KR101010291B1 - Ecological self-cleaning knitting/coning oil compsition and method therefor - Google Patents

Ecological self-cleaning knitting/coning oil compsition and method therefor Download PDF

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KR101010291B1
KR101010291B1 KR1020100091806A KR20100091806A KR101010291B1 KR 101010291 B1 KR101010291 B1 KR 101010291B1 KR 1020100091806 A KR1020100091806 A KR 1020100091806A KR 20100091806 A KR20100091806 A KR 20100091806A KR 101010291 B1 KR101010291 B1 KR 101010291B1
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oil
petroleum
mineral oil
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김정수
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김정수
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M101/00Lubricating compositions characterised by the base-material being a mineral or fatty oil
    • C10M101/02Petroleum fractions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/08Resistance to extreme temperature
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/10Inhibition of oxidation, e.g. anti-oxidants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/64Environmental friendly compositions

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

PURPOSE: An ecological self-cleaning knitting/coning oil composition and a manufacturing method therefor are provided to extend lifetime of a device and save maintenance costs by removing foreign materials made between a needle and a cam. CONSTITUTION: An ecological self-cleaning knitting/coning oil composition includes petroleum mineral oil 85~90 weight%, di-oleate PEG synthetic surfactant 1~3 weight%, petroleum special side chain solvent(D-zol) 0.05~0.1 weight, polyoxyethylene lauryl ether and derivative 0.5~2 weight%, sorbitan fatty acid ester and derivative 1~3 weight%, emulsion PEG polyethylene glycol ester 0.5~1 weight%, tallow amine non-ionic surfactant 0.5~1 weight%, isooctyl stearate esterified compound 0.5~1.5 weight%, and other additives of the remaining amount.

Description

친환경 자체세척 니팅·코닝 오일 조성물 및 이의 제조방법{ECOLOGICAL SELF-CLEANING KNITTING/CONING OIL COMPSITION AND METHOD THEREFOR}Eco-Friendly Self-cleaning KNITTING & CORNING OIL COMPOSITION AND MANUFACTURING METHOD THEREOF {ECOLOGICAL SELF-CLEANING KNITTING / CONING OIL COMPSITION AND METHOD THEREFOR}

본 발명은 친환경 자체세척 니팅·코닝 오일 조성물 및 이의 제조방법에 관한 것으로, 좀 더 상세하게는 우수한 열안정성과 산화안정성을 통한 제품 불량률 감소 및 자체 세척성을 가짐으로써 바늘과 캠에 이물질(Gum-up)의 제거가 가능하고, 구성성분으로 노닐페닐(Nonyle Phenyl) 등과 같은 유해한 유기물질이 포함하지 않아 친환경적인 니팅·코닝 오일 조성물 및 이의 제조방법에 관한 것이다.
The present invention relates to an eco-friendly self-cleaning knitting and corning oil composition and a method for manufacturing the same, and more particularly, to foreign substances on the needle and cam by reducing the product defect rate and self-cleaning through excellent thermal stability and oxidative stability. The present invention relates to an environment-friendly knitting and corning oil composition and a method for manufacturing the same, which can be removed and contain no harmful organic substances such as nonylphenyl as components.

일반적으로 니팅(knitting) 또는 코닝(coning) 과정을 수행하는 장치의 경우 캠부를 거쳐 구동하는 바늘에 대해서 계속적인 윤활이 요구되며, 또한 바늘 베드 또는 실린더 등내에 안내되는 바늘에도 같은 방식으로 적용된다. 특히, 현대의 고속스핀들의 특성을 감안하였을 때 완전하고 규칙적인 윤활이 매우 중요하며, 이러한 이유로 중심점에서부터 압축오일을 대응하는 호스를 통해 각각의 윤활점에 제공하는 압축급유기 또는 압축오일 윤활 시스템이라 불리는 윤활장치를 갖추어야만 한다.In general, a device performing a knitting or coning process requires continuous lubrication for a needle driven through a cam portion, and also applies to a needle guided in a needle bed or a cylinder. In particular, complete and regular lubrication is very important given the characteristics of modern high-speed spins, which is why a compressed oil lubrication system or compressed oil lubrication system is provided from the center point to each lubrication point through a corresponding hose. Lubrication equipment must be provided.

한편, 이와 같은 윤활장치에 의해 바늘에 지속적으로 공급되는 니팅·코닝 오일 조성물은 윤활성, 평활성, 대전방지성, 집속성 등의 조건을 고루 갖추어야 하는바, 상기 조건을 충족하기 위하여 오일성분에 비이온이나 음이온 계면활성제들을 첨가제로 적절히 혼합하여 사용하는 것이 매우 중요하다.On the other hand, the knitting and corning oil composition continuously supplied to the needle by such a lubrication device must meet the conditions such as lubricity, smoothness, antistatic property, focusability, bar ions to the oil component in order to meet the above conditions However, it is very important to use anionic surfactants as appropriate additives.

이와 같은 오일 조성물에 대하여 일본 공개특허 제73-22793호, 제73-64294호, 제73-82195호 및 제74-31994호에서 공개된 바 있으나, 상기 종래 오일 조성물들은 그 구성성분들이 화학적으로 서로 상반되는 특성을 갖고 있어(참조 : JAOCS, Vol 65, No. 01(October 1988), 평활성(lubricity)이 우수하면 집속성(Cohesiveness)이나 내열성(Heat resistance)이 불량하고, 집속성이 우수하면 평활성이나 사이징성(Sizing)이 불량하며, 또한 사이징성이 우수한 음이온 계면활성제를 다량으로 사용하게 되면 평활성이나 내열성이 불량하다는 문제점이 있었다.Such an oil composition has been disclosed in Japanese Patent Laid-Open Nos. 73-22793, 73-64294, 73-82195, and 74-31994, but the conventional oil compositions are chemically related to each other. It has opposite characteristics (refer to JAOCS, Vol 65, No. 01 (October 1988), excellent lubricity results in poor cohesiveness and heat resistance, and excellent convergence results in smoothness. However, when a large amount of anionic surfactants having poor sizing properties and excellent sizing properties are used, there is a problem of poor smoothness and heat resistance.

이러한 문제점을 해결하기 위하여 대한민국 특허 공개번호 제1995-023695호에서는 합성섬유 및 천연섬유의 니팅 및 코닝 작업시 현장의 생산설비나 제조조건들에 의해서 요구되는 오일의 성능을 다양화하기 위하여, 상반되는 요구성능을 갖는 각 성분들을 특정 배합기술에 의하여 배합시킴으로써 윤활성, 유화액 안정성 및 방적성이 우수한 코닝 오일 조성물에 대해서 소개한 바 있다.In order to solve this problem, the Republic of Korea Patent Publication No. 1995-363695 in order to diversify the performance of the oil required by the production facilities or manufacturing conditions of the field during the knitting and corning of synthetic fibers and natural fibers, Corning oil compositions have been introduced that have excellent lubricity, emulsion stability and spinning properties by blending each component having the required performance by a specific compounding technique.

이와 같은 오일 조성물은 석유계 광물유 50 내지 85중량%, 폴리옥시에틸렌 알킬 에테르(6 내지 10몰) 5내지 10중량%, 분자량 450 내지 800의 폴리에틸렌 글리콜 모노 올레이트 0 내지 10중량%, 채종유 글리세라이드 0 내지 10중량%, 이소옥틸 스테아레이트 0 내지 35중량%, 라우릴 포스페이트 0 내지 5중량%, 라우릴 알콜 0 내지 5중량% 및 기타 첨가제로 이루어짐으로써, 합성섬유 및 천연섬유 니팅 및 코닝 작업시 섬유와 금속(F/M)간에 평활성을 높이고, 얀(Yarn)과 가이드(Guide)간의 마찰저항을 감소시켜서 제직을 용이하게 하다고 기재되어 있다.Such oil composition is 50 to 85% by weight of petroleum mineral oil, 5 to 10% by weight of polyoxyethylene alkyl ether (6 to 10 moles), 0 to 10% by weight of polyethylene glycol monooleate having a molecular weight of 450 to 800, rapeseed oil glycerides 0 to 10% by weight, 0 to 35% by weight of isooctyl stearate, 0 to 5% by weight of lauryl phosphate, 0 to 5% by weight of lauryl alcohol and other additives, so as to knit and corn It is said to facilitate weaving by increasing the smoothness between the fiber and the metal (F / M) and reducing the frictional resistance between the yarn and the guide.

