KR100943250B1 - Method for manufacturing a building material using natural material - Google Patents
Method for manufacturing a building material using natural material Download PDFInfo
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- KR100943250B1 KR100943250B1 KR1020070118970A KR20070118970A KR100943250B1 KR 100943250 B1 KR100943250 B1 KR 100943250B1 KR 1020070118970 A KR1020070118970 A KR 1020070118970A KR 20070118970 A KR20070118970 A KR 20070118970A KR 100943250 B1 KR100943250 B1 KR 100943250B1
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- masato
- herbs
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- ocher
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/10—Clay
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B16/02—Cellulosic materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/18—Waste materials; Refuse organic
- C04B18/24—Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
- C04B18/241—Paper, e.g. waste paper; Paper pulp
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/60—Agents for protection against chemical, physical or biological attack
- C04B2103/65—Water proofers or repellants
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/60—Flooring materials
Abstract
인체에 무해하고 친환경적인 재료를 주 원료로 하여 혼합, 성형 건조 공정을통하여 제조되는 천연재료를 이용한 건축자재의 제조방법이 개시된다. 본 발명은 황토를 포함한 마사토를 건조로에 투입하여 800~1000℃의 온도에서 이물질을 제거하고, 황토를 포함한 마사토의 수분 제거를 통한 중량을 감소시킨 다음, 분쇄기에 투입 200~300메쉬로 분쇄한다. 분쇄된 황토를 포함한 마사토 분말 60~70 중량%, 폐종이 및 제지슬러지 20~40중량%, 수용성 접착제 5~10 중량%, 수용성 방수재 4~10 중량 %, 한약재와 허브중에 선택된 1종을 분쇄한 향기분말 0.5~5중량% 및 경화제 0.5~5중량%를 혼합기에 투입하여 투입된 재료의 혼합이 완료되면, 혼합물을 프레스에서 압축하여 판형의 바닥용 건축자재를 성형하고, 성형된 바닥용 건축재를 건조실에 투입하여 50~100℃의 온도에서 건조한다.본 발명은 천연재료의 향을 영구적으로 배출하기 위하여 기호에 따라 천궁, 당귀등 한약재 또는 로즈마리, 라벤더등 허브중에 선택된 1종을 분쇄한 향기분말이 첨가되어 가정이나 공공주택에서 인테리어등의 시공시에 별도의 향기나는 제품을 교체할 번거로움 없이 영구적으로 곰팡이 냄새나 건물내부에서 발생하는 모든 잡냄새를 제거할 수 있다. Disclosed is a method of manufacturing building materials using natural materials, which are manufactured through a mixing and molding drying process, using materials that are harmless to human bodies and environment-friendly. The present invention removes the foreign matter at a temperature of 800 ~ 1000 ℃ by putting the masato containing ocher in a drying furnace, reducing the weight by removing the moisture of the masato including ocher, and then pulverized into 200 ~ 300 mesh. 60 to 70% by weight of masato powder including crushed ocher, 20 to 40% by weight of waste paper and paper sludge, 5 to 10% by weight of water-soluble adhesive, 4 to 10% by weight of water-soluble waterproofing material, and one selected from herbs and herbs 0.5-5% by weight of fragrance powder and 0.5-5% by weight of curing agent are added to the mixer, and when the mixing of the input materials is completed, the mixture is compressed in a press to form a plate flooring building material, and the molded floor building material is dried. In the present invention, in order to permanently discharge the aroma of natural ingredients, the present invention is a scented powder pulverized one selected from herbs such as cheongung, tangwi, herbal medicine, rosemary, lavender, etc. It can be added to permanently remove mold smells and all odors generated inside buildings without the hassle of replacing a separate fragrant product during construction of home or public house. The.
Description
본 발명은 천연재료를 이용한 건축자재의 제조방법 및 이 건축자재를 이용한 바닥시공방법에 관한 것으로서, 특히 인체에 무해하고 친환경적인 재료를 주원료로 하여 혼합, 성형 건조 공정을 통하여 단열, 차음 및 원적외선 방사 효과를 갖는 바닥용 건축자재를 제조하는 방법에 관한 것이다. The present invention relates to a method of manufacturing building materials using natural materials and floor construction methods using the building materials, and in particular, the material is harmless to the human body and environmentally friendly materials as a main raw material, heat insulation, sound insulation and far-infrared radiation through a molding and drying process The present invention relates to a method of manufacturing a building material for floors having an effect.
