KR100958858B1 - Apparatus for manufacturing vertical frame of ladder - Google Patents
Apparatus for manufacturing vertical frame of ladder Download PDFInfo
- Publication number
- KR100958858B1 KR100958858B1 KR1020100011630A KR20100011630A KR100958858B1 KR 100958858 B1 KR100958858 B1 KR 100958858B1 KR 1020100011630 A KR1020100011630 A KR 1020100011630A KR 20100011630 A KR20100011630 A KR 20100011630A KR 100958858 B1 KR100958858 B1 KR 100958858B1
- Authority
- KR
- South Korea
- Prior art keywords
- vertical frame
- punching
- cutting
- ladder
- moving plate
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/06—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes in openings, e.g. rolling-in
- B21D39/063—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes in openings, e.g. rolling-in for assembling ladders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B5/00—Clamps
- B25B5/14—Clamps for work of special profile
- B25B5/147—Clamps for work of special profile for pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The vertical frame processing apparatus for a ladder according to the present invention includes a moving plate, a moving means including a motor to move the moving plate, and a vertical frame clamping part mounted on the other side of the moving plate to clamp the rear end of the vertical frame of the ladder. The vertical frame is conveyed by clamping the vertical frame and horizontally conveying the vertical frame in the longitudinal direction of the vertical frame, and the vertical frame is conveyed as the conveyor is moved on the rail formed on the upper surface. A punching blade and a cutting blade for punching and cutting at the position where the step bar is to be coupled to the transported vertical frame, and pressing on the upper side of the vertical frame to punch and cut the vertical frame supplied by the conveyor. When moving the punching cutter, the moving plate, and the moving plate installed on one outside Clamping the vertical frame punched and cut by the punching cutter, including a moving means including a motor for moving, and a vertical frame clamping portion mounted to the other side of the moving plate and clamping the front end of the vertical frame of the ladder. Ejector for moving and discharging, Discharge table is installed on the outer side of the punching cutter and formed on the upper surface of the discharge table and the vertical frame is discharged as the ejector is moved, The conveyor, punching cutter, ejector It characterized in that it comprises a control unit for controlling according to the input information.
Description
The present invention relates to a vertical frame processing apparatus for ladders, and more particularly, to a vertical frame processing apparatus of a ladder that can be punched and cut quickly and accurately by automating the punching and cutting of the vertical frame used in the manufacture of metal ladders. will be.
Generally, metal ladders used in ships or the like are manufactured by combining a vertical frame (consisting of flat iron or angles) and a step bar used as a scaffold, as the vertical frame, as shown in FIG. 1. In addition, in order to couple the step bar to the vertical frame constituting the metal ladder as described above, the vertical frame is processed in parallel by punching at the position where the step bar is coupled and cutting the raw material of the vertical frame by a certain length. .
By the way, when the punching work and cutting work of the vertical frame, such as the current worker is doing by hand one by one is not punched in the correct position, the defect rate is high, there is a problem that the quality is lowered as well as the manufacturability is reduced.
The present invention has been made to solve the problems of the prior art to provide a vertical frame processing apparatus for a ladder that can be punched and cut quickly and accurately by automating the punching and cutting of the vertical frame used in the manufacture of the ladder. The purpose.
The vertical frame processing apparatus for ladders according to the present invention includes a moving means including a moving plate, a motor mounted on one side of the moving plate to move the moving plate, and a rear end of the vertical frame of the ladder mounted on the other side of the moving plate. A feeder for clamping the vertical frame and horizontally transporting the vertical frame, including a vertical frame clamping portion for clamping, a transfer table for transporting the vertical frame as the feeder is seated on the rail formed on the upper surface, and the feeder is moved; A punching blade for punching at the position where the step bar is to be coupled to the vertical frame conveyed by the conveyor on the transfer table and a cutting blade for cutting the vertical frame by a predetermined length are pressed by the upper side of the vertical frame and supplied by the conveyor. Transfer table including presses for punching and cutting vertical vertical frames A punching cutter installed on one outside, a moving means including a moving plate and a motor mounted on one side of the moving plate to move the moving plate, and mounted on the other side of the moving plate to clamp the front end of the vertical frame of the ladder. Ejector for clamping the vertical frame punched and cut by the punching cutter and horizontally discharged from the punching cutter, including a vertical frame clamping portion, and the ejector seated on a rail provided on one side of the punching cutter and formed on the upper surface And a controller for controlling the ejector according to the input information including a punching interval, a punching cutter, and an ejector, in which a vertical frame is discharged as the ejector moves. do.
