KR101022458B1 - Koji machine apparatus and method - Google Patents

Abstract

PURPOSE: An apparatus and method for preparing a large amount of uniform bred yeast using a koji-fermentor are provided. CONSTITUTION: An apparatus for preparing bred yeast comprises: a koji-fermentor for steaming and seeding spawn; an outer air inflow damper which controls inflow level of outer air through a duct; a ventilation fan which sends the air for supplying moisture into the koji-fermentor; a fan for sending air for supplying moisture into the koji-fermentor by interlocking with the ventilation fan; an outer air damper for controlling ventilated air level through the fan; and a main computer for controlling entire motion.

Description

Immigration manufacturing apparatus and method {KOJI MACHINE APPARATUS AND METHOD}

The present invention relates to an apparatus and method for producing an entry, and more particularly, to an apparatus and method for producing an entry which allows for the mass production of uniform entry quality in all seasons.

Takju is one of the fields of biotechnology for microorganisms. Among them, fungi such as Aspergillus genus and Rhizopus genus are grown after increasing the amount of grains, so that the "entry" (KFDA Food Additives) of uniform quality is contained. The imperial process of mass production is particularly demanding and difficult, unlike the traditional liquor manufacturing method using yeast, in order to mass production of Takju and uniformity of quality, rice is used as raw material in imperial mill and steamed dumplings (capsicum) and only after spraying at the end. If the seed is grown and cultured directly (boss), and then enzyme production (pre-granulation step) and acid production (post-granulation step) are performed, the strict temperature control and humidity control according to the process step can never produce delicious Takju. do.

Yeast is the seed of alcohol. The taste of liquor varies depending on how well you make yeast and which yeast you use. Moreover, the leaven made from wheat like most leaven is cold and sharp, and it is the most difficult element to maintain high quality sake and aroma at all times because it has a sour and thick taste as a fermenting agent (sake and base wine) under the tax law. .

In traditional liquor shop or small and medium takju brewery, the daily production of takju is relatively small, so you can use traditional yeast or modified yeast in the market-yeast produced by seasons according to temperature and humidity in Japan-but several tons per day (TON) ~ In the medium and large Takju manufacturing sites that require entry by hundreds of tons, the Imperial System is used for stable supply of entry for each company and production of products (Takju) with uniform quality (taste and flavor) unique to each company. Is operating.

Nuruk is a fungus that contains alcohol-producing enzymes in cereals (mostly wheat).

Entry is the liquefaction and saccharification of starch of grains (rice or flour) in the liquor manufacturing process (National Institutes of Science and Technology) .In other words, the entry is made by increasing the amount of raw materials and then cultivating purely cultured molds. It is a substance. Entering the country not only glycosylates the starch to make it available to the enzymes, but also gives it a variety of flavors and plays a major role in preventing contamination of drunkenness.

Such entry is an intermediate product after the empire, and there are many measured value factors of immigration characteristics, but the most important measured values are acidity and saccharogenic power according to the standards of the Chinese Food and Drug Administration's "Food Additive Code". SP: fermentation force) and drying loss.

When quantifying the content in the ingredient standard, the labeled amount of entry as a saccharification power should be at least 60SP (%). Here, the glycosylation power (SP) is the glycosylation rate that is expressed as a percentage of the substrate (1 g of soluble starch) produced by 1 g of entry into 1 g of soluble starch, and the glycosylation power is multiplied by the dilution factor of the enzyme. (SP: fermenting power)

In the purity test, acidity (which is not a pH value) is the most important factor in determining the taste of the finished product (eg Takju) and the minimum value should be 5.0 or higher for entry.

The acidity calculation method is shown in Equation 1 below.

Here, a: means the number of mL of consumed 0.1N sodium hydroxide solution, and f: the factor of 0.1N sodium hydroxide solution.

In addition, it is dissolved using a mixed indicator solution (0.2 g bromtimomol blue and 0.1 g neutral red in 300 mL of alcohol).

Loss on drying is the difference between the weights of 10g of produced entry and drying at 105 ° C for 4 hours. Entry should be less than 30%.

Referring to the conventional entry production method for producing such entry is as follows.

First, the casting raw material is increased, and the increased casting raw material is cooled, so that the seed is sown. When the seed is sown, the casting raw material is wrapped with a furoshiki, and the appropriate temperature and humidity are maintained. After about 10 hours, the air temperature, that is, the temperature of the casting raw material gradually increases. At this time, the internal and external temperature difference occurs, so to remove this, loosen the wood furnishings, mix the casting materials evenly, and wrap it again.

After approximately 18 to 20 hours after the final seeding, the temperature of the casting raw material rises to about 40 ° C and a faint color is seen. It is divided into several boxes to have a suitable thickness, which is called a figurine. After about 4 hours after standing, the wind temperature will reach 40 ℃ again, but if it exceeds 42 ℃, the mold will be killed and the quality will be degraded. Approximately 40 hours after sowing, spread out in a large area and cool down.

However, in today's mass brewery manufacturing process, the international preparation method requires washing and rinsing rice well when immersing fermented liquors such as Takju and Yakju, but the raw material throughput is 1.5 to 2 tons (37 to 50 bags per 40kg bag). This, in fact, it is difficult to manually wash this large amount of rice, so there was a problem of entering the immersion (rice pour) process, ignoring the normal rice washing process.

Thus, there is a problem that the rice can not be washed clean so that the taste of Takju so that there is no rice water.

In addition, the Bossam process of growing and culturing bacteria starts the boiler from the early stage of Bossam and blows hot air into the imperial machine to force the current value to the set value. It is a simple manufacturing technology that lowers the temperature by operating the blower fan.

Therefore, the problem of Bossam process is that first, the deviation between the current value and the set value (△ t) is too large, and second, the boiler is operated unnecessarily for Bossam time (approximately, 15 ~ 17 hours), so the high oil price period for Takju factory In other words, the burden of fuel costs, or cost increase, was high.

This is a problem that can only come from the ignorance of the design of the control panel without knowing the microbiological principle of Bossam.

In addition, the granular process of generating enzyme (electric granularity) and acid (late granularity) is concerned with the opening degree of manual external induction circuit damper, but only interested in the opening degree (%) value of automatic circulation damper. Although the setting value of the automatic circulating damper value is meaningful, as a result, the on / off standard operating cycle of the blower fan during standing up is significantly different from the reference value until the difference (ΔT) is about 10 minutes to 2 hours. There is a problem that occurs.

The temperature of the granulation process TREND GRAPH should be in the form of saw wave waveform according to the blow-on timer time and blow-off timer time according to the control setting table preset in the computer. The automatic control of the time period allows the wind supplied and circulated by the blowing fan and the granular fan to pass through the breeze tower, so that the amount of moisture is large or small depending on the amount of air.The wind containing this moisture is blown into the station inside the Imperial DRUM. Station temperature and humidity control will be performed. In other words, precise temperature control and humidity control, which are the most important factors for microbial culture, growth and production, are performed in the granulation process.

However, the reality is that there is a problem of continuously monitoring and adjusting the opening value of the manual external circulating damper 24 hours in the granular process, so that it is performed by an automatic external circulating damper control method using a computer.

SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and an object thereof is to provide an apparatus and a method for producing an entry, which enables mass production of uniform entry in all seasons.

It is another object of the present invention to provide an entry manufacturing apparatus and method for making entry into a uniform quality irrespective of sudden changes in the external environment in consideration of convenience and characteristics.

It is another object of the present invention to provide an entry production apparatus and method for producing an entry having the highest acidity and glycation ability by optimizing enzyme production and acid production.

Still another object of the present invention is to provide an apparatus and method for preparing an entry for washing a large amount of rice, which is a raw material of fermented wine.

It is still another object of the present invention to provide an entry manufacturing apparatus and method for reducing energy required for entry production while reducing the burden on the operator for entry production.

The objects of the present invention are not limited to the above-mentioned objects, and other objects which are not mentioned will be clearly understood by those skilled in the art from the following description.

