CN105633186B - High heat conduction type backboard used for solar batteries and preparation method thereof - Google Patents

High heat conduction type backboard used for solar batteries and preparation method thereof Download PDF

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CN105633186B
CN105633186B CN201610200957.XA CN201610200957A CN105633186B CN 105633186 B CN105633186 B CN 105633186B CN 201610200957 A CN201610200957 A CN 201610200957A CN 105633186 B CN105633186 B CN 105633186B
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parts
layer
screw extruder
double screw
conduction type
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CN105633186A (en
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邵名巍
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CHANGSHU TOP SOLAR MATERIAL Co Ltd
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CHANGSHU TOP SOLAR MATERIAL Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/049Protective back sheets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Photovoltaic Devices (AREA)
  • Laminated Bodies (AREA)

Abstract

A kind of high heat conduction type backboard used for solar batteries and preparation method thereof, belongs to solar module technical field.Step:Heat-conducting type mylar is taken as basic unit;By 40 60 parts of fluorine-containing copolymer resinses, 10 30 parts of plexiglass, 10 30 parts and flow ability modifying agent < 5 parts mixings of heat filling, compound is put into melting extrusion in double screw extruder, afterwards by casting film-forming in blown film in pellet input inflation film manufacturing machine or casting machine, weathering layer is obtained;By 40 60 parts of fluorine-containing copolymer resinses, 10 30 parts of plexiglass, the mixing of 10 30 parts and flow ability modifying agent < 5 parts of heat filling, the internal layer of the fluorinated copolymer layer for then obtaining with the addition of heat filling;Compound.Have excellent weather-proof, ageing-resistant, insulating properties, contamination resistance, water vapor transmittance little;There is the heat dispersion that stands out from one's fellows, improve the photoelectric transformation efficiency of cell piece;Processing step is terse and without harsh technical factor.

Description

High heat conduction type backboard used for solar batteries and preparation method thereof
Technical field
The invention belongs to solar module technical field, and in particular to a kind of high heat conduction type back of the body used for solar batteries Plate, and further relate to its preparation method.
Background technology
Solaode is also referred to as solar-energy photo-voltaic cell, and its overall structure is known to industry, including:Framework(Generally adopt Use aluminum frame), the solar energy photovoltaic glass being installed in framework, be located at solar energy photovoltaic glass below cell piece(Also referred to as silicon chip Or silicon plate), hot melt adhesive layer(EVA layer), rosette and backboard(Backboard is also referred to as insulating back panel).
In view of non-renewable natural resourcess such as oil, coal, natural gas and ocean ice is increasingly deficient, and the in view of mankind To the economy consciousness of natural resourcess and significantly increasing for protective awareness, to inexhaustible and have the feature of environmental protection and The utilization of cheapness resource such as wind energy and solar energy is paid attention to increasingly, ground of the solar energy in the sustainable use energy strategy of the mankind Position increasingly shows.
Solaode is one of core component in solar photovoltaic generation system, and which is by a group for arranging in advance Crystal silicon cell is laminated on ultrathin transparent and constitutes between the glass of high intensity and sealing bottom, and sealing bottom is Backboard, as backboard plays the weather resistant protection of sealing to crystal silicon cell, therefore the quality of its quality is directly connected to the sun The service life of energy battery.More particularly, service life usually requires that >=30 years, and therefore backboard used for solar batteries only has The standby weatherability that stands out from one's fellows, resistance to ag(e)ing, insulating properties, contamination resistance are strong, water vapor transmittance(Sealing)Low and shelf depreciation energy The features such as more than > 1000V, could be adapted with the service life of solaode.
Prior art, is particularly no lack of the technology letter being seen in regard to backboard used for solar batteries in disclosed patent documentation Breath, such as Chinese patent CN101582458A, CN101582459A, CN201387885Y, CN201387887Y, CN101615636A, CN101431108A, CN101992571, CN101992572A, CN101979247A and CN101964371A, etc..And for example United States Patent (USP) US3133854, US513989 and US6632518, etc..It is not limited to enumerate These patents be both for weatherability, resistance to ag(e)ing, insulating properties, yellowing resistance and the water vapor barrier property of backboard and propose.
