KR101184737B1 - Preparation method of fabric and fabric prepared by the same - Google Patents

Abstract

The present invention comprises the steps of disposing a fiber on one substrate selected from the group consisting of glass, synthetic resin and stainless; Applying an aqueous adhesive to the fibers disposed on the substrate; Drying the fiber to which the aqueous adhesive is applied; Separating and sewing the dried fibers on a substrate; And it relates to a fabric manufacturing method and a fabric produced thereby comprising the step of washing the sewn fibers with water to remove the water-based adhesive, according to such a manufacturing method can implement a variety of excellent aesthetic design fabric design and excellent Fabrics of quality can be provided.

Description

The manufacturing method of the fabric and the fabric manufactured thereby {PREPARATION METHOD OF FABRIC AND FABRIC PREPARED BY THE SAME}

The present invention relates to a method of manufacturing a fabric and a fabric produced thereby, and more particularly, to a method of manufacturing a fabric having excellent quality and to a fabric produced thereby, which can realize various fabric designs with excellent aesthetics. .

Textile design refers to the design for creating and expressing beauty and fashion in the process of producing textile products. In other words, it is a task to increase the quality and added value of the finished textile products by producing more beautiful and creative products by giving various patterns and colors to the tissue and surface of the fabric or knitted fabric.

There are largely textile designs, such as weaving designs, print designs, and knitting designs. Weaving design is a method of weaving the fabric by changing the weaving of the fabric according to the way the warp and weft of the fabric intersect. The design of weaving is a design of weaving, and the print design is a method of expressing the patterns of various colors with pigments and dyes on the tissue of the woven fabric formed in the state of cloth. have. Knitting design learns the basic principles of knitted fabrics, and it is possible to create a design by selecting various needles and presser foot using various colors and texture threads. It is to study and design knitting structure and design production technique.

Recently, many attempts have been made to diversify the production method of the fabric design in order to improve the quality and fashion of the textile product. However, according to the commonly used weaving design, print design or knitting design, the fabric must be produced through a machine such as a weaving machine or a knitting machine, and since such fabrics have a certain pattern, it is difficult to realize various designs as the fabric itself. have. Accordingly, various designs can be implemented by the fabric fabric itself, and new materials suitable for mass production are required.

The present invention is to provide a method of manufacturing a fabric having a good quality that can implement a variety of fabric design with excellent aesthetics.

In addition, the present invention is to provide a fabric produced by the manufacturing method.

The present invention comprises the steps of disposing a fiber on one substrate selected from the group consisting of glass, synthetic resin and stainless; Applying an aqueous adhesive to the fibers disposed on the substrate; Drying the fiber to which the aqueous adhesive is applied; Separating and sewing the dried fibers on a substrate; And washing the sewn fibers with water to remove the aqueous adhesive.

The present invention also provides a fabric produced by the method for producing the fabric.

Hereinafter will be described in detail with respect to a fabrication method of the fabric and a fabric produced therefrom according to a specific embodiment of the invention.

According to one embodiment of the invention, disposing the fiber on one substrate selected from the group consisting of glass, synthetic resin and stainless; Applying an aqueous adhesive to the fibers disposed on the substrate; Drying the fiber to which the aqueous adhesive is applied; Separating and sewing the dried fibers on a substrate; And washing the sewn fibers with water to remove the aqueous adhesive.

The present inventor has introduced a surface material manufactured by applying a new fabric design method in Korean Patent Registration No. 03838808 (the surface material manufacturing method using the washout technique and the surface material manufactured by the method). However, in the registered patent, a surface material fabric was manufactured using Hanji as a kind of substrate, which was fixed to the sewing site and was not easily removed by water, thereby resulting in a deterioration in appearance quality of the final product. In addition, in the past, a water-soluble film was used instead of Hanji, but this method also had a problem in that the water-soluble film was not easily removed at the sewing site and the manufacturing cost of the final product was increased due to the high purchase cost of the water-soluble film.