In order to achieve the above object, an immigration manufacturing apparatus according to one aspect of the present invention provides a blowing and moisture for cooling through a pipe (DUCT) to the imperial empire to uniformly mass production of the entry used in the production of fermented liquor. In the entry manufacturing apparatus, after the rice washing process of washing the raw material of the rice, the process of increasing the steam is considered in consideration of the origin of the rice and the year of production. An imperial machine which ships an entry port by performing a bossam process and a granular process of proliferating and culturing a final station; Cooling air that is performed between the 1st and 2nd capitalization processes after the 2nd capitalization process and the seeding and bagging process are blown into the imperial air through the DUCT. A blowing fan to blow a large amount of moisture into the furnace; Circulation damper for adjusting the air volume of the blowing through the blowing fan; A granular fan which is blown so that a small amount of moisture is supplied to the inside of the imperial machine and the national temperature rises in conjunction with the blowing fan during the granulation process; An external air damper for controlling the air volume of the blowing air through the granular fan; An air inlet circulation damper for adjusting the fan fan / off timer cycle during standing; A blow-up tower which performs spraying by a spraying device and sprays water through the DUCT according to blowing through the blowing fan and the blowing fan during the granulation process into the imperial machine as wet air; Cold water SOL.VALVE and hot water SOL.VALVE to select and supply the type of water supplied to the wind tower according to the difference between the imperial air outside temperature and the air temperature in the room. A breeze tower circulation pump operative to interlock with a granulation fan and a blowing fan during a granulation process to enable watering; Room temperature heater for imperial room temperature control; Rotating motor for drum rotation; And a main computer for controlling the overall operation relating to the entry production, wherein the main computer is configured to stop the second drum for a second specific time after rotating the drum of the imperial machine for a first specific time during the rice washing process. After performing a predetermined number of times, a soft start is performed to perform continuous rotation, and the operation of removing the rice water by stopping the empire is repeated a certain number of times.

In this case, when the drum of the imperial machine is to be stopped at the correct position, the main computer stops after the drum is advanced by an acute angle compared to the exact position in the advancing direction of rotation of the drum, and the drum is reversely rotated based on the advancing direction. It is characterized by stopping in position.

Here, the acute angle is 45 degrees.

Here, in the case of the increase of the raw material, when the raw material of rice is a long seed, the first and the second increase process is performed, and in the case of short grain, only the second increase process is performed. In the first cooking process, water is filled from the surface of the rice to a predetermined height, and then the rice soaking (simmering) is performed for the first time, the water draining (watering) for the second time, and the rice steaming (breaking) for the third time. After that, the cooling process is performed, and after the first, second, and third time elapses, the drum of the imperial machine is rotated by the soft start method, and then stopped.

Here, the rice cracking is characterized by resetting by shortening the third time of the rice steaming execution time before the steam reaches the window of the imperialist.

Here, in the case of the long species, the second increase in the preparation process of the second increase in the amount of water for the second increase gives only 10% to 12% of the amount of rice raw material in advance. In other words, divide the total amount of water sprayed into three times and sprinkling while rotating the DRUM, but once the watering amount is sprinkled, rotate the DRUM three times, spray two times the amount of sprinkling, rotate the DRUM three times, and after the three sprinkling waters, rotate the DRUM five times. It is characterized by starting the second capital increase process.

Here, the second capital increase process, after performing the rice soaking (water immersion), draining (water cutting) and rice steaming (take-out) in the same manner as the first capitalization process, the first strength increase for 4 hours, weakness It is characterized in that the fifth time (longer than the fourth time) and the second hardening are performed for the sixth time (shorter than the fourth time).

Here, the second cooker process, after the second increase in strength, while cooling the drum of the imperial machine for sowing, characterized in that the cooling to 45 ℃ in winter, 42 ℃ in the summer.

Here, the Bossam process, after waiting for about 11 hours with the drum of the Imperial machine stopped, at least measured by the two temperature sensors through the temperature sensor for the phase bed and the temperature sensor for the lower layer provided inside the Imperial machine If one present temperature value is higher than the first alarm temperature AL1, the cooling process is performed and at the same time, the inverting process is performed to rotate the drum of the imperial machine to mix the stations inside the imperial machine. If all current temperature values measured by the two temperature sensors are lower than the second alarm temperature (AL2) value through the temperature sensor for the lower floor, the cooling process is stopped and the imperial drum is stopped. It is characterized by repeating that the current temperature value of the upper and lower layers of the imperial machine reaches the AL1 value again without waiting.

Here, the first alarm temperature (AL1) is characterized in that +1.5 ℃ to the set value (SV).

Here, the second alarm temperature AL2 is characterized in that the set value (SV) is -0.1 ℃.

Here, the flipping process is characterized in that the flipping process cycle (T) is shortened as the number of flipping processes increases.

Here, the granulation process is composed of the granular electricity generating enzymes and the late granularity generating acid (citric acid), measured by the temperature sensor for the bed phase and the temperature sensor for the subfloor provided in the imperial machine in the granular electricity. If at least one current temperature value is higher than the first alarm temperature value, blow fan is turned on to perform the cooling process, and at the same time, at the same time, to perform the flipping process of rotating the drum of the imperial machine when switching to the granular steps STEP7 and STEP8. When all current temperature values measured by the two temperature sensors are lower than the second alarm temperature value through the upper temperature sensor and the lower temperature sensor, the blowing fan is turned off to stop the cooling process and at the same time, It is characterized in that the ON of the entrance granulation fan is repeatedly performed.

When starting the start, the wind tower circulation pump operates continuously, and the circulation damper and outdoor damper values are OPEN as preset values in the computer for each winning step, and the opening value of the outdoor air inlet circulation damper is the blow-on timer and The computer calculates and automatically controls every minute so that the OFF timer (min) matches the control set time period.

The biggest purpose of this is to supply the humid air to the domestic at regular intervals through the breeze tower to facilitate the humidity control of the station, and to give the bacteria a moderate temperature stimulation can be further activated culture.

According to another aspect of the present invention, an automatic empire control system includes a plurality of the above-described entry production apparatuses, and connects a plurality of entry production apparatuses in a network manner to connect a plurality of entry production apparatuses through a main computer of one entry production apparatus. It is characterized in that the overall management.

According to another aspect of the present invention, there is provided an entry manufacturing method, in which an entry production method for uniformly mass production of entry used in the manufacture of takju is provided, wherein the drum of the imperial machine is rotated to wash rice introduced into the drum. ; Performing the process of increasing the steam after the rice washing process is completed in consideration of the country of origin and the production year of the rice; After completion of the steaming process, if the temperature inside the imperial machine is above the first reference temperature, the cooling water is sprayed to the outside of the drum to cool down the cooling water. Performing a cooling process step; A seeding process step of spraying seed (seed) after the cooling process to perform the seeding process; Bossam process step of propagating and cultivating the end after the seeding process; And a granular process step of allowing the shipper to be shipped by performing a granular process to generate an enzyme and an acid (citric acid) after the Bossam process.

Here, in the rice washing process step, if you want to stop the drum of the imperial machine in the correct position, the drum progresses further by an acute angle than the normal position in the direction of rotation of the drum, and then stops, and the drum is reversely rotated based on the direction of travel. After repeating the predetermined time to stop the process at a predetermined time, it is characterized in that the rice water is removed.

Here, the acute angle is 45 degrees.

Here, in the performing of the increase process, when the raw material of the rice is a long seed, the first and the second increase process is performed, and in the case of short grain, only the second increase process. In the first cooking process, water is filled from the surface of the rice to a predetermined height, and then the rice soaking (simmering) is performed for the first time, the water draining (watering) for the second time, and the rice steaming (breaking) for the third time. After that, the cooling process is performed, and after the first, second, and third time elapses, the drum of the imperial machine is rotated by a soft start method during cooling, and then stopped.

Here, the second capital increase process, after performing the rice soaking (water immersion), draining (water cutting) and rice steaming (take-out) in the same manner as the first capitalization process, the first strength increase for 4 hours, weakness The fifth time (longer than the fourth time), the second hardening is carried out for the sixth time (shorter than the fourth time).

Here, the second cooker process, after the second increase in strength, while cooling the drum of the imperial machine for sowing, characterized in that the cooling to 45 ℃ in winter, 42 ℃ in the summer.