As is known in the industry, solaode(Custom claims photovoltaic cell, as follows)Part in daylight can be subject to purple during work Outer light and substantial amounts of infra-red radiation, wherein, a length ultraviolet light can only also produce a hole-electron pair, and unnecessary energy turns Turn to heat energy to discharge, infra-red radiation does not have the delivery efficiency of solaode any front to help, and can only be changed into heat Can, while distinctive coupled thermal effects can be produced also in optical-electronic transformation process, if effectively can not radiate, set of cells will be caused The temperature of part is raised.According to the characteristic of semiconductor of crystalline silicon, temperature often raises 1 DEG C, and it is left that its optical-electronic conversion efficiency will drop 0.4% Right.In order to avoid shining upon the temperature for affecting battery module, and then the generating efficiency of impact battery module, thus to solar energy The heat dispersion of battery backboard is more harsh.
The material of the basic unit in the structural system of the backboard used for solar batteries in prior art is usually poly- terephthaldehyde Sour glycol ester(PET), as the heat conductivity of PET itself is relatively low, thus constrain backboard heat conductivity to a great extent Improve.
As shown in the above description, the thermal diffusivity for improving backboard can both reduce the internal temperature of solar module and have Help protect solar module, the optical-electronic conversion efficiency of solaode can be improved again.
Equally visible all radiating effects for being intended to improve backboard used for solar batteries in disclosed Chinese patent literature Technical information, typical such as CN102544380B recommend have " a kind of solar cell backboard and preparation method thereof and a kind of sun Energy battery ", its are that in the single or double coating organic insulator of metallic plate, organic insulator contains with a metallic plate as carrier There are titanium dioxide, polyimides and heat filling, and titanium dioxide is coupling agent modified titanium dioxide.The heat conductivity of backboard can be made Reach 1.2w/m k.But there is the shortcoming that water vapor transmittance is big and polyimides are easily aging, color inhibition and ageing-resistant performance It is difficult to the expection for meeting industry.And for example CN104103705A is provided with " heat radiating type solar energy backboard ", and which is seven-layer structure, wherein Three layers is conducting adhesive layer, and two-layer is fluorine film, and one layer is PET, and another layer is metal basal board.Although the patent application scheme is to viscous Knot layer has been made to improve, that is, employ conducting adhesive layer and employ metallic plate, but limited by PET low thermal conductivities, with Sample is not enough to reach the desired radiating effect of industry, while back board structure is complicated and in use i.e. under arms in the time limit There is the anxiety of tack coat failure." high radiating solar cell backboard " that CN103681915A is introduced equally exist with aforementioned The shortcoming of CN104103705A.
In view of above-mentioned prior art, it is necessary to improved, for this purpose, the applicant has made beneficial design, will be detailed below The technical scheme of introduction is produced under this background.
Content of the invention
It is an object of the invention to provide one kind contributes to significantly improving heat dispersion and using The temperature of pond component internal simultaneously improves the optical-electronic conversion efficiency of solaode and is conducive to simplifying structure and using convenient making High heat conduction type backboard used for solar batteries.
Another object of the present invention is to providing a kind of preparation method of high heat conduction type backboard used for solar batteries, the method Processing step is terse, technical factor is not harsh and use and meet industrial amplification production and require and the high heat conduction type that can make to obtain The technique effect of backboard used for solar batteries is able to full-scope safeguards.
The task of the present invention is performed by, a kind of high heat conduction type backboard used for solar batteries, including basic unit, weather-proof Layer and internal layer, weathering layer are combined with basic unit towards the side of basic unit by the first tack coat, and weathering layer leads to towards the side of internal layer Cross the second tack coat to be combined with internal layer, be characterised by:Described basic unit is heat-conducting type mylar, and described weathering layer is interpolation The fluorinated copolymer layer of heat filling, described internal layer is the fluorinated copolymer layer or polyolefin copolymer that with the addition of heat filling Nitride layer, the first described tack coat and the second tack coat are heat-conducting type polyurethane adhesive layer.
In a specific embodiment of the present invention, described heat-conducting type mylar is polyethylene terephthalate Ester film, polybutylene terephthalate thin film or PEN thin film.
In another specific embodiment of the present invention, the described fluorinated copolymer layer that with the addition of heat filling is poly- Tetrafluoroethene, polyvinylidene fluoride, one or more combination of polyvinyl fluoride.
In another specific embodiment of the present invention, described polyolefin copolymer nitride layer be polyethylene, polypropylene, One or more combinations in EVA copolymer, polyolefin elastomer and hydrogenated styrene-butadiene copolymer.
