KR101101788B1 - The prefabcated hanok - Google Patents

Abstract

PURPOSE: A prefabricated Korean-style house is provided to enable a mass production of Korean-style house because unit modules, which are manufactured in a factory, are assembled to complete a house in the field. CONSTITUTION: A prefabricated Korean-style house is completed by assembling unit modules(10), which are manufactured in a factory and transported to the field. The unit modules include structure unit modules(100), roof frame unit modules(200), and roof unit modules(300). The structure unit modules form the whole structure of the prefabricated Korean-style house. The structure unit modules comprise a column(101), a beam(102), and a joist(103). The roof frame unit modules are coupled to the top of the structure unit modules to form the frame of a roof. The roof unit modules are coupled to the top of the roof frame unit modules to form a roof.

Description

Prefabricated Hanok

The present invention relates to a prefabricated hanok, and more particularly, to a prefabricated hanok that can reduce the work in the field as possible to produce a hanok by combining the unit unit modules in the field after the production of the unit unit module in the factory. .

Many foreigners call our country 'Apartment Republic'. Even though they are the world's top ten largest economies, they have pinpointed Korea's housing culture without any identity. Apartments have been recognized as being suitable for the lives of busy modern people, with flats organized for modern life, and apartments continue to increase according to this recognition.

However, there is a wave of change in such a residential culture. It is a traditional Korean style and interest in eco-friendly Hanok.

Hanok refers to a house built in the traditional Korean style, and has a wooden structure of furniture, which is made of pillars, beams, and torii, and then tiled on top of it.

Such a hanok has the traditional appearance of Korea, and is made of environmentally friendly materials, so it has the advantage that no harmful substances are released to the human body.

On the other hand, since Hanok has a furniture structure and is constructed and manufactured on site, it takes a long period of construction and all work is done by hand. In addition, construction work is possible only by carpenters who specialize in hanok, which incurs high labor costs. Therefore, there is a problem that the construction cost is high and the construction period takes a long time.

In addition, the hanok is difficult to standardize because the production method is very demanding and the quality of the hanok varies greatly depending on the person who builds the hanok.

In addition, there is a big problem in the amount of waste generated by directly processing materials such as wood in the field.

Due to these problems, the plan to modernize hanok is gradually appearing.

Republic of Korea Patent Publication No. 10-0633146 (Notice date October 11, 2006)

The present invention is to solve the above problems, an object of the present invention by manufacturing a unit unit module constituting the hanok in the factory and by assembling the unit unit modules from each other in the field by making a hanok in large quantities, It is to provide a prefabricated hanok that can be manufactured.

It is also to provide a prefabricated hanok that can drastically reduce the cost and time required to produce a hanok.

It is also to provide prefabricated hanok that can be manufactured even by non-professionals and keep the quality of hanok constant.
In addition, it is to provide a prefabricated hanok that can be prevented from being damaged by torsion or bending when lifting the structure unit module manufactured at the factory.

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Prefabricated hanok according to the present invention for achieving the above object has a predetermined dimension and the unit unit module produced after manufacturing the unit unit module in the form of a three-dimensional cube in the factory to form a space from each other in the field Completed by assembling, the unit unit module is a structural unit module having a column and a beam to form the overall structure of the hanok, a truss unit module coupled to the upper portion of the structure unit module to form a skeleton of the roof, the truss unit A roof unit module coupled to an upper portion of the module to form a roof, and a lower edge of the structure unit module is configured to prevent twisting or bending of the structure unit module when the neighboring beams are coupled to each other to lift the structure unit module. A bracket is provided, and the upper edge of the structure unit module The module-based structural units and hardware that inserts bonded to each other to the truss unit module is provided, the lower part of the truss unit module is provided with a groove on which the insert inserted into hardware.
The lower portion of the structure unit module may be provided with a reinforcing structure to prevent the twist of the structure unit module.

The reinforcing structure may include a frame installed along the inner side surface of the lower beam, and a plurality of reinforcing members crossing the frame.