Here, the seeding process is to open the seeding cap of the imperial DRUM in the state in which the DRUM is in the correct position, divide the seed to be seeded by 1/3, evenly sprayed toward the ceiling of the national chamber, close the seeding lid and rotate the DRUM three revolutions to stop the exact position.

As described above, the second seeding is repeated, and finally, the third seeding is terminated.

When seeding is completed, close the seeding lid, and automatically rotate the blow fan on and drum automatically for about 30 minutes.The upper and lower floor temperatures are lowered to the start of the packing, and the blow fan is turned off and the drum stops rotating.

Bossam start temperature is characterized in that the summer 33.5 ℃, winter 35 ℃.

Here, the step of the Bossam process, after waiting for about 11 hours with the drum of the imperial machine stopped, measured by the two temperature sensors through the temperature sensor for the upper bed and the temperature sensor for the lower bed provided in the interior of the Imperial Performing a reversal process of rotating the drum of the imperial machine to perform the cooling process and to mix the stations within the imperial machine when the at least one present temperature value is higher than the first alarm temperature AL1 value; And when all current temperature values measured by the two temperature sensors are lower than the second alarm temperature (AL2) through the temperature sensor for the upper and lower floor layers, the cooling process is stopped and the drum of the imperial machine is stopped. It is characterized in that it repeats the steps of stopping the exact position and reaching the first alarm temperature (AL1) value of the upper and lower floor current temperature values inside the imperial machine without any external manipulation.

Here, the first alarm temperature (AL1) is characterized in that +1.5 ℃ to the set value (SV).

Here, the second alarm temperature AL2 is characterized in that the set value (SV) is -0.1 ℃.

Here, the granulation process step is composed of the granular electricity to generate the enzyme and the late granularity to generate acid (citric acid), measured by the temperature sensor for the national layer and the temperature sensor for the subterranean layer provided inside the imperial machine in the granular electricity. If at least one current temperature value is higher than the first alarm temperature value, the cooling fan is turned on and the blowing fan is turned off to perform a cooling process, and in particular, a flipping process of rotating the drum of the imperial machine during the conversion to granular steps STEP7 and STEP8 is performed. If all current temperature values measured by the two temperature sensors are lower than the second alarm temperature value through the temperature sensor for the bed and the bed for the lower floor, the cooling fan is turned off and the fan is turned on to stop the cooling process. At the same time, it is characterized by repeating the turning on of the fan tower entrance granular fan of the imperial flag.

When starting the granulation, the breeze tower circulation pump operates continuously, supplying a lot of moisture to the inside of the empire during the operation of the blowing fan, and supplying only a minimum amount of moisture to the inside of the empire during the operation of the blowing fan. In addition, the opening value of the circuit damper and the external air damper is automatically transmitted to the computer according to the control setting table set in advance, and the opening value of the damper is adjusted.The opening degree of the external air inlet circulation damper is controlled by the blowing fan ON / OFF timer time interval, that is, the period. The computer is adjusted according to the calculated value every moment.

The temperature rise time of the upper / lower floor temperature is controlled by the wind temperature control in addition to the self-heating reaction when the fan is blown at the time of blowing. This is the type of valve (V / V) In other words, cold water V / V or hot water V / V control is automatically adjusted.

The present invention has the effect of maintaining the quality of Takju in four seasons by making it possible to manufacture an entry of uniform quality irrespective of the sudden change of the external environment by the above-mentioned problem solving means.

In addition, by washing a large amount of rice, which is a raw material of Takju, it is effective to produce an entry having the highest acidity and saccharification power by optimizing enzyme production and acid (citric acid) production.

In addition, by allowing one operator to produce large amounts of entry at the same time, labor costs can be minimized.

In addition, it reduces the operator's burden on the entry production and saves the energy required for entry production.

In addition, by using a LAN (Local Area Network) method to manage a plurality of empires in one place, it is possible to understand the operation rate and efficiency of the entire empire process in real time to improve productivity.

Figure 1a is a general process diagram showing the overall manufacturing process Takju according to an embodiment of the present invention.
Figure 1b is an illustration for explaining the imperial process according to an embodiment of the present invention.
Figure 2 is a block diagram showing the automatic control system of the imperial empire of the entry manufacturing apparatus according to an embodiment of the present invention.
Figure 3 is an illustration of a configuration of the imperial empire entry device according to an embodiment of the present invention.
Figure 4 is an exemplary view for explaining the Bossam process according to the present invention.
Figure 5 is an exemplary view for explaining a method for obtaining the opening value of the external air intake circuit damper according to the present invention.
6 is an exemplary view for explaining a granulation process according to the present invention.
Figure 7 is an exemplary view showing a set value (information) for the spring and autumn granular process according to the present invention.

Immigration production apparatus and method according to the present invention is a medium-large manufacturing site that uses only tons of raw materials (for example, rice) every day, not the fermented liquor manufacturing method such as rice wine, Dongdongju, Yakju, etc., using the traditional soybean paste and koji after soaking When mass production of Takju, it is possible to stably mass-produce (2 to hundreds of tons per day) entry, the basic raw material for making sake and soaking process, and to maintain the quality of the final product, Takju, that is, taste and aroma evenly throughout the year. We propose a technical configuration.

In the following description, specific details of the immigration apparatus and method of the present invention are shown to provide a more general understanding of the present invention. It is to be understood that the present invention may be readily implemented without these specific details and by their modifications. It will be apparent to those of ordinary skill in the art.

Hereinafter, with reference to the accompanying drawings, preferred embodiments of the present invention will be described in detail, focusing on the parts necessary to understand the operation and action according to the present invention.

1A is an overall process diagram showing an overall manufacturing process (example) according to an embodiment of the present invention.

Referring to FIG. 1A, first, a raw material (rice) is put in (S101), and the rice which is a raw material of Takju is transferred and transferred (S103).

After milling, the empire obtains entry by inputting steam, hot water, cold water, blowing, and seed (seed) in the empire for the process of increasing, sowing, bossing and granulating (S105). At this time, the obtained entry is used for base liquor (primary hair) and at the same time for primary soaking (fermentation) process.

Here, the base liquor (primary) (5 days) process is obtained using yeast, lactic acid or citric acid and water supply with entry (S107). The base liquor obtained here is used during the first soaking (fermentation) process.

The first immersion (fermentation) (5 days) process is a low temperature fermentation, for example, having a maturation period of 5 days at a temperature between 20 ° C and 25 ° C, and performs stirring 3-4 times a day (S109).

It provides base liquor (primary) and oligosaccharides (about 10%) and water for primary immersion (fermentation) and cooling / hot water according to the temperature of the fermenter in the pipes around the fermentation tank for temperature control of the immersion.

Subsequently, secondary immersion (fermentation) (3 days) is carried out in two stages, three stages, four stages, secondary immersion (fermentation) is carried out at a temperature of 22 ℃ ~ 28 ℃ for low temperature fermentation, such as primary immersion do. In addition, the stirring is carried out 1 to 2 times a day, and performs two stages, three stages, and four stages as the maturation period of each day (S111).

Here, using the cooling water / hot water for the temperature control of the fermentation tank for the secondary immersion (fermentation) process and at the same time using the steam and water obtained through the steamer / dryer (S113).

After the second immersion (fermentation) process, perform a squeeze process using a generator (S115), adjust the alcohol concentration (%) by feeding water to the forming tank, and after adjusting the final taste by adding citric acid or lactic acid (S117) ), The Takju is shipped through the injection / packing step (S119) (S121).

Takju is produced through such a process. In order to recognize that the imperial process of the imperial machine described above is important above all, the present invention will be described with reference to the technology related to the imperial process.

1B is an exemplary view for explaining an imperial process according to an embodiment of the present invention.

Referring to Figure 1b, the imperial machine according to the present invention first performs a rice washing using the water supplied to the raw rice of Takju. Here, in the Takju factory for mass production, about 2 tonnes of rice per Imperial Flag is washed in the Imperial Drum. At this time, the drum of the imperial drum performs rice washing using a drum rotation method, and washes the rice cleanly so that there is no rice water so that the flavor is fragrant.