In another specific embodiment of the present invention, described heat filling is heat-conductive insulation filling or inorganic non-gold Category filler, described heat-conductive insulation filling are metal-oxide, and described metal-oxide is aluminium oxide, zinc oxide or oxidation Magnesium, described inorganic non-metallic filler are aluminium nitride, boron nitride or silicon dioxide.
It is another object of the present invention to so reaching, a kind of preparation side of high heat conduction type backboard used for solar batteries Method, comprises the following steps:
A) prepare basic unit, by commercially available channel acquisition heat-conducting type mylar as basic unit;
B) weathering layer is prepared, first by the fluorine-containing copolymer resinses 40-60 parts for weighing by weight, polymethyl methacrylate 5 parts of resin 10-30 parts, heat filling 10-30 parts and flow ability modifying agent < put into mix homogeneously in the container for be furnished with agitator, Obtain compound, then compound is put into melting extrusion in double screw extruder and controls the extrusion temperature of double screw extruder And time of the control material in double screw extruder, through cooling and pelletizing after extrusion, pellet is obtained, then pellet is put into In inflation film manufacturing machine, casting film-forming in blown film or casting machine, obtains weathering layer, and the weathering layer is and with the addition of the fluorine-containing common of heat filling Polymers layer;
C) internal layer is prepared, first by the fluorine-containing copolymer resinses 40-60 parts for weighing by weight, polymethyl methacrylate tree 5 parts of fat 10-30 parts, heat filling 10-30 parts and flow ability modifying agent < put into mix homogeneously in the container for be furnished with agitator, obtain Arrive compound, then by compound put in double screw extruder melting extrusion and control the extrusion temperature of double screw extruder with And time of the control material in double screw extruder, through cooling and pelletizing after extrusion, pellet is obtained, then will be double for pellet input Melting extrusion in screw extruder, after cooling pelletizing obtain pellet, and pellet is put into blown film or casting machine in inflation film manufacturing machine then Middle casting film-forming, the internal layer of the fluorinated copolymer layer for obtaining with the addition of heat filling, or first will weigh poly- third by weight Olefine resin 60-70 parts, Low Density Polyethylene 5-10 parts, EVA copolymer 10-20 parts and heat filling 10-30 parts input inflation film manufacturing machine Casting film-forming in middle blown film or casting machine, the internal layer of the polyolefin copolymer nitride layer for obtaining with the addition of heat filling;
D) it is combined, first heat conduction type polyurethane adhesive is coated to by step B)The weathering layer for obtaining is towards by step A)? One side surface of the basic unit for arriving, and through drying tunnel dry, make polyurethane adhesive weathering layer towards the side of basic unit surface shape Into the first tack coat, it is combined with the basic unit when going out drying tunnel, being re-introduced into curing chamber carries out first time ripening and control for the first time The time of ripening, heat conduction type polyurethane adhesive is coated to weathering layer towards by step C after going out curing chamber)The internal layer 4 for obtaining A side surface, and through drying tunnel dry, make polyurethane adhesive weathering layer towards the side of internal layer surface formed second glue Knot layer, compound with the internal layer when going out drying tunnel, be re-introduced into curing chamber carry out second ripening and control second ripening when Between, obtain high heat conduction type backboard used for solar batteries.
Also having in a specific embodiment in the present invention, step B)Described in control double screw extruder extrusion Temperature refers to that by the temperature control of double screw extruder be an area:150-200 DEG C, 2nd area are to 5th area:180-260℃;Described Time of the control material in double screw extruder be by time control be 5-15min;Described flow ability modifying agent is triethyl group Phosphate ester, Tributyl phosphate ester, dimethyl phthalate, dibutyl phthalate, dihexylphthalate and adjacent benzene One or more combination in diformazan dioctyl phthalate.
In the present invention more and in a specific embodiment, step C)Described in control double screw extruder extrusion Temperature refers to that by the temperature control of double screw extruder be an area:150-200 DEG C, 2nd area are to 5th area:180-260℃;Described It is 5-15min by time control that time of the control material in double screw extruder is, or the extrusion by double screw extruder Temperature control is an area:130-180 DEG C, 2nd area are to 5th area:160-210℃;Described flow ability modifying agent be triethyl phosphate, Tributyl phosphate ester, dimethyl phthalate, dibutyl phthalate, dihexylphthalate and phthalic acid two One or more combination in monooctyl ester.
