KR100933264B1 - Displacement control valve of variable displacement compressor - Google Patents

Displacement control valve of variable displacement compressor Download PDF

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Publication number
KR100933264B1
KR100933264B1 KR1020080076900A KR20080076900A KR100933264B1 KR 100933264 B1 KR100933264 B1 KR 100933264B1 KR 1020080076900 A KR1020080076900 A KR 1020080076900A KR 20080076900 A KR20080076900 A KR 20080076900A KR 100933264 B1 KR100933264 B1 KR 100933264B1
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South Korea
Prior art keywords
connecting hole
discharge
chamber
valve
valve head
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KR1020080076900A
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Korean (ko)
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남동림
김학수
안기정
홍명철
박진욱
이건호
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학교법인 두원학원
주식회사 두원전자
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Priority to KR1020080076900A priority Critical patent/KR100933264B1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/10Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
    • F04B27/1009Distribution members
    • F04B27/1018Cylindrical distribution members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/0873Component parts, e.g. sealings; Manufacturing or assembly thereof
    • F04B27/0878Pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/10Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
    • F04B27/1036Component parts, details, e.g. sealings, lubrication
    • F04B27/1045Cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/10Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
    • F04B27/1036Component parts, details, e.g. sealings, lubrication
    • F04B27/109Lubrication
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/14Control
    • F04B27/16Control of pumps with stationary cylinders
    • F04B27/18Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
    • F04B27/1804Controlled by crankcase pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/22Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by means of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/14Control
    • F04B27/16Control of pumps with stationary cylinders
    • F04B27/18Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
    • F04B27/1804Controlled by crankcase pressure
    • F04B2027/1822Valve-controlled fluid connection
    • F04B2027/1827Valve-controlled fluid connection between crankcase and discharge chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/14Control
    • F04B27/16Control of pumps with stationary cylinders
    • F04B27/18Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
    • F04B27/1804Controlled by crankcase pressure
    • F04B2027/1822Valve-controlled fluid connection
    • F04B2027/1831Valve-controlled fluid connection between crankcase and suction chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2210/00Working fluid
    • F05B2210/10Kind or type
    • F05B2210/12Kind or type gaseous, i.e. compressible
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2210/00Working fluid
    • F05B2210/10Kind or type
    • F05B2210/14Refrigerants with particular properties, e.g. HFC-134a
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S417/00Pumps

Abstract

PURPOSE: A variable displacement valve of a variable displacement compressor are provided to apply an electric current by actuating pressure of a suction chamber in a traveling direction of a valve head when a solenoid runs. CONSTITUTION: A variable displacement valve(100) of a variable displacement compressor comprises a valve body, a valve head(120) and a solenoid. The valve body comprises a suction chamber connection hole(111), a crank chamber connection hole(112) and an ejection chamber connection hole(113). The suction chamber connection hole, the crank chamber connection hole and the ejection chamber connection hole are pressed by a suction chamber(22), a crank chamber(86) and an ejection chamber(24). The ejection chamber connection hole and crank chamber connection hole are communicated one another. The valve head opens and closes the ejection chamber connection hole via the crank chamber connection hole, while having a reciprocating motion through applying an electric current. The solenoid has a movable part connected to the head valve and a magnetic coil(132) arranged in a circumference of the movable part.

Description

용량가변형 압축기의 용량제어밸브{DISPLACEMENT CONTROL VALVE OF VARIABLE DISPLACEMENT COMPRESSOR}Capacity control valve of variable displacement compressor {DISPLACEMENT CONTROL VALVE OF VARIABLE DISPLACEMENT COMPRESSOR}

본 발명은 용량가변형 압축기의 용량제어밸브에 관한 것으로서, 보다 상세하게는 작은 힘으로 개폐시킬 수 있어 전자코일의 발열을 억제할 수 있으며 밸브가 폐쇄된 상태에서도 크랭크실과 피스톤의 윤활이 가능하도록 하는 용량가변형 압축기의 용량제어밸브에 관한 것이다.The present invention relates to a capacity control valve of a variable displacement compressor, more specifically, it can be opened and closed with a small force to suppress heat generation of the electromagnetic coil and to enable lubrication of the crankcase and the piston even when the valve is closed. It relates to a capacity control valve of a variable compressor.

자동차용 공조장치의 냉방 시스템에 포함되는 압축기는 벨트를 통해 엔진에 직접 연결되어 있기 때문에 회전수를 제어할 수 없다.Since the compressor included in the cooling system of the automotive air conditioner is directly connected to the engine through the belt, the rotation speed cannot be controlled.

따라서, 근래에는 엔진의 회전수에 의해 규제되는 경우 없이 냉방 능력을 얻기 위해 냉매의 토출량을 변화시킬 수 있는 용량가변형 압축기가 많이 사용되고 있다.Therefore, in recent years, a variable capacity compressor that can change the discharge amount of the refrigerant to obtain a cooling capacity without being regulated by the rotational speed of the engine has been used a lot.