In addition, the moving means of the feeder and the ejector is characterized in that the pinion gear is connected to the rotating shaft of the motor is formed to be engaged with the rack gear formed in a straight line.
In addition, the vertical frame clamping portion of the conveyor and the ejector includes a seating portion on which the vertical frame is seated, a clamping bar for supporting the vertical frame seated on the seating portion from the upper side of the seating portion, and an air cylinder for drawing in and drawing out the clamping bar. Characterized in that made.
In addition, the transfer table and the beveling table, the rail frame is formed on the upper side, and the vertical frame is characterized in that it comprises a roller frame provided with a plurality of feed rollers to be transported seated on the upper side.
The transfer table may include a first support roller supporting one side of the vertical frame on one side of the roller frame to which the vertical frame is supplied, and facing the first support roller to support the other side of the vertical frame. A plurality of second support rollers, a cylinder rod to which the second support rollers are coupled to one end, and an air cylinder to draw in and draw out the cylinder rods so that the vertical frame is punched by a punching cutter by a control unit. The cylinder rod is drawn out from the air cylinder so that the second support roller supports the other side of the vertical frame, and the cylinder rod is introduced into the air cylinder so that the vertical frame can be transferred when the vertical frame is transferred. Characterized in that it comprises a vertical frame side support to release the support.
In addition, the punching cutting machine is formed with a punching hole and a cutting hole having the same shape as the punching cross section of the vertical frame, and a lower mold disposed below the vertical frame, and an punching hole and a cutting hole identical to the lower mold are formed and disposed above the vertical frame. A punching blade inserted into a punching hole of the mold, an upper mold, a punching blade for punching a vertical frame, a punching insertion bar movably mounted in an upper movement path of the punching blade, a punching cylinder for drawing in and out of the punching insertion bar, and an upper mold A cutting blade inserted into a cutting hole of the cutting blade for cutting a vertical frame, a cutting insertion bar movably mounted on an upper movement path of the cutting blade, and a cutting cylinder for drawing and drawing the cutting insertion bar and controlled by the controller. When punching the vertical frame, the punching insert bar moves to the upper movement path of the punching blade, Is transmitted by day punching and punching, to move the upper moving path of the cut during the cutting of the vertical frame, the cutting insert bar day characterized in that the pressure of the press machine is transmitted to the cutting punch day.
In addition, a discharge bar having one end hinged to one side of the discharge table, a cylinder rod to which the discharge bar is coupled to one end, and an air cylinder for entering and withdrawing the cylinder rod from the lower side of the vertical frame moved on the discharge table. It characterized in that the discharge bar further comprises a vertical frame loading portion to be separated from the discharge table by rotating by the air cylinder to load on the loading table.
According to the present invention, there is provided a vertical frame processing apparatus of a ladder capable of mass-producing high quality vertical frames by punching and cutting vertically and automatically by punching and cutting vertical frames used in the manufacture of ladders.
1 is a view showing the structure of a ladder,
2 is a plan view of a vertical frame processing apparatus of the present invention,
Figure 3 is a plan view of the conveyor of the vertical frame processing apparatus of the present invention,
4 is a front view of FIG. 3;
5 is a side view of FIG. 4;
Figure 6 is a view showing the vertical frame side support of the transfer table of the present invention,
7 is a front view of the punching cutting machine of the vertical frame processing apparatus of the present invention,
8 is a side cross-sectional view of the punching cutter of FIG. 7,
9 is a plan view of the ejector of the vertical frame processing apparatus of the present invention,
10 is a front view of FIG. 9;
Figure 11 is a side cross-sectional view of the vertical frame mounting portion of the vertical frame processing apparatus of the present invention.
Hereinafter, a vertical frame processing apparatus for a ladder according to a preferred embodiment of the present invention will be described in detail with reference to the drawings. The term vertical frame used in the present invention is used in the concept including both flat iron or angle before processing.
Figure 2 is a plan view of the vertical frame processing apparatus of the present invention, Figure 3 is a plan view of a feeder of the vertical frame processing apparatus of the present invention, Figure 4 is a front view of Figure 3, Figure 5 is a side view of Figure 4, 6 is a view showing the vertical frame side support of the transfer table of the present invention, Figure 7 is a front view of the punching cutter of the vertical frame processing apparatus of the present invention, Figure 8 is a side cross-sectional view of the punching cutter of Figure 7, Figure 9 10 is a plan view of the ejector of the vertical frame processing apparatus of the present invention, FIG. 10 is a front view of FIG. 9, and FIG. 11 is a side cross-sectional view of the vertical frame stacking portion of the vertical frame processing apparatus of the present invention.