The present invention's and then in a specific embodiment, step D)Described in drying tunnel temperature be 60-120 DEG C, The speed that carries out of material is 30-40m/min.
The present invention's and more and in a specific embodiment, step D)Described in control first time ripening time Be by the time control of first time ripening be 24h-48h;The time of described second ripening of control is by second ripening Time control is 72h-144h.
The technical scheme that the present invention is provided has technical effect that:Due to being compounded with weathering layer and interior in basic unit successively Layer, thus with excellent weatherability and ageing-resistant performance, insulating properties, contamination resistance, water vapor transmittance be little, shelf depreciation Ability is more than more than 1000V, it is ensured that service life was up to more than 25 years;As basic unit is heat-conducting type mylar, weathering layer for adding The fluorinated copolymer layer and internal layer for having added heat filling is the fluorinated copolymer layer or polyolefin copolymer that with the addition of heat filling Nitride layer, thus with the heat dispersion that stands out from one's fellows, the temperature inside solar module can be significantly reduced, improve the light of cell piece Photoelectric transformation efficiency;The preparation method processing step of offer is terse and without harsh technical factor, thus can meet industrialization and put Big production requirement.
Description of the drawings
Fig. 1 is the schematic cross-section of the present invention.
Specific embodiment
As shown in Figure 1, high heat conduction type of the invention backboard used for solar batteries includes basic unit 1, weathering layer 3 and internal layer 4, resistance to Wait layer 3 to be combined with basic unit 1 towards the side of basic unit 1 by the first tack coat 2a, weathering layer 3 passes through the towards the side of internal layer 4 Two tack coat 2b are combined with internal layer 4, it follows that weathering layer 3 is located between basic unit 1 and internal layer 4.
The technical essential of the technical scheme provided as the present invention:Aforesaid basic unit 1 is heat-conducting type mylar, aforesaid Weathering layer 3 is the fluorinated copolymer that with the addition of heat filling(That is fluorinated copolymer layer), aforesaid internal layer 4 is to the addition of heat conduction to fill out The fluorinated copolymer layer of material with the addition of the polyolefin copolymer nitride layer of heat filling, aforesaid first tack coat 2a and second Tack coat 2b is heat-conducting type polyurethane adhesive layer.
Aforesaid heat-conducting type mylar is pet film, polybutylene terephthalate thin film Or PEN thin film;The aforesaid fluorinated copolymer layer that with the addition of heat filling is politef, gathers partially Difluoroethylene, one or more combination of polyvinyl fluoride;Aforesaid polyolefin copolymer nitride layer be polyethylene, polypropylene, One or more combinations in EVA copolymer, polyolefin elastomer and hydrogenated styrene-butadiene copolymer;Aforesaid Heat filling is heat-conductive insulation filling or inorganic non-metallic filler, aforesaid heat-conductive insulation filling be such as metal-oxide, described Metal-oxide be aluminium oxide, zinc oxide or magnesium oxide, described inorganic non-metallic filler is aluminium nitride, boron nitride or dioxy SiClx.
Aforesaid high heat conduction type backboard used for solar batteries is obtained by following preparation method.
Embodiment 1:
A) prepare basic unit 1, by commercially available channel acquisition pet film as basic unit 1;
B) weathering layer 3 is prepared, first by 20 parts of the polyflon for weighing by weight, polyvinylidene fluoride resin 20 parts, 30 parts of poly-methyl methacrylate base resin, 20 parts of aluminium oxide and flow ability modifying agent are that 3 parts of triethyl phosphate is put into and matched somebody with somebody There is mix homogeneously in the container of agitator, obtain compound, then compound is put into melting extrusion in double screw extruder, double spiral shells The temperature control of the melting extrusion of bar extruder is 160 DEG C of an area, 190 DEG C of 2nd area to 5th areas, and material is compound in twin screw Time control in extruder is 5min, goes out after double screw extruder through cooling and pelletizing, obtains pellet, then put into pellet Blown film in inflation film manufacturing machine, obtains the fluorinated copolymer layer for adding heat filling, and this with the addition of the fluorinated copolymer layer of heat filling i.e. For weathering layer 3(Weather-proof thin film can also be claimed);
C) internal layer 4 is prepared, first by 50 parts of the polyfluoroethylene resin for weighing by weight, plexiglass 30 parts, 10 parts of boron nitride and flow ability modifying agent are 1 part of dimethyl phthalate, 2 parts of dibutyl phthalate and adjacent benzene two 2 parts of formic acid dioctyl ester puts into mix homogeneously in the container for be furnished with agitator, obtains compound, then compound is put into twin screw Melting extrusion in extruder, the melting extrusion temperature control of double screw extruder is 150 DEG C of an area, 180 DEG C of 2nd area to 5th areas, thing Material is time control of the compound in double screw extruder for 10min, goes out after double screw extruder through cooling and pelletizing, obtains Pellet is then put into blown film in inflation film manufacturing machine, obtains the fluorinated copolymer layer that with the addition of heat filling, as internal layer 4 by pellet;