용량가변형 압축기로는 사판식, 로터리식 및 스크롤식 등 다양한 종류가 개시되어 있다.Various types of variable displacement compressors are disclosed, such as swash plate type, rotary type and scroll type.

이 중 사판식 압축기는, 크랭크실 내에서 경사각이 가변되도록 설치된 사판이 회전축의 회전운동에 따라 회전하고, 상기 사판의 회전운동에 의해 피스톤이 왕 복운동하는 방식으로 되어 있다. 이 경우, 상기 피스톤의 왕복운동에 의해 흡입실의 냉매가 실린더 내에 흡입되어 압축된 후 토출실로 배출되는데, 상기 크랭크실 내의 압력과 흡입실 내의 압력 차이에 따라 사판의 경사각이 변화하여 냉매의 토출량이 조절되게 된다.In the swash plate type compressor, the swash plate installed so that the inclination angle is variable in the crank chamber is rotated according to the rotational motion of the rotating shaft, and the piston is reciprocated by the rotational motion of the swash plate. In this case, the refrigerant in the suction chamber is sucked into the cylinder by the reciprocating motion of the piston, compressed, and then discharged into the discharge chamber. Will be controlled.

특히, 전자 솔레노이드식 용량제어밸브를 채택하여 통전에 의해 밸브를 개폐함으로써 크랭크실의 압력을 조정하고, 이를 통해 사판의 경사각을 조정하여 토출용량을 조절하게 되어 있다.In particular, by adopting an electromagnetic solenoid type capacity control valve to open and close the valve by energization to adjust the pressure of the crank chamber, through this to adjust the inclination angle of the swash plate to adjust the discharge capacity.

이때, 용량제어밸브의 가동은, 검지된 엔진의 회전수, 차실 내외의 온도 또는 증발기 온도 등의 신호가 CPU 등을 내장하는 제어부에 의해 연산되고, 그 연산결과에 근거하여 제어신호가 용량제어밸브의 전자코일로 보내짐으로써 이루어진다.At this time, the operation of the capacity control valve is calculated by a control unit in which a signal such as the detected engine speed, the temperature inside or outside the vehicle, or the evaporator temperature, etc. is incorporated by the CPU, and the control signal is based on the calculation result. By sending it to the electronic coil.

그러나, 종래의 용량제어밸브에 따르면, 밸브의 폐쇄시에 토출실 연통로에 형성된 고압에 대항하여 밸브를 가동시켜야 하므로 전자코일에 대전류를 통전할 수밖에 없었고, 그 결과 상기 전자코일이 크게 발열하여 씰링용의 오링 등이 손상되어 냉매가 누출되는 원인이 되었다.However, according to the conventional capacity control valve, since the valve must be operated against the high pressure formed in the discharge chamber communication path when the valve is closed, only a large current is supplied to the electromagnetic coil, and as a result, the electromagnetic coil generates a large heat and seals it. The O-ring of the dragon was damaged, causing the refrigerant to leak.

본 발명은 전술한 문제점을 해결하기 위해 안출된 것으로서, 발명의 목적은 토출실에 형성된 고압에 대항하여 밸브를 가동시키더라도 흡입실의 압력을 이용할 수 있기 때문에 전자 솔레노이드에 상대적으로 작은 전류를 통전시키도록 할 수 있어 전자코일에서의 발열량을 크게 줄이도록 하는 용량가변형 압축기의 용량제어밸 브를 제공하는데 있다.SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to apply a relatively small current to the electromagnetic solenoid because the pressure in the suction chamber can be used even when the valve is operated against the high pressure formed in the discharge chamber. The present invention provides a capacity control valve of a variable displacement compressor that greatly reduces the amount of heat generated in an electromagnetic coil.

또한, 본 발명의 목적은 밸브가 폐쇄된 상태에서도 크랭크실과 실린더 보어에 오일이 공급되도록 하여 윤활작용이 이루어질 수 있도록 하는 용량가변형 압축기의 용량제어밸브를 제공하는데 있다.It is also an object of the present invention to provide a capacity control valve of a variable displacement compressor such that oil is supplied to the crank chamber and the cylinder bore even when the valve is closed.

전술한 목적을 달성하기 위해, 본 발명에 따른 용량가변형 압축기의 용량제어밸브는,In order to achieve the above object, the capacity control valve of the variable displacement compressor according to the present invention,

크랭크실 내에서 구동축에 대하여 경사각이 변하며 구동축의 회전에 따라 함께 회전하는 사판과, 상기 사판에 연결되어 왕복함으로써 흡입실의 냉매를 실린더 내로 흡입하고 압축한 후 토출실로 토출하는 피스톤을 구비하며, 상기 크랭크실 내의 압력을 조정하여 상기 사판의 경사각을 변화시킴으로써 냉매의 토출량을 변화시키는 용량가변형 압축기의 전자 솔레노이드식 용량제어밸브에 있어서,And a swash plate which is inclined with respect to the drive shaft in the crank chamber and rotates together with the rotation of the drive shaft, and a piston which is connected to the swash plate to reciprocate to suck the refrigerant in the suction chamber into the cylinder, compress it, and discharge it into the discharge chamber. In the solenoid capacity control valve of the variable displacement compressor of the variable displacement compressor to change the discharge amount of the refrigerant by adjusting the pressure in the crank chamber to change the inclination angle of the swash plate,

