected to the control unit, further comprising the step of generating an abnormal signal to warn the movement failure and flatness failure of the metal plate.
KR20100136331A 2010-12-28 2010-12-28 Apparatus for detecting of steel plate and control method thereof KR101184946B1 (en)

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Citations (1)

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Publication number Priority date Publication date Assignee Title
JP2009222482A (en) 2008-03-14 2009-10-01 Aida Engineering Co Ltd Shape measuring system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009222482A (en) 2008-03-14 2009-10-01 Aida Engineering Co Ltd Shape measuring system

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