D) it is combined, first heat conduction type polyurethane adhesive is coated to by step B)The weathering layer 3 for obtaining is towards by step A) One side surface of the basic unit 1 for obtaining, and dry through drying tunnel, one area's temperature of drying tunnel is 60 DEG C, two area's temperature 70 C of drying tunnel, drying tunnel three Area's temperature is 80 DEG C, and 4th area of drying tunnel to eight area's temperature is 90 DEG C, and it is 30m/ that the gait of march of material be the gait of march of weathering layer 3 Min, makes polyurethane adhesive form the first tack coat 2a in weathering layer 3 towards the surface of the side of basic unit 1, when going out drying tunnel and institute The basic unit 1 for stating is combined, and being re-introduced into curing chamber carries out first time ripening, and the time of the first time ripening is 24h, will after going out curing chamber Heat conduction type polyurethane adhesive is coated to weathering layer 3 towards by step C)One side surface of the internal layer 4 for obtaining, and dry through drying tunnel Dry, one area's temperature of drying tunnel is 60 DEG C, and two area's temperature 70 C of drying tunnel, three area's temperature of drying tunnel are 80 DEG C, and 4th area of drying tunnel is to eight area's temperature For 90 DEG C, the gait of march of material is 30m/min, make polyurethane adhesive weathering layer 3 towards the side of internal layer 4 surface shape Into the second tack coat 2b, it is combined with the internal layer 4 when going out drying tunnel, being re-introduced into curing chamber carries out second ripening, should be ripe for the second time The time of change is 72h, obtains high heat conduction type backboard used for solar batteries.
Embodiment 2:
A) prepare basic unit 1, by commercially available channel acquisition polybutylene terephthalate thin film as basic unit 1;
B) weathering layer 3 is prepared, first by 60 parts of the polyvinyl resin for weighing by weight, poly-methyl methacrylate base resin 10 parts, 30 parts of zinc oxide and flow ability modifying agent are that 1 part of Tributyl phosphate ester puts into mix homogeneously in the container for be furnished with agitator, Compound is obtained, then compound is put into melting extrusion in double screw extruder, the temperature of the melting extrusion of double screw extruder 160 DEG C of an area, 190 DEG C of 2nd area to 5th areas is controlled to, material is that time control of the compound in double screw extruder is 10min, goes out after double screw extruder through cooling and pelletizing, obtains pellet, pellet is put into casting film-forming in casting machine then(I.e. The tape casting film forming, as follows), the fluorinated copolymer layer for adding heat filling is obtained, this with the addition of the fluorine-containing copolymerization of heat filling Nitride layer is weathering layer 3(Weather-proof thin film can also be claimed);
C) internal layer 4 is prepared, first by 20 parts of the polyflon for weighing by weight, polyvinylidene fluoride resin 20 Part, 20 parts of polyfluoroethylene resin, 10 parts of plexiglass, 30 parts of magnesium oxide and flow ability modifying agent are tributyl phosphorus 2 parts of acid esters puts into mix homogeneously in the container for be furnished with agitator, obtains compound, then compound is put into double screw extruder Middle melting extrusion, the melting extrusion temperature control of double screw extruder is 150 DEG C of an area, 180 DEG C of 2nd area to 5th areas, and material is mixed It is 5min to close time control of the material in the double screw extruder, goes out after double screw extruder through cooling and pelletizing, obtains pellet, and Pellet is put into casting film-forming in casting machine afterwards, the fluorinated copolymer layer that with the addition of heat filling, as internal layer 4 is obtained;
D) it is combined, first heat conduction type polyurethane adhesive is coated to by step B)The weathering layer 3 for obtaining is towards by step A) One side surface of the basic unit 1 for obtaining, and dry through drying tunnel, one area's temperature of drying tunnel is 60 DEG C, two area's temperature 70 C of drying tunnel, drying tunnel three Area's temperature is 80 DEG C, and 4th area of drying tunnel to eight area's temperature is 90 DEG C, and it is 40m/ that the gait of march of material be the gait of march of weathering layer 3 Min, makes polyurethane adhesive form the first tack coat 2a in weathering layer 3 towards the surface of the side of basic unit 1, when going out drying tunnel and institute The basic unit 1 for stating is combined, and being re-introduced into curing chamber carries out first time ripening, and the time of the first time ripening is 48h, will after going out curing chamber Heat conduction type polyurethane adhesive is coated to weathering layer 3 towards by step C)One side surface of the internal layer 4 for obtaining, and dry through drying tunnel Dry, one area's temperature of drying tunnel is 60 DEG C, and two area's temperature 70 C of drying tunnel, three area's temperature of drying tunnel are 80 DEG C, and 4th area of drying tunnel is to eight area's temperature For 90 DEG C, the gait of march of material is 40m/min, make polyurethane adhesive weathering layer 3 towards the side of internal layer 4 surface shape Into the second tack coat 2b, it is combined with the internal layer 4 when going out drying tunnel, being re-introduced into curing chamber carries out second ripening, should be ripe for the second time The time of change is 108h, obtains high heat conduction type backboard used for solar batteries.