그러나, 상기와 같은 오일 조성물은 그 구성성분들이 고속스핀들의 작동으로 인해 수반되는 열에 의해 화학적 변성을 일으킬 수 있으며, 이로 인해 실의 물성변화로 인한 제품의 불량을 초래하게 된다. 아울러, 높은 마찰과 고속회전과정에서 장시간 기계를 사용할 경우 바늘과 캠 사이에 변성된 오일 조성물 및 비산먼지 등으로 인해 형성된 이물질(Gum-up)이 끼게 되어 기계에 부하를 주고 오작동을 일으키는 요인으로 작용하게 되는 문제점이 발생하게 된다.
However, such an oil composition may cause chemical denaturation due to the heat of its components due to the operation of the high speed spin, which leads to product defects due to changes in the physical properties of the seal. In addition, when the machine is used for a long time in the process of high friction and high-speed rotation, debris (Gum-up) formed by the deformed oil composition and scattering dust is caught between the needle and the cam, causing a load on the machine and causing a malfunction. The problem occurs.

따라서, 본 발명은 상기와 같은 문제점을 해결하기 위하여 안출된 것으로, 최근 환편기가 지니는 고속스핀들의 특성을 감안하여 윤활성 및 평활성, 대전방지성, 집속성 등의 기본적 특성을 만족할 뿐만 아니라, 우수한 열안정성과 산화안정성을 통한 제품 불량률 감소 및 자체 세척성을 가짐으로써 바늘과 캠에 이물질(Gum-up)의 제거가 가능하고, 구성성분으로 노닐페닐(Nonyle Phenyl) 등과 같은 유해한 유기물질이 포함하지 않아 친환경적인 니팅·코닝 오일 조성물 및 이의 제조방법을 제공하는 것을 목적으로 한다.
Accordingly, the present invention has been made to solve the above problems, in consideration of the characteristics of the high-speed spin of the circular knitting machine in recent years, as well as satisfying the basic characteristics such as lubricity and smoothness, antistatic properties, focusing properties, excellent thermal stability Reduction of product defect rate through peroxidation stability and self-cleaning make it possible to remove gum-up from needles and cams, and it does not contain harmful organic substances such as nonylphenyl as an ingredient. It is an object to provide a knitting corning oil composition and a method for producing the same.

상기와 같은 목적을 달성하기 위하여 본 발명은, 석유계 광유(mineral oil) 85 ~ 90중량%와, Di-oleate화된 PEG(Polyethylene glycol)계 합성계면활성제 1 ~ 3중량%, 석유계 특수측쇄 솔벤트(D-zol) 0.05 ~ 0.1중량%, Polyoxyethylene lauryl ether 및 그 유도체 0.5 ~ 2중량%, Alkyl phosphate(lauryl alcohol phosphate) 및 그 유도체 0.1 ~ 2중량%, Polyoxyethylene Caster oil 및 그 유도체 0.5 ~ 1.5중량%, Sorbitan fatty acid ester 및 그 유도체 1 ~ 3중량%, Emulsion PEG 계의 polyethylene glycol ester 0.5 ~ 1중량%, Tallow amine계 비이온 계면활성제(nonion surfactant) 0.5 ~ 1중량%, Isooctyl stearate계 에스테르(ester)화 화합물 0.5 ~ 1.5중량% 및 잔량의 기타첨가제를 포함하는 것을 특징으로 하는 친환경 자체세척 니팅·코닝 오일 조성물을 제공함으로써 달성된다.In order to achieve the above object, the present invention, petroleum-based mineral oil (mineral oil) 85 to 90% by weight, di-oleated PEG (polyethylene glycol) -based synthetic surfactant 1-3% by weight, petroleum special side chain solvent (D-zol) 0.05 to 0.1% by weight, polyoxyethylene lauryl ether and its derivatives 0.5 to 2% by weight, Alkyl phosphate (lauryl alcohol phosphate) and its derivatives 0.1 to 2% by weight, polyoxyethylene caster oil and its derivatives 0.5 to 1.5% by weight , Sorbitan fatty acid ester and its derivatives 1 to 3% by weight, 0.5 to 1% by weight of polyethylene glycol ester of emulsion PEG type, 0.5 to 1% by weight of Tallow amine nonionic surfactant, Isoctyl stearate ester It is achieved by providing an eco-friendly self-cleaning knitting and corning oil composition, characterized in that it comprises 0.5 to 1.5% by weight of the compound) and the remaining amount of other additives.

또한, 본 발명은 반응기(reactor)에 석유계 광유(mineral oil) 85 ~ 90중량%를 투입하고 40 ~ 45℃의 온도에서 5 ~ 10분간 교반한 다음, Di-oleate화된 PEG(Polyethylene glycol)계 합성계면활성제를 1 ~ 3중량%를 투입하여 완전 용해시키는 단계; 상기 석유계 광유에 PEG계 계면활성제가 완전히 용해되어 투명한 용액이 되었을 때 석유계 특수측쇄 솔벤트(D-zol) 0.05 ~ 0.1중량%, Polyoxyethylene lauryl ether 및 그 유도체 0.5 ~ 2중량%, Alkyl phosphate(lauryl alcohol phosphate) 및 그 유도체 0.1 ~ 2중량%, Polyoxyethylene Caster oil 및 그 유도체 0.5 ~ 1.5중량%, Sorbitan fatty acid ester 및 그 유도체 1 ~ 3중량%, Emulsion PEG 계의 polyethylene glycol ester 0.5 ~ 1중량%, Tallow amine계 비이온 계면활성제(nonion surfactant) 0.5 ~ 1중량%, Isooctyl stearate계 에스테르(ester)화 화합물 0.5 ~ 1.5중량%를 교반하면서 동시에 투입하는 단계; 상기와 같이 첨가제가 모두 투입된 오일 용액에 기타첨가제로서 TCP(삼인산칼슘) 0.05 ~ 0.2중량%, 자기유화 실리콘 오일 0.005 ~ 0.1중량%를 계량하여 투입한 후 용액 상태를 육안으로 확인하여 미황색(light yellow)이 투명 액상으로 되었을 때, 모노에탄올아민(MEA;monoethanolamine) 0.01 ~ 0.05중량%를 서서히 투입하여 불투명 액상이 투명 액상으로 바뀔 때 반응 종료시점으로 하여 정량포장하는 단계;로 구성된 것을 특징으로 하는 친환경 자체세척 니팅·코닝 오일 조성물의 제조방법을 제공함으로써 달성된다.
In addition, the present invention is put 85 ~ 90% by weight of petroleum-based mineral oil (reactor) in a reactor and stirred for 5 to 10 minutes at a temperature of 40 ~ 45 ℃, then di-oleated PEG (polyethylene glycol) system Dissolving 1% to 3% by weight of the synthetic surfactant; When the PEG-based surfactant is completely dissolved in the petroleum mineral oil to form a transparent solution, 0.05 to 0.1% by weight of petroleum-based special branched chain solvent (D-zol), 0.5 to 2% by weight of polyoxyethylene lauryl ether and derivatives thereof, and Alkyl phosphate (lauryl alcohol phosphate) and its derivatives 0.1 to 2% by weight, polyoxyethylene caster oil and its derivatives 0.5 to 1.5% by weight, Sorbitan fatty acid esters and its derivatives 1 to 3% by weight, 0.5 to 1% by weight of polyethylene glycol esters based on Emulsion PEG, Adding 0.5 to 1% by weight of a toallow amine nonionic surfactant and 0.5 to 1.5% by weight of an Isooctyl stearate ester compound; As described above, 0.05 ~ 0.2% by weight of TCP (calcium triphosphate) and 0.005 ~ 0.1% by weight of self-emulsifying silicone oil were added to the oil solution to which all the additives were added, and then the solution was visually checked. ) Is a transparent liquid, the monoethanolamine (MEA; monoethanolamine) 0.01 to 0.05% by weight of the gradual packaging to the end of the reaction when the opaque liquid is changed to a transparent liquid phase and quantitatively packaged; consisting of It is achieved by providing a method for producing a self-cleaning knitting corning oil composition.

상술한 바와 같이 본 발명의 친환경 자체세척 니팅·코닝 오일 조성물 및 이의 제조방법은 고도로 정제된 파라핀계와 나프텐계로 구성된 포화탄화수소를 주기유로 사용하고, 특정 계면활성제를 조합시킴으로서 윤활기능 뿐만 아니라 자체 세척기능도 동시에 부여함으로써 장시간 사용시 바늘과 캠 사이에 발생되던 이물질(Gum-up)의 제거가 가능하여 장치의 수명 연장 및 정비비용의 절감을 가져오며, 우수한 열안정성과 산화안정성을 가짐에 따라 불량률 감소를 통한 양질의 원단 생산이 가능할 뿐만 아니라, 구성성분으로 노닐페닐(Nonyle Phenyl) 등과 같은 유해한 유기물질이 포함하지 않아 친환경적이라는 효과를 가져온다.
As described above, the eco-friendly self-cleaning knitting and corning oil composition of the present invention and its manufacturing method use saturated hydrocarbons composed of highly refined paraffin-based and naphthene-based gas as cycle oils, and by combining specific surfactants, as well as self-cleaning By simultaneously providing the function, it is possible to remove the Gum-up generated between the needle and the cam when it is used for a long time, thus extending the life of the device and reducing the maintenance cost, and reducing the defective rate by having excellent thermal stability and oxidative stability. Not only is it possible to produce high-quality fabrics, but it does not contain harmful organic substances such as nonylphenyl (Nonyle Phenyl) as a component and brings eco-friendly effects.