Accordingly, the present inventors continue to study the fabric manufacturing method, when combining the fibers with an aqueous adhesive on a specific substrate, that is, a glass, a synthetic resin or a stainless steel substrate, it is possible to implement a variety of aesthetical fabric design excellent It was confirmed through experiments that not only can be obtained a good quality fabric by a simple process, and completed the invention. Accordingly, according to the fabric manufacturing method, the manufacturing process itself can be simplified and can be easily applied to mass production, and water-based adhesives do not generate any contaminants in the manufacturing process and are harmful to the human body. It can provide an environmentally friendly end product that does not contain this at all.

In particular, in the manufacturing method of the fabric, since the fibers are bonded to the adhesive on a substrate of glass, synthetic resin or stainless steel and dried to fabricate, it solves the problem that unnecessary materials such as Hanji or water-soluble film are fixed or remaining at the sewing site. It is possible to improve the appearance quality of the resulting fabric fabric itself.

In the method of manufacturing the fabric, glass, synthetic resin, or stainless steel may be used as a base material for arranging the fibers, and since they have high hydrophobicity, they may not only be low in reactivity with the aqueous adhesive but also may be dried in the step of drying the fiber to which the aqueous adhesive is applied. It is possible to prevent the phenomenon that is absorbed into the substrate.

In addition, since the glass, synthetic resin or stainless steel has a suitable reactivity with the aqueous adhesive, for example, can maintain the structure of the fiber firmly in the manufacturing process of the fabric, but does not bind to the substrate, after the drying step Fibers bound with an aqueous adhesive can be easily separated from the substrate. On the other hand, when using a substrate such as paper (hardboard paper) [Comparative Example 2] or MDF (wooden table) [Comparative Example 3], the aqueous adhesive is absorbed on the substrate or bonded to an appropriate strength or more, A part of the fiber may be torn off during the separation of the dried fiber from the substrate, which may cause damage to the fabric fabric.

The thickness, material or type of the glass substrate is not particularly limited, and may be appropriately selected depending on the fibers and fabrics used. However, tempered glass having relatively high compressive stress formed on the surface may be used. It is preferable.

In addition, the stainless substrate can be used without limitation any stainless substrate or substrate known to be used in the manufacture of mechanical devices, electrical devices or fabrics, and the thickness in consideration of the efficiency of the fibers, fabrics and manufacturing process used. It can be adjusted appropriately.

Examples of the synthetic resin that can be used as the base material include polyacrylic resin, polyurethane resin, polyester resin, polyepoxy resin, polyolefin resin, polycarbonate resin or cellulose resin, and the like. Is a polyolefin resin or a polyester resin. There is no particular limitation on the thickness of the synthetic resin substrate used in the fabrication method of the fabric, but in order to maintain the form of the fiber to be dried, it is preferably 3 mm or more.

Fibers disposed on the substrate may be used without any limitation, all kinds commonly used as a raw material of the fabric, specifically, natural fibers or artificial fibers may be used. Specific examples of the natural fibers include cellulose fibers (cotton, flax, jute, other cellulose fibers, furnace, gauze cloth (cotton), ramie, burlap), protein fibers (wool, hair, hair, silk fibers), mineral fibers (asbestos) There is. The artificial fibers can be divided into organic fibers and inorganic fibers, specific examples of the organic fibers are recycled fibers (rayon, acetate, triacetate) and synthetic fibers (nylon, acrylic, polyester, polypropylene, spandex, modacrylic, Olefins, techrons, polyvinyls, binions, saranes, nitriles, heat resistant fibers), and the like, and specific examples of the inorganic fibers include metal fibers or glass fibers. However, the fabric that can be used in the fabrication method of the fabric is not limited to the above examples, and can be used without any limitation as long as it can have a structure in which the form of yarn or the structure of the fabric is reflected.

The aqueous adhesive may be used without any limitation as long as it has an appropriate adhesive force, for example, it may firmly maintain or support the design of the fiber in the manufacturing process of the fabric and have an adhesive force that is not absorbed or bonded to the substrate. The use of grass, starch, rice grass, agar (agar) or mixtures thereof is preferred in view of ease of adhesive removal, ease of fabric design and environmental friendliness of the material. In addition, a small amount of modified starch (수, Food Starch Modified) can be used to increase the viscosity of the aqueous adhesive.