상기 흡입실, 크랭크실 및 토출실의 압력을 각각 받는 흡입실 연결공, 크랭크실 연결공 및 토출실 연결공이 내부에 형성되어 있고, 상기 토출실 연결공과 크랭크실 연결공은 서로 연통되어 있는 밸브몸체와,A suction chamber connecting hole, a crank chamber connecting hole, and a discharge chamber connecting hole are formed inside the suction chamber, the crank chamber and the discharge chamber, respectively, and the discharge chamber connecting hole and the crank chamber connecting hole communicate with each other. Wow,

통전에 의해 왕복운동하면서 상기 크랭크실 연결공을 지나 토출실 연결공을 개폐하도록 배치되어 있는 봉 형상의 밸브헤드와,A rod-shaped valve head arranged to open and close the discharge chamber connecting hole through the crank chamber connecting hole while reciprocating by energization;

상기 밸브헤드에 연결된 가동부와 상기 가동부의 둘레에 배치된 전자코일을 구비하는 전자 솔레노이드를 포함하며,An electromagnetic solenoid having a movable portion connected to the valve head and an electromagnetic coil disposed around the movable portion,

상기 밸브헤드의 선단은 토출실 연결공과 대향하고, 후단은 상기 흡입실 연 결공에 노출되어 흡입실의 압력을 직접 받되, 상기 밸브헤드의 선단에 대향하는 토출실 연결공의 면적은 상기 밸브헤드 후단의 수압(受壓) 면적보다 작은 것을 특징으로 한다.The front end of the valve head is opposed to the discharge chamber connection hole, and the rear end is directly exposed to the suction chamber connection hole to directly receive the pressure of the suction chamber, and the area of the discharge chamber connection hole opposite the front end of the valve head is the rear end of the valve head. It is characterized by being smaller than the hydraulic pressure area of.

상기 밸브헤드는 크랭크실 연결공과 흡입실 연결공을 가로질러서 배치되며, 밸브헤드는 토출실 연결공과 나란히 배치된 것을 특징으로 한다.The valve head is disposed across the crank chamber connecting hole and the suction chamber connecting hole, characterized in that the valve head is arranged in parallel with the discharge chamber connecting hole.

상기 밸브몸체에는 상기 토출실 측으로부터 크랭크실 연결공 및 흡입실 연결공을 연속적으로 연통하는 바이패스홀이 형성된 것을 특징으로 한다.The valve body is characterized in that a bypass hole for continuously communicating with the crank chamber connecting hole and the suction chamber connecting hole from the discharge chamber side.

전술한 바와 같은 구성의 본 발명에 따르면, 토출실에 형성된 고압에 대항하여 밸브를 가동시키더라도 흡입실의 압력이 전자 솔레노이드의 통전시 밸브헤드의 이동방향으로 작용하도록 하여 종래기술에 비해 상대적으로 작은 전류를 통전시킬 수 있다는 이점이 있다.According to the present invention having the above-described configuration, even if the valve is operated against the high pressure formed in the discharge chamber, the pressure in the suction chamber to act in the moving direction of the valve head when the electromagnetic solenoid is energized so that the relatively small compared to the prior art The advantage is that the current can be energized.

또한, 본 발명에 따르면, 전자코일에서의 발열량을 크게 줄이도록 함으로써 주변 구조의 손상을 방지할 수 있다는 이점이 있다.In addition, according to the present invention, it is possible to prevent damage to the surrounding structure by greatly reducing the amount of heat generated in the electronic coil.

또한, 본 발명에 따르면, 밸브가 폐쇄된 상태에서도 크랭크실과 실린더 보어에 오일이 공급되도록 하여 윤활작용이 이루어질 수 있도록 함으로써 압축기의 수명을 연장할 수 있다는 이점이 있다.In addition, according to the present invention, there is an advantage that the life of the compressor can be extended by allowing oil to be supplied to the crank chamber and the cylinder bore even when the valve is closed.

이하, 첨부된 도 1 내지 도 3을 참조하여 본 발명의 바람직한 실시예를 상세히 설명한다.Hereinafter, with reference to the accompanying Figures 1 to 3 will be described in detail a preferred embodiment of the present invention.

먼저, 본 발명에 따른 용량제어밸브가 설치된 용량가변형 사판식 압축기의 구조를 개략적으로 설명하도록 한다.First, the structure of the variable displacement swash plate type compressor provided with a capacity control valve according to the present invention will be described schematically.

