KR101089475B1 - Air pocket type dye-sensitized solar cell roofing tile - Google Patents
Air pocket type dye-sensitized solar cell roofing tile Download PDFInfo
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- KR101089475B1 KR101089475B1 KR1020110023227A KR20110023227A KR101089475B1 KR 101089475 B1 KR101089475 B1 KR 101089475B1 KR 1020110023227 A KR1020110023227 A KR 1020110023227A KR 20110023227 A KR20110023227 A KR 20110023227A KR 101089475 B1 KR101089475 B1 KR 101089475B1
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- South Korea
- Prior art keywords
- tile
- sensitized solar
- solar cell
- air pocket
- dye
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- 238000009413 insulation Methods 0.000 claims abstract description 14
- 230000000694 effects Effects 0.000 claims abstract description 9
- 239000004743 Polypropylene Substances 0.000 claims abstract description 4
- 238000001746 injection moulding Methods 0.000 claims abstract description 4
- -1 polypropylene Polymers 0.000 claims abstract description 4
- 229920001155 polypropylene Polymers 0.000 claims abstract description 4
- 239000000853 adhesive Substances 0.000 claims abstract description 3
- 230000001070 adhesive effect Effects 0.000 claims abstract description 3
- 239000011152 fibreglass Substances 0.000 claims abstract description 3
- 238000012856 packing Methods 0.000 claims abstract description 3
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 2
- 238000005498 polishing Methods 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 238000010248 power generation Methods 0.000 abstract description 6
- 238000001816 cooling Methods 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 229920001296 polysiloxane Polymers 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 229910052573 porcelain Inorganic materials 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 229920006015 heat resistant resin Polymers 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 229920006254 polymer film Polymers 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 239000010454 slate Substances 0.000 description 1
- 239000007784 solid electrolyte Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
- H02S20/25—Roof tile elements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/542—Dye sensitized solar cells
Abstract
Description
본 발명은 지붕의 기와에 관한 것이다. 지금까지의 전통 기와는 진흙을 틀에 넣어 구워낸 도자기 형태의 제품이 대다수이며, 슬레이트나 함석지붕이 대세였다.The present invention relates to roof tiles. Until now, the traditional tile is mostly made of porcelain in the form of mud and baked, and slate or tin roofs are popular.
그러나 에너지문제가 심각한 현대에는 보온 단열성이 좋은 제품이 절실히 필요 하게 되었다. 보온성이 좋으면 난방비와 냉방비가 적게 들어서 에너지를 절약할 수가 있게 된다. 따라서 단열성과 보온 단열성이 좋으며, 발전을 겸할 수 있는 기와의 필요성이 대두되고 있다.However, in today's severe energy problem, products with good thermal insulation are urgently needed. Good warmth can save energy due to less heating and cooling costs. Therefore, there is a need for roof tiles that can provide both heat insulation and thermal insulation and good power generation.
지금까지의 기와들은 도자기 형태의 제품에서 철판 등의 금속제와 플라스틱 수지 등의 제품으로 발전해 가고 있는 중이다.Until now, tiles have been developed from ceramic products to metal products such as iron plates and plastic resin products.
도자기 형태의 전통 기와는 단열효과가 적고 무거운 문제가 있다. 철판 등의 금속제는 녹이 슬고, 외기 온도에 대한 단열효과가 약해서 지붕 마감제로 사용하는데 취약점이 있다.Traditional tile in the form of porcelain has a low heat insulation effect and a heavy problem. Metals such as steel plates are vulnerable to rust and have a weak thermal insulation effect against outside temperatures, making them vulnerable to use as roof finishes.
본 발명에서는 이러한 문제점을 해결하기 위하여 보온 단열성이 좋으며 겸하여 태양광을 받는 지붕의 특성을 살려서 발전효과를 겸하여 얻을 수 있도록 하는 에어 포켓형 염료감응태양전지 기와를 제공하고자 한다.In order to solve this problem, the present invention provides an air pocket-type dye-sensitized solar cell roof tile that can be obtained by combining thermal power with good thermal insulation properties and by utilizing the characteristics of a roof that receives sunlight.
본 발명에서는 기존의 세라믹 도자기 기와의 단점인 진흙을 성형하고, 말리고 가마에 넣어서 굽는 제품의 생산과정에서 많은 비용과 시간이 소요 되는 것을 줄이고, 무겁던 것을 가볍게 하고 보온단열성을 올리고, 겸하여 햇빛을 받는 지붕면적을 활용하여 태양광 발전 효과를 얻을 수 있도록 하는 하이브리드형의 기능성 기와를 만들고자 한다.In the present invention, reducing the cost and time required in the production process of molding, drying and kiln baking the mud, which is a disadvantage of the traditional ceramic porcelain roof tiles, light weight and raise the thermal insulation, combined with sunlight The roof area will be used to create a hybrid type of functional roof tiles that can achieve the photovoltaic effect.