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One side of the structure unit module and the other side may be provided with a coupling hardware for coupling the structure unit module.

The coupling hardware may include a horizontal extension unit coupling a pair of structure unit modules to each other, and a vertical extension unit extending upward from a center of the horizontal extension unit to couple the truss unit module.

The truss unit module includes a frame seated on an upper portion of the structure unit module, a large hole extending upward from a center portion of the frame, a bell hammer connecting the large hole to each other, and connecting the frame and the large hole to the frame. It may be provided with an inclined member forming an angle.

The roof unit module includes a main purlin placed on the top of the pillar and a purlin installed between the main purlin and the main purlin, a rafter seated on the purlin, and an insulating material installed on the upper part of the rafters; It is possible to have a roof panel covering the heat insulator.

The inclined member may be formed with a purlin seating groove in which the purlin is seated.

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According to the prefabricated hanok according to the present invention, the unit unit modules are produced in large quantities in the factory, and the unit unit modules produced in the field can be assembled by assembling each other, so that the hanok can be manufactured in large quantities, and the time required to produce the hanok is greatly reduced. Can be.

In addition, since the unit module is manufactured at the factory, the standardization of the hanok is possible, so that the quality of the hanok can be kept constant.

In addition, even if you are not an expert, you can make a hanok and reduce the cost of making a hanok.

In addition, by modularizing the unit unit module to a certain size in the factory there is an effect that can reduce the amount of waste generated.
In addition, the structure unit module is provided with a bracket and a reinforcing structure, etc., it is possible to prevent damage by twisting or bending when lifting the structure unit module with a crane or the like.

1 is a flow chart showing a method for manufacturing a prefabricated hanok according to an embodiment of the present invention.
Figure 2 is a view showing a state setting the dimensions of the unit unit module constituting the prefabricated hanok according to FIG.
3 is a view schematically showing the order of assembling the unit unit module in the field.
4 is an exploded perspective view of a unit unit module forming one component space.
5 is a view showing a manufacturing procedure of the structure unit module.
Figure 6 is a perspective view showing a structure unit module coupled to each other.
Figure 7 is a perspective view of the structure unit module from the bottom.
8 is a perspective view showing a structure unit module coupled to the base;

Hereinafter, with reference to the accompanying drawings will be described in detail a method for producing a prefabricated hanok according to an embodiment of the present invention.

1 is a flow chart showing a method for manufacturing a prefabricated hanok according to an embodiment of the present invention.

As shown in FIG. 1, a method of manufacturing a prefabricated hanok according to an embodiment of the present invention includes (a) designing dimensions of a unit unit module forming one component space (S110), and (b) a factory In step (S120) of manufacturing the unit unit module, and (c) the step of assembling each other unit unit modules produced in the factory in the field (S130).

First, the step (S110) of designing the dimensions of the unit unit module constituting the prefabricated hanok will be described.

2 is a view showing a state of setting the dimensions of the unit unit module constituting the prefabricated hanok.

Prefab is a construction method of processing and assembling parts in a factory and installing only in the field. In order to implement the prefabricated prefabricated hanok, the unit unit module 10 is first designed. At this time, the unit unit module 10 has a three-dimensional cube shape. Therefore, it forms one component space such as a room or a floor.

As described above, when designing the unit unit module 10, structural problems and material problems should be solved, and when setting the dimensions of the unit unit module 10, a building is constructed by combining the main components and parts constituting the building. Prepare the standard by considering completion.

Therefore, modular coordination can be used to secure the linkage between design and part dimensions in the prefabricated hanok, which is assembled by constructing the unit unit modules 10, and to play the role of dimension adjustment necessary for rationalization of building production and dimension matching between parts. Concept to set the dimensions of the unit unit module 10.