도시된 바와 같이, 용량가변형 사판식 압축기(C)는, 내주면에 길이방향을 따라 평행하게 형성된 다수의 실린더 보어(12)를 가지는 실린더 블럭(10)과, 상기 실린더 블럭(10)의 전방에 밀폐 결합된 전방 하우징(16)과, 상기 실린더 블럭(10)의 후방에 밸브 플레이트(20)를 개재하여 밀폐 결합된 후방 하우징(18)으로 구성된다.As shown, the variable displacement swash plate type compressor C includes a cylinder block 10 having a plurality of cylinder bores 12 formed in parallel in the longitudinal direction on an inner circumferential surface thereof, and sealed in front of the cylinder block 10. The front housing 16 is coupled, and the rear housing 18 is hermetically coupled to the rear of the cylinder block 10 via a valve plate 20.

상기 전방 하우징(16)의 안쪽에는 크랭크실(86)이 마련되며, 전방 하우징(16)의 중심 부근에는 구동축(44)의 일단이 회전가능하게 지지되는 한편, 상기 구동축(44)의 타단은 상기 크랭크실(86)을 통과하여 실린더 블럭(10)에 설치된 베어링을 매개로 하여 지지된다.The crank chamber 86 is provided inside the front housing 16, and one end of the drive shaft 44 is rotatably supported near the center of the front housing 16, while the other end of the drive shaft 44 is Passed through the crank chamber 86 is supported via a bearing provided in the cylinder block 10.

또한, 상기 크랭크실(86) 내에는 구동축(44) 둘레에 러그 플레이트(54)와 사판(50)이 설치되어 있다.In the crank chamber 86, the lug plate 54 and the swash plate 50 are provided around the drive shaft 44.

상기 러그 플레이트(54)에는, 중앙부에 가이드홀(64)이 각각 직선 천공된 한쌍의 동력전달용 지지 암(62)이 일면에 일체로 돌출되게 형성되어 있고, 상기 사판(50)의 일면에는 볼(66)이 형성되어 있어, 상기 러그 플레이트(54)가 회전함에 따라 상기 사판(50)의 볼(66)이 러그 플레이트(54)의 가이드홀(64) 내에서 슬라이딩 이동하면서 사판(50)의 경사각이 가변되게 되어 있다.In the lug plate 54, a pair of power transmission support arms 62 each having a linearly perforated guide hole 64 formed at the center thereof are formed to protrude integrally on one surface, and one surface of the swash plate 50 has a ball. As the lug plate 54 rotates, the ball 66 of the swash plate 50 slides in the guide hole 64 of the lug plate 54 so that the swash plate 50 can be rotated. The inclination angle is variable.

또한, 상기 사판(50)의 외주면은 슈(76)를 개재하여 각 피스톤(14)에 미끄럼이동이 가능하게 끼워진다.In addition, the outer circumferential surface of the swash plate 50 is fitted to the piston 14 so as to be able to slide through the shoe 76.

따라서, 상기 사판(50)이 경사된 상태에서 회전함에 따라, 그 외주면에 슈(76)를 개재하여 끼워진 피스톤(14)들은 상기 실린더 블럭(10)의 각 실린더 보어(12) 내에서 왕복운동하게 된다.Accordingly, as the swash plate 50 rotates in an inclined state, the pistons 14 fitted through the shoe 76 on the outer circumferential surface thereof are reciprocated in each cylinder bore 12 of the cylinder block 10. do.

그리고, 상기 후방 하우징(18)에는 흡입실(22)과 토출실(24)이 각각 형성되어 있고, 후방 하우징(18)과 실린더 블럭(10) 사이에 개재되는 밸브 플레이트(20)에는 각 실린더 보어(12)에 대응하는 곳에 흡입구(32)과 토출구(36)가 각각 형성되어 있다.In addition, a suction chamber 22 and a discharge chamber 24 are formed in the rear housing 18, and each cylinder bore is provided in the valve plate 20 interposed between the rear housing 18 and the cylinder block 10. A suction port 32 and a discharge port 36 are respectively formed in a position corresponding to (12).

이와 같은 구조에 의해, 상기 피스톤(14)의 왕복운동에 의해 흡입실(22)의 냉매가 실린더 보어(12) 내에 흡입되어 압축된 후 토출실(24)로 배출되는데, 상기 크랭크실(86) 내의 압력과 흡입실(22) 내의 압력 사이의 차이에 따라 사판(50)의 경사각이 변화하여 냉매의 토출량이 조절되게 된다.With this structure, the refrigerant in the suction chamber 22 is sucked into the cylinder bore 12 by the reciprocating motion of the piston 14, compressed and discharged to the discharge chamber 24, the crank chamber 86 The inclination angle of the swash plate 50 is changed according to the difference between the pressure in the chamber and the pressure in the suction chamber 22 to adjust the discharge amount of the refrigerant.