To this end, put about 2/3 of the water supply into the Imperial drum, close the preliminary lid and the screen, rotate the drum back and forth five times continuously, dehydrate and repeat this process three to four times.

After the rice washing is finished, the drum surface is rotated two times, and then the surface of the rice is leveled with the screen in front of the rice, and then filled with water from the rice surface to the top of about 7 to 8 cm, and then the filling process is performed. 1 When the basic time (T1) has elapsed, the empire automatically drains water through the window in the auto-positioned state with the window facing down. At this time, the process of draining water through the mesh screen performs draining for the second basic time T2 after reaching the first basic time T1.

After that, reset the TIMER T3 1 to 2 minutes before steam exiting the window after automatically performing the steaming steaming process to increase the basic time (T3) at the preset time. The first capital increase is completed.

After the first increase, a cooling process is performed. At this time, when the internal temperature of the station is 90 ° C, the drum is sprayed and cooled outside with cooling water, and when the internal temperature is 60 ° C, it is automatically cooled by blowing fan and drum rotation method.

Secondary capitalization differs between long-term and short-term species.

In the case of long grain species, after cooling to 60 ℃ after the first increase, water supply and rotation of 10% ~ 12% of the amount of raw material is called again as in the case of the first increase (T1), water draining (T2), steaming (T3). After steaming the rice for a predetermined time on the computer (T4), weak (T5), strong (T6) after the summer 45 ℃, winter 43 ℃ automatic cooling.

In the case of long-term species, the values of T1, T2 and T3 at the first increase and the values of T1, T2 and T3 at the second increase are different.

On the other hand, in the case of short-eared species, only the second one is needed without the first capital increase, which is the same method as the second-large capital increase of long-term species, but only in T1, T2, and T3 hours. In other words, after steaming rice by blowing (T1), draining water (T2), steaming (T3), and then fortified (T4), weak (T5), hard (T6) for a preset time in the computer, the summer 45 ℃, In winter, secondary cooling occurs automatically by 43 ° C.

After the cooling process, the final seed is spawned three times toward the ceiling, and the seeding process is performed automatically by blowing and drum rotation.

After seeding is finished, the blower fan is turned on automatically to prepare the bossam while the drum is automatically rotated forward to lower the internal temperature. This time is about 20-30 minutes.

Thereafter, the Bossam process of propagating and cultivating the seed is performed. The Bossam process is divided into Bossam Electric (Bossam 1 stage) and Bossam Late (Bossam 2 stage).

Bossam process is controlled by blowing fan, drum rotation, cold water valve, and propagates and cultures spawn. Bossam execution time is about 14 ~ 16 hours. Here, a detailed description of the Bossam process will be described below.

After the Bossam process, granular electricity generating enzymes and late granularity producing acid (citric acid) are performed.

When winning water, the selection of water for spraying inside the breeze tower (cold water or hot water) is selected by the operator according to the external environment and the water is supplied. The breeze tower circulation pump operates continuously throughout the granulation preprocess (STEP1 ~ STEP8).

In the electric phase of granularity, enzymes are generated by controlling the air temperature / water temperature / hot / cold water valve (V / V) together with the external air inlet circulation damper / outdoor / circulating damper and blowing fan and granular fan.The enzyme is 80% and acid is 20%. Becomes The granular electricity is performed for about 9.5 hours, and consists of STEP1 ~ STEP6. The blowing fan and granular fan control conditions for each step are as follows.

Present value (PV) ≥Set value (SV) + 0.4 ℃ ---> Blowing fan ON, granular fan OFF

Present value (PV) ≤ Set value (SV) -0.1 ℃ ---> Blowing fan off, granular fan on

Afterwards, two phases of flipping are performed at the beginning of STEP7 and STEP8 differently from the previous phase. In addition to the air inlet circulation damper / air / circulation damper and blowing fan and granular fan, the air temperature / water temperature / hot water / cold water valve (V / V) is controlled to generate the enzyme. At this time, the acid is 80%, the enzyme is about 20%. The late prize winning is performed for about 15 hours and consists of STEP7 ~ STEP8, and the blowing fan and winning fan control conditions for each step are made under the same conditions as before the winning prize, and finally, the ship is shipped.

Figure 2 is a block diagram showing the automatic control system of the imperial empire of the entry manufacturing apparatus according to an embodiment of the present invention, Figure 3 is a block diagram showing an entry manufacturing apparatus according to an embodiment of the present invention.

2 and 3, first, in the raw material (rice) washing process, the mantle 43 provided in the imperial drum (a) is placed downward, the raw material carrying and unloading lid 41 is opened, and the raw material transfer hose is opened. After conveying through, the raw material import / export lid 41 is closed, and water supply is started with the mesh screen as the front surface.

Then, when the water supply is completed, close the cold water valve 16, the manual control of the controller COS (CHANGE-OVER-SWITCH) of the PLC / w MCC (12) or LOP (14) of the automatic control panel, the drum forward rotation switch ON, the drum The rotary motor 20 starts a drum forward rotation start sequence to prevent gear damage by impact.

This is a soft start (hereinafter referred to as "SUB ROUTINE NO.1") and has the same condition as in Example 1 below.

<Example 1>

3 seconds ON

-5 seconds OFF

5 consecutive times

-Continuous rotation (forward / reverse)

Then, when the drum speed reaches a certain number of times (e.g., five times), the main computer 1 stops the imperial drum a in the correct position.

However, at this time, the internal station of the imperial drum (a) is inclined in the advancing direction rather than being horizontally maintained by the inertia force of the drum rotating. Therefore, measures are taken to maintain the level of the internal station of the imperial drum (a).

To this end, the imperial drum (a) is stopped at a predetermined angle at a position to stop the imperial drum (a) in the advancing direction.

The imperial drum (a) is rotated in reverse to stop at the correct position (the screen 43 is downward). Accordingly, it is possible to horizontally hold the inclined station in the imperial drum (a). (Hereinafter, the above-described operation for leveling the drum internal station is referred to as "SUB ROUTINE NO.2".)

Open the netting 43 to drain the rice water.

When the above-described process is repeated a certain number of times (for example, five times) from the beginning, the color of the rice water becomes clear, and then a steaming process is prepared.

The stock is divided into rice soaking (water immersion), water draining (seedling), rice steaming (seeding), and cooling process, and only short grains such as Korean, Chinese, and California are made second, and long grains such as Thailand are first and second. Carry out all secondary shares.

ON DELAY TIMER T1 (4), T2 (5), and T3 (6) related to the capital increase cannot communicate with PLC / w MCC (12) or main computer (MAIN COMPUTER) (1) in the automatic control panel. Although the setting time of T2 and T3 TIMER is manually controlled by the operator to match the characteristics of rice such as new rice and old rice, it is controlled only by the relay contact signal and PLC LOGIC. The boost / weak / grow time on the second increase and the post-second increase in cooling process are to be programmed according to the program of the computer.

The on-site controllers related to the increase are the VALVE (17), the weak VALVE (18), the drum rotation motor (20), the blowing fan (21), the exact position proximity sensor (29) and the upper temperature sensor (33), and the lower temperature sensor. 34) and so on.

On the other hand, the relevant controllers of the central monitoring room are ON DELAY TIMER T1 (4), T2 (5), T3 (6) and digital temperature indicating controller / upper station (10) and lower station (11) and main computer (1). And its LCD monitor (2) and PLC / w MCC (12).

1. (1st capital increase / Thailand rice)

ON DELAY TIMER SETTING (example) at the first increase and operation flow at the automatic control panel setting are as follows.

When steaming, the water is manually filled with water up to 7 cm above the surface of the raw material (rice).

ON DELAY TIMER setting (first capital increase)

-Soak / Rice (T1) (4): 30 minutes

-Water / Drain (T2) (5): 30 minutes

-Cook / Rice Rice (T3) (6): Manually set to 21 minutes.

And open the manual steam GATE (37) of Figure 3 to discharge a large amount of steam generated when steaming the steam (steaming) to the outside. And the raw material input lid 41, the window covering lid 43, the seeding lid 42 is closed.