일반적으로, 공동 주택 보급률이 급격히 증가하면서 건축물 내부에 사용되는 건축자재의 사용량이 증가하고 있는 실정이다. In general, as the penetration rate of apartments increases rapidly, the amount of building materials used in buildings is increasing.
종래의 건축용 차음, 방진, 단열재(이하 '건축자재'라함)는 원유가 주성분인 합성수지를 발포 성형하여 제조한다. 그러나 원유를 주성분으로 하는 종래의 건축자재는 제품에 내재된 화학성분으로 인하여 환경적인 측면에서도 그리 바람직하지 못하여 이를 개선할 수 있는 방안이 필요하였다. Conventional sound insulation, dustproofing, and heat insulating materials (hereinafter referred to as 'building materials') are manufactured by foam molding synthetic resins containing crude oil as a main component. However, conventional building materials based on crude oil are not preferable in terms of the environment due to the chemical components inherent in the products, and thus, a method for improving them is needed.
공동주택이나 신축주택의 내부에 시공되는 건축자재에서 포름 알데히드등 휘발성 유기화합물로 인한 새집증후군등 문제가 발생하고 있는 측면에서 천연재료를 이용한 건축자재의 필요성이 높아지고 있다. The need for building materials using natural materials is increasing in view of problems such as sick house syndrome caused by volatile organic compounds such as formaldehyde in building materials constructed inside apartment houses or new houses.
본 발명은 상기의 필요성에 부응하기 위하여 발명된 것으로, 주위에서 손쉽게 구할 수 있는 천연재료인 황토를 포함한 마사토 및 폐지 또는 제지 슬러지를 이용하여 차음, 방진, 단열 기능 및 원적외선 방출 기능을 갖도록 하기 위한 건축자재를 제조하는 방법을 제공하는 데 그 목적이 있다. The present invention has been invented in order to meet the above needs, and the construction for the sound insulating, dustproof, heat insulation and far-infrared emission function using masato and waste paper or paper sludge, including ocher, which is a natural material readily available from the surroundings. The purpose is to provide a method of manufacturing the material.
황토를 포함한 마사토를 건조로에 투입하여 800~1000℃의 온도에서 30분 ~ 1시간 건조하여 이물질을 제거 및 중량을 감소시킨 다음, 분쇄기에 투입 200~300메쉬로 분쇄하고, 분쇄된 황토를 포함한 마사토 분말 60~70 중량%, 폐종이 및 제지슬러지 20~40중량%, 수용성 접착제 5~10 중량%, 수용성 방수재 4~10중량%, 한약재와 허브중에 선택된 1종을 분쇄한 향기분말 0.5~5중량% 및 경화제 0.5~5중량%를 혼합기에 투입하여 투입된 재료의 혼합이 완료되면, 혼합물을 프레스에서 압축하여 판형의 바닥용 건축자재를 성형하고, 성형된 바닥용 건축재를 건조실에 투입하여 50~100℃의 온도에서 건조하는 것을 특징으로 한다. Masato containing ocher was put into a drying furnace to dry it for 30 minutes to 1 hour at a temperature of 800 to 1000 ° C. to remove foreign substances and reduced weight, and then put into a grinder and pulverized with 200 to 300 mesh, and then crushed masato containing crushed ocher. 60 ~ 70% by weight of powder, 20 ~ 40% by weight of waste paper and paper sludge, 5 ~ 10% by weight of water soluble adhesive, 4 ~ 10% by weight of water soluble waterproofing material, 0.5 ~ 5% by weight of pulverized powder selected from Chinese medicine and herbs % And 0.5 to 5% by weight of the curing agent is added to the mixer when the mixing of the input material is completed, the mixture is compressed in a press to form a plate flooring building material, and the molded floor building material is put into a drying chamber 50 ~ 100 It is characterized by drying at a temperature of ℃.