본 실시예에서는 전자 솔레노이드식 용량제어밸브(100)를 채택하여 통전에 의해 밸브를 개폐함으로써 크랭크실(86)의 압력을 조정하고, 이를 통해 사판(50)의 경사각을 조정하여 토출용량을 조절하게 되어 있다.In the present embodiment, the solenoid type capacity control valve 100 is adopted to control the pressure of the crank chamber 86 by opening and closing the valve by energizing, thereby adjusting the inclination angle of the swash plate 50 to adjust the discharge capacity. It is.

구체적으로, 본 발명에 따른 용량제어밸브(100)는 밸브몸체(110), 밸브헤드(120) 및 전자 솔레노이드(130)를 포함하고 있어, 전자 솔레노이드(130)이 통전됨에 따라 밸브몸체(110)가 왕복 이동하면서 밸브몸체(110)에 형성된 토출실 연결공(113)을 개폐하는 구성으로 되어 있다.Specifically, the capacity control valve 100 according to the present invention includes a valve body 110, a valve head 120 and the solenoid 130, the valve body 110 as the electromagnetic solenoid 130 is energized Is configured to open and close the discharge chamber connecting hole 113 formed in the valve body 110 while reciprocating.

상기 밸브몸체(110)에는 상기 흡입실(22), 크랭크실(86) 및 토출실(24)의 압력을 각각 받는 흡입실 연결공(111), 크랭크실 연결공(112) 및 토출실 연결공(113)이 형성되어 있다. 그리고, 상기 토출실 연결공(113)과 크랭크실 연결공(112)은 서로 연통되어 있는 구조로 되어 있다.The valve body 110 has a suction chamber connecting hole 111, a crank chamber connecting hole 112, and a discharge chamber connecting hole that receive pressure from the suction chamber 22, the crank chamber 86, and the discharge chamber 24, respectively. 113 is formed. The discharge chamber connecting hole 113 and the crank chamber connecting hole 112 have a structure in communication with each other.

도면에서는, 상기 토출실 연결공(113)이 크랭크실 연결공(112)과 흡입실 연결공(111)에 각각 직교하는 방향으로 형성되어 있으나, 그 방향은 임의로 정해질 수 있다.In the drawing, the discharge chamber connecting hole 113 is formed in a direction orthogonal to the crank chamber connecting hole 112 and the suction chamber connecting hole 111, respectively, but the direction may be arbitrarily determined.

또한, 상기 밸브헤드(120)는 상기 전자 솔레노이드(130)의 통전에 의해 왕복운동하게 되어 있으며, 왕복하면서 상기 크랭크실 연결공(112)을 지나 토출실 연결공(113)을 개폐하게 되어 있다. 상기 밸브헤드(120)의 하부에는 스프링(125)이 설치되어 있어, 외력이 없는 평상시에는 밸브헤드(120)가 하강하여 토출실 연결공(113)이 개방된 상태를 유지한다.In addition, the valve head 120 is reciprocated by the energization of the electromagnetic solenoid 130, and is to open and close the discharge chamber connecting hole 113 through the crank chamber connecting hole 112 while reciprocating. The spring 125 is installed at the lower portion of the valve head 120, so that the valve head 120 is lowered normally in the absence of external force to maintain the discharge chamber connecting hole 113 in an open state.

상기 전자 솔레노이드(130)는 상기 밸브헤드(120)에 연결된 가동부(131)와, 상기 가동부(131)의 둘레에 배치된 전자코일(132)을 포함하는 구성으로 되어 있다. 상기 가동부(131)는 상기 밸브헤드(120)에 직접 연결된 로드(131a)와 상기 로드(131a)의 단부에 형성된 가동철심(131b)으로 구성될 수 있다.The electromagnetic solenoid 130 is configured to include a movable portion 131 connected to the valve head 120 and an electromagnetic coil 132 disposed around the movable portion 131. The movable part 131 may include a rod 131a directly connected to the valve head 120 and a movable iron core 131b formed at an end of the rod 131a.

본 발명의 실시예에 따르면, 상기 밸브헤드(120)의 선단은 토출실 연결공(113)과 대향하고, 후단은 상기 흡입실 연결공(111)에 노출되어 흡입실(22)의 압력을 직접 받는 구조로 되어 있다.According to the exemplary embodiment of the present invention, the front end of the valve head 120 faces the discharge chamber connecting hole 113, and the rear end of the valve head 120 is exposed to the suction chamber connecting hole 111 to directly press the pressure of the suction chamber 22. It is structured to receive.

이에 따라, 상기 전자 솔레노이드(130)의 통전에 의해 밸브헤드(120)가 토출 실 연결공(113)을 폐쇄하기 위해 상승할 때 흡입실(22) 압력의 도움을 받을 수 있어 전자 솔레노이드(130)에 공급하는 전류가 작아도 되므로 전자코일(132)에서의 발열량이 크게 줄어들게 된다.Accordingly, when the valve head 120 rises to close the discharge chamber connecting hole 113 by energization of the electromagnetic solenoid 130, the suction chamber 22 may be assisted to provide the electromagnetic solenoid 130. Since the current to be supplied to may be small, the amount of heat generated by the electronic coil 132 is greatly reduced.