Embodiment 3:
A) prepare basic unit 1, by commercially available channel acquisition PEN thin film as basic unit 1;
B) weathering layer 3 is prepared, first by 50 parts of the polyvinylidene fluoride resin for weighing by weight, poly-methyl methacrylate 20 parts of base resin, 10 parts of aluminium oxide and flow ability modifying agent are 2 parts of dioctyl phthalate, 2 parts of two caproic acid of phthalic acid, neighbour 1 part of dimethyl phthalate puts into mix homogeneously in the container for be furnished with agitator, obtains compound, then will be double for compound input Melting extrusion in screw extruder, the temperature control of the melting extrusion of double screw extruder is 160 DEG C of an area, and 2nd area are to 5th area 190 DEG C, material is time control of the compound in double screw extruder for 15min, go out after double screw extruder through cooling and Pelletizing, obtains pellet, and pellet is put into blown film in inflation film manufacturing machine then, obtains the fluorinated copolymer layer for adding heat filling, and this adds The fluorinated copolymer layer of heat filling has been added to be weathering layer 3(Weather-proof thin film can also be claimed);
C) internal layer 4 is prepared, first by 40 parts of the polyflon for weighing by weight, polymethyl methacrylate tree 20 parts of fat, 20 parts of aluminium nitride and flow ability modifying agent are that 1 part of triethyl phosphate is put in the container for be furnished with agitator and mixed Even, compound is obtained, then compound is put into melting extrusion in double screw extruder, the melting extrusion temperature of double screw extruder 150 DEG C of an area, 180 DEG C of 2nd area to 5th areas is controlled to, material is that time control of the compound in double screw extruder is 15min, goes out after double screw extruder through cooling and pelletizing, obtains pellet, pellet is put into blown film in inflation film manufacturing machine then, is added The fluorinated copolymer layer of heat filling, as internal layer 4 are added;
D) it is combined, first heat conduction type polyurethane adhesive is coated to by step B)The weathering layer 3 for obtaining is towards by step A) One side surface of the basic unit 1 for obtaining, and dry through drying tunnel, one area's temperature of drying tunnel is 60 DEG C, two area's temperature 70 C of drying tunnel, drying tunnel three Area's temperature is 80 DEG C, and 4th area of drying tunnel to eight area's temperature is 90 DEG C, and it is 35m/ that the gait of march of material be the gait of march of weathering layer 3 Min, makes polyurethane adhesive form the first tack coat 2a in weathering layer 3 towards the surface of the side of basic unit 1, when going out drying tunnel and institute The basic unit 1 for stating is combined, and being re-introduced into curing chamber carries out first time ripening, and the time of the first time ripening is 36h, will after going out curing chamber Heat conduction type polyurethane adhesive is coated to weathering layer 3 towards by step C)One side surface of the internal layer 4 for obtaining, and dry through drying tunnel Dry, one area's temperature of drying tunnel is 60 DEG C, and two area's temperature 70 C of drying tunnel, three area's temperature of drying tunnel are 80 DEG C, and 4th area of drying tunnel is to eight area's temperature For 90 DEG C, the gait of march of material is 35m/min, make polyurethane adhesive weathering layer 3 towards the side of internal layer 4 surface shape Into the second tack coat 2b, it is combined with the internal layer 4 when going out drying tunnel, being re-introduced into curing chamber carries out second ripening, should be ripe for the second time The time of change is 144h, obtains high heat conduction type backboard used for solar batteries.