도 1과 도 2는 본 발명의 실험예를 통해 오일 조성물의 자체세척성을 실험한 결과를 나타낸 도면1 and 2 is a view showing the results of the self-cleaning test of the oil composition through an experimental example of the present invention

이하에서는 본 발명에 대하여 보다 상세하게 설명하기로 한다.Hereinafter, the present invention will be described in more detail.

본 발명의 니팅 및 코닝 오일 조성물은 석유계 광유(mineral oil) 85 ~ 90중량%와, Di-oleate화된 PEG(Polyethylene glycol)계 합성계면활성제 1 ~ 3중량%, 석유계 특수측쇄 솔벤트(D-zol) 0.05 ~ 0.1중량%, Polyoxyethylene lauryl ether 및 그 유도체 0.5 ~ 2중량%, Alkyl phosphate(lauryl alcohol phosphate) 및 그 유도체 0.1 ~ 2중량%, Polyoxyethylene Caster oil 및 그 유도체 0.5 ~ 1.5중량%, Sorbitan fatty acid ester 및 그 유도체 1 ~ 3중량%, Emulsion PEG 계의 polyethylene glycol ester 0.5 ~ 1중량%, Tallow amine계 비이온 계면활성제(nonion surfactant) 0.5 ~ 1중량%, Isooctyl stearate계 에스테르(ester)화 화합물 0.5 ~ 1.5중량% 및 잔량의 기타첨가제를 포함한다.Kneading and Corning oil composition of the present invention is 85 to 90% by weight of petroleum-based mineral oil, 1 to 3% by weight of di-oleated PEG (polyethylene glycol) synthetic surfactant, petroleum-based special branched chain solvent (D- zol) 0.05 to 0.1% by weight, Polyoxyethylene lauryl ether and its derivatives 0.5 to 2% by weight, Alkyl phosphate (lauryl alcohol phosphate) and its derivatives 0.1 to 2% by weight, Polyoxyethylene Caster oil and its derivatives 0.5 to 1.5% by weight, Sorbitan fatty acid ester and its derivative 1 to 3% by weight, 0.5 to 1% by weight of polyethylene glycol ester of emulsion PEG system, 0.5 to 1% by weight of Tallow amine nonionic surfactant, esterified compound of Isooctyl stearate 0.5 to 1.5% by weight and the balance of other additives.

먼저, 주성분인 석유계 광유(mineral oil)는 석유 원유를 300℃이상 분별증류하여 고형 파라핀을 제거한 것으로 상온(25℃)에서 탄소수 18~30의 파라핀(paraffin)계 및 나프탄(naphthene)계의 포화탄화수소 화합물로서, 내열성과 내마모성을 가진 Base oil로서의 역할을 수행한다. 이러한 석유계 광유는 전체 조성물에 85 ~ 90중량%가 되도록 첨가하는 것이 바람직하며, 이는 상기 범위에서 점도조절이 용이하여 직물 내 오일의 침투가 용이해지기 때문이다.First, petroleum-based mineral oil (mineral oil) is a fractional distillation of petroleum crude oil at 300 ℃ or more to remove the solid paraffin of 18 ~ 30 carbon atoms (paraffin) and naphthene system at room temperature (25 ℃) As a saturated hydrocarbon compound, it serves as a base oil having heat resistance and wear resistance. The petroleum mineral oil is preferably added to 85 to 90% by weight of the total composition, because it is easy to control the viscosity in the above range to facilitate the penetration of oil into the fabric.

한편, 상기와 같이 사용된 석유계 광유는 중량비 기준으로 Cn(naphthene계 포화탄화수소), Cp(paraffin계 포화탄화수소), Ca(aromatic계 탄화수소)의 조성비가 Cn : Cp : Ca = 4~ 5 : 5 ~ 6 : 0인 것을 사용하는 것이 바람직하다. 이는 우선적으로 aromatic계 포화탄화수소가 함유되면 오일 조성물의 변색 및 점도 상승의 문제가 발생하기 때문에 나프탄계와 파라핀계로만 이루어지며, 이 때 파라핀계 함량이 50 ~ 60중량%함유되었을 때 오일 조성물의 침투성, 분산성을 최적화할 수 있으며, 윤활성과 평활성을 향상시킴과 동시에 침전을 방지하여 오일의 안정성을 향상시키기 때문이다.On the other hand, the petroleum mineral oil used as described above has a composition ratio of Cn (naphthene-based saturated hydrocarbon), Cp (paraffin-based saturated hydrocarbon), and Ca (aromatic hydrocarbon) Cn: Cp: Ca = 4-5: 5 It is preferable to use the thing which is-6: 0. This is primarily composed of naphthenic and paraffinic compounds because of aromatic discoloration and viscosity increase of the oil composition when aromatic saturated hydrocarbons are contained.In this case, the permeability of the oil composition when the paraffinic content is 50 to 60% by weight. This is because it is possible to optimize dispersibility, improve lubricity and smoothness, and at the same time prevent precipitation, thereby improving oil stability.

또한, 상기 석유계 광유는 상온(25℃)에서 점도가 각각 30 ~ 33cps인 석유계 광유 55 ~ 80중량%와 6 ~ 10cps인 석유계 광유 10 ~ 30중량%를 혼합하여 사용하는 것이 더욱 바람직한 효과를 가져오며, 이는 상기와 같은 범위의 서로 다른 점도를 갖는 두 종류의 석유계 광유를 사용함으로써 작업공정상 점도조절이 더욱 용이하여 니팅 및 코닝 작업시 현장의 생산설비나 제조조건들에 의해서 요구되는 오일의 성능을 쉽게 변경할 수 있으며, 다양화된 제품으로 구현이 용이하게 이루어질 수 있기 때문이다.In addition, the petroleum mineral oil is more preferably used by mixing 55 ~ 80% by weight of petroleum mineral oil with viscosity of 30 ~ 33cps and 10 ~ 30% by weight of petroleum mineral oil with 6 ~ 10cps at room temperature (25 ℃) By using two kinds of petroleum-based mineral oils having different viscosity in the above range, it is easier to adjust the viscosity in the working process, which is required by the production facilities or manufacturing conditions in the field during the knitting and corning operations. This is because the performance of the oil can be easily changed and can be easily implemented with a diversified product.

또 다른 첨가제인 PEG(Polyethylene glycol)계 합성계면활성제는 Polyethylene glycol의 ethylene oxide 부가물로서, 에스테르화된 분자량 600정도의 PEG에 Di-oleate화 시킨 특수계면활성제로서, 전체 조성물에 1 ~ 3중량%가 되도록 첨가되어 오일 조성물의 유화, 분산, 습윤, 평활작용에 관여하게 되며, 상기 PEG계 계면활성제의 첨가범위는 물과 기름에 대한 친화성 정도 나타내는 HLB값(Hydrophile-Lipophile Balance)의 조절과 관련되기 때문에 매우 중요하며, 상기 범위를 벗어날 경우 오일 조성물이 친수성 또는 친유성의 한쪽 특성만 강하게 나타나 유화성이 좋지 못하기 때문이다.Another additive, PEG (polyethylene glycol) -based synthetic surfactant, is an ethylene oxide adduct of polyethylene glycol, and is a special surfactant obtained by di-oleate of PEG with an esterified molecular weight of about 600. It is added so as to be involved in the emulsification, dispersion, wetting, and smoothing of the oil composition, the range of addition of the PEG-based surfactant is related to the control of HLB (Hydrophile-Lipophile Balance) indicating the degree of affinity for water and oil It is very important because, if out of the range of the oil composition is strongly hydrophilic or lipophilic one characteristic only appears to be not good emulsification.

특수측쇄 솔벤트(D-zol)는 석유계 정제물질인 비인화성인 나프타 계열의 방전 솔벤트로서 석유계 광유의 분자쇄(iso 위치)에 붙어 유기물과 이물질의 세척분산 및 안정성을 유지하기 위해 첨가되는 것으로, 그 첨가량은 오일 조성물의 0.05 ~ 0.1중량%가 되도록 첨가되는데, 상기 범위보다 낮게 첨가되면 그 효과가 미흡하게 나타나고, 상기 범위보다 높게 첨가되면 석유계 광유의 분자쇄(molercular chain)를 절단하여 그 기능을 상실하게 되는 문제점을 발생하게 된다.Special branched chain solvent (D-zol) is a non-flammable naphtha-based discharge solvent that is a petroleum-based refining material. It is added to the molecular chain (iso position) of petroleum mineral oil to maintain washing dispersion and stability of organic matter and foreign matter. The addition amount is added so as to be 0.05 to 0.1% by weight of the oil composition, if the addition is lower than the above range the effect is insufficient, if the addition is higher than the above range by cutting the molecular chain (petroleum chain) of petroleum mineral oil There is a problem that loses.