더욱이, 도 2에 도시한 바와 같이, 상기 밸브헤드(120)의 선단에 대향하는 토출실 연결공(113)의 면적(Ad)은 상기 밸브헤드(120) 후단의 수압(受壓) 면적(As)보다 작게 되어 있다.Furthermore, as shown in FIG. 2, the area Ad of the discharge chamber connecting hole 113 facing the front end of the valve head 120 is the hydraulic pressure area As of the rear end of the valve head 120. It is smaller than).

이에 따라, 토출압력에 의한 힘(압력×면적)과 흡입압력에 의한 힘 사이의 차이가 줄어들게 되어 전자 솔레노이드(130)의 상승력을 더욱 효과적으로 보조할 수 있게 된다. Accordingly, the difference between the force due to the discharge pressure (pressure x area) and the force due to the suction pressure is reduced, thereby more effectively assisting the lifting force of the electromagnetic solenoid 130.

또한, 상기 밸브헤드(120)는 크랭크실 연결공(112)과 흡입실 연결공(111)을 가로질러서 배치되어 있는 동시에, 토출실 연결공(113)과 나란하게 배치되어 있다. 그러나, 밸브헤드(120)의 방향은 적절히 조정되어 배치될 수 있다.In addition, the valve head 120 is disposed across the crank chamber connecting hole 112 and the suction chamber connecting hole 111, and is arranged in parallel with the discharge chamber connecting hole 113. However, the direction of the valve head 120 may be arranged to be adjusted appropriately.

한편, 상기 밸브몸체(110)에는 상기 토출실(24) 측으로부터 크랭크실 연결공(112) 및 흡입실 연결공(111)을 연속적으로 연통하는 바이패스홀(115)이 형성되어 있다.On the other hand, the valve body 110 is formed with a bypass hole 115 for continuously communicating with the crank chamber connecting hole 112 and the suction chamber connecting hole 111 from the discharge chamber 24 side.

상기 바이패스홀(115)은 상기 토출실 연결공(113)에 비해 매우 작은 단면적을 가지며 토출실(24)의 토출압을 이용하여 오일을 크랭크실(86)과 실린더 보어(12)에 연속적으로 공급하는 역할을 수행한다. 상기 오일은 냉매가 토출실(24)에 설치되는 오일분리기에 의해 기액분리된 후 얻어질 수 있다.The bypass hole 115 has a much smaller cross-sectional area than the discharge chamber connecting hole 113 and continuously discharges oil into the crank chamber 86 and the cylinder bore 12 using the discharge pressure of the discharge chamber 24. It serves to supply. The oil may be obtained after the refrigerant is gas-liquid separated by an oil separator installed in the discharge chamber 24.

이에 따라, 밸브헤드(120)가 토출실 연결공(113)을 폐쇄하는 경우에도 오일 공급의 중단을 방지할 수 있어, 항상 크랭크실(86)과 실린더 보어(12)가 윤활되어 가동부가 원활하게 움직일 수 있는 구조로 되어 있다.Accordingly, even when the valve head 120 closes the discharge chamber connecting hole 113, it is possible to prevent the oil supply from being interrupted. The crank chamber 86 and the cylinder bore 12 are always lubricated, so that the movable part is smooth. It is made of movable structure.

이하, 본 발명의 작용을 설명한다.The operation of the present invention will be described below.

먼저, 엔진의 회전수, 실내외기의 온도차, 증발기 온도 등을 감지하여 그 신호가 MCU에 보내지고, MCU에서 냉매 토출량의 증가 신호가 보내지면 전자 솔레노이드(130)로의 통전량이 증가하게 된다.First, the number of revolutions of the engine, the temperature difference between the indoor and outdoor air, the temperature of the evaporator is detected and the signal is sent to the MCU, when the increase signal of the refrigerant discharge amount is sent from the MCU to the energization amount to the electronic solenoid 130 increases.

이에 따라, 가동부(131)가 스프링(125)의 저항력과 토출실 연결공(113)의 토출압(Pd)을 이기고 상승 이동함으로써 토출실 연결공(113)을 폐쇄하게 된다.Accordingly, the movable part 131 moves upward to overcome the resistance of the spring 125 and the discharge pressure Pd of the discharge chamber connecting hole 113 to close the discharge chamber connecting hole 113.

이때, 밸브헤드(120)의 하단에는 흡입압(Ps)이 작용하기 때문에 밸브헤드(120)의 상승을 돕게 된다.At this time, the suction pressure (Ps) is applied to the lower end of the valve head 120 to help increase the valve head 120.