On the other hand, the eyesight dimension design method is applied to use the components of the factory produced as a standard module. This is to design the building so that the eye dimensions of each side of the construction space are planned to be the basic dimensions of the integral multiple of the standard module of the accessory material, and the eye dimensions are the design baseline. Of course, during the building design process, the frame design is made while considering the installation state of the accessory components. As a result, it is possible to apply accessory components such as ceiling materials, windows, floors, system kitchens, prefabricated bathrooms, and (storage type) partition systems into standard modules.

For materials applied to houses in general, Korean Industrial Standard (KS) specifies the standard module nominal dimensions. For example, in consideration of being modularized with an incremental dimension of 30 cm, an auxiliary module incremental dimension of 10 cm can be supplemented with an incremental dimension of 30 cm as an eye dimension in principle in the case of the planar dimension of the unit unit module 10 so as to match the module. Apply.

On the contrary, in the case of the elevation dimension of the unit unit module 10, the 10 centimeter increment is set to be applied in principle, but due to the technical dimension that may occur in the interlayer, the incremental dimension of 5 centimeters is used as an auxiliary. Therefore, if the interlayer is an incremental dimension of 5 centimeters, which is an auxiliary dimension, the height of the floor is set to the sum of the ceiling height and the height of the interlayer, so that the incremental dimension of the height of 5 centimeters is used to assist.

2 shows an example of a unit unit module 10 of a prefabricated hanok prepared in consideration of such a point, and the size of the unit unit module 10 shown in FIG. 2 is 2700 mm * 3600 mm * 3000 mm. In addition, the unit unit modules 10 having different dimensions can be produced. By varying the dimensions of the unit unit module 10 as described above, it is possible to vary the combination of the produced unit unit module 10 to develop various planes and to achieve differentiated visual effects.

Next, the step (S130) of assembling each other in a unit unit module manufactured in a factory will be described.

Figure 3 schematically shows the order of assembling the unit unit module in the field.

As shown in FIG. 3, the unit unit module 10 manufactured in the factory is transported to a site, and then converted into a prefabricated hanok within a short time through a process of assembling at a site.

4 is an exploded perspective view of a unit unit module forming one component space in a prefabricated hanok, and FIG. 5 shows a manufacturing procedure of the structure unit module.

Referring to FIG. 4, the unit unit module 10 includes a structure unit module 100, a truss unit module 200, and a roof unit module 300, and the unit unit module 10 manufactured in the factory as described above. After being transported to the site and assembled on site, it is transformed into a prefabricated hanok within a short time.

The unit unit module 10 will be described in more detail. The unit unit module 10 is coupled to an upper portion of the structure unit module 100 and the structure unit module 100 that forms the overall structure of the prefabricated hanok. It is provided with a roof frame unit module 200 to be formed, and a roof unit module 300 coupled to an upper portion of the roof frame unit module 200 to form a roof.

The structure unit module 100 is a structure including a column 101, a beam 102, a joist 103, and the like.

Referring to Figure 5 describes the manufacturing procedure of the structure unit module,

① erect the frame, including pillars 101 and beams 102. ② Install the joist (103). ③ Install the wall and the room 104. ④ Produce and install floor 105 and walls and windows 106 with heat insulation.

On the other hand, the unit unit module 10, particularly the structure unit module 100 constituting the prefabricated hanok can be pre-installed, as well as windows and floors, as well as windows and floor plates. Therefore, after the prefabricated hanok is completed, there is no need to separately install a wall plate and a floor plate as well as windows and electric facilities, thereby reducing the time for manufacturing the hanok.

Referring back to FIG. 4, the truss unit module 200 includes a frame 210 seated on an upper portion of the structure unit module 100, a large hole 220 extending upward from a center portion of the frame 210, and a large hole ( 220 is provided with a bellows 230 for connecting each other, and the inclined member 240 for connecting the frame 210 and the large hole 220 to form a predetermined angle with the frame 210.