기와를 FRP화이바수지, 폴리프로필렌 등의 난연, 내열성 수지를 사용하여 사출금형으로 사출 성형 하여, 가벼우면서도 보온단열성이 좋은 제품을 양산할 수 있게 하여 비용을 줄이고자 한다. 보온성을 위하여 기와평면에 에어포켓의 공기층을 만들고 성형 후에 밀봉하여 단열효과를 높이도록 한다.The roof tile is injection molded using an flame-retardant and heat-resistant resin such as FRP fiber resin, polypropylene, etc., to reduce the cost by allowing mass production of products with good thermal insulation properties. For insulation, make an air layer of air pocket on the tile plane and seal it after molding to increase the insulation effect.
기와는 지붕에 사용하게 되고, 지붕에는 태양광을 받게 되므로, 발전을 위한 별도의 면적이 없이 지붕위에 비치는 태양광을 이용하여 발전을 하고자 한다.The tile is used for the roof, and the roof receives sunlight, so there is no separate area for power generation.
기와는 비바람을 막아야 하고 미관상 보기에도 좋아야 하기 때문에 디자인상, 골과 곡면이 형성되게 된다. 이러한 특성 때문에, 발전을 위한 평판형의 실리콘모듈은 사용하기에 어려운 문제가 있으므로, 곡면제작이 가능한 염료감응태양전지가 더 적합할 것으로 생각된다.The roof tiles should be weatherproof and look good, so the valleys and curved surfaces are formed by design. Because of these characteristics, a flat silicon module for power generation has a problem that is difficult to use, it is considered that a dye-sensitized solar cell capable of producing a curved surface is more suitable.
기와는 적은 크기의 기와를 한 장씩 겹쳐서 사용하는 것은 제작과 생산성의 어려움이 따르기 때문에, 일정단위면적의 크기를 갖는 것이 좋을 것이다.It is good to have a certain unit area size, because it is difficult to manufacture and productivity when the tiles are stacked one by one.
따라서, 일반 기와보다 3배정도 크기로 제작 하는 것이 효과적이고 전극의 배선과 염료감응태양전지의 제작에도 효과적이다.Therefore, it is effective to manufacture about three times the size of the general tile and is effective in the wiring of the electrode and the production of dye-sensitized solar cell.
염료감응태양전지의 제작은, 고밀도 수지로 생산된 기와위에 직접코팅을 하여 제작 하거나, 필름위에 제작을 하여 기와위에 입히는 방법으로 만들 수도 있다.The dye-sensitized solar cell may be manufactured by directly coating a tile made of a high density resin, or by manufacturing a film on the tile.
본 발명에 의한 기와는 지붕으로 부터의 외기의 기온 변화에 보온단열효과를 갖게 될 것이므로 주택의 냉난방을 위한 에너지 비용을 줄일 수 있게 될 것이다.Roof tile according to the present invention will have a thermal insulation effect on the temperature change of the outside air from the roof will be able to reduce the energy cost for heating and cooling of the house.
지붕위에 비치는 태양광을 이용하여 염료감응태양전지로부터 발전을 이룰 수 있게 되어 일석이조의 효과를 얻게 되며, 태양광발전을 위한 별도의 면적을 확보해야 하는 문제가 해결 된다.It is possible to achieve power generation from dye-sensitized solar cells by using sunlight reflected on the roof, thereby achieving the effect of two birds of water, and solving the problem of securing a separate area for solar power generation.
도 1은 본 발명에 의한 에어포켓형 염료감응태양전지 기와의 구조도 및 사시도.
도 2는 본 발명에 의한 기와를 2장 겹친 접속 상태도.
도 3은 본 발명에 의한 기와 위에 염료감응 태양전지를 코팅 하는 경우의 염료감응전지의 제작 구조.1 is a structural diagram and a perspective view of an air pocket type dye-sensitized solar cell tile according to the present invention.
Fig. 2 is a connected state in which two tiles are stacked according to the present invention.
Figure 3 is a fabrication structure of the dye-sensitized battery in the case of coating the dye-sensitized solar cell on the tile according to the present invention.
본 발명을 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.The present invention will now be described in detail with reference to the accompanying drawings.
도 1은 전통기와 3장이 결합된 형태의 구조도이다. 기와(100)는 골과 곡면으로 구성되는데, 바닥내부에 에어포켓(101)이 생기도록, 사출금형 제작 시에 금형을 상하 짝으로 만들고, 에어포켓(101) 부분을 움직이는 슬라이드(slide) 코어 금형으로 제작하여, 사출성형 시에 슬라이드 금형이 먼저 빠져나오고, 상하 짝 금형이 분리 되면서 사출물이 인출되도록 하여 에어포켓이(101) 성형되도록 한다. 사출성형을 위한 재질은 FRP화이바 그라스, 폴리프로필렌, 등의 내열성 수지로 성형하고, 성형 후에는 성형된 에어포켓(101)의 입구를 별도로 제작한 실리콘 펙킹으로, 에어포켓 입구에 일정부분 밀어 넣고, 접착 밀봉하여 보온단열효과를 높이도록 한다.1 is a structural diagram of a traditional group and three chapters combined.