In the step of applying the water-based adhesive to the fibers disposed on the substrate can be used without any limitation the method commonly used for applying or coating the adhesive, it is preferable to use a spraying (spraying) method. The concentration or amount of adhesive applied may be appropriately adjusted depending on the amount of fibers disposed, but preferably the ratio of the raw material (eg flour, starch, rice or loach): water of the aqueous adhesive is 50:50 to 90:10. It may be, and more preferably the ratio may be 65:35 to 85:25. The raw material: water ratio of such an aqueous adhesive can be fabricated by combining the fibers disposed on the substrate, and may exhibit an adhesive or bonding force that can maintain the structure of the fabric even in the sewing step.

The fiber coated with the aqueous adhesive is preferably dried at a temperature of 12 to 50 ° C. and shade to maintain the structure of the fiber bonded with the adhesive and to improve the quality of the resulting fabric. According to the appropriate drying conditions as described above, the aqueous adhesive can be sufficiently absorbed and condensed into the fibers to maintain the structure of the fibers as well as to naturally separate the adhesive-substrate bond, so that the glass at the point of completion of drying The fibers combined with the substrate of synthetic resin or stainless steel and the adhesive can be naturally separated. The shade condition refers to a state or space in which direct sunlight can be avoided. And, in order to make the drying well, it is preferable that smooth ventilation is performed (for example, application of ventilation conditions using a fan or the like).

In the step of sewing the dried and bonded fibers with the aqueous adhesive may be applied to various methods of sewing depending on the design, appearance quality or use to express.

In the step of removing the aqueous adhesive, the sewn fiber may be washed with water to remove the aqueous adhesive. In this washing process, an apparatus known to be commonly used for washing fabrics, for example, a washing machine, may be used. In the washing process, the temperature of water or the number of times of washing may be adjusted according to the nature of the water-based adhesive or the nature of the fabric. Alternatively, the aqueous adhesive bonded to the fibers can be removed.

On the other hand, according to another embodiment of the invention, there can be provided a fabric produced by the method of manufacturing the fabric.

According to the above-described manufacturing method of the fabric, a fabric having a new texture and shape can be provided while maintaining a unique textile design. These fabrics can be used as clothing, surface materials or artworks as well as living accessories, and can be used as ties, scarves, cushions, cushions, lampshades, hats, purses and belts. In addition, the fabric is different from the conventional fabrics are woven in a certain pattern, because the fabric fabric itself can implement a variety of designs and high texture aesthetics, in addition to aesthetic everyday clothes (Wear of Art), stage It can be easily applied to making clothes or special clothes. In addition, since the fabric has excellent breathability and heat retention, it can be applied to functional materials and high-grade clothing.

According to the present invention, it is possible to provide a variety of fabric designs with excellent aesthetics and to provide a fabrication method and a fabric produced thereby having excellent quality.

1 is a photograph of the heads (H) and the inside (tails, T) of the fabric according to Example 1. FIG.
FIG. 2 is a photograph of the heads (H) and the tails (T) of the fabric according to Example 2. FIG.
Figure 3 is a photograph of the heads (H) and the inside (tails, T) of the fabric according to Example 3.
Figure 4 is a photograph of the heads (H) and the inside (tails, T) of the fabric according to Example 4.
Figure 5 is a photograph of the heads (H) and the inside (tails, T) of the fabric according to Example 5.
Figure 6 is a photograph of the heads (H) and the inside (tails, T) of the fabric according to Example 6.
Figure 7 is a photograph of the heads (H) and the inside (tails, T) of the fabric according to Example 7.
Figure 8 is a photograph of the fabric surface according to Comparative Example 1.
9 is a photograph of the fabric surface according to Comparative Example 2. FIG.
10 is a photograph of the fabric surface according to Comparative Example 3.

The invention is explained in more detail in the following examples. However, the following examples are illustrative of the present invention, and the present invention is not limited by the following examples.