The roof unit module 300 includes a purlin 310, a rafter 320 seated on the purlin 310, a heat insulating material 330 installed on the rafter 320, and a roof plate covering the heat insulating material 330. Panel 340 is provided. At this time, the purlin 310 has a main purlin 311 placed on the upper side of the outer pillar of the building, and a middle purlin 312 installed between the main purlin 311 and the bell core 230.

Meanwhile, the first insertion hardware 111 is provided at an upper edge of the structure unit module 100 so that the structure unit module 100 and the truss unit module 200 can be easily coupled.

A lower portion of the truss unit module 200, more specifically, a lower portion of the frame 210 is provided with a first insertion groove 211 into which the first insertion hardware 111 is inserted.

In order to couple the truss unit module 200 and the roof unit module 300 to each other, the inclined member 240 of the truss unit module 200 has a midway seating groove in which the midway 312 of the roof unit module 300 is seated. 241 is formed. In addition, the midway seating groove 241 is provided with a second insertion hardware 242, and the midway 312 is provided with a second insertion groove 313 into which the second insertion hardware 242 is inserted and coupled.

As described above, the unit unit module 10 includes the structure unit module 100, the truss unit module 200, and the roof unit module 300, and the unit unit module 10 manufactured in the factory as described above is brought to the site. By transporting the unit unit modules 10 in the field through the process of assembling each other and transformed into a prefabricated hanok within a short time.

Meanwhile, in order to assemble the unit unit modules 10 from each other, the structure unit modules 100 are assembled from the unit unit modules 10.

6 is a perspective view showing a structure unit module coupled to each other.

The coupling hardware 120 is used to assemble the structure unit module 100 from each other. The coupling hardware 120 extends upward from the center of the horizontal extension part 121 to couple the structure unit module 100 to each other, and the vertical to combine the truss unit module 200. And an extension 122.

Therefore, the two structural unit modules 100 are coupled to each other through the horizontal extension 121, and the truss unit module 200 is coupled to the upper portion of the structural unit module 100 through the vertical extension 122.

After coupling the structure unit modules 100 to each other using the coupling hardware 120 as described above, the roof unit module 200 and the roof unit module 300 are sequentially assembled to the upper portion of the structure unit module 100, thereby prefabricating Hanok. To complete.

Figure 7 is a perspective view of the structure unit module from the bottom, Figure 8 is a perspective view showing the structure unit module is coupled to the base.

Referring to FIG. 7, a lower portion of the structure unit module 100 is provided with a coupling unit 130 for coupling the structure unit module 100 to each other.

The coupling part 130 is provided on one side of the structure unit module 100 and has a plate 131 on which at least one insertion protrusion 132 is formed, and is provided on the other side of the structure unit module 100 and the insertion protrusion 132. ) Is provided with an insertion hole 133 is inserted.

Therefore, by inserting the insertion protrusion 132 provided in one structure unit module 100 into the insertion hole 133 provided in the other structure unit module 100, the lower portions of the structure unit module 100 can be easily combined with each other. have.

On the other hand, the lower portion of the structure unit module 100 is provided with a reinforcing structure 150 to prevent twisting or bending of the structure unit module 100. In this case, the reinforcement structure 150 may be formed of a material having sufficient rigidity. The reason for installing the reinforcing structure 150 in the structure unit module 100 in this way is that the structure unit module 100 is manufactured in the factory and then assembled in the field, and the structure unit module 100 manufactured in the factory with a crane or the like. If the structure unit module 100 is not rigid when lifted, it is because the structure unit module 100 may be damaged by twisting or bending of the structure unit module 100.

The reinforcement structure 150 includes a frame 151 installed along the inner side surface of the lower beam 102 and a plurality of reinforcement members 152 crossing the frame 151. Since the frame 151 is installed along the inner side surface of the lower beam 102, the lower beam 102 can be prevented from twisting, and the frame 151 is provided by the reinforcing material 152 crossing the frame 151. This may have sufficient rigidity.

And since the reinforcing structure 150 is installed along the inner surface of the lower beam 102, the reinforcing structure 150 is not visible when viewed from the outside.