If the CONTROLLER S / S (SELECT SWITCH) of the automatic control panel 12 is in the "CONTROLLER" state, the secondary increase TS (TOGGLE SWITCH) is in the "primary ON" state, and START S / S is in the "ON" state, The primary increase is started by the PLC PROGRAM of the PLC / w MCC 12 of the automatic control panel.

That is, when the rice brewing TIMER T1 (4) time is completed, it starts the forward rotation in the "SUB ROUINE NO.1" method and stops the exact position at the position of the exact position proximity sensor 29.

Then, when the draining timer T2 (5) is completed, after the start of SOFT START in the above ”SUB ROUTINE NO.1” method, after 5 consecutive rotations, it stops the exact position in the “SUB ROUTINE NO.2” method and increases the valve. (17) is automatically opened and the increase starts.

The rice steaming TIMER T3 (6) resets the rice steaming TIMER T3 (6) value to 1 minute before the steam reaches the window 43 (for example, 1 to 2 cm).

When the steaming timer T3 (6) completes the set value, the increasing V / V (17) is automatically closed and starts the above-mentioned “SUB ROUTINE NO.1” while the continuous five-turn drum rotating motor 20 rotates forward. After mixing the cooked goose rice well, stop the exact position by ”SUB ROUTINE NO.2” method and sound the buzzer to inform the completion of the first increase.

When the above-mentioned primary increase is completed, it enters a cooling process.

In the cooling process, the temperature of the upper and lower layer temperature controllers 10 and 11 outside the drum is increased immediately to increase the temperature of the imperial drum (a) as soon as the upper and lower layers of the domestic upper layer 10 and the lower layer 11 reach 100 ° C. Although water may be sprinkled with water supply until the indicated value reaches 90 ° C, the controller S / S can be lowered to "CONTROLLER", blower S / S "automatic", and the digital command controller (up and down stations) in the PLC / w MCC (12). Layer) (10,11) `` 60 ° C '' and the auto position PBL `` ON '', the internal temperature of the empire is controlled by the sequence program of the PLC / w MCC (Automatic Control Panel). And it is cooled to 60 ° C by the operation of the circulation damper and the external air draw circulation damper.

That is, the fan FAN 21 lowers the temperature from the internal temperature of the imperial drum (a) to the set value (SV) at 100 ° C (present value: PV), and at this time, the circuit damper 25 and the outside air to lower the temperature quickly. The incoming circulation dampers 27 are all in the full open state, and the efficiency of lowering the temperature is improved.

Then, when the present value PV of the upper and lower station temperature controllers 10/11 both coincide with the set value SV, that is, 60 ° C., the blowing fan FAN 21 is turned OFF. The Imperial drum as shown in the above “SUB ROUTINE NO.2”. (a) The automatic cooling stops to finish the first cooling and prepare for the second increase.

In Thailand (long-term species), the second increase of watering method is spraying only 10 ~ 12% of rice quantity, but sprinkling by dividing the total watering quantity by 3 times.

In other words, after sprinkling one time of spraying the drum three times, sprinkling two times of watering the drum three times, sprinkling three times the sprinkling and then rotating the drum five times without lumps and evenly sprinkled well.

2. (Secondary increase / Thailand rice Secondary increase / Single grain, Korean, Chinese, Californian rice, etc.)

The value of ON DELAY TIMER SETTING when the second increase is different from the second increase in Thailand, Korean rice, Chinese rice, and California rice, and other general flows are similar to the first increase.

ON DELAY TIMER setting (secondary increase) / (example)

-Soak / Rice (T1) (4): 30 minutes (but short grain: 120 minutes)

-Water / water draining (T2) (5): 5 minutes (but short grain: 30 minutes)

-Rice Cooker / Steaming Rice (T3) (6): Manually set to 21 ~ 30 minutes. (However, short grain species: 21-30 minutes)

And open the manual steam GATE (37) to discharge a large amount of steam generated when steaming the steam (steaming) to the outside. And the raw material input lid 41, the seeding lid 42 and the lid of the window 43 is closed.

3, the CONTROLLER S / S (SELECT SWITCH) of the automatic control panel 12 is in the "CONTROLLER" position, the secondary increase TS (TOGGLE SWITCH) is in the "secondary ON" state, and the START S / S is in the "ON" state. When the second increase is started by the PLC program of the automatic control panel 12, that is, when the time of rice loading TIMER T1 (4) is completed, the forward rotation is started by the “SUB ROUTINE NO.1” method and then close to the correct position. The position stops at the exact position of the sensor 29.

Then, when the draining timer T2 (5) is completed, after the start of SOFT START in the above ”SUB ROUTINE NO.1” method, after 5 consecutive rotations, it stops the exact position in the “SUB ROUTINE NO.2” method and increases VALVE ( 17) is automatically opened and the increase begins.

Steaming Timer T3 (6) needs to manually reset the T3 (6) value to 1 minute 1 to 2 cm before steam reaches the window.

When T3 completes the set value, start the "SUB ROUTINE NO.1" and the continuous five-rotation drum rotation motor 20 rotates forward and mixes the steamed boiled rice well. After stopping, the buzzer is sounded to indicate the completion of the second capital increase.

Unlike the primary capital increase, the secondary capital increase and increase, weaken, and increase process by the internal sequence logic of the PLC in the automatic control panel 12 immediately after the ON DELAY TIMER (T6) for the capital increase is completed.

-Increase 1: Increase Controller / Group 1 VALVE (17): 20 minutes

-Weakness: controller / group 1 weakness VALVE (18): 30min

-Increase 2: Increase Controller / Group 2 VALVE (17): 5 minutes

This time is the preset time inside the MAIN COMPUTER. In the second increase, the operator cannot change the time from the outside and the MAIN COMPUTER (1) transmits it to the PLC of the automatic control panel 12.

After 15 minutes have elapsed, the Imperial Drum (a) starts the SOFT START in the “SUB ROUTINE NO.1” method, and then performs forward rotation (20) continuously for 5 minutes. ) When the time reaches 20 minutes, the imperial drum (a) stops the exact position (29) in the ”SUB ROUTINE NO. 2” method, then starts weakening (18) and steams the steamed gourd rice. 15 minutes after the start of the weakness (18), the imperial drum (a) starts the forward rotation (20) by SOFT START, SUB ROUTINE NO. The exact stop (29) is made in SUB ROUTINE NO.2 "method.

After the exact stop (29), the last increase of 2 (17) is performed for 5 minutes, and when finished, the secondary increase completion mark buzzer sounds.

After the second increase, the Imperial Drum (a) must be cooled for sowing. Setting values are as follows.

CONTROLLER COS

-Blower (21) S / S: Automatic

-Digital command controller for the upper floor (10): 45 ℃ (winter) / 42 ℃ (summer)

-Digital indication controller for the lower floor of the country (11): 45 ℃ (winter) / 42 ℃ (summer)

-Auto exact position PBL: ON

Then, the surface temperature of the imperial machine is close to 100 ° C, so the drum blowing fan 21 starts to rotate immediately, and the drum rotating motor also makes SOFT START forward rotation in the “SUB ROUTINE NO.1” method. After about 20 minutes have passed. If the present value (PV) of the upper and lower stations' digital indicator controller is equal to the set value (SV), the blowing fan 21 stops and the imperial drum (a) stops in the exact position in the "SUB ROUTINE NO.2" method (29). To prepare for sowing.

Sowing is the step of spreading spawn on the cooked rice and mixing it evenly. The seeding itself is made manually, but the blowing fan control 21 or the drum rotation motor 20 is automatically performed.

Sowing is divided into three times of TOTAL so that the final seeds (seed) are evenly mixed in the Imperial period.

In the first seeding, the drum opens the seeding lid 42 of the imperial drum (a) in the stopped state 29 and evenly sprays 1/3 of the final amount set in advance according to the amount of empire to the ceiling. To close it.

Then in the control panel of the automatic control panel,

-MAIN CONTROL SWITCH: Auto

-Final Spray / Mix / Mix Off

After FAN (21) is turned on for 1 minute, stop for 45 seconds, and after SOFT START of "SUB ROUTINE NO.1", perform LOGIC of 3 revolutions of forward rotation and stop in the exact position by "SUB ROTINE NO.2" method.