Polyoxyethylene lauryl ether 및 그 유도체는 세정제 및 유화제로 사용되는 물질로서, 그 첨가량은 오일 조성물의 0.5 ~ 2중량%가 되도록 첨가되며, 상기 범위보다 낮게 첨가되면 세정작용이 불량하게 나타나며, 반대로 상기 범위보다 높게 첨가되면 친유성기가 분해되어 오일 조성물의 유화성이 불량해지는 문제점이 발생된다.Polyoxyethylene lauryl ether and its derivatives are substances used as detergents and emulsifiers, and the amount is added so as to be 0.5 to 2% by weight of the oil composition. When added, the lipophilic group is decomposed to cause a problem of poor emulsification of the oil composition.

Alkyl phosphate(lauryl alcohol phosphate) 및 그 유도체는 섬유 및 피혁제품에 유연성을 유지하면서 정련 및 세정제로 사용되는 물질로서, 본 오일 조성물에는 유연성 및 세정성, 대전방지성을 제공하며, 그 첨가량은 오일 조성물의 0.1 ~ 2중량%가 되는 것이 바람직하다. 이는 상기 범위보다 낮게 첨가되면 얻고자 하는 효과가 미비하며, 상기 범위보다 높게 첨가되면 산도가 높아져 중화제가 많이 소요되고 자체적으로 수분이 발생되어 윤활기능이 떨어지기 때문이다.Alkyl phosphate (lauryl alcohol phosphate) and its derivatives are used as refining and cleaning agents while maintaining flexibility in textiles and leather products. The oil composition provides flexibility, detergency and antistatic properties. It is preferable that it becomes 0.1 to 2 weight% of the. This is because the effect is to be obtained if the addition is lower than the above range, the acidity is increased if the addition is higher than the above range, the neutralizing agent is consumed a lot, the water itself is generated, the lubrication function is reduced.

Polyoxyethylene Caster oil 및 그 유도체는 당해 분야에서 유화제 및 분산제, 윤활제로 사용되는 물질로서, 오일 조성물에 0.5 ~ 1.5중량%가 되도록 첨가되며. 상기 범위보다 그 이하로 첨가되면 윤활기능이 약해지고, 그 이상을 첨가하면 HLB의 균형이 깨져 유화성이 불량해지는 문제점이 발생된다.Polyoxyethylene caster oil and its derivatives are used in the art as emulsifiers, dispersants, lubricants, and are added to the oil composition so as to be 0.5 to 1.5% by weight. If it is added in less than the above range, the lubrication function is weakened, and if it is added more than that, the balance of the HLB is broken and the emulsification property is poor.

Sorbitan fatty acid ester 및 그 유도체는 오일 조성물에 1 ~ 3중량%가 되도록 첨가되어 오일과 물의 유화안정제, 섬유 윤활제, 방청제, 분산제, 평활제로의 역할을 수행하게 되며, 상기 범위보다 높게 첨가되면 역시 HLB의 균형이 깨져 유화성이 불량해지는 문제점이 발생된다.Sorbitan fatty acid esters and derivatives thereof are added to the oil composition in an amount of 1 to 3% by weight to serve as oil and water emulsion stabilizers, fiber lubricants, rust inhibitors, dispersants, and levelers. The problem is that the balance is broken and the emulsification is poor.

Emulsion PEG 계의 polyethylene glycol ester는 오일 조성물에 0.5 ~ 1중량%가 되도록 첨가되어 유화, 분산, 습윤, 평활, 연화제로 사용되며, 상기 범위보다 낮게 첨가되면 유화성이 저하되고, 상기 범위보다 높게 첨가되면 입자가 커져 유화성 조절이 용이하지 않다는 문제점이 발생된다.Emulsion PEG-based polyethylene glycol ester is added to the oil composition in an amount of 0.5 to 1% by weight to be used as emulsification, dispersion, wetting, smoothing, and softening agent. If it is lower than the above range, the emulsification property is lowered and higher than the above range. If the particles are large, the problem that the emulsion control is not easy to occur.

Tallow amine계 비이온 계면활성제(nonion surfactant)는 대표적으로 사용되는 polyoxyehthylene alkyl amine류의 경우 약 cation성 비이온 계면활성제(nonion surfactant)로 염기성을 띄우며 일반 양이온 계면활성제와는 달리 이온성 계면활성제와 혼합하여 사용해도 응집 및 침전되는 문제가 발생되지 않는다는 효과가 있다.Tallow amine nonionic surfactant is a typical cionic nonionic surfactant in the case of polyoxyehthylene alkyl amines, which are typically used.They are basic and are mixed with ionic surfactants unlike general cationic surfactants. Even if used, there is an effect that the problem of aggregation and precipitation does not occur.

상기와 같은 Tallow amine계 비이온 계면활성제는 오일 조성물에 0.5 ~ 1중량%가 되도록 첨가되어 살균성 및 방청성, 대전방지성과 같은 특성을 구현하게 되며, 상기 범위 이하로 첨가하게 되면 효과 구현이 미비하고, 상기 범위를 초과하여 첨가하게 되면 오일 조성물의 pH 조절 불량 및 전착성 저하되기 때문에 상기 범위 내에서 첨가하는 것이 바람직하다.Tallow amine-based non-ionic surfactant as described above is added to the oil composition to 0.5 to 1% by weight to implement the characteristics such as bactericidal and anti-rusting, antistatic properties, when added below the range is insufficient effect implementation, If the addition exceeds the above range, it is preferable to add the oil composition within the above range because poor pH control and electrodeposition of the oil composition are lowered.

Isooctyl stearate계 에스테르(ester)화 화합물은 산화방지제 및 윤활제, 계면활성제의 역할을 수행하기 위해 오일 조성물에 0.5 ~ 1.5중량%가 되도록 첨가되며, 상기 범위보다 낮게 첨가되면 오일 조성물의 내열성 및 윤활성 저하되며, 상기 범위보다 높게 첨가되면 유분 함유량이 높아져 유화성이 저해되는 문제점이 발생된다.Isooctyl stearate ester compound is added to 0.5 to 1.5% by weight to the oil composition to perform the role of antioxidants, lubricants, surfactants, if lower than the above range is lower the heat resistance and lubricity of the oil composition When added higher than the above range, the oil content becomes high, which causes a problem that the emulsification is impaired.

아울러, 상기 조성물에 부가적인 효과를 위하여 기타첨가제로 삼인산칼슘(TCP)과, 자기유화 실리콘 오일, 모노에탄올아민(MEA;monoethanolamine)이 추가적으로 첨가될 수 있다.In addition, calcium triphosphate (TCP), self-emulsifying silicone oil, and monoethanolamine (MEA) may be additionally added as other additives for the additive effect.

상기 기타첨가제로서 삼인산칼슘(TCP)은 전착 냉각계통의 첨가제로서 오일 조성물에 0.05 ~ 0.2중량%가 첨가되며, 상기 범위 미만으로 첨가되면 전착 냉각성이 저하되며, 상기 범위를 초과하여 첨가하면 유화불량 요인이 된다.As the other additive, calcium triphosphate (TCP) is added to the oil composition as an additive in the electrodeposition cooling system, and 0.05 to 0.2% by weight is added to the oil composition, and when it is added below the range, the electrodeposition cooling property is lowered. Becomes

또 다른 기타첨가제인 자기유화 실리콘 오일은 슬립(slip)성을 부여하여 마찰계수를 저하시키기 위한 물질로서, 그 점도는 5cps 이하인 것을 사용하며, 이는 점도가 5cps를 초과하면 분해가 잘 안되어 직물의 후가공인 정련, 염색가공에서 문제가 발생되기 때문이다. 따라서, 그 점도가 5cps 이하가 되어야만 석유계 광유에 용해가 잘 이루어질 수 있다. 아울러, 상기 실리콘 오일은 0.05 ~ 0.1중량%가 첨가되며, 상기 범위 미만으로 첨가되면 상기한 효과가 미비하게 발생되며, 상기 범위를 초과하여 첨가하면 오일 조성물에 침전물이 발생하여 유화불량의 원인이 된다.Another additive, self-emulsifying silicone oil, is a material for lowering the coefficient of friction by providing slip property. The viscosity is 5 cps or less, which is difficult to decompose when the viscosity exceeds 5 cps. This is because problems occur in phosphorus refining and dyeing. Therefore, the viscosity is less than 5cps can be dissolved in petroleum mineral oil well. In addition, the silicone oil is added in the 0.05 ~ 0.1% by weight, the addition of less than the above-mentioned effect is inadequately generated, when added over the above-mentioned range, the precipitate is generated in the oil composition causes the emulsification failure. .