Example

After placing the fibers on the substrate, an aqueous adhesive was sprayed onto the fibers. At this time, the substrate, the fiber and the water-based adhesive used are as shown in Table 1 below.

Then, the substrate on which the fibers were placed was dried for 3 hours in an airy room at 18 ° C. After the drying, the fibers bound with the aqueous adhesive were separated on the substrate and sewn using a brother home sewing machine. The fabric was sewn and soaked in a container containing water for 1 hour and lightly hand-washed, and then washed / washed / dehydrated in a washing machine to remove the aqueous adhesive.

Comparative example

After placing the fiber on the substrate of Table 1 below, an aqueous adhesive was sprayed onto the fiber. Then, the paper was covered with adhesive on the fiber, and the fabric of the fabric of the hanji-fiber-hanji thus prepared was fabricated. Then, the sewing fabric was soaked fabric soaked in a container containing water for 1 hour and lightly hand-washed, and then washed / washed / dehydrated in a washing machine to remove the aqueous adhesive.

Example  To Comparative example division fibrin Type of Equipment Water-based adhesive Related drawings Example 1 Silk, Poly Yarn tempered glass Flour paste 1 Example 2 Silk, Poly Yarn stainless Flour paste Figure 2 Example 3 Silk, Poly Yarn Polyethylene resin Flour paste Figure 3 Example 4 Silk, Poly Yarn tempered glass Flour paste Figure 4 Example 5 Silk, Poly Yarn Stainless plate Flour paste Figure 5 Example 6 Silk, Poly Yarn tempered glass Flour paste Figure 6 Example 7 Silk, Poly Yarn Polyethylene resin Flour paste Figure 7 Comparative Example 1 Burlap, Poly Yarn Hanji + Hanji Flour paste Figure 8 Comparative Example 2 Silk, Poly Yarn Hardboard Flour paste Figure 9 Comparative Example 3 Silk, Poly Yarn MDF (Wood Table) Flour paste Figure 10

※ In Table 1, the tempered glass is a KSL2002 standard product, and the polyethylene resin is a product of USF CO.

As shown in Figures 1 to 7, the fabric obtained in the embodiment has a new texture and shape, the fabric fabric itself can implement a variety of designs and high texture aesthetics. In addition, in the above embodiment, the structure derived from the fiber can be firmly maintained in the fabric manufacturing step, in particular in the bonding, drying and sewing step by the adhesive, so that uniform quality and texture are realized throughout the entire fabric to be manufactured. .

On the contrary, as shown in Fig. 8, when using Korean paper as a base material (Comparative Example 1), it was confirmed that the Korean paper of the sewing portion was not completely removed during the washing process.

In addition, as shown in Figs. 9 and 10, in the case of using a substrate of hardboard paper (Comparative Example 2) or MDF (Comparative Example 3), the aqueous adhesive is absorbed on the substrate or bonded to an appropriate strength or more, It was confirmed that a part of the fiber was torn off during the separation of the dried fiber from the substrate, causing damage to the fabric fabric.

Claims (5)

Placing the fibers on one substrate selected from the group consisting of glass, synthetic resin and stainless steel;
Applying an aqueous adhesive to the fibers disposed on the substrate;
Drying the fiber to which the aqueous adhesive is applied;
Separating and sewing the dried fibers on a substrate; And
Washing the sewn fibers with water to remove the aqueous adhesive.
The method of claim 1,
The synthetic resin is a method for producing a fabric comprising one selected from the group consisting of polyacrylic resin, polyurethane resin, polyester resin, polyepoxy resin, polyolefin resin, polycarbonate resin and cellulose resin.
The method of claim 1,
The aqueous adhesive is a method for producing a fabric comprising at least one adhesive raw material and water selected from the group consisting of flour, starch, rice and wood starch in a ratio of 50:50 to 90:10.
The method of claim 1,
Drying the fiber coated with the water-based adhesive is a method for producing a fabric made at a temperature of 12 to 50 ℃ and the shade (Shade)
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