본 발명에 따른 건축자재는 천연재료인 황토를 포함한 마사토 및 폐지 및 제지 슬러지를 주원료로 하여 건축자재를 제공하여 수입대체 및 재활용으로 인한 환경개선 효과는 물론 원적외선 및 음이온을 방출하며, 곰팡이등을 방지하여 인체에 유익하고, 종래의 콘크리트 바닥 시공에 비하여 비중이 1/2로 경감되어 건물의 하중을 경감시키고, 공사기일이 단축되며, 고유가 시대에 에너지 절감과 수입대체에도 기여하는 효과가 있다.Building materials according to the present invention provides the building materials with masato and waste paper and paper sludge including natural loess as the main raw material, and emits far infrared rays and negative ions as well as environmental improvement effect due to import substitution and recycling, to prevent mold, etc. It is beneficial to the human body, and the specific gravity is reduced to 1/2 compared to the conventional concrete floor construction to reduce the load of the building, the construction date is shortened, it has the effect of contributing to energy saving and import substitution in the era of high oil prices.
이하, 본 발명의 바람직한 실시예를 상세히 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described in detail.
본 발명에 따른 천연재료를 이용한 건축자재는 황토를 포함한 마사토 60~70 중량%, 폐지 슬러지 또는 제지 슬러지 20~40중량%, 수용성 접착제 5~10 중량%, 수용성 방수재 4~10중량%, 한약재와 허브중에 선택된 1종을 분쇄한 향기분말 0.5~5중량% 및 경화제 0.5~5중량%를 혼합하고, 프레스에서 압축하여 판형의 건축자재를 성형하고, 성형된 건축자재를 건조실에 투입하여 50~100℃의 온도에서 건조하여 완성된다. Building materials using natural materials according to the present invention is 60 to 70% by weight of Masato including ocher, 20 to 40% by weight of waste paper sludge or paper sludge, 5 to 10% by weight of water-soluble adhesive, 4 to 10% by weight of water-soluble waterproofing material, Chinese medicine and 0.5 ~ 5% by weight of the scented powder and 0.5 ~ 5% by weight of the hardening agent mixed with one selected from the herbs are mixed and compressed in a press to form a plate-like building material, and the molded building material is put into a drying chamber by 50-100. It is completed by drying at a temperature of ℃.
본 발명에 따른 건축자재는 황토를 포함한 마사토, 폐지 또는 제지슬러지등 천연재료만을 이용하여 제조함으로써 재활용 및 수입대체효과는 물론 곰팡이 제거 및 원적외선 방출 효과가 있다. Building materials according to the present invention is manufactured by using only natural materials such as masato, waste paper or paper sludge, including ocher, there is a recycling and import substitution effect, as well as mold removal and far-infrared emission effect.
본 발명에 따른 천연재료를 이용한 바닥용 건축자재의 제조방법은 천연재료인 황토를 포함한 마사토를 건조로에 투입하여 800~1000℃의 온도에서 30분~1시간 교반하여 건조하여 황토를 포함한 마사토에 포함된 먼지등 이물질을 탄화시켜 제거하고, 수분을 증발시켜 중량을 감소시킨다. Method of manufacturing flooring construction materials using natural materials according to the present invention by putting the masato containing the ocher as a natural material in the drying furnace and stirred for 30 minutes to 1 hour at a temperature of 800 ~ 1000 ℃ to include in the masato including ocher Foreign matter such as dust is removed by carbonization and moisture is evaporated to reduce the weight.