In this case, the operator opens the seeding lid 42 in the second manner as described above, sprays the final end toward the imperial machine, closes the seeding lid 42, repeats the same as the first, and finally the seeding is repeated until the third seeding. do.

When seeding is finished, the air flow fan is turned on for 30 minutes automatically while turning the fan 20 on, and the seeds are mixed evenly and well, while the upper and lower internal temperatures in the country are also lowered to 33.5 ℃ in summer and 35.5 ℃ in winter, cooling down to the start temperature. Let's do it. This is also called cooling temperature at the completion of sowing, and when cooled, it automatically stops in place by "SUB ROUTINE NO.2" and prepares for packing.

Bossam is a step of propagating and culturing seeded seed. Bossam is an important process that can be compared with the step of propagating culture of yeast when producing yeast.

AL1 value, that is, set value (SV) + upper limit of alarm value is + 1.5 ° C, so AL1 value is; AL1 = SV + 1.5 ° C.

The lower limit temperature AL3 value is the set value (SV) temperature-alarm lower limit value (-0.1 ° C), so the AL3 value is; AL3 = SV-0.1 degreeC.

Initial setting conditions for bossing are as shown in Example 2 below.

<Example 2>

-Bossam start temperature (PV) = Cooling temperature (PV) at the completion of sowing

(Example) Summer: 33.5 ℃, Winter: 35 ℃

-MAIN CONTROL COS: Auto

-Blowing Fan COS: Automatic

-Auto exact position PBL: ON

-Circuit damper T ・ S: ON (40% of manual VR)

-Cold water COS: Wind temperature

-Room temperature heater: ON / OFF (depends on season, but off in summer, ON in winter) (SV: 31 ℃)

-Standard of cold water temperature control (example): SV value at wind temperature → 30 ℃ in summer, 35 ℃ in winter

-Upper and lower station temperature set value (SV): 38.5 ℃

-Other (all other COSs or S / Ws not mentioned): OFF

From the Bossam stage, the system operates very sensitively according to the change amount (Δt ℃) of the current temperature value of the digital command controller 10 for the upper floor and the digital command controller 11 for the lower floor, so that the system operates under the following conditions. do.

end. Start of on-site load operation such as blow fan with rising temperature: If the AL1 (SV + 1.5 ℃) value of the indication value of the controller (10, 11) for the upper and lower layers is higher than the set value, start the corresponding sequence logic. As an example, the blowing fan 21 and the rotary motor 20 start forward rotation according to the aforementioned LOGIC.

I. On-site load operation stop such as blowing fan due to temperature drop: If the AL3 (SV-0.1 ℃) value of all of the indicated values of controllers (10, 11) for the upper and lower layers is lower than the set value, the corresponding sequence logic stops. As an example, the blowing fan 21 and the rotary motor 20 stop rotation in accordance with the LOGIC described later.

Figure 4 is an exemplary view for explaining the Bossam process according to the present invention.

Referring to Figure 4, the initial start temperature of Bossam is the same as the cooling temperature at the stop in place after seeding.

If only the set conditions of the above-mentioned corpus process are set and wait without any external operation, the corso process (takes about 14 to 16 hours) is automatically performed.

That is, after stopping the imperial drum (a) in the correct position and waiting for about 11 hours, either the temperature of the digital upper controller 10 or the lower digital controller 11 is lower than the AL1 value, that is, 38.5 ° C. + 1.5 ° C = 40 ° C and the drum rotation motor 20 starts forward rotation according to the blow fan 21 and the SOFT START condition of "SUB ROUTINE NO.1". This process is called "overturning". This is abbreviated as flipping below.

With this first inversion, when the upper and lower layer temperatures (10, 11) of the internal stage of the imperial machine are all lowered to AL3 (AL3 = SV-0.1 ° C) (that is, reaching 38.4 ° C), the blowing fan 21 is turned off and the imperial machine The drum (a) stops the exact position by the exact stop ROUTINE method of “SUB ROUTINE NO.2” and waits for the temperature rise as in step 1 of the packing.

Bossam is a step of propagating and spawning spawn, the more spawns, the more the spawn of domestic spawn is actively grown and the exothermic reaction occurs inside the station, so the second and third turnover times become shorter and shorter.

In order to help the above-mentioned Bossam process, the trend graph shown in FIG. 4 is a graph displayed on the LCD monitor 2 after completion of Bossam, and the lower part is a circulation pump, a blow fan, a drum rotating motor, a cold water valve, and the like. Indicates whether operation is performed at each time zone of the X axis.

Cold water temperature control is mainly based on the wind temperature. If the current value (PV) of wind temperature is high, cold water SOL V / V ON. If the current value (PV) is low, cold water SOL V / V is turned OFF.

This process is repeated the same 3 to 7 times in the late Bossam.

The late Bossam takes about 7 hours.

Upon completion of the above-mentioned bossam process, a granular process for generating enzyme and acid (citric acid) is performed.

The granulation process includes the granularity of steps 1 to 6 and the late granulation process of STEP 7 to STEP 8.

As described above with reference to Fig. 1b, the granularity is the period of enzyme production (80% of enzyme, 20% of acid), and takes about 9 hours and 30 minutes, and the late phase of granulation (acid 80%, 20% of enzyme). It takes about 15 hours.

The granulation process is mainly performed by controlling the temperature of upper and lower layers (10, 11) inside the imperial drum (a) centered on the control of the blowing fan (21), and the granular fan (22), outside air damper (26), circulation damper (25), There is humidity control inside the imperial chamber centered around the outside air circulation damper 27 and the wind tower 38.

The prize preparation / initial setting is as in Example 3 below.

<Example 3>

-Close or completely close the breeze drain valve (e.g. halfway) and supply water to the blast tower mark.

-Open the room door, open the window and completely lower the lump breaker.

-Closing window and door

-MAIN CONTROL S / S: Controller

-Rotating S / S (SELECTOR SWITCH): ON (OFF after 5 rotations complete), (Empire drum (a) starts forward after 5 consecutive rotations according to "SUB ROUTINE NO.1" SOFT START condition) Stop exactly in the way of “SUB ROUTINE NO.2”.)

After selecting the control setting table on the LCD monitor (2) of the main computer (1), the automatic control panel at the start of the prize winning based on the seasonal table (SV) table (this value is stored in the computer). Set as shown in Example 4 below.

<Example 4>

 -Blowing Fan COS: Automatic

 -COS for circulation pump: automatic

 -Cold water COS: Wind temperature

 -Hot water COS: Water temperature OR OFF

 -S / S for room temperature: ON / OFF (seasonal)

 -MAIN CONTROL COS: Auto

 -OFF TIMER: Computer

 -Outside DAMPER TS: Computer

 -Circuit DAMPER TS: Computer

 -Auto exact position PBL: OFF

 -Drum rotation S / S: OFF

-Other: All OFF

The granulation process then starts automatically. Regarding the winning prize, the respective digital indication controllers 7 to 11 and corresponding sensors (room temperature sensor 30, wind temperature sensor 31, water temperature sensor 32, national temperature room temperature sensor 33, national temperature low temperature sensor 34) Referring to the first, the indicator controller 7 for the room temperature heater receives a signal from the room temperature sensor 30 composed of a thermocouple PT-100.

Then, the room temperature digital command controller 7 receives and stores the current values SV, alarm value AL1, and alarm value AL3 of STEP (STEP1 to STEP8) from the main computer. Compare with At this time, DAMPING value Δt ℃ = ± 0.2 ℃ of difference between set value (SV) and present value (PV) has been transmitted.If room temperature present value (PV) is higher than set value (SV) + 0.2 ℃, HEATER OFF, room temperature present If PV is lower than SV-0.2 ℃, HEATER ON status is repeated. Here, the set value SV is set differently according to the season.

Second, the wind temperature digital indication controller 8 uses the wind temperature sensor 31 in the same manner as the room temperature sensor 30. The function of the digital command controller 8 for wind temperature is highly related to control not only the cold water valve 16 but also the circulation damper 25, the outside air circulation damper 27, the granular fan 22, and the wind tower circulation pump 23. Therefore, first of all, consider the cold water valve (16) control.