Embodiment 4:
Only by step C)Internal layer 4 be changed to the polyolefin copolymer nitride layer that with the addition of heat filling, and the raw material of formula is pressed Parts by weight are:10 parts of 60 parts of acrylic resin, 10 parts of Low Density Polyethylene, 15 parts of EVA copolymer and aluminium oxide;By twin screw The melting extrusion temperature control of extruder is an area:150 DEG C, 2nd area are to 5th area:180 DEG C, remaining is with retouching to embodiment 1 State.
Embodiment 5:
Only by step C)Internal layer 4 be changed to the polyolefin copolymer nitride layer that with the addition of heat filling, and the raw material of formula is pressed Parts by weight are:30 parts of 70 parts of acrylic resin, 5 parts of Low Density Polyethylene, 20 parts of EVA copolymer and aluminium nitride;By twin screw The melting extrusion temperature control of extruder is an area:150 DEG C, 2nd area are to 5th area:180 DEG C, remaining is with retouching to embodiment 1 State.
Embodiment 6:
Only by step C)Internal layer 4 be changed to the polyolefin copolymer nitride layer that with the addition of heat filling, and the raw material of formula is pressed Parts by weight are:20 parts of 65 parts of acrylic resin, 8 parts of Low Density Polyethylene, 10 parts of EVA copolymer and magnesium oxide;By twin screw The melting extrusion temperature control of extruder is an area:150 DEG C, 2nd area are to 5th area:180 DEG C, remaining is with retouching to embodiment 1 State.

Claims (9)

1. the preparation method of a kind of high heat conduction type backboard used for solar batteries, it is characterised in that comprise the following steps:
A) prepare basic unit (1), by commercially available channel acquisition heat-conducting type mylar as basic unit (1);
B weathering layer (3)) is prepared, first by the fluorine-containing copolymer resinses 40-60 parts for weighing by weight, polymethyl methacrylate 5 parts of resin 10-30 parts, heat filling 10-30 parts and flow ability modifying agent < put into mix homogeneously in the container for be furnished with agitator, Obtain compound, then compound is put into melting extrusion in double screw extruder and controls the extrusion temperature of double screw extruder And time of the control material in double screw extruder, through cooling and pelletizing after extrusion, pellet is obtained, then pellet is put into Casting film-forming in blown film or casting machine in inflation film manufacturing machine, obtains weathering layer (3), and the weathering layer (3) is and with the addition of heat filling Fluorinated copolymer layer;
C) internal layer is prepared(4), first by the fluorine-containing copolymer resinses 40-60 parts for weighing by weight, polymethyl methacrylate tree 5 parts of fat 10-30 parts, heat filling 10-30 parts and flow ability modifying agent < put into mix homogeneously in the container for be furnished with agitator, obtain Arrive compound, then by compound put in double screw extruder melting extrusion and control the extrusion temperature of double screw extruder with And time of the control material in double screw extruder, through cooling and pelletizing after extrusion, pellet is obtained, then will be double for pellet input Melting extrusion in screw extruder, after cooling pelletizing obtain pellet, and pellet is put into blown film or casting machine in inflation film manufacturing machine then Middle casting film-forming, the internal layer (4) of the fluorinated copolymer layer for obtaining with the addition of heat filling, or first will weigh by weight poly- Allyl resin 60-70 parts, Low Density Polyethylene 5-10 parts, EVA copolymer 10-20 parts and heat filling 10-30 parts input blown film Casting film-forming in blown film or casting machine in machine, the internal layer (4) of the polyolefin copolymer nitride layer for obtaining with the addition of heat filling;
D) it is combined, first heat conduction type polyurethane adhesive is coated to by step B)The weathering layer (3) for obtaining is towards by step A)? One side surface of the basic unit (1) for arriving, and through drying tunnel dry, make polyurethane adhesive weathering layer (3) towards basic unit (1) side Surface form the first tack coat (2a), compound with the basic unit (1) when going out drying tunnel, being re-introduced into curing chamber carries out first time ripening And control the time of first time ripening, after going out curing chamber by heat conduction type polyurethane adhesive be coated to weathering layer (3) towards by Step C)One side surface of the internal layer (4) for obtaining, and dry through drying tunnel, make polyurethane adhesive in weathering layer (3) towards internal layer (4) surface of side forms the second tack coat (2b), is combined with the internal layer (4) when going out drying tunnel, and being re-introduced into curing chamber is carried out Second ripening and time of second ripening is controlled, obtain high heat conduction type backboard used for solar batteries.