그 외 기타첨가제로서 사용되는 모노에탄올아민(MEA;monoethanolamine)은 강한 염기성 물질로서 오일 조성물의 pH를 조절하기 위해 소량 첨가되며, 그 사용량은 크게 한정되지 않으나 오일 조성물에 0.01 ~ 0.05중량%의 범위 내에서 첨가하면 오일 조성물의 변색과 부패를 방지할 수 있는 pH의 농도인 7~8로 조정이 가능하다.
Monoethanolamine (MEA), which is used as other additives, is a strong basic substance and is added in small amounts to adjust the pH of the oil composition. The amount of the monoethanolamine (MEA; monoethanolamine) is not limited. When added in, it is possible to adjust the pH of the concentration of 7 to 8 to prevent discoloration and decay of the oil composition.

이상과 같은 오일 조성물은 다음과 같은 제조방법에 의해 제조가 가능하며, 이에 대해 자세히 설명하기로 한다.The oil composition as described above can be prepared by the following manufacturing method, it will be described in detail.

본 발명의 니팅 및 코닝 오일 조성물을 제조하기 위하여, 먼저 반응기(reactor)에 석유계 광유(mineral oil) 85 ~ 90중량%를 투입하고 40 ~ 45℃의 온도에서 5 ~ 10분간 교반한 다음, Di-oleate화된 PEG(Polyethylene glycol)계 합성계면활성제를 1 ~ 3중량%를 투입하여 완전 용해시키는 단계;In order to prepare the knitting and corning oil composition of the present invention, 85-90% by weight of petroleum-based mineral oil is first added to a reactor and stirred at a temperature of 40-45 ° C. for 5-10 minutes, followed by Di -completely dissolving 1 to 3% by weight of the oleated PEG (polyethylene glycol) -based synthetic surfactant;

상기 석유계 광유에 PEG계 계면활성제가 완전히 용해되어 투명한 용액이 되었을 때 석유계 특수측쇄 솔벤트(D-zol) 0.05 ~ 0.1중량%, Polyoxyethylene lauryl ether 및 그 유도체 0.5 ~ 2중량%, Alkyl phosphate(lauryl alcohol phosphate) 및 그 유도체 0.1 ~ 2중량%, Polyoxyethylene Caster oil 및 그 유도체 0.5 ~ 1.5중량%, Sorbitan fatty acid ester 및 그 유도체 1 ~ 3중량%, Emulsion PEG 계의 polyethylene glycol ester 0.5 ~ 1중량%, Tallow amine계 비이온 계면활성제(nonion surfactant) 0.5 ~ 1중량%, Isooctyl stearate계 에스테르(ester)화 화합물 0.5 ~ 1.5중량%를 교반하면서 동시에 투입하는 단계;When the PEG-based surfactant is completely dissolved in the petroleum mineral oil to form a transparent solution, 0.05 to 0.1% by weight of petroleum-based special branched chain solvent (D-zol), 0.5 to 2% by weight of polyoxyethylene lauryl ether and derivatives thereof, and Alkyl phosphate (lauryl alcohol phosphate) and its derivatives 0.1 to 2% by weight, polyoxyethylene caster oil and its derivatives 0.5 to 1.5% by weight, Sorbitan fatty acid esters and its derivatives 1 to 3% by weight, 0.5 to 1% by weight of polyethylene glycol esters based on Emulsion PEG, Adding 0.5 to 1% by weight of a toallow amine nonionic surfactant and 0.5 to 1.5% by weight of an Isooctyl stearate ester compound;

상기와 같이 첨가제가 모두 투입된 오일 용액에 기타첨가제로서 TCP(삼인산칼슘) 0.05 ~ 0.2중량%, 자기유화 실리콘 오일 0.005 ~ 0.1중량%를 계량하여 투입한 후 용액 상태를 육안으로 확인하여 노란색(yellow)이 되었을 때, 모노에탄올아민(MEA;monoethanolamine) 0.01 ~ 0.05중량%를 서서히 투입하여 불투명 액상이 투명 액상으로 바뀔 때 반응 종료시점으로 하여 정량포장하는 단계;로 구성된 것을 특징으로 한다.As described above, 0.05 ~ 0.2% by weight of TCP (calcium phosphate) and 0.005 ~ 0.1% by weight of self-emulsifying silicone oil were added to the oil solution to which all the additives were added, and then the solution was visually checked. When this, the monoethanolamine (MEA; monoethanolamine) 0.01 to 0.05% by weight of the gradual packaging step as the end point of the reaction when the opaque liquid is turned into a transparent liquid phase; characterized in that consisting of.

한편, 상기와 같이 사용된 석유계 광유는 직물에 대한 침투성 및 분산성 최적화와, 윤활성 및 평활성, 오일 안정성 향상을 위해 중량비 기준으로 Cn(naphthene계 포화탄화수소), Cp(paraffin계 포화탄화수소), Ca(aromatic계 탄화수소)의 조성비가 Cn : Cp : Ca = 4 ~ 5 : 5 ~ 6 : 0인 것을 사용하는 것이 더욱 바람직하다.On the other hand, the petroleum mineral oil used as described above is based on the weight ratio Cn (naphthene-based saturated hydrocarbon), Cp (paraffin-based saturated hydrocarbon), Ca in order to optimize the permeability and dispersibility of the fabric, and improve lubricity and smoothness, oil stability It is more preferable to use the composition ratio of (aromatic hydrocarbon) whose Cn: Cp: Ca = 4-5: 5-6: 0.

또한, 상기 제조방법에서 석유계 광유는 서로 다른 점도를 갖는 두 가지 형태의 것을 서로 혼합하는 것이 바람직하며, 이에 상온(25℃)에서 점도가 30 ~ 33cps인 석유계 광유를 55 ~ 80중량%를 먼저 반응기에 투입한 다음, 동일조건에서 점도가 6 ~ 10cps인 석유계 광유 10 ~ 30중량%를 반응기에 투입하여 혼합 교반하는 것이 바람직하다.In addition, the petroleum-based mineral oil in the manufacturing method is preferably mixed with each other two types having a different viscosity, the 55-80% by weight of petroleum-based mineral oil having a viscosity of 30 ~ 33cps at room temperature (25 ℃) First, it is preferable to add to the reactor, and then mixed and stirred with 10 to 30% by weight of petroleum mineral oil having a viscosity of 6 ~ 10cps in the reactor under the same conditions.

이상과 같이 제조된 니팅 및 코닝 오일 조성물은 고도로 정제된 파라핀계와 나프텐계 식물성 광유를 주기유로 사용하고, Di-oleate화된 PEG(Polyethylene glycol)계 합성계면활성제와 allow amine계 비이온 계면활성제(nonion surfactant)를 서로 적정범위에서 조합하여 사용함으로써, 기존 오일 조성물의 응집 및 침전문제를 해결하여 윤활성 및 평활성 등과 같은 오일 조성물에 기본적으로 요구되는 기능을 충족할 수 있다.Kneading and Corning oil composition prepared as described above is a highly refined paraffinic and naphthenic vegetable mineral oil as the main oil, di-oleated PEG (polyethylene glycol) synthetic surfactant and allow amine nonionic surfactant (nonion) By using a combination of surfactants in an appropriate range from each other, it is possible to solve the problem of aggregation and sedimentation of the existing oil composition to meet the functions basically required for oil compositions such as lubricity and smoothness.

아울러, 기타 구성성분들을 적절하게 배합하여 우수한 대전방지성과 유화성을 구현할 수 있는 동시에, 오일 조성물에 자체 세정기능도 동시에 부여함으로써 장시간 사용시 바늘과 캠 사이에 발생되던 이물질(Gum-up)의 제거가 가능하여 장치의 수명 연장 및 정비비용의 절감을 가져오며, 우수한 열안정성과 산화안정성을 가짐에 따라 불량률 감소를 통한 양질의 원단 생산이 가능할 뿐만 아니라, 구성성분으로 노닐페닐(Nonyle Phenyl) 등과 같은 유해한 유기물질이 포함하지 않아 친환경적이다.
In addition, it is possible to realize the excellent antistatic properties and emulsification by properly blending the other components, and at the same time to give a self-cleaning function to the oil composition to remove the foreign matter (Gum-up) generated between the needle and the cam when used for a long time It is possible to prolong the life of the device and reduce the maintenance cost. As it has excellent thermal stability and oxidative stability, it is possible to produce high-quality fabrics by reducing the defect rate, and it is harmful to components such as nonyl phenyl. It is eco-friendly because it does not contain organic materials.