If the present value PV of the wind temperature is equal to or higher than the set value SV at that time, the cold water V / V 16 is opened, and the present value PV of the wind temperature is lower than the set value SV by -0.2 ° C or lower. If it is, the cold water V / V 16 is closed. This operation is repeated throughout the bossing and granulation process.

Third, the air-winding tower circulation pump 23 is operated in conjunction with the standing-up FAN (22) and the blowing fan (21). In other words, when the granular fan 22 is ON, the air-conditioning tower circulation pump 23 is ON, and when the blowing fan 21 is ON, the air-conditioning fan 22 is ON. If both the blowing fan 21 and the rising fan 22 are OFF, the wind-winding tower circulation pump 23 is also OFF.

Damper opening degree (%) value for each STEP and blowing ON timer (minutes), blowing OFF timer (minutes), timer clearance value (minutes), wind temperature increase / decrease value (degreeC) of the granularity of the circulation damper 25 and the outside air damper 26 ), The pre-programmed value in the main computer (1) at the start of the winning prize reaches the elapsed time (HH: MM), and the room temperature, wind temperature, water temperature, and upper and lower floor command controllers (7, 8, 9, 10, 11). ) And the PLC in the automatic control panel 12.

Here, the external air damper (26) automatic opening (%) value and the circuit damper (25) automatic opening (%) value are basically created by us according to the seasonal characteristics of each season and city built into the computer. (SV) ”, but the climate is Samhansaon in winter, and even in summer, the weather forecast of the Korea Meteorological Administration is changeable enough to hear the original weather from the rainy season to the summer season.

Therefore, in the present invention, the influence of the temperature and humidity control in the imperial drum (a) according to the opening degree (%) control of the granular FAN 22 and the outside air damper 26 is influenced by the blowing fan FAN 21, the circulation damper 25, and the external air inlet circuit damper. Compared with the opening value (%) of (27), it is not so large and only by the proportional control method.

That is, the present value PV of the digital temperature controller 8 for wind temperature according to the wind temperature sensor 31 is continuously higher than the set value SV for blowing OFF TIMER time * n (n = 0.1 to 5). If the time of blowing OFF TIMER (minutes) is within the set value (SV), the open-air damper 26 opening value (%) is opened within 5% of the current state in the standing-up FAN 22 ON state.

On the contrary, the present value PV of the digital temperature controller 8 for air temperature according to the air temperature sensor 31 is continuously lowered and blown for less than 0.2 ° C below the set value SV during the OFF TIMER time * n (n = 0.1 to 5). When the OFF TIMER (minutes) is within the set value (SV), the open air damper 26 opening value (%) is closed within 5% of the current state in the standing-up FAN 22 ON state.

At this time, since the blower fan 21 is turned off, the main computer 1 calculates the off time of the blower fan 21 for each step and compares this value with the blower off timer (minutes) value built into the main computer 1. If the blow-off time compared several times after storage is shorter than the set value, the wind temperature 31 is high. If the blow-off time is longer than the set value, the wind temperature 31 is low. This can be confirmed in the digital command controller 8 for wind temperature.

Therefore, when finely adjusting the open air damper 26 set by each STEP when the winning prize in the main computer 1 is adjusted according to the site situation, the opening degree of the air damper 26 is automatically adjusted according to the above two conditions. The blower fan 21 OFF timer is also automatically adjusted.

Open air damper 26 Opening value (%) The maximum range that can be OPEN / CLOSEd by computer is within SV ± 20%, and when the granulation process is completed, it is returned to the original SV (± 0%).

Another important feature of the present invention is that the blow FAN 21 ON timer is set to almost the value transmitted by the main computer 1, and the opening degree (%) of the external air inlet circulation damper 27 in addition to the circulation damper 25 is automatically adjusted. It is configured to control.

The blower fan 21 receives the values of the station temperature sensor 33 and the station lower temperature sensor 34 from the digital upper controller 10 for the upper floor and the digital instruction controller 11 for the lower floor. Can be transferred to PLC. If one of the upper and lower station SV values (10, 11) of each winning step reaches the AL1 value (i.e., SV value + 0.4 ° C), the blowing fan 21 is turned on and the winning fan 22 is turned off. When the temperature inside the station decreases after about OFF TIMER time in the control setting table, if both values (10, 11) of the upper and lower SV values of the station by each step reach the AL3 value (that is, SV value -0.1 ° C), blow fan (21). ) Is turned off, and the granulation FAN 22 is turned on, and this state is cyclically repeated throughout the granulation process.

However, the problem was explained in the automatic adjustment of the blow fan 21 OFF timer. However, if the blow fan 21 is controlled ON / OFF according to the temperature change of the upper and lower stations, the graph becomes an ideal sawtooth wave graph. As a result, it means that there is a problem in the humidity control inside the Imperial.

In other words, the ON / OFF timer (minute) period T of the blowing fan 21 is most ideally operated similarly to the preset value SV set in the main computer 1. If the blower fan (21) ON timer (minute) time is too short and the upper and lower station temperatures quickly reach the AL3 value (SV-0.1 ° C), this means that the wind temperature inside the imperial drum (a) is low and the blower fan (21) is low. ) If the ON timer (minute) time is too long and the upper and lower stations reach the AL3 value (SV-0.1 ° C) too late, this means that the wind temperature inside the drum (a) is high.

Therefore, in determining the period (T) of the ON TIME and OFF TIME of the blower fan (21), the water temperature COS of the PLC / w MCC (12) of the automatic control panel is set to the air temperature in the air temperature / water temperature. Calculates the SV value of the wind temperature continuously in the specific winning step state and transmits the value to the PLC in the automatic control panel 12 and the digital command controller for the wind temperature.

Here, it is difficult to accurately adjust the blow FAN 21 ON timer (minute) period T only by adjusting the air temperature in the blow FAN 21 is in the ON state.

Thus, the main computer 1 arbitrarily opens the opening degree (%) value by the calculated value every moment in addition to the air damper 26 and the circuit damper 25 preset for each STEP, in addition to the wind temperature control by the wind tower 38. Controls the external air inlet circulation damper 27 that can adjust (%).

The opening degree (%) value of the outside air inlet circulation damper 21 is measured by measuring the blower fan 21 ON / OFF timer (minute) and the optimal blower fan 21 ON timer (minute) value from the main computer (1). For example, as shown in FIG.

That is, as described above in the upper and lower station temperatures 33 and 34 of the graph and the digital instruction controllers 10 and 11, the OFF timer (minutes) of the blowing fan 21, that is, the blowing fan 21 is turned off, and the winning fan is as described above. (22) The time when the upper and lower temperature inside the station goes down to AL3 (SV-0.1 ℃) and raises it back to the AL1 value (SV + 0.4 ℃), that is, the outside air damper of the blower fan (21) OFF TIMER automatic control port. And as described in the wind temperature control section, the method has already been presented since it almost coincides with the time (minutes) transmitted from the main computer 1 to the PLC of the PLC / w MCC 12 of the automatic control panel. However, when the blowing fan is turned off while the blowing fan 21 is in the ON state, that is, the method of obtaining the opening degree (%) of the external air inlet circulation damper 27 to lower the upper and lower temperature values PV is the point.

First, in FIG. 5, the air inlet circulating damper 27, which is initially set for each season in the experience, is started, and the air blowing fan 21 waits for a few minutes in a continuous state. That is, when the current temperature value (PV) / ℃ of the upper and lower layers is "y", when the value of "y" reaches AL1 (SV + 0.4 ℃) and starts cooling, the value of "y" is AL3 (SV -0.1 ℃) until the time of "t" at y = -at + b is measured several tens to hundreds of cycles every several seconds to several tens of seconds and calculates the value of "y". The a value, i.e., the initial value a1 of the open air damper opening value (%) can be obtained. Here, t is the elapsed time (seconds), b is 0.5 ° C, and a is the slope, and means the converted value of the open air inlet circulation damper opening value (%).

Then a2, a3,... If you gradually modify it to an, the adjustment of the open air damper opening value (%) is automatically made every minute.