2. the preparation method of high heat conduction type according to claim 1 backboard used for solar batteries, it is characterised in that step B) Described in the extrusion temperature for controlling double screw extruder refer to by the temperature control of double screw extruder be an area:150-200 DEG C, 2nd area are to 5th area:180-260℃;Time of the described control material in double screw extruder be by time control be 5- 15min;Described flow ability modifying agent is triethyl phosphate, Tributyl phosphate ester, dimethyl phthalate, phthalic acid One or more combination in dibutyl ester, dihexylphthalate and dioctyl phthalate.
3. the preparation method of high heat conduction type according to claim 1 backboard used for solar batteries, it is characterised in that step C) Described in the extrusion temperature for controlling double screw extruder refer to by the temperature control of double screw extruder be an area: 150-200 DEG C, 2nd area are to 5th area:180-260℃;Time of the described control material in double screw extruder be by time control be 5- 15min, or the extrusion temperature of double screw extruder is controlled to an area:130-180 DEG C, 2nd area are to 5th area:160-210℃; Described flow ability modifying agent is triethyl phosphate, Tributyl phosphate ester, dimethyl phthalate, two fourth of phthalic acid One or more combination in ester, dihexylphthalate and dioctyl phthalate.
4. the preparation method of high heat conduction type according to claim 1 backboard used for solar batteries, it is characterised in that step D) Described in the temperature of drying tunnel be 60-120 DEG C, material carries out speed for 30-40m/min.
5. the preparation method of high heat conduction type according to claim 1 backboard used for solar batteries, it is characterised in that step D) Described in the time for controlling first time ripening be by the time control of first time ripening be 24h-48h;Described control second The time of secondary ripening be by the time control of second ripening be 72h-144h.
6. the preparation method of high heat conduction type according to claim 1 backboard used for solar batteries, it is characterised in that step A) Described in heat-conducting type mylar be pet film, polybutylene terephthalate thin film or poly- naphthalene Naphthalate thin film.
7. the preparation method of high heat conduction type according to claim 1 backboard used for solar batteries, it is characterised in that step B) And C)The described fluorinated copolymer layer that with the addition of heat filling be politef, polyvinylidene fluoride, the one of polyvinyl fluoride Plant or two or more combinations.
8. the preparation method of high heat conduction type according to claim 1 backboard used for solar batteries, it is characterised in that step C) Described polyolefin copolymer nitride layer is polyethylene, polypropylene, EVA copolymer, polyolefin elastomer and hydrogenated styrene-butadiene One or more combinations in copolymer.
9. the preparation method of high heat conduction type according to claim 1 or 7 backboard used for solar batteries, it is characterised in that described Heat filling be heat-conductive insulation filling or inorganic non-metallic filler, described heat-conductive insulation filling is metal-oxide, described Metal-oxide be aluminium oxide, zinc oxide or magnesium oxide, described inorganic non-metallic filler is aluminium nitride, boron nitride or dioxy SiClx.
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CN108075007A (en) * 2016-11-14 2018-05-25 阿特斯阳光电力集团有限公司 A kind of photovoltaic module backboard and include its solar cell
CN107994091B (en) * 2017-11-10 2024-01-16 江苏华富储能新技术股份有限公司 Solar cell with good heat dissipation performance and preparation method thereof
CN107994090B (en) * 2017-11-10 2024-01-16 江苏华富储能新技术股份有限公司 Solar cell backboard with good heat dissipation performance and preparation method thereof
CN108550660A (en) * 2018-06-11 2018-09-18 佛山腾鲤新能源科技有限公司 A kind of preparation method of the weather-proof solar energy back veneer material of heat conduction
CN113540279B (en) * 2021-07-19 2023-06-20 苏州易昇光学材料股份有限公司 Heat dissipation solar cell backboard and preparation method thereof
CN114122177A (en) * 2021-11-25 2022-03-01 苏州度辰新材料有限公司 Back plate film for photovoltaic module and preparation method thereof

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