이하, 본 발명에 따른 친환경 자체세척 니팅 및 코닝 오일 조성물에 대해서는 하기의 실시예를 통하여 보다 상세하게 설명하기는 하나, 본 발명의 범위가 하기의 실시예에 의해 한정되는 것은 아니다.
Hereinafter, the eco-friendly self-cleaning knitting and Corning oil composition according to the present invention will be described in more detail through the following examples, but the scope of the present invention is not limited to the following examples.

<실시예 1 내지 5><Examples 1 to 5>

하기 표 1의 배합비율에 따라, 반응기(reactor)에 석유계 광유(나프텐계 40중량%와 파라핀계 60중량%로 구성된 포화탄화수소)를 투입하고 45℃의 온도에서 10분간 교반한 후, Di-oleate화된 PEG(Polyethylene glycol)계 합성계면활성제를 투입하여 완전 용해시킨 다음, 완전히 용해되어 투명한 용액이 되었을 때 특수측쇄 솔벤트(D-zol)와, Polyoxyethylene lauryl ether, Alkyl phosphate, Polyoxyethylene Caster oil, Sorbitan fatty acid ester, polyethylene glycol ester, polyoxyehthylene alkyl amine, Isooctyl stearate ester를 교반하면서 동시에 투입한 후, 기타첨가제로서 삼인산칼슘과 자기유화 실리콘 오일을 추가로 투입하고 용액 상태를 육안으로 확인하여 노란색(yellow)이 되었을 때, monoethanolamine를 서서히 투입하여 불투명 액상이 투명 액상으로 바뀔 때 반응 종료시점으로 하여 제조된 니팅·코닝 오일 조성물을 실시예 1 내지 5로 하였다.
According to the mixing ratio of Table 1, petroleum mineral oil (saturated hydrocarbon consisting of naphthenic 40% by weight and paraffinic 60% by weight) was added to the reactor and stirred for 10 minutes at a temperature of 45 ℃, Di- Complete dissolution by adding oleated PEG (Polyethylene glycol) synthetic surfactant, and when completely dissolved to a clear solution, special branched solvent (D-zol), polyoxyethylene lauryl ether, Alkyl phosphate, Polyoxyethylene Caster oil, Sorbitan fatty After adding acid ester, polyethylene glycol ester, polyoxyehthylene alkyl amine, and Isoctyl stearate ester while stirring, additional calcium triphosphate and self-emulsifying silicone oil were added as other additives, and the solution status was visually confirmed to be yellow. When the monoethanolamine was slowly added, the quenching oil composition prepared as the end point of the reaction when the opaque liquid became a transparent liquid was prepared. Time is it was set to 1 to 5.

오일 조성물의 배합량(g)Compounding amount of oil composition (g) 실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 실시예 4Example 4 실시예 5Example 5 석유계 광유1) Petroleum mineral oil 1) -- 3030 5555 6565 8080 석유계 광유2) Petroleum mineral oil 2) 9393 6060 3030 2525 1010 Polyethylene glycolPolyethylene glycol 3.03.0 3.83.8 3.03.0 2.52.5 1.81.8 솔벤트Solvent -- 0.30.3 0.10.1 0.10.1 0.080.08 Polyoxyethylene lauryl etherPolyoxyethylene lauryl ether 0.50.5 0.80.8 2.02.0 1.71.7 1.51.5 Alkyl phosphateAlkyl phosphate 0.050.05 1.31.3 2.02.0 0.50.5 1.51.5 Polyoxyethylene Caster oilPolyoxyethylene Caster oil 0.80.8 1.11.1 1.51.5 1.01.0 1.31.3 Sorbitan fatty acid esterSorbitan fatty acid ester 1.51.5 1.31.3 2.52.5 2.02.0 2.22.2 polyethylene glycol esterpolyethylene glycol ester 0.50.5 0.50.5 1.01.0 0.80.8 0.50.5 polyoxyehthylene alkyl aminepolyoxyehthylene alkyl amine 0.10.1 0.50.5 1.01.0 0.70.7 0.50.5 Isooctyl stearate esterIsooctyl stearate ester 0.30.3 0.70.7 1.51.5 1.21.2 1.01.0 삼인산칼슘Calcium triphosphate 0.20.2 0.20.2 0.20.2 0.20.2 0.20.2 실리콘 오일Silicone oil 0.050.05 0.050.05 0.10.1 0.050.05 0.050.05 monoethanolaminemonoethanolamine 0.030.03 0.030.03 0.030.03 0.030.03 0.030.03 100.03100.03 100.58100.58 99.9399.93 100.78100.78 100.66100.66 1) 석유계 광유1) : 25℃에서 30~33cps점도를 갖는 석유계 광유
2) 석유계 광유2) : 25℃에서 6~10cps점도를 갖는 석유계 광유
1) Petroleum mineral oil 1) : Petroleum mineral oil having viscosity of 30 ~ 33cps at 25 ℃
2) Petroleum mineral oil 2) : Petroleum mineral oil having viscosity of 6 ~ 10cps at 25 ℃

<비교예 1>Comparative Example 1

상온(25℃)에서 점도가 6~10cps인 석유계 광유(나프텐계 20중량%와 파라핀계 80중량%로 구성된 포화탄화수소) 90중량%와, 6mol의 nonylphenol 3중량%, 8mol의 nonylphenol 2중량%, 10mol의 nonylphenol 3중량%, lauryl alcohol 1 중량%, oleic acid 1 중량%로 구성된 오일 조성물을 비교예 1로 하였다.
90% by weight of petroleum mineral oil (saturated hydrocarbon consisting of 20% by weight naphthene and 80% by weight paraffin) at room temperature (25 ° C), 3% by weight 6mol nonylphenol, 2% by weight 8mol nonylphenol , 10 mol of nonylphenol 3% by weight, lauryl alcohol 1% by weight, oleic acid 1% by weight of the oil composition was set as Comparative Example 1.

<실험예 1>Experimental Example 1

상기 실시예1 내지 5 및 비교예 1의 오일 조성물에 대하여 하기의 측정방법에 의해 각각 평활성, 집속성, 대전방지성, 내열성시험 및 세정제거성 시험을 하여 그 결과를 하기 표 2에 나타내었다.The oil compositions of Examples 1 to 5 and Comparative Example 1 were each tested for smoothness, focusability, antistatic property, heat resistance test, and washability by the following measuring method, and the results are shown in Table 2 below.

1) 평활성 시험1) smoothness test

시편을 벤젠-에탄올 혼합용액으로 세척시킨 후 급유기를 이용하여 O.P.U가 3내지 4중량%가 되도록 각 처리용 유제를 균일하게 부착시킨 다음, 24시간동안 콘디쇼닝한 시료사를 μ-Meter(일본, Elko Co, 모델TWD-4)마찰계수 측정기를 이용하여 섬유/금속(F/M)간의 마찰계수를 아래와 같은 측정조건으로 평활성능을 측정하였다.The specimens were washed with a benzene-ethanol mixture solution, and then each oil was uniformly attached so that the OPU was 3 to 4% by weight using an oil feeder, and then the sample yarn was conditioned for 24 hours. Elko Co, Model TWD-4) Friction coefficient was measured by measuring the friction coefficient between fiber / metal (F / M) under the following conditions.

마찰계 : 표면크롬 이지처리된 직경 16mm의 철계 환통Friction gauge: 16 mm diameter steel cylinder with surface chrome

접촉각 : 90˚ 초기장력 : 20gContact Angle: 90˚ Initial Tension: 20g

주행속도 : 300m/분 분위기 : 25℃, RH 65%Travel Speed: 300m / min Atmosphere: 25 ℃, RH 65%

-평가기준--Evaluation standard-

○ : 0.3μ이하○: 0.3 μ or less

△ : 0.3 ~ 0.4μ△: 0.3 to 0.4μ

× : 0.4μ 이상×: 0.4 μ or more

2) 집속성 시험2) focusing test

평활성 시험에서와 동일한 시료사로서 10개의 필라멘트의 100g의 하중을 달아놓고, 마찰을 300회 반복실시한 후 필라멘트를 무게중심으로 되돌려 놓은 다음에 필라멘트의 손상이나 루프발생 여부를 관찰하였다.The same sample yarn as in the smoothness test was loaded with 100g of 10 filaments, and the friction was repeated 300 times, and then the filament was returned to the center of gravity. Then, the filament was damaged or looped.