더욱이, 밸브헤드(120)의 선단에 대향하는 토출실 연결공(113)의 면적은 상기 밸브헤드(120) 후단의 수압(受壓) 면적보다 작게 되어 있어, 더욱 효과적으로 벨브헤드(120)의 상승을 도울 수 있게 된다.Furthermore, the area of the discharge chamber connecting hole 113 opposite to the tip of the valve head 120 is smaller than the hydraulic pressure area of the rear end of the valve head 120, so that the valve head 120 can be raised more effectively. Will help.

이와 같이, 토출실 연결공(113)이 폐쇄되면 토출실(24)의 압력이 크랭크실(86)에 작용하지 않기 때문에 크랭크실(86)의 압력을 떨어지고 흡입실(22)의 압력에 의해 사판(50)의 커다란 경사각을 유지하게 되어 토출되는 냉매의 양이 커지게 된다.As such, when the discharge chamber connecting hole 113 is closed, the pressure in the discharge chamber 24 does not act on the crank chamber 86, so the pressure in the crank chamber 86 is lowered and the swash plate is caused by the pressure in the suction chamber 22. Maintaining a large inclination angle of 50, the amount of the refrigerant discharged is increased.

또한, 상기 토출실(24) 측으로부터 크랭크실 연결공(112) 및 흡입실 연결공(111)을 연속적으로 연통하는 바이패스홀(115)이 형성되어 있기 때문에, 토출실 연결공(113)이 폐쇄된 상태에서도 크랭크실(86)과 흡입실(22)로의 오일공급이 이루어져 원활한 윤활이 가능하게 된다.In addition, since the bypass hole 115 which continuously connects the crank chamber connecting hole 112 and the suction chamber connecting hole 111 is formed from the discharge chamber 24 side, the discharge chamber connecting hole 113 is formed. Oil is supplied to the crank chamber 86 and the suction chamber 22 even in a closed state, thereby enabling smooth lubrication.

한편, 전자 솔레노이드(130)로의 통전량이 적어진 경우에는, 토출실 연결공(113)의 토출압과 스프링(125)의 탄성력에 의해 밸브헤드(120)가 하강하여 토출실 연결공(113)이 개방된다.On the other hand, when the energization amount to the solenoid 130 is reduced, the valve head 120 is lowered by the discharge pressure of the discharge chamber connecting hole 113 and the elastic force of the spring 125 to discharge the discharge chamber connecting hole 113 Is opened.

이 경우에는, 토출압이 크랭크실 연결공(112)을 통해 크랭크실(86)에 작용하므로 크랭크실(86)의 압력이 높아진다. 이에 따라, 크랭크실(86)의 압력이 흡입실(22)의 압력을 초과하고, 사판(50)은 경사각이 작아지는 방향으로 이동하게 된다.In this case, since the discharge pressure acts on the crank chamber 86 through the crank chamber connecting hole 112, the pressure of the crank chamber 86 is increased. Thereby, the pressure of the crank chamber 86 exceeds the pressure of the suction chamber 22, and the swash plate 50 moves in the direction which becomes small inclination angle.

결국, 냉매의 토출량이 적어져서 외부의 열부하에 적절히 맞추어지게 된다.As a result, the amount of refrigerant discharged is small, so that the refrigerant is properly adapted to the external heat load.

전술한 본 발명의 작용에서는, 밸브헤드(120)가 토출실 연통공(113)을 단지 개폐하는 구성만이 나타나 있으나 통전량에 따라 토출실 연통공(113)의 개도(開度)가 조절될 수 있음은 물론이다.In the above-described operation of the present invention, only the configuration in which the valve head 120 opens and closes the discharge chamber communication hole 113 is shown, but the opening degree of the discharge chamber communication hole 113 can be adjusted according to the amount of energization. Of course it can.

도 1은 본 발명에 따른 용량제어밸브가 설치된 용량가변형 압축기의 구조를 나타내는 종단면도이다.1 is a longitudinal sectional view showing a structure of a variable displacement compressor provided with a capacity control valve according to the present invention.

도 2는 도 1에서 용량제어밸브의 구체적인 구조를 나타내는 종단면도이다.2 is a longitudinal sectional view showing a specific structure of the capacity control valve in FIG.

도 3은 도 2의 변형예를 나타내는 종단면도이다.3 is a longitudinal cross-sectional view illustrating a modification of FIG. 2.

※ 주요 도면부호의 설명※ Explanation of Major Drawings

22... 흡입실22 ... suction chamber

24... 토출실24 ... discharge chamber

44... 구동축44 ... drive shaft

50... 사판50. Saphan

86... 크랭크실86 ... Crankcase

100... 용량제어밸브100 ... Capacity control valve

110... 밸브몸체110. Valve body

120... 밸브헤드120 ... valve head

130... 전자 솔레노이드130 ... electronic solenoid

C... 용량가변형 압축기C ... variable displacement compressor

Claims (3)