Meanwhile, in the detailed description of the present invention, specific embodiments have been described, but various modifications are possible without departing from the scope of the present invention. Therefore, the scope of the present invention should not be limited to the described embodiments, but should be defined not only by the scope of the following claims, but also by the equivalents of the claims.

Claims (17)

In the immigration manufacturing apparatus which provides the air blowing and moisture for cooling through the duct (DUCT) to uniformly mass production of the entry used in the production of fermented liquor such as Takju,
After carrying out the rice washing process to wash the raw rice, perform the process of increasing the rice in consideration of the country of production of the rice, and when the completion of the process of steaming, the seeding process is applied by spraying the seed (seed) and the seeding process and the granules are grown and grown. An imperial machine which performs a process and ships entry;
Outside air circulation damper for controlling the degree of inflow of outside air through the duct;
In the cooling process and the seeding and packing process performed after the second and the second increase process, the circulating air and inflowing air are circulated through the duct to the Imperial, A blowing fan for blowing moisture to the inside of the empire;
A granular fan that is blown so that moisture is supplied into the imperial machine in conjunction with the blowing fan during the granulation process;
An external air damper for adjusting the degree of blowing through the granular fan;
A blowing tower for spraying water by a spraying device and spraying water through the ducts according to air blowing through an air damper during a granulation process into the imperial machine;
A breeze tower circulation pump operative to interlock with a granulation fan and a blowing fan during a granulation process to enable watering; And
Includes a main computer that controls the overall operation of the entry manufacturing,
The main computer performs a soft start to perform a continuous rotation after a predetermined number of times to rotate the drum of the imperial machine for a first specific time, and then stop for a second specific time during the rice washing process, stop the imperial machine An immigration device, characterized in that the operation of extracting the rice water is repeated a certain number of times.
The method of claim 1, wherein the main computer,
If you want to stop the drum of the imperial machine in the correct position, the drum proceeds in the direction of rotation more than the exact position by acute angle and then stops, and the drum is rotated in the reverse direction based on the direction of movement to stop at the correct position Immigration manufacturing apparatus.
The method of claim 2, wherein the acute angle is,
It is 45 degree, The entry production apparatus characterized by the above-mentioned.
The method of claim 1, wherein the capital increase step,
If the raw material of the rice is a long seed species, the first and second capitalization process is performed, if the short grain species is performed a second capitalization process,
In the first cooking process, water is filled from the surface of the rice to a predetermined height, and then the rice soaking (simmering) is performed for the first time, the water draining (watering) for the second time, and the rice steaming (breaking) for the third time. After the cooling process,
After the first, second and third times have elapsed, the immigration manufacturing device is characterized in that the drum of the imperial machine is rotated by the soft start method and then stopped.
The method of claim 4, wherein the rice crackers,
An immigration device, characterized in that a shortening of the third time of the rice-steaming execution time and resetting before steam reaches the window of the imperial machine.
The method of claim 4, wherein the second capital increase step,
In the same way as the first cooking process, rice soaking (water immersion), water draining (water cutting), and rice steaming (take-out) are sequentially performed, and then the first strong increase is fourth time and the weakness is longer than the fourth time (four hours). Time), and the second production process is performed for a sixth time (shorter than the fourth time).
The method of claim 6, wherein the second capital increase step,
At the end of the second reinforcement, the drums of the Imperial Empire are cooled for sowing,
The primary cooling for basic cooling cools up to 42 ℃ in summer and 45 ℃ in winter, and the second and third cooling to prepare for the packing process in 35.6 ℃ in summer and 37 ℃ in winter. An immigration device, characterized in that.
The method of claim 1, wherein the Bossam process,
After waiting for a certain time with the drum of the Imperials stopped,
When the at least one current temperature measured by the two temperature sensors is higher than the first alarm temperature AL1, the cooling fan is started and cooled by means of the temperature sensor for the upper floor and the lower floor temperature sensor provided in the imperial machine. While performing the process and at the same time perform the flip process of rotating the drum of the imperial machine,
If all the current temperature values measured by the upper and lower floor temperature sensors located inside the Imperial are lower than the second alarm temperature (AL2), the cooling process is stopped and the drum rotation is stopped. An immigration device, characterized in that it is repeatedly performed.
The method of claim 8, wherein the first alarm temperature,
It is +1.5 degreeC to set value SV, The entry production apparatus characterized by the above-mentioned.
The method of claim 8, wherein the second alarm temperature is,
It is -0.1 degreeC to set value SV, The entry production apparatus characterized by the above-mentioned.
The method of claim 8, wherein the flipping step,
An entry manufacturing apparatus, characterized in that the flipping process time is shortened as the number of flipping steps increases.
The granulation process according to claim 1, wherein
To control temperature and humidity, it consists of granular electricity to generate enzymes and late granular to produce acid (citric acid),
In the pre-winning process of the granular electricity and the late granularity, if the current temperature value measured by the temperature sensor for the national layer and the temperature sensor for the lower layer provided in the imperial machine is lower than the first alarm temperature value and the second alarm temperature value, Turn off the blowing fan, turn on the standing fan,
When the measured present temperature value is higher than at least one of the first alarm temperature value and the second alarm temperature value, the blower fan is turned on and the standing fan is turned off.
Immigration production apparatus, characterized in that for performing a reverse to mix the granules evenly in the late granularity.
A plurality of entry manufacturing apparatuses according to any one of claims 1 to 12 may be provided to connect a plurality of entry manufacturing apparatuses in a network manner to collectively manage a plurality of entry manufacturing apparatuses through a main computer of one entry manufacturing apparatus. Imperial automatic control device characterized in that.
An immigration method for producing uniformly mass production of immigration used in Takju production by providing the air blowing and moisture for cooling through the duct of the immigration apparatus of any one of claims 1 to 12. In
Rice washing process step of washing the rice put in the drum by rotating the drum of the imperial machine;
Performing the process of increasing the steam in consideration of the country of production of rice after completion of the rice washing process;
After completion of the steaming process, if the temperature inside the imperial machine is above the first reference temperature, the cooling water is sprayed to the outside of the drum to cool down the cooling water. Performing a cooling process step;
A seeding process step of spraying seed (seed) after the cooling process to perform the seeding process;
Bossam ready (after sowing) cooling process step of performing the automatic cooling by blowing fan and drum rotation method for preparation of Bossam after sowing process;
Bossam process step of propagating and growing the end after seeding cooling; And
And a granular process step of controlling the temperature and humidity after the Bossam process to perform the granular process for generating enzymes and acids (citric acid) to ship the entry.
15. The method of claim 14, wherein the granulation process,
The pre-war and post-war process to repeat the rise and fall of the temperature according to the temperature trend graph (TREND GRAPH) that appears in the SAW TOOTH WAVE method throughout the pre-winning and post-winning phases (STEP1 to STEP8). Control the blowing fan, standing fan and air damper with the reference control setting value corresponding to the relevant step of
If the blow-off timer time when the blower fan is turned off is shorter than the preset reference blow-off timer time, the air temperature is recognized as a high state, and the open air damper is increased by a certain amount than the opening of the preset reference air damper.
And if the blow-off timer time is longer than the preset reference blow-off timer time, recognizing that the wind temperature is low and closing the air damper by reducing the air damper by a predetermined amount to close the opening value of the preset reference air damper.
The granulation process according to claim 15, wherein
In order to follow the pre-stored standard control setting values for each step corresponding to the pre-winning and post-winning phases, the granularity process is performed by comparing the upper and lower layer temperature, wind temperature, and outside air temperature and heat quantity of the Imperial Air.
Immigration, characterized in that to obtain the initial value of the open air damper opening degree (%) by calculating the current temperature value (PV) of the upper and lower floors periodically at a predetermined time by using the following equation (1) Manufacturing method.
(Equation 1)
y = -at + b
Where y is the upper and lower layer current temperature value (PV) [° C.], b = 0.5 ° C., and t is the elapsed time (seconds).
The method of claim 16, wherein the granulation process,
After a1, if the values of a2, a3, ..., an are continuously obtained, the opening value (%) of the external inlet circulation damper can be continuously followed according to the setting table in accordance with the blowing fan on timer at the time of standing. An entry manufacturing method characterized by the above-mentioned.

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