기와(100)는 다음 기와와 연결하여 결합할 수 있도록 접속구(102)를 앞부분 보다 일정깊이로 낮게 만들어서 뒤에 연결되는 기와의 접속을 용이 하게 한다.
기와(100) 상부에는 표면을 곱게 연마 후에 염료감응 태양전지(200)를 도 3과 같은 단계를 거쳐 스프레이(나노) 코팅으로 제작 한다.After polishing the surface finely on the
209는 고분자 필름막을 코팅하는 단계,209 is a step of coating a polymer film film,
208은 탄소막코팅 단계,208 is a carbon film coating step,
207은 나노 백금 1차 전극 코팅단계,207 is a nano platinum primary electrode coating step,
206은 고체전해질 코팅 단계,206 is a solid electrolyte coating step,
205는 염료감응도료(105, TiO2이산화 티타늄)를 도포하는 단계,205 is a step of applying a dye-sensitive paint (105, TiO 2 titanium dioxide),
204는 나노 백금 2차 전극을 코팅하는 단계,204 coating the nano platinum secondary electrode,
203은 고분자 투명필름을 코팅하는 단계 로 이루어지고,203 consists of coating a transparent polymer film,
태양광을 받아 발전을 이루게 되면, 발전된 전기는 전극단자(201, 202)를 통하여 다음에 접속되는 기와(100)의 전기와 합해지고 컨버터로 연결되어 사용하게 된다.When the solar power is generated, the generated electricity is combined with the electricity of the
기와(100)에 직접코팅으로 염료감응 태양전지(200)를 제작하거나, 고분자 플렉시블 필름에 도 3과 같은 단계로 염료감응 태양전지를 제작 후에 기와(100)상부에 에폭시 등의 내열성 접착제로 접착하여 제작할 수도 있다.The dye-sensitized
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020110023227A KR101089475B1 (en) | 2011-03-16 | 2011-03-16 | Air pocket type dye-sensitized solar cell roofing tile |
| PCT/KR2012/001278 WO2012124905A2 (en) | 2011-03-16 | 2012-02-20 | Air-pocket-type dye-sensitized solar cell roofing tile |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020110023227A KR101089475B1 (en) | 2011-03-16 | 2011-03-16 | Air pocket type dye-sensitized solar cell roofing tile |
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| KR101089475B1 true KR101089475B1 (en) | 2011-12-07 |
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| WO (1) | WO2012124905A2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101634696B1 (en) * | 2015-02-25 | 2016-06-29 | 서울과학기술대학교 산학협력단 | Inclined material for finishing cover on roof and the finishing method using it |
| WO2019027102A1 (en) * | 2017-08-03 | 2019-02-07 | (주)비에이에너지 | Photovoltaic panel-integrated thermally insulating exterior material |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004360352A (en) | 2003-06-06 | 2004-12-24 | Taisei Corp | Solar battery module for tiled roof and its installation method |
| KR100698841B1 (en) | 2005-02-28 | 2007-03-22 | (주)에타솔라 | Apparatus with roof tile type photovoltaic module |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6811852B2 (en) * | 2001-10-02 | 2004-11-02 | Robert J. Alderman | Reflective heat insulation |
| KR100998218B1 (en) * | 2008-02-27 | 2010-12-03 | 신우산업주식회사 | Gel-type noise suppressor with self-adhesion having pir-pocket and its manufacturing method thereof |
| KR20100020497A (en) * | 2009-01-04 | 2010-02-22 | 김봄 | Roofing tile solar battery |
-
2011
- 2011-03-16 KR KR1020110023227A patent/KR101089475B1/en not_active IP Right Cessation
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2012
- 2012-02-20 WO PCT/KR2012/001278 patent/WO2012124905A2/en active Application Filing
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004360352A (en) | 2003-06-06 | 2004-12-24 | Taisei Corp | Solar battery module for tiled roof and its installation method |
| KR100698841B1 (en) | 2005-02-28 | 2007-03-22 | (주)에타솔라 | Apparatus with roof tile type photovoltaic module |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101634696B1 (en) * | 2015-02-25 | 2016-06-29 | 서울과학기술대학교 산학협력단 | Inclined material for finishing cover on roof and the finishing method using it |
| WO2019027102A1 (en) * | 2017-08-03 | 2019-02-07 | (주)비에이에너지 | Photovoltaic panel-integrated thermally insulating exterior material |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2012124905A3 (en) | 2012-12-27 |
| WO2012124905A2 (en) | 2012-09-20 |
| WO2012124905A9 (en) | 2012-11-08 |
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