The
First, the
The moving
The vertical
The
The transfer table 120 serves as a support for guiding the transfer by mounting the
In addition, the transfer table 120 is provided with a vertical frame side support portion that supports the vertical frame (F) from the side when the vertical frame (F) is supplied to the
The vertical frame side support part having such a configuration is controlled by a controller (not shown) in a state in which the
The
In more detail, the
The
The
The punching
Therefore, during punching, the punching
The
The vertical
The discharge table 150 serves as a support for guiding movement by mounting the
In addition, the discharge table 150 is also provided in a position adjacent to the
In addition, the discharge table 150 is further provided with a vertical frame stacking unit for loading the completed vertical frame (F) on the stacking table 164. The vertical frame loading part has an
Hereinafter will be described the operating method of the processing apparatus of the vertical frame (F) for a ladder according to a preferred embodiment of the present invention configured as described above.
First, the vertical frame F is positioned on the conveying
Then, when the vertical frame (F) is supplied to the
And, when the vertical frame (F) is punched by the
After the punching operation is performed 2-3 times by the
When the punching operation is completed, the punching
When the punching and cutting is completed by the
The above operations are input to the controller (not shown) information necessary for processing the vertical frame (F), such as punching interval and cutting interval is controlled by the
As described above, the processing apparatus of the vertical frame for the ladder of the present invention has the advantage of mass production of high quality vertical frames by punching and cutting quickly and accurately by automating the punching and cutting of the vertical frame.
As described above, the processing apparatus of the vertical frame for ladders of the present invention has been described with reference to a preferred embodiment, but the present invention is not limited thereto, and a person skilled in the art does not depart from the gist of the present invention described in the claims below. It will be readily understood that various modifications may be made without departing from the scope of the present invention.
<Description of the symbols for the main parts of the drawings>
110: feeder 120: transfer table
130: punching cutter 140: ejector
150: discharge table 160: vertical frame loading portion
Claims (11)
A transfer table on which a vertical frame is transferred as the conveyor is moved on the rail formed on the upper surface, and the conveyor is moved;
A punching blade for punching at the position where the step bar is to be coupled to the vertical frame conveyed by the conveyor on the transfer table and a cutting blade for cutting the vertical frame by a predetermined length are pressed by the upper side of the vertical frame and supplied by the conveyor. A punching cutting machine installed at one outside of the transfer table, including a press for punching and cutting the vertical frame;
The punching cutter including a moving plate, a moving means including a motor mounted on one side of the moving plate to move the moving plate, and a vertical frame clamping part mounted on the other side of the moving plate to clamp the front end of the vertical frame of the ladder. An ejector for clamping the vertical frame punched and cut by the horizontal frame and being discharged by horizontally moving from the punching cutter,
An ejection table installed on one outside of the punching cutter and mounted on a rail formed on an upper surface of the ejection table to discharge the vertical frame as the ejector moves;
And a control unit for controlling the feeder, the punching cutter, and the ejector according to pre-input information including a punching interval, a cutting interval, and the like.
The moving means of the conveyor is a vertical frame processing apparatus for a ladder formed with a pinion gear connected to the rotating shaft of the motor is formed on the lower side of the moving plate to be engaged with the rack gear formed in a straight line on the transfer table.
A clamping bar for supporting the rear end of the vertical frame seated on the seating portion formed on the lower side of the moving plate of the conveyor, and the rear end of the vertical frame seated on the seating portion; Vertical ladder processing apparatus of the ladder comprising an air cylinder for drawing in and out the clamping bar.
A rail frame on which the rail on which the conveyor is seated is formed;
The vertical frame processing apparatus of the ladder comprising a roller frame provided with a plurality of feed rollers so that the vertical frame is seated on the upper side.
The transfer table may include a first support roller supporting one side of the vertical frame on one side of the roller frame to which the vertical frame is supplied, and a plurality of first support rollers facing the first support roller to support the other side of the vertical frame. And a second support roller, a cylinder rod to which the second support roller is coupled to one end, and an air cylinder for pulling in and drawing out the cylinder rod to fix the vertical frame when the vertical frame is punched by the punching cutter by the control unit. The cylinder rod is drawn out from the air cylinder so that the second support roller supports the other side of the vertical frame, and the cylinder rod is introduced into the air cylinder so that the vertical frame can be transferred when the vertical frame is transported to support the second support roller. Vertical frame processing apparatus of the ladder comprising a vertical frame side support to release the.