-평가기준--Evaluation standard-

○ : 필라멘트의 분열 및 손상 또는 루프발생이 거의 없음○: Almost no cracking or damage of filament or occurrence of loop

△ : 필라멘트의 분열 및 손상이 있고, 루프가 10개 내외 발생△: breakage and damage of filament, about 10 loops

× : 필라멘트의 분열 및 손상이 심하고, 루프가 다수 발생X: Filament is severely broken and damaged, and many loops are generated.

3) 대전방지성 시험3) Antistatic test

평활성 시험에서와 동일한 시료사에 대하여 μ-Meter에서 시료사가 마찰제를 지난 직후, 집전식 전위 측정기를 주행사로 향하게 하여 주행사의 발생대전압을 측정하였다.Immediately after the sample yarn passed the friction agent at μ-Meter for the same sample yarn as in the smoothness test, the generation potential voltage of the traveling yarn was measured with the current collector potential meter facing the traveling yarn.

-평가기준--Evaluation standard-

○ : 50V 이하○: 50 V or less

△ : 50 ~ 200V△: 50 ~ 200V

× : 200V 이상×: 200 V or more

4) 내열성 시험4) heat resistance test

직경 1cm, 높이 10cm의 시험관에 유제원액을 넣고 가드너 칼라(Gardner Color)를 측정하고, 다른 시험관에 유제를 넣고 200℃에서 2시간동안 방치하였다가 가드너 칼라를 측정하여 비교한다.Emulsion stock is added to a test tube having a diameter of 1 cm and a height of 10 cm, and the Gardner Color is measured. The oil is placed in another test tube and allowed to stand at 200 ° C. for 2 hours, and the Gardner color is measured and compared.

-평가기준--Evaluation standard-

최초 유제의 가드너 칼라와 열을 가한 유제의 가드너 칼라의 차이로서,As the difference between the gardner color of the first emulsion and the gardner color of the emulsion which I heated,

○ : 2 이하○: 2 or less

△ : 2 ~ 3△: 2-3

× : 3 이상×: 3 or more

5) 세정제거성 시험5) Detergency test

물 400g에 유제 0.8g을 혼합한 시료액을 45 내지 50℃로 가열하여 시편 20g을 넣고 20분간 교반한 다음 물에 3번 씻어내어 105℃인 열풍 건조기에 1시간동안 건조시킨 후 무게를 달아 아래의 식에 의하여 소숫점이하 2자리까지 계산한다.
Heat the sample liquid mixed with 0.8 g of oil and 400 g of water to 45 to 50 ° C., add 20 g of the specimen, stir for 20 minutes, rinse three times in water, dry for 1 hour in a hot air dryer at 105 ° C., weigh down Calculate up to two decimal places using the equation

Figure 112010060866618-pat00001
Figure 112010060866618-pat00001

-평가기준--Evaluation standard-

○ : 1% 이하○: 1% or less

△ : 1 ~ 3%△: 1 to 3%

× : 5% 이상
×: 5% or more

실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 실시예 4Example 4 실시예 5Example 5 비교예 1Comparative Example 1 평활성Smoothness ×× 집속성Focusing ×× 대전방지성Antistatic ×× 내열성Heat resistance 세정제거성Cleaning removal

상기 표 2의 결과를 통해 알 수 있듯이, 나프텐계 40중량%와 파라핀계 60중량%로 구성된 포화탄화수소를 석유계 광유로 사용하고 본 발명에서 제시한 구성성분을 포함하는 실시예 1 내지 5의 경우, 파라핀계 함량이 80중량%인 포화탄화수소를 석유계 광유로 사용한 비교예 1과 비교하여 평활성과 집속성, 대전방지성 등에서 향상된 효과를 가짐을 알 수 있다.As can be seen from the results of Table 2, in the case of Examples 1 to 5 using saturated hydrocarbons composed of naphthene-based 40% by weight and paraffinic 60% by weight as the petroleum-based mineral oil and containing the components shown in the present invention , Compared with Comparative Example 1 using a saturated hydrocarbon having a paraffinic content of 80% by weight as petroleum mineral oil, it can be seen that it has an improved effect on smoothness, focusability, antistatic properties and the like.

아울러, 본 발명이 제시한 구성성분과 각 성분비율을 준수한 실시예 3 내지 5의 경우, 실시예 1과 2와 비교하여 실험결과에서 평활성과 집속성에서 더욱 향상된 효과를 가져옴을 알 수 있으며, 이는 본 발명의 각 구성성분간 함량비율은 니팅 및 코닝 오일 조성물로서의 성능을 최적화할 수 있는 것임을 확인할 수 있다.
In addition, it can be seen that in the case of Examples 3 to 5 in accordance with the components and the ratio of each component presented in the present invention, compared to Examples 1 and 2, the experimental results have a further improved effect on smoothness and focusability. It can be seen that the content ratio of each component of the present invention can optimize the performance as a knitting and corning oil composition.

<실험예 2>Experimental Example 2

실시예 5와 비교예 1의 오일 조성물을 편직기에 각각 공급하면서, 면직물의 니팅공정을 72시간 동안 가동시킨 후, 바늘과 캠 사이에 이물질(Gum-up)의 발생여부를 육안으로 확인하고, 그 사진을 촬영하여 첨부된 도 1과 도 2에 나타내었다.After supplying the oil compositions of Example 5 and Comparative Example 1 to the knitting machines, respectively, the knitting process of the cotton fabric was operated for 72 hours, and then visually confirmed the occurrence of foreign matter (Gum-up) between the needle and the cam. Pictures are taken and shown in FIGS. 1 and 2.

상기와 같이 실험한 결과, 본 발명에 해당하는 실시예 3의 오일 조성물의 경우 도 1의 사진과 같이 편직기에 이물질의 발생여부가 매우 미비한 반면, 종래 오일 조성물인 비교예 1(도 2)의 경우 편직기에 이물질이 많이 발생된 것을 확인할 수 있었다.
As a result of the experiment as described above, in the case of the oil composition of Example 3 corresponding to the present invention, the generation of foreign matter on the knitting machine as shown in the photo of Figure 1 is very poor, in the case of Comparative Example 1 (Fig. 2) which is a conventional oil composition It was confirmed that a lot of foreign matters in the knitting machine.

<실험예 3>Experimental Example 3

실시예 3의 오일 조성물을 한국화학융합시험연구원에 의뢰하여 US EPA method 8315A:1996(HPLC 분석)의 시험방법에 의해 유해성 물질인 포름알데히드 성분을 검출여부를 실험하였으며, 실험결과 포름알데히드의 검출되지 않아 본 발명의 오일 조성물은 유해한 유기물질이 포함하지 않아 친환경적인 제품임을 확인할 수 있었다.
The oil composition of Example 3 was commissioned by the Korea Institute of Chemical Convergence Testing and tested for the detection of formaldehyde as a hazardous substance by the test method of US EPA method 8315A: 1996 (HPLC analysis). The oil composition of the present invention did not contain harmful organic substances could be confirmed that the environment-friendly product.

상기에서 설명한 바와 같이 본 발명은 상기의 실시예를 통하여 그 물성의 우수성이 입증되었지만 본 발명은 상기의 구성에 의해서만 반드시 한정되는 것이 아니고, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 여러 가지 치환, 변형 및 변경이 가능하다.As described above, the present invention has been proved excellent in the physical properties through the above embodiments, but the present invention is not necessarily limited only by the above configuration, various substitutions within the scope not departing from the technical idea of the present invention, Modifications and variations are possible.

Claims (7)