On the other hand, the lower edge of the structure unit module 100 is provided with a bracket 160 for coupling the neighboring beams 102 to each other to reinforce rigidity. The bracket 160 may prevent twisting or bending of the structure unit module 100 when the structure unit module 100 is lifted by coupling the neighboring beams 102 with each other like braces.
Meanwhile, the anchor bolt 161 is installed at one side of the bracket 160 or the base 400 to fix the pillar 101 to the base 400. 7 shows that the anchor bolt 161 is provided on the bracket 160, but the anchor bolt 161 is embedded in the base 400, and the anchor bolt 161 is inserted into the bracket 160. Holes may be formed.

On the other hand, the bracket 160 has an open portion 162 open at one side to fasten the anchor bolt 161 with a nut or the like. Therefore, it is possible to simply fasten the anchor bolt 162 with a nut or the like through the opening portion 162.

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Thus, according to the prefabricated hanok according to an embodiment of the present invention it is possible to significantly reduce the time to build a hanok by minimizing the work in the field when building the hanok. In addition, the unit unit module 10 can be produced in a factory can be produced in large quantities. Therefore, anyone can produce a hanok, even if not experts, by maintaining the quality of the hanok by managing the quality of the unit unit module 10 produced in the factory.

In the above description of the prefabricated hanok according to an embodiment of the present invention, the spirit of the present invention is not limited to the embodiments presented herein. And those skilled in the art to understand the spirit of the present invention can easily suggest other embodiments by the addition, modification, deletion, addition, etc. of components within the scope of the same idea, but this also falls within the scope of the invention something to do.

10: unit unit module 100: structure unit module
200: roof frame unit module 300: roof unit module

Claims (12)

It is completed by assembling each other in the field after manufacturing the unit unit module of a three-dimensional cube-shaped unit factory having a predetermined dimension to form a space,
The unit unit module
A structural unit module having pillars and beams to form the overall structure of the hanok,
A truss unit module coupled to an upper portion of the structure unit module to form a skeleton of a roof;
A roof unit module coupled to an upper portion of the truss unit module to form a roof,
A lower edge of the structure unit module is provided with a bracket for coupling the neighboring beams to each other to prevent twisting or bending of the structure unit module when lifting the structure unit module,
The upper edge of the structure unit module is provided with an insertion hardware for coupling the structure unit module and the truss unit module with each other, the lower portion of the truss unit module is characterized in that the insertion groove for inserting the insertion hardware is provided. Hanok. The method of claim 1,
Prefabricated Hanok characterized in that the lower portion of the structure unit module is provided with a reinforcing structure to prevent the twist of the structure unit module. The method of claim 2,
The reinforcement structure
A frame installed along the inner side of the lower beam,
Prefabricated hanok characterized in that it comprises a plurality of reinforcing material across the frame. delete delete The method of claim 1,
Prefabricated hanok characterized in that the coupling unit for coupling the structure unit module and the other side structure unit module on one side. The method of claim 6,
The coupling hardware is a prefabricated hanok characterized in that it comprises a horizontal extension unit for coupling a pair of structure unit modules with each other, and a vertical extension extending from the center to the upper side to couple the truss unit module. The method of claim 1,
The truss unit module
A frame seated on an upper portion of the structure unit module;
A large hole extending upward from the center of the frame,
A bell hammer connecting the large holes to each other,
Prefabricated hanok characterized in that it comprises an inclined member connecting the frame and the large hole and forming a predetermined angle with the frame. The method of claim 8,
The roof unit module
A purlin having a main purlin placed on an upper portion of the pillar and a middle purlin installed between the main purlin and the main purlin;
With rafters resting on the purlins,
A heat insulating material installed on the upper part of the rafters,
A prefabricated hanok characterized by comprising a roof panel covering the insulation. The method of claim 9,
Prefabricated hanok is characterized in that the inclined member is formed with a middle groove seating groove is seated. delete delete

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