The punching cutting machine is a lower mold disposed in the lower side of the vertical frame is formed with a punching hole and a cutting hole of the same shape as the punching cross section of the vertical frame,
The upper mold is formed on the upper side of the vertical frame and the punching hole and the cutting hole is formed the same as the lower mold,
A punching blade inserted into the punching hole of the upper mold to punch the vertical frame;
A punching insertion bar movably mounted on the upper passage of the punching blade;
A punching cylinder for drawing in and out of the punching insert bar,
A cutting blade inserted into a cutting hole of an upper mold to cut a vertical frame;
A cutting insertion bar movably mounted in an upper movement path of the cutting blade,
It includes a cutting cylinder for entering and withdrawing the cutting insertion bar is controlled by the control unit during the punching of the vertical frame when the punching insertion bar is advanced to the upper movement path of the punching blade, the pressure of the press machine is transferred to the punching blade and punched, the vertical frame In the cutting of the vertical frame processing apparatus of the ladder that the cutting insert bar is advanced to the upper movement path of the cutting blade to transfer the pressure of the press machine to the punching blade to cut.
The movement means of the ejector is a vertical frame processing apparatus of the ladder formed by the pinion gear connected to the rotating shaft of the motor is formed on the lower side of the moving plate to engage the rack gear formed in a straight line on the discharge table.
The clamping bar of the vertical frame clamping part of the ejector is formed on the lower side of the moving plate of the ejector to support the front end of the vertical frame seated on the seating portion, the seating portion is seated on the front end of the vertical frame, and the clamping Ladder vertical frame processing apparatus comprising an air cylinder for entering and withdrawing the bar.
A rail frame on which the rail on which the discharger is seated is formed;
Ladder vertical frame processing apparatus comprising a roller frame provided with a plurality of feed rollers to be discharged by mounting the vertical frame on the upper side.
The discharge table may include a first support roller supporting one side of the vertical frame on one side of the roller frame from which the vertical frame is discharged, and a plurality of first support rollers facing the first support roller to support the other side of the vertical frame. And a support rod, a cylinder rod having a second support roller coupled to one end, and an air cylinder for drawing in and drawing out the cylinder rod to fix the vertical frame when the vertical frame is punched by the punching cutter by the controller. A vertical frame processing apparatus of a ladder comprising a vertical frame side fixing portion in which a cylinder rod is drawn out from an air cylinder and a cylinder rod is introduced into an air cylinder so that the vertical frame can be fed when the vertical frame is transferred.
Discharge bar at the lower side of the vertical frame which is moved on the discharge table with a discharge bar having one end hinged to one side of the discharge table, a cylinder rod coupled to the discharge bar at one end, and an air cylinder for drawing in and out the cylinder rod; The vertical frame processing apparatus of the ladder which further comprises a vertical frame loading part which rotates by an air cylinder, separates a vertical frame from an discharge table, and loads it on a loading table.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100011630A KR100958858B1 (en) | 2010-02-08 | 2010-02-08 | Apparatus for manufacturing vertical frame of ladder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100011630A KR100958858B1 (en) | 2010-02-08 | 2010-02-08 | Apparatus for manufacturing vertical frame of ladder |
Publications (1)
Publication Number | Publication Date |
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KR100958858B1 true KR100958858B1 (en) | 2010-05-20 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020100011630A KR100958858B1 (en) | 2010-02-08 | 2010-02-08 | Apparatus for manufacturing vertical frame of ladder |
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KR (1) | KR100958858B1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101366497B1 (en) | 2013-10-14 | 2014-03-03 | 한림정공주식회사 | Manufacturing apparatus of ladder |
KR101938335B1 (en) * | 2018-08-07 | 2019-01-14 | (주)한인 | Aluminum die automatic processing machine |
KR101997576B1 (en) * | 2018-06-29 | 2019-07-08 | 라성산업 주식회사 | Multi-cutting system for pipe forming machine |
-
2010
- 2010-02-08 KR KR1020100011630A patent/KR100958858B1/en active IP Right Grant
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101366497B1 (en) | 2013-10-14 | 2014-03-03 | 한림정공주식회사 | Manufacturing apparatus of ladder |
KR101997576B1 (en) * | 2018-06-29 | 2019-07-08 | 라성산업 주식회사 | Multi-cutting system for pipe forming machine |
KR101938335B1 (en) * | 2018-08-07 | 2019-01-14 | (주)한인 | Aluminum die automatic processing machine |
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