건조된 황토를 포함한 마사토를 분쇄기에 투입 200~300메쉬로 분쇄한 황토를 포함한 마사토 분말 60~70 중량%, 역시 천연재료인 폐지를 분쇄하여 물에서 교반한 폐지 슬러지 또는 제지슬러지 20~40중량%를 혼합기에 투입하고, 투입된 황토를 포함한 마사토 및 폐지 또는 제지슬러지의 접착을 위한 통상의 수용성 접착제 5~10 중량%을 투입한다. 또한, 내수성을 강화하기 위하여 수용성 방수재 4~10중량%와 건축자재로써의 강도를 증진시키기 위한 통상의 경화제 0.5~5중량% 및 건물 내부에서 향기를 영구적으로 배출하기 위하여 기호에 따라 천궁, 당귀등 한약재 또는 로즈마리, 라벤더등 허브중에 선택된 1종을 분쇄한 향기분말 0.5~5중량%를 혼합기에 투입하여 투입된 재료를 혼합한다. Putting Masatos containing dried ocher into the grinder 60 ~ 70% by weight of Masato powder containing ocher, pulverized with 200 ~ 300 mesh, 20 ~ 40% by weight of waste paper sludge or paper sludge, which is also agitated in water by grinding waste paper which is also a natural material To a mixer, and 5 to 10% by weight of a conventional water-soluble adhesive for the adhesion of masato including the injected ocher and waste paper or paper sludge. In addition, 4 ~ 10% by weight of water-soluble waterproofing material and 0.5 ~ 5% by weight of conventional hardener to enhance strength as building materials and strengthening of water resistance. 0.5 ~ 5% by weight of the scented powder, which is crushed one of the herbs or herbs such as rosemary and lavender, is added to the mixer and the ingredients are mixed.
혼합기에서 투입된 재료의 혼합이 완료되면, 프레스에서 650~700ton의 압력으로 압축하여 판형의 건축자재를 성형하고, 성형된 건축자재를 건조실에 투입하여 50~100℃의 온도에서 건조하여 완성된다. When the mixing of the material input from the mixer is completed, it is compressed to a pressure of 650 ~ 700ton in a press to form a plate-like building material, and the molded building material is put into a drying room and dried by drying at a temperature of 50 ~ 100 ℃.
이때, 건조 온도가 50℃ 이하일 경우 완벽한 건조가 어렵고, 100℃ 이상의 고온을 제공할 경우 발생된 열에 의하여 혼합물이 과도하게 건조 되거나 또는 탄화될 수 있으므로 건조시의 온도는 50~100℃의 온도가 적당하다.At this time, if the drying temperature is 50 ℃ or less, perfect drying is difficult, and when the high temperature of 100 ℃ or more is provided, the mixture may be excessively dried or carbonized by the heat generated, so the temperature at drying is appropriate. Do.
이와 같이 제조된 바닥용 건축자재는 혼합된 황토를 포함한 마사토의 원적외선 방출 및 음이온 방출효과로 인하여 미세한 공기층이 형성됨으로써 실내공기 정화 효과도 뛰어나다. The floor construction material thus manufactured has excellent effect of purifying indoor air by forming a fine air layer due to the far-infrared emission and anion emission effect of Masato including mixed ocher.
또한, 기호에 따라 천궁, 당귀등 한약재 또는 로즈마리, 라벤더등 허브중에 선택된 1종을 분쇄한 향기분말이 첨가되어 가정이나 공공주택에서 인테리어등의 시공시에 별도의 향기나는 제품을 교체할 번거로움 없이 영구적으로 곰팡이 냄새나 건물내부에서 발생하는 모든 잡냄새를 제거할 수 있다. In addition, according to your preference, the fragrance powder which is crushed one selected from herbs such as cheonggung, tangwi, or rosemary, lavender, etc. is added, so there is no hassle to replace a separate fragrance product in the interior of home or public housing. Permanently removes mold odors and any odors from inside buildings.
본 발명에 따른 건축자재는 천연재료인 황토를 포함한 마사토 및 폐지 및 제지 슬러지를 주원료로 하여 건축자재를 제공하여 수입대체 및 재활용으로 인한 환경개선 효과는 물론 원적외선 및 음이온을 방출하며, 미세한 공기층이 형성됨으로써 실내공기 정화 효과 및 곰팡이등을 방지한다.Building materials according to the present invention provides the building materials with masato and waste paper and paper sludge including natural loess as the main raw material, and emits far infrared rays and anions as well as environmental improvement effect due to import substitution and recycling, forming a fine air layer This prevents indoor air purification and mold.
이상에서 본 발명의 바람직한 실시예를 상세히 설명하였으나, 본 발명은 이에 한정되는 것이 아니며 본 발명의 기술적 사상의 범위내에서 당업자에 의해 그 개량이나 변형이 가능하다.Although the preferred embodiment of the present invention has been described in detail above, the present invention is not limited thereto and may be improved or modified by those skilled in the art within the scope of the technical idea of the present invention.
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