크랭크실 내에서 구동축에 대하여 경사각이 변하며 구동축의 회전에 따라 함께 회전하는 사판과, 상기 사판에 연결되어 왕복함으로써 흡입실의 냉매를 실린더 내로 흡입하고 압축한 후 토출실로 토출하는 피스톤을 구비하며, 상기 크랭크실 내의 압력을 조정하여 상기 사판의 경사각을 변화시킴으로써 냉매의 토출량을 변화시키는 용량가변형 압축기의 전자 솔레노이드식 용량제어밸브에 있어서,And a swash plate which is inclined with respect to the drive shaft in the crank chamber and rotates together with the rotation of the drive shaft, and a piston which is connected to the swash plate to reciprocate to suck the refrigerant in the suction chamber into the cylinder, compress it, and discharge it into the discharge chamber. In the solenoid capacity control valve of the variable displacement compressor of the variable displacement compressor to change the discharge amount of the refrigerant by adjusting the pressure in the crank chamber to change the inclination angle of the swash plate, 상기 흡입실, 크랭크실 및 토출실의 압력을 각각 받는 흡입실 연결공, 크랭크실 연결공 및 토출실 연결공이 내부에 형성되어 있고, 상기 토출실 연결공과 크랭크실 연결공은 서로 연통되어 있는 밸브몸체와,A suction chamber connecting hole, a crank chamber connecting hole, and a discharge chamber connecting hole are formed inside the suction chamber, the crank chamber and the discharge chamber, respectively, and the discharge chamber connecting hole and the crank chamber connecting hole communicate with each other. Wow, 통전에 의해 왕복운동하면서 상기 크랭크실 연결공을 지나 토출실 연결공을 개폐하도록 배치되어 있는 봉 형상의 밸브헤드와,A rod-shaped valve head arranged to open and close the discharge chamber connecting hole through the crank chamber connecting hole while reciprocating by energization; 상기 밸브헤드에 연결된 가동부와 상기 가동부의 둘레에 배치된 전자코일을 구비하는 전자 솔레노이드를 포함하며,An electromagnetic solenoid having a movable portion connected to the valve head and an electromagnetic coil disposed around the movable portion, 상기 밸브헤드의 선단은 토출실 연결공과 대향하고, 후단은 상기 흡입실 연결공에 노출되어 흡입실의 압력을 직접 받되, 상기 밸브헤드의 선단에 대향하는 토출실 연결공의 면적은 상기 밸브헤드 후단의 수압(受壓) 면적보다 작은 것을 특징으로 하는 용량가변형 압축기의 용량제어밸브.The front end of the valve head is opposed to the discharge chamber connection hole, and the rear end is directly exposed to the suction chamber connection hole to directly receive the pressure of the suction chamber, and the area of the discharge chamber connection hole opposite the front end of the valve head is the rear end of the valve head. A capacity control valve of a variable displacement compressor, characterized in that less than the water pressure area of the. 제1항에 있어서,The method of claim 1, 상기 밸브헤드는 크랭크실 연결공과 흡입실 연결공을 가로질러서 배치되며, 밸브헤드는 토출실 연결공과 나란히 배치된 것을 특징으로 하는 용량가변형 압축기의 용량제어밸브.The valve head is disposed across the crank chamber connecting hole and the suction chamber connecting hole, the valve head is disposed in parallel with the discharge chamber connecting hole capacity control valve of a variable displacement compressor. 제1항에 있어서,The method of claim 1, 상기 밸브몸체에는 상기 토출실 측으로부터 크랭크실 연결공 및 흡입실 연결공을 연속적으로 연통하는 바이패스홀이 형성된 것을 특징으로 하는 용량가변형 압축기의 용량제어밸브.The valve body capacity control valve of the variable displacement compressor, characterized in that the bypass hole for continuous communication between the crank chamber connecting hole and the suction chamber connecting hole from the discharge chamber side.
KR1020080076900A 2008-08-06 2008-08-06 Displacement control valve of variable displacement compressor KR100933264B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109915341A (en) * 2017-12-12 2019-06-21 朱君忠 Compressor controller

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004003468A (en) 2002-04-25 2004-01-08 Sanden Corp Variable displacement compressor having displacement control valve
JP2004137980A (en) 2002-10-18 2004-05-13 Tgk Co Ltd Displacement control valve for variable displacement compressor
JP2007107451A (en) 2005-10-13 2007-04-26 Sanden Corp Solenoid control valve of variable displacement swash plate type compressor
JP2008138861A (en) 2006-11-08 2008-06-19 Denso Corp Fluid pressure actuated poppet valve

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004003468A (en) 2002-04-25 2004-01-08 Sanden Corp Variable displacement compressor having displacement control valve
JP2004137980A (en) 2002-10-18 2004-05-13 Tgk Co Ltd Displacement control valve for variable displacement compressor
JP2007107451A (en) 2005-10-13 2007-04-26 Sanden Corp Solenoid control valve of variable displacement swash plate type compressor
JP2008138861A (en) 2006-11-08 2008-06-19 Denso Corp Fluid pressure actuated poppet valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109915341A (en) * 2017-12-12 2019-06-21 朱君忠 Compressor controller

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