석유계 광유(mineral oil) 85 ~ 90중량%와, Di-oleate화된 PEG(Polyethylene glycol)계 합성계면활성제 1 ~ 3중량%, 석유계 특수측쇄 솔벤트(D-zol) 0.05 ~ 0.1중량%, Polyoxyethylene lauryl ether 및 그 유도체 0.5 ~ 2중량%, Alkyl phosphate(lauryl alcohol phosphate) 및 그 유도체 0.1 ~ 2중량%, Polyoxyethylene Caster oil 및 그 유도체 0.5 ~ 1.5중량%, Sorbitan fatty acid ester 및 그 유도체 1 ~ 3중량%, Emulsion PEG 계의 polyethylene glycol ester 0.5 ~ 1중량%, Tallow amine계 비이온 계면활성제(nonion surfactant) 0.5 ~ 1중량%, Isooctyl stearate계 에스테르(ester)화 화합물 0.5 ~ 1.5중량% 및 잔량의 기타첨가제를 포함하는 것을 특징으로 하는 친환경 자체세척 니팅 및 코닝 오일 조성물.
85 to 90% by weight of petroleum-based mineral oil, 1 to 3% by weight of di-oleated PEG (polyethylene glycol) -based synthetic surfactant, 0.05 to 0.1% by weight of petroleum special branched solvent (D-zol), polyoxyethylene lauryl ether and its derivatives 0.5 to 2% by weight, alkyl phosphate (lauryl alcohol phosphate) and its derivatives 0.1 to 2% by weight, polyoxyethylene caster oil and its derivatives 0.5 to 1.5% by weight, Sorbitan fatty acid ester and its derivatives 1 to 3 weight %, Emulsion PEG-based polyethylene glycol ester 0.5-1 wt%, Tallow amine nonionic surfactant 0.5-1 wt%, Isooctyl stearate ester compound 0.5-1.5 wt%, and others Eco-friendly self-cleaning knitting and Corning oil composition comprising an additive.
청구항 1에 있어서, 상기 석유계 광유는 중량비 기준으로 Cn : Cp = 4 ~ 5 : 5 ~ 6의 조성비를 갖는 포화탄화수소인 것을 특징으로 하는 친환경 자체세척 니팅 및 코닝 오일 조성물.
The eco-friendly self-cleaning knitting and corning oil composition according to claim 1, wherein the petroleum mineral oil is saturated hydrocarbon having a composition ratio of Cn: Cp = 4-5: 5-6 based on the weight ratio.
청구항 1 또는 청구항 2에 있어서, 상기 석유계 광유는 상온(25℃)에서 점도가 각각 30 ~ 33cps인 석유계 광유 55 ~ 80중량%와, 6 ~ 10cps인 석유계 광유 10 ~ 30중량%를 혼합하여 사용하는 것을 특징으로 하는 친환경 자체세척 니팅 및 코닝 오일 조성물.
The petroleum mineral oil is mixed with 55 to 80% by weight of petroleum mineral oil having a viscosity of 30 to 33cps and 10 to 30% by weight of petroleum mineral oil of 6 to 10cps at room temperature (25 ℃), respectively. Eco-friendly self-cleaning knitting and Corning oil composition, characterized in that the use.
청구항 3에 있어서, 상기 기타첨가제로 삼인산칼슘(TCP) 0.05 ~ 0.2중량%, 자기유화 실리콘 오일 0.005 ~ 0.1중량%, 모노에탄올아민(MEA;monoethanolamine)이 0.01 ~ 0.05중량%가 첨가됨을 특징으로 하는 친환경 자체세척 니팅 및 코닝 오일 조성물.
The method of claim 3, wherein the other additives, calcium triphosphate (TCP) 0.05 to 0.2% by weight, self-emulsifying silicone oil 0.005 to 0.1% by weight, monoethanolamine (MEA; monoethanolamine) is characterized in that 0.01 to 0.05% by weight is added Eco-friendly self-cleaning knitting and Corning oil compositions.
반응기(reactor)에 석유계 광유(mineral oil) 85 ~ 90중량%를 투입하고 40 ~ 45℃의 온도에서 5 ~ 10분간 교반한 다음, Di-oleate화된 PEG(Polyethylene glycol)계 합성계면활성제를 1 ~ 3중량%를 투입하여 완전 용해시키는 단계;
상기 석유계 광유에 PEG계 계면활성제가 완전히 용해되어 투명한 용액이 되었을 때 석유계 특수측쇄 솔벤트(D-zol) 0.05 ~ 0.1중량%, Polyoxyethylene lauryl ether 및 그 유도체 0.5 ~ 2중량%, Alkyl phosphate(lauryl alcohol phosphate) 및 그 유도체 0.1 ~ 2중량%, Polyoxyethylene Caster oil 및 그 유도체 0.5 ~ 1.5중량%, Sorbitan fatty acid ester 및 그 유도체 1 ~ 3중량%, Emulsion PEG 계의 polyethylene glycol ester 0.5 ~ 1중량%, Tallow amine계 비이온 계면활성제(nonion surfactant) 0.5 ~ 1중량%, Isooctyl stearate계 에스테르(ester)화 화합물 0.5 ~ 1.5중량%를 교반하면서 동시에 투입하는 단계;
상기와 같이 첨가제가 모두 투입된 오일 용액에 기타첨가제로서 TCP(삼인산칼슘) 0.05 ~ 0.2중량%, 자기유화 실리콘 오일 0.005 ~ 0.1중량%를 계량하여 투입한 후 용액 상태를 육안으로 확인하여 노란색(yellow)이 되었을 때, 모노에탄올아민(MEA;monoethanolamine) 0.01 ~ 0.05중량%를 서서히 투입하여 불투명 액상이 투명 액상으로 바뀔 때 반응 종료시점으로 하여 정량포장하는 단계;로 구성된 것을 특징으로 하는 친환경 자체세척 니팅 및 코닝 오일 조성물의 제조방법.
85-90% by weight of petroleum-based mineral oil was added to the reactor and stirred for 5-10 minutes at a temperature of 40-45 ° C., followed by di-oleated PEG (polyethylene glycol) -based synthetic surfactant. Dissolving completely by adding 3 wt%;
When the PEG-based surfactant is completely dissolved in the petroleum mineral oil to form a transparent solution, 0.05 to 0.1% by weight of petroleum-based special branched chain solvent (D-zol), 0.5 to 2% by weight of polyoxyethylene lauryl ether and derivatives thereof, and Alkyl phosphate (lauryl alcohol phosphate) and its derivatives 0.1 to 2% by weight, polyoxyethylene caster oil and its derivatives 0.5 to 1.5% by weight, Sorbitan fatty acid esters and its derivatives 1 to 3% by weight, 0.5 to 1% by weight of polyethylene glycol esters based on Emulsion PEG, Adding 0.5 to 1% by weight of a toallow amine nonionic surfactant and 0.5 to 1.5% by weight of an Isooctyl stearate ester compound;
As described above, 0.05 ~ 0.2% by weight of TCP (calcium phosphate) and 0.005 ~ 0.1% by weight of self-emulsifying silicone oil were added to the oil solution to which all the additives were added, and then the solution was visually checked. When this is the case, when the ethanol ethanolamine (MEA; monoethanolamine) 0.01 ~ 0.05% by weight is gradually added to the step of quantitative packaging at the end of the reaction when the opaque liquid is changed to a transparent liquid; eco-friendly self-cleaning knit, characterized in that consisting of Process for preparing Corning oil composition.
청구항 5에 있어서, 상기 석유계 광유는 중량비 기준으로 Cn : Cp = 4 ~ 5 : 5 ~ 6의 조성비를 갖는 포화탄화수소인 것을 특징으로 하는 친환경 자체세척 니팅 및 코닝 오일 조성물의 제조방법.
The method of claim 5, wherein the petroleum mineral oil is saturated hydrocarbon having a composition ratio of Cn: Cp = 4 to 5: 5 to 6 based on weight ratio.
청구항 5 또는 청구항 6에 있어서, 상기 석유계 광유는 상온(25℃)에서 점도가 각각 30 ~ 33cps인 석유계 광유 55 ~ 80중량%와, 6 ~ 10cps인 석유계 광유 10 ~ 30중량%를 혼합하여 사용하는 것을 특징으로 하는 친환경 자체세척 니팅 및 코닝 오일 조성물의 제조방법.The petroleum mineral oil is mixed with 55 to 80% by weight of petroleum mineral oil having a viscosity of 30 to 33cps, and 10 to 30% by weight of petroleum mineral oil of 6 to 10cps at room temperature (25 ℃), respectively. Eco-friendly self-cleaning knitting and corning oil composition manufacturing method characterized in that it is used.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111471509A (en) * 2020-03-18 2020-07-31 江苏悦孚油品有限公司 Knitting auxiliary agent with good extreme pressure wear resistance and preparation process thereof

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KR790001757B1 (en) * 1973-09-13 1979-12-17 스티이브 제이 코박크스 Coning oil
KR930005935A (en) * 1991-09-16 1993-04-20 강인규 Manufacturing method of mortar and concrete water reducing agent and water reducing agent
KR0156222B1 (en) * 1994-01-31 1998-12-01 김광경 Coning oil composite
KR100402175B1 (en) 2000-11-16 2003-10-17 주식회사 우성에퍼트코리아 Lubricant products for spining in textile industry

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Publication number Priority date Publication date Assignee Title
KR790001757B1 (en) * 1973-09-13 1979-12-17 스티이브 제이 코박크스 Coning oil
KR930005935A (en) * 1991-09-16 1993-04-20 강인규 Manufacturing method of mortar and concrete water reducing agent and water reducing agent
KR0156222B1 (en) * 1994-01-31 1998-12-01 김광경 Coning oil composite
KR100402175B1 (en) 2000-11-16 2003-10-17 주식회사 우성에퍼트코리아 Lubricant products for spining in textile industry

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111471509A (en) * 2020-03-18 2020-07-31 江苏悦孚油品有限公司 Knitting auxiliary agent with good extreme pressure wear resistance and